Document 3NKV9oBJ866x5qkQdONXopVg6
ADDENDUM TO THE OPERATING MANUAL
CATALYTIC POLYMERIZATION UNIT PLANT 5J
TEXACO INC. PUGET SOUND PLANT
ESTIMATE 3910
BECHTEL INCORPORATED HOUSTON, TEXAS 1973
WA-TEX 000376
1. GENERAL DESCRIPTION
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I "GENERAL DESCRIPTION
A. INTRODUCTION
This addendum to the Operating Manual for the Catalytic Polyermization Unit at the Puget Sound Works of TEXACO Inc., Anacortes, Washington, covers the revamp of the Catalytic Polymerization Unit. The principal new equipment for this revamp is:
Saturated C3-C4 Amine Treater
Saturated C3-C4 Caustic Treater
Saturated C3-C4 Regenerated Caustic Treater
Saturated C3-C4 Salt Filter
Propane Stripper
'
Attendant facilities for heat exchange, transfer of liquids, and control of operations.
B. BASIS OF DESIGN
General
In the feed preparation section, the revamp is limited to the cracked C3-C4
treater and the saturated 03-04 treaters. The cracked C3-C4 treaters are
to treat 7,963 BPSD of C3-C4 from the Gas Recovery Unit. The saturated
C3-C4 treaters are to treat a combined total of 7,017 BPSD of C3-C4 from
the Crude Unit and the CRU.
:
In the recovery section, the revamp covers only the depropanizer. The de propanizer feed Is the effluent from the saturated treaters in the feed preparation section. The condensed depropanizer overhead stream is fed to a new propane stripper from which k20 BPSD of propane product Is recovered.
Process flow conditions for the revamped unit are shown on process flow
diagrams 5-RA-l and 5-RA-2.
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C. DESCRIPTION OF ADDITIONS AND MODIFICATIONS TO THE UNIT
This section describes only additions and significant modifications to the Catalytic Polymerization Unit. Reference should be made to-the Operating Manual for the Catalytic Polymerization Unit for a description of the existing facilities.
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Feed Preparation Section (Reference PS ID's 5-RA-4 and 5-RA-25)
The cracked C3-C4 treater3 are'satIsfactory, except, that the 1-inch Raschig rings in the cracked C3-C4 water wash treater, 5J-C5, are replaced with 2-inch Raschig rings.
Due to the higher feed rate, the saturated C3-C4 treaters and salt filter are replaced. The existing treaters are left in place, and may be used as standby for the .cracked treaters. The saturated C3-C4 amine treater,
C57, has 23 sieve trays. The saturated C3-C4 caustic treater, 5J-C58, and the saturated C3-C4 regenerated caustic treater, 5J-C59, have packed beds of 2-inch carbcn Raschig rings.
The saturated feed stream from the CRU and the Crude Unit flows in sequence through the saturated C3-C4 amine treater, 5J-C57, the saturated C3-C4 caustic treater, 5J-C58, the saturated C3-C4 regenerated caustic treater, 5J-C59, and the salt filter, 5J"C60. The treated stream flows through the depropanizer feed-bottoms exchanger, 5J-E57, to the cat. poly, depropan izer, 5J-C17.
Tie-ins are made at the amine charge pump, 5J"G6, between the present Amine Regeneration Unit and the new Amine Regeneration Unit (Estimate 3600). The saturated C3-C4 amine treater, 5J-C57, and the cracked C3-C4 amine treater, 5J-C2., may be continued in operation when the present Amine Regeneration Unit is down for turnaround and inspection, by using regenerated amine from the new Amine Regeneration Unit.
Recovery Section (Reference P&1D 5-RA-5)
The existing depropanizer, 5J-C17, is provided with a new feed-bottoms ex changer, 5J-E51. A new depropanizer feed bypass pump, 5J-G62, is also provided that permits saturated C3-C4 from the feed preparation section to be pumped directly to CRU No. 2. The bottoms product from the depropanizer, 5J-C17, flows through the depropanizer feed-bottoms exchanger, 5J-E57, and the depropanizer bottoms cooler, 5J-E59, to alkylation or storage. The cat. poly, debutanizer, 5J-C19, is not in service, since the Debutanizar in the atmospheric tower overhead section is in service.
Liquid overhead product from the depropanizer, 5J-C17, is pumped from the cat. poly, depropanizer accumulator, 5J-C18, to the propane stripper, 5J"C6l. The propane stripper is packed with 30 feet of 1-1/2-inch carbon steel pall rings. Overhead vapor from the propane stripper, 5J-C61, is combined with vapor from the cat. poly, depropanizer accumulator, 5J-C18, and the com bined stream is sent to compressor fuel. Alternately, the propane stripper overhead vapor may be routed through the depropanizer condenser, 5J-E13. Reboil heat is supplied to the propane stripper, 5J~C6l, in_the propane stripper reboiler, 5JE58, by exhaust steam. Propane stripper bottoms prod uct is cooled in the LP6 cooler, 5-J-E18, and sent to storage.
WA--TEX 000379
Utl1ities
Utility consumption by new or modified equipment Is given n the following
table:
.
Item No.
_______________ Service
Consumption
Exhaust Steam
5J-E58
Propane Stripper Reboiler
585 Lb./Hr.
Cooling Water 5J-E59
Depropanizer Bottoms Cooler
U6 GPM
Electrical 5J-G62 G62A
Depropanizer Feed Bypass Pump Spare
7-7 HP
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2. CONTROL FEATURES
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II- CONTROL FEATURES
A. PRINCIPAL CONTROL FEATURES
This section describes only additions and signifcant modifications to the
Catalytic Polymerization Unit controls. Reference should be made to the
Operating Manual for the Catalytic Polymerization Unit for a description
of existing controls.
Feed Preparation Section (Reference P&I.D 5-RA-25)
The control scheme for the new saturated C3-C4 treaters is the same as the control scheme for the existing saturated C3-C4 treaters. A description of the principal control features of the saturated C3-C4 feed preparation section follows.
The flow rates of saturated C3-C4 streams from the Crude Unit debutanizer and the Platformer debutanizer are controlled in their respective units. The combined saturated C3"C4 stream flows in sequence through the saturated C3-C4 amine treater, 5J"C57 the saturated C3-C4 caustic treater, 5J-C58, the saturated C3-C4 regenerated caustic treater, 5J-C59, and the saturated C3-C4 salt filter, 5J-C60. The treated stream passes through the depropan izer feed/bottoms exchanger, 5J~E57, to the cat. poly, depropanizer, 5J-C17. The pressure in the saturated C3-C.4 treater section is set by the pressure in the cat. poly depropanizer5J-C17. Control of the cat. poly, depropan izer pressure is described in the following section.
The flow rate of regenerated amine to the saturated C3-C4 amine treater, 5J-C57, is controlled by flow controller 5FIC-200. The flow rate of spent amine from the bottom of the saturated C3-C4 amine treater is controlled by interface level controller 5LIC-201 to maintain an amine solution-hydro carbon interface in the top of the amine treater. High and low level alarms, 5LAH-201 and 5LAL-201, are provided for the amine solution-hydrocarbon interface.
"Spent caustic is drained ffom the saturated C3-C4 caustic treater, 5J"C58, to spent caustic storage by manual control. The spent caustic is drained when the caustic-hydrocarbon interface appears 5,n level glass 5LG-202. Care must be taken when draining the spent caustic to prevent hydrocarbons entering the spent caustic system. Fresh caustic and dilution water are charged to the saturated C3-C4 caustic treater, 5J-C58, by manual control. Fresh caustic is charged when the caustic-hydrocarbon Interface appears in level glass
5LG-203.
The flow rate of regenerated caustic to the saturated C3-C4 regenerated caus tic treater, 5J-C59, is controlled by flow controller 5FIC-201. The flow
I WA-TEX 000382
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rate of spent caustic from the bottom of the saturated C3-C4 regenerated
caustic treater is controlled-by interface level controller, 5LIC-205, to maintain a caustic-hydrocarbon interface in the top of the regenerated caustic treater. High and low level alarms,<5LAH-205and'5LAL-205, are provided for the caustic-hydrocarbon interface.
Water that accumulates In the bottom of the saturated C3-C4. salt filter is drained to the oily water sewer by manual control. The water-hydrocarbon interface may be observed In level glass:LG-506.
Recovery Section (ReferencePSlp. 5-RA-5)>.; '
The amount of saturated 03-04 from the fped preparation section that is pumped directly to CRU No. 2 is-control |ed by-flow controller 5F1C-205.
When the propane stripper,-5J-C61, is ln>operation, a vapor product will be leaving the depropanizer-propane strapper-system. For this case, 5HCV-6 and 5HC-20 should.be positioned spch that the depropanizer pressure controller, 5PIC-106, positionsfpontrol valve 5PIC-106VB to adjust vapor flow from the system, and the cat. poly.\depropanizer accumulator level controller, 5LIC-b9, positions control yalve 5PIC-106VA to regulate cooling water flow to the depropanizer condenser!, 5J-E13. Feed to the propane stripper will be regulated by flow controller 5FIC-207.
When the propane stripper, 5J-C61, is not in qperation, an all liquid cat.
poly, depropanizer overhead product may be obtained.- For this case,
5HCV-6 should be positioned such that th$, depropan iz.er pressure controller,
5P1C-106, positions control valve 5PiC-iVA to adjust cooling water flow
to the depropanizer condenser, 5J-E13, ahd ther cat. poly, depropanizer
accumulator level controller, 5LIC-49* rdsets the net product flow con
troller, 5FIC-207. Noncondensibles may be vented from the system peri
odically by operating hand controller 5Hfc-20 to open,control valve 5PIC-106VB
in the accumulator vapor line. ^ description pf other controls on the cat.
poly, depropanizer is given on ppge 21 o;f the Operating Manual for the
Catalytic Polymerization Unit. ).
The temperature of the propane stripper feottoms is controlled by temperature
controller 5TIC-205 that adjusts" condensate discharge from the propane
stripper reboiler, 5J-E58. Level in the'bottom of the propane stripper,
5J-C61, Is controlled by level controller 5L!C-;210 that adjusts discharge
of LPG from the stripper.
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i WA-TEX 000383
3. PREPARATION FOR STARTUP
WA-TEX 000384
Ht - PREPARATIONS FOR OPERATIONS Reference' should be made to the Operating Manual for the Catalytic Polymeriza tlon Unit for a description of preparations for operations.
' WA-TEX 000385
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if. STARTUP PROCEDURE
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IV - STARTUP PROCEDURE
A. GENERAL
Reference should be made to the Operating Manual for the Catalytic Polymer ization Unit for a description of the startup procedure for existing equip ment. The startup procedure for the new saturated C3-C4 treating section Is similar to the startup procedure for the existing saturated C3-C4. treat ing section, and the existing procedure should be used.
B. RECOVERY SECTION
'
The cat. poly, depropanizer, 5J-C17, and its related equipment, can be started up by the procedure given in the Operating Manual for the Catalytic Polymerization Unit. The new depropanizer bottoms cooler, 5J-E59, and the new depropanizer feed/bottoms exchanger, 5J-E57, are steam purged, tightnesstested, filled with fuel gas, and brought onstream in conjunction with the
cat. poly, depropanizer.
The following procedure for startup of the propane stripper, 5J-C61, and its related equipment, assumes that the cat. poly, depropanizer system is oper ating. The same procedure, with minor modifications, can be used for start up of the propane stripper in conjunction with startup of the cat. poly, depropanizer. An outline of the startup procedure-is as follows:
1. Steam-purge for elimination of a;i r.
2. Tightness-test and gas-fill.
3.. Inventory and circulate to dry.
4. Adjust operating conditions.
Introduce steam through the steamout connection of the propane stripper and vent steam and air through the 2-inch vent at the top of the propane stripper. Permit the tubes of the propane stripper reboiler, 5J-E58, to fill with steam condensate. When the propane stripper is thoroughly purged, as evidenced by a strong show of .steam from the vent, throttle the vent. Purge the propane stripper overhead line,-. SJ^O-ZIS^", to the block'valve at line 6,,-5J"0-45. Purge line 5J"0-220-3" to the.block valve at line 4"-5J"0-l62.
NOTE: The propane stripper feed line, 5J"0-225_3", and the propane stripper
bottoms line, 5J-0-224-3'*, have been purged and placed in service. These lines will contain hydrocarbons up to the block valves at the propane stripper when the cat. poly, depropanizer is in service.
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Close the vent valve on the propane stripper and tightness-test at 25 psig with steam. Drain steam condensate from all low point drains. After a
successful tightness test, reduce the steam pressure to about 5 psig. Slowly pressurize the propane stripper by allowing cat. poly, depropanizer overhead vapors to enter the propane stripper through line 5*1-0-219-3".
Drain steam condensate from all low point drains. Inventory the propane stripper with liquid from the cat. poly, depropanizer accumulator, 5J-C18, through the propane stripper feed line. Commission the propane stripper reboiler, 5J~E58, and allow overhead vapor from the propane stripper to pass through the depropanizer condenser, 5J-E13, to the cat. poly, depro panizer accumulator, 5J"Cl8. Add inventory to the propane stripper as re quired. Continue operation in this manner until the propane stripper is free of water.
During the above propane stripper drying procedure, 5HCV-6 has been posi tioned such that the cat. poly, depropanizer pressure controller, 5PIC-106, regulates cooling water flow to the depropanizer condenser, and the cat.
poly, depropanizer accumulator level controller, 5L1C-49, resets the net overhead product flow controller, 5F1C-207. The net liquid product passes through the LPG cooler, 5J-C20, to the chiller. After the propane stripper is dried, it may be brought onstream by the following steps:
1. Reroute propane stripper overhead vapor from the depropanizer condenser to the cat. poly, depropanizer accumulator vapor line, V-5J-0-162.
2. Reposition 5HCV-6 such that the cat. poly, depropanizer pres sure controller, 5PIC-106, regulates vapor flow from the cat. poly, depropanizer accumulator, and the cat. poly, depropan izer accumulator level controller, 5LIC-49, regulates cooling water flow to the depropanizer condenser, 5J-E13- Flow of net liquid from the cat. poly,, depropanizer accumulator is regu lated by flow controller 5.FIC-207.
3. Net liquid product from the cat. poly, depropanizer accumulator is rerouted from the LPG cooler, 5*1"E18, to the propane stripper.
k. bottoms product from the propane stripper is routed through the
LPG cooler to the chiller. The propane stripper level controller,
5LIC-210, is put in service to regulate flow of propane stripper
bottoms.
.
5. The propane stripper temperature controller, 5TIC-205, is put in
service to regulate steam condensate flow from the propane
stripper reboiler, 5*J~E58.
,,
I WA-TEX 000388 * t; v ' ..
SHUTDOWN PROCEDURE
WA-TEX 000389
VI - SHUTDOWN PROCEDURES
Reference should be made to the Operating Manual for the Catalytic Polymeriza tion Unit for a description of shutdown procedures for existing equipment. The shutdown procedure for the new saturated C3-C4 treating section is similar to the shutdown procedure for the existing saturated C3-C4 treating section, and the existing procedure should be used.
The propane stripper, 5J"C6l, is shut down in conjunction with the cat. poly,
depropanizer, 5J-C17. as follows:
'
1. Discontinue steam to the propane stripper reboiler, 5J-E58.
2. Pump out liquid products to storage as described in the Operating Manual for the Catalytic Polymerization Unit.
3. Depressure the system to flare.
k. Purge the system with steam to remove all hydrocarbon vapors and vent to the atmosphere.
Emergency shutdown procedures described in the Operating Manual for the Catalytic Polymerization U.nit are applicable to the new saturated" C3-C4 treating section and the propane stripper.
WA-TEX 000390
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9. SAFETY FEATURES s REGULATIONS
WA-TEX 000391
IX - SAFETY FEATURES AND REGULATIONS
Reference should be made to the Operating Manual for the Catalytic Polymerization Unit for a discussion of safety features and regulations.
The new relief valves installed are listed below:
Relief Valve No.
Service
5PSV-101
Saturated C3-.C4 Amine Treater, 5J-C57
5PSV-102
Saturated C3-C4 Caustic Treater', 5J"C58
5PSV-103
Saturated C3-C4 Regenerated Caustic Treater, 5J-C59
5PSV-10i
Saturated C3-C4 Salt Filter, 5J-C60
5PSV-105
Propane Stripper, 5J-G61
All of the new relief valves discharge through the existing header system to the existing blowdown drum, 5J-C29. Bypass valves are provided around each of the new relief valves, so that the related equipment can be vented to the existing header system.
f WA-TEX 000392
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.10 appendix
WA-TEX 000393
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10.1 PROCESS AND UTILITY DIAGRAMS
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WA-TEX 000394
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PROCESS FLOW DIAGRAM 5-RA-l
WA-TEX 000395
I PROCESS FLOW 01 AGRAM 5-RA-2
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REtOCATE HOT USED COO HOT ftMOVC>
DENOTES TIE-IN UM*P&
MOTES
j I. REVISIONS or MAJOR SYSTEMS ARE DESIGNATED BY THE SYMBOLS SHOWN ABOVE. MINOR REVISIONS ARE CIRCLED AND INCLUDE A TRIANGULAR REVISION MARK.
|2..PIPM& SERVICE SPECIFICATIONS FOR NOV
LINES ARE )N ACCORDANCE WITH &EMS J-0* TABLE 7.
3. LINE NUMBER SOFflKES FOR INSULA.TMM ARE IDENTIFIED AS FOLLOWS* PP PERSONNEL PROTECTION
CC COLD CONSERVATION PHC PARTW. HEAT CONSERVATION *y<r FHC FULL HEAT CONSERVATION a&> OTC OPERATING TEMPERATORC CONTROL
ST STEAM TRACED ,
.
H NO INSULATION
=
/ 4.70 Keep WIOZOCbtLbCH' FZCH tHTtClHG SUAH
' CONPtNSATK GYS7SM. THfi BALL PU?M GHRLL ftft SET 70 SHUT OFF FOC UOlD OF SPCWPI& GaXVlTV LESS TN6H WATER.
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_____
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BECHTE1 .CORPORATIOM ,
5AN KANCISCO
IHi TEXAS COMPANY fVCZT SOUND WORKS
PROCESS PtPlfJG S IM&rnOM&MT DIAGRAM nicoveev Geertoo
CATAtYIK POtYMtQttAHOM UM'T
2525
WWK% _____~j "
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TEXACO IHC.
FUOIT SOUND PLANT
PROCESS PIPING INST. DIAGRAM
RECOVERY SECTION
'
CATALYTIC POLMERIZATIQN UNIT
nr
worm- tCOM RttHIR. 9*>9
r--'
5-RA-5 H8A
LITY LEGEND
R - OILY WATER
STEAM
?- SERVICE
I I
NOTES.
SUFFIXES FOR INSULATION T> AS FOLLOWS: WIEL protection CONSERVATION AL HEAT CONSERVATION HEAT CONSERVATION TING TEMPERATURE CONTROL I TRACED a INSULATED 1ULATION (WISE SPECIFIED. THE VALVE ALL BE BY THE CONTRACTOR is J-ID, PARA.513 FOR' '.OSOPHY WITH REGARDS
BE SUPPLIED BY THE 'ARTICULAR .ATTENTION EN TO THE MODIFICATION
WHICH COVERS SHUTDOWN
r-FOR
&ECMT&L - ICC95
T6XACO E5T. 3910
tr
0
5VM&<?L5
EXISTING NEW REMDVE RELOCATE NOT USED-DO NOT REMOVE DENOTES TIE-(VI NUMBERS
Notes
Zlk
I, REVIO'CN OP MAJOR SYSTEMS ARE DESIGNATED
&Y THE SYM&dlS 5MOWW ABOVE. MINOR
PEVI510HS ARE CIRCLED AND INCLUDE A
TRIANGULAR REVISION MARX,
'
2. piping seavice specifications for new
LINES ARE IN ACCCRoAUCE WITH 66MS
J-'ZDB, TABLE T.
3. LINE NUM6ER SUFFIXES FOR. INSULATION ARE
IDENTIFIED AS FOLLOWS?
PP PERSONNEL PROTECTION .
cc COLD CONSERVATION
PHC PARTIAL HEAT CONSERVATION FHC FULL HEAT CONSERVATION
OTC OPERATING TEMPERATURE CONTROL
ST STEAM TRACtO
'
VNt JiO lfi^ULATlON__
4 STtiv TRLNOiKCt sy \ujo_s :
a- ta^.*d
7\
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LINE IDENTIFICATION
IAA-00--1133P?--66 --JJT133AA- Nl
r r. 'r *1 T*
TEXACOJ TEXACO I SIZE
* -------INSULATION REQUIREMENTS
PIANT NUMBER!
SERVICE I
SYMBOL LNhuUmMbBeE1R,
|L_
T< EXACO SERVICE
PIPING MATERIAL SPECIFICATION
0
4:
jiijoHWiNto A*r the rwonnn ninco OIMRWItt
\CO INC.
1G DEPARTMENT
TON. TEXAS
46 FLOW DIAGRAM ARATIOH SECTION
'MERIZATION UNIT .
NONE
lit A9*I0HR> no xcoro trnnu
OAT* 1 - 21 -72
5-RA-25
Serf*1
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BECHTEL
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PUGET SOUND PLANT
PROCESS PIPING S INSTRUMENT DIAGRAM ^.SAT FEED PREPARATION SECTION
CATALYTIC POLYMERIZATION UNI"
& BCCHICL- t0095 USAtOWt- 3910
5-RA-25 7A
WA-TEX 000403
I
&
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10.2 VESSEL DRAWINGS
WA-TEX 000404
(
DRAWING 5-DC-40
; WA-TEX 000405
DRAWING 5-DC-Al
W&-TEX 000406
1
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{ WA-TEX 000407
DRAWING
5-DC-M
? WA-TEX 000408
t
DRAWING 5-DC-44
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WA-TEX 000409
10.3 EXCHANGERS
WA-TEX 000410
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Shell Oata
Shell
Tube
No* Biam.
No." Temp Press Temp Press
1 Passes Inches Ha terlal Passes
PSIG
PSIG
t
2 2 i. 6
15~1 A 12 19-1A
c.s. c.s. c.s.
1 , 650 I 400 1 650
300 650 65 200 300 300
300 275 150
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1 CUSTOMER AND
1 R PROJECT LOCATION
Tk'SAA.C.O \*4C______ ___
]l j PLANT
*" j , exchanger no. 4 . 1 SERVICE OF UNIT
Poc,BT SoUNO
ST- C&& ......
PfioPKNC St0.1F>.
5 size |1k72
TYPE 4CO
CONNECTED
6 SURFACE PER UNIT
3g
EFF. +U. SHELLS PER UNIT
|
IN
EXCHANGER MFR. ttubULS -- KhoCRSON
REO. NO. fe-2.
ITEM NO
SERIES SURFACE PER SHELL
QS
parallel
FF P
PERFORMANCE OF ONE
UNIT
1 FLUID CIRCULATED
8 < TOTAL FLUID ENTERING
91
VAPOR
LBStoft
SHELL SIDE Steam
5&S .
TUBE SIDE
PropawMG. Stripper Btm S<bOO
10 9 11 i
LIQUID
steam
5&S. ...
9<bOO
12 1
NON-CONDENSIBLES
13 | FLUID VAPORIZED R- SONOENS
14 ] STEAM CONOENSED
5&5
IS 5 GRAVITY-LIQUID 16 j VISCOSITY-LIQUID
C.p
O. 4-4p 0.003 t\ui - O.OS /Oot)
17 J MOLECULAR WEIGHT-VAPORS
4- 3.a
18 ( SPECIFIC-HEAt-LIQUIDS
B.T ../<*
BTI|/f
19 ,1 LATENT HEAT -VAPORS
8. T.U./W
8TU/#
20 fj TEMPERATURE IN
21 A TEMPERATURE out
22 j OPERATING PRESSURE
PSI
23 NUMBER OF PASSES n \ VELOCITY
_i | PRESSURE DROP
allow/calc.
26 ] FOULING RESISTANCE
MIN.
27
22. 1
251 35......... 1
l.o / e>
0.0005
*F *F
ft. /sec. * /SO.IN.
........
W'l
life ______
235 2
0.5 / 0.5 0.001
*F
*r
FT /sec P/so IN.
26 j HEAT EXCHANGED-BT.U./HR
29 TRANSFER RATE- SERVICE
540.000 35
CLEAN
M T.D. {CORRECTED)
|<o2
ACTUAL FOULING FACTOR
30 | DESIGN PRESSURE 3) [ TEST PRESSURE
32 DESIGN TEMPERATURE
o33 tubes Carbon firttu no.
34 shell Cm%Bom Steel
CONSTRUCT ! C N
G>5
too
*/0.IN. */M.N.
400
r
o. d.
04oOp&53m
27length
1. 0.
12"
. THICKWESS
275
4*1 S
200
PITCH
1"
jf/so in */$Q IN
A
35 -SH tLL COVER CABBoN StIEL.
floatmic HEAD COVER
.
36 . CHAN.NEL CAkgftoU `oTtt.L |37 tube sheets - stationary Cabakm
CHANNEL cover CAKBom 5tcku .floating
38 BAFFLES - CROSS CA.E2rn.nwl Grftl
TYPE Sec. KCWTAvU THICKNESS
39 j
40 j
41
BAFFLE - LONG
' TYPE
TUBE SUPPORTS
Mmn.GASKETS_____
Tackctep Aabcstos_____
THICKNESS THICKNESS
42 I
43 j
44 i
45
46
CONNECTIONS-SHELL- IN
2"
-CHANNEL-IN
3"
CORROSION ALLOWANCE --SHELL SIDE
OUT
_O_U_T. __ \*
1"
3k*
RATING ISO*RF
RATIN6 300 otr*
TUtE SIDE
CODE REQUIREMENTS A4HC SRCTlOKl Vl Dl TEMA CLASS ____R
WEIGHTS - EACH SHELL
BUNDLE
FULL Of WATCH
spec.
'
tM7
.
47 NOTE INOICATE AFTER EACH PART WHETHER STRESS RELIEVED tS.R.l AHD WHETHER RADIOGRAPHED t X-R> 48 REMARKS - - .
_y_S\
9t ' .
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A OAT A B5.yiSgE>
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JOB' NO. DRWG. HO. I REV.
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WA-TEX 000412
FORM H. 158 PART B 9 /6 5
l
EXCHANGER SPECIFICATION SHEET
| CUSTOMER AND R PROJECT LOCATION
XEX*CgJ}!ifei.--
exchanger
MH. WtfcTBEfAH So*WV___
I PLANT 'S EXCHANGER NO.
PoctT Sound, $7 51
REO. NO. 6^-03_____________________ ITEM NO
SERVICE OF U.MT DEPBOPKHmRFEgP BOTTOM EXCHANGER ...
SIZE jS___K____ZAO__________ TYPE AsE.S_________________CONNECTED INSERIES
parallel
4-73SURFACE PER UNIT
EFF. SHELLS PER UNIT
4-73SURFACE PER SHELL
EFF
PE R F O R M A N C E OF ONE
UNIT
7 I fluid circulated
8 * TOTAL fluid ENTERING
9J
VAPOR
SHELL SIDE
OKjPROP>ikHitz.f:tt. (TkcD
LM/i
BS-357
TUBE SIDE Oc.propaNI2e.r Btms.
A<z;ZS7
10 1
LIQUID
56,3S7
4-3 v 767 _
11 1
STEAM
12 M
NON-CON 0ENS1BLES
13 H FLUID VAPORIZED OR CONOENSED 14 i] STEAM CONDENSED
15 [j GRAVITY-LIOUID
16 H VISCOSITY -LIQUID 17 [] MOlfCULAR WEIGHT-TIROBRt
Cp
O. 54 C Iki') - 0.4-94* COot) O. 14 (In) ~ 0*1 (Out)
55.&
6"4S9('Hy- 0.514 (out) O.OSS.(lM>-O.U (Out)
567
specific heat-liouids i* latent heat -VAPORS
8. T .U./W 8. T. U /W
8IU/F BTU/4
ri temperature in
ft TEMPERATURE out 1} operating pressure
PSIO
loo.................. *F
1&4
*f
745
216 15423S
*f *f
NUMBER of PASSES 1 VELOCITY
ll PRESSURE DROP
3 FOULING RESISTANCE
ALLOw/cALC. MIN.
I
5^2 0.001
ft. /sec. * /so.in.
1.5
2 4/ 1.5 0.001
ft. /sec . /so.in
H heat exchanges- btu./hr
j TRANSFER RATE- SERVICE 1
S DESIGN PRESSURE [ TEST PRESSURE
OESIGN TEMPERATURE
1,650.000
m t.d. icorrected) 4Qs
9 CLEAN CONSTRUCTION
ACTUAL FOULINC- FACTOR
300
*/so.in.
loo
o/sam
4,5 o
w/so. in.
450
w/so m .
____________ fe5<_____________ --_________ ___________ ase________ ________ if_________
SHELL CAsRBOM Stckl SEEE C0VE* carbon Steel :f'HflNNEL Ca.rk.oki Steel
iy.SE.SHEETS - STATIONARY CARBON
P. IS
STItL______________
THICKNESS FLOATING HEAP COVER CARROM &TEEL
CHARNEL COVER CKXUIt*r>W
t-
FLOATING CAR&OH StCRU..
_-_CROSS CABQKt StKEL type S.C.MHTA>UhickrEss
.BAFFLE - LONG
TYPE'
THICKNESS
TUBE SUPPORTS
THICKNESS
GASKETS MSJAiW JAcKETEO AfrftftgTQS
CONNECTIONS --SSHHEELLLL- IN
VT
OUT 3a7*
-channel-in
OUT 3C
CORROSION ALLOWANCE -SHELL SlOE
ISd
CODE REQUIREMENTS AA|AE g6X."nOl VUIPlTEW*
WEIGHTS - EACH SHELL
bundle
CLASS
RATING 5QO* RF RATING 300=* RF
TUBE SIDE
*/fL*
-
full Of water
SPEC. imi
NOTE 'INDICATE AFTER EACH' PART WHETHER STRESS RELIEVED tS.R.) AND WHETHER RADIOGRAPHED I X-R)
-? S.MA
- q> Bajcflel SPAsCiMza S*/?.". BA.rruE.CuT?S%
w . >Qto-
A <>ATE
A **** RE-VlStDjs t*uW>Fak. Cwuvrf2S i*6ocD For Purchase
T*.* **
tP"
JOB-NO.
QRWG NO. I'REV. H'-5-E-lj 1
|
100^5
WA-TEX 000413
FORM H .19S PART S 9 /6 6
t
EXCHANGER SPECIFICATION SHEET
w> 4
a
6
CUSTOMER AND
_
.,
PROJECT_ LOCATION____ Tg~X. A.C.O INC,
plant" .1_____________ Puacri SbuHO
exchanger no. `-.,5 TrJBLfeg.
s.tRV]^?. F UNIT DLPROPKHI1.ER. &QTTPHS OtOOUSuR
SIZE
* 24-0YP KES____________________________ CONNECTED IN
SURFACE PER UNIT - 74&
EFT. *4: SHELLS PER UNIT
I
EXCHANGER
_
REW. NO. ITEM NO
E.-Q3___________________
SERIES SURFACE PER SHELL
PARALLEL
74S
EFF <nfc
7 FLUID CIRCULATED__ 8 TOTAL FLUID ENTERING 9 VAPOR
10 LIQUID 11 STEAM
PERFORMANCE OF ONE -UNIT
SHELL SIDE
TUBE SIDE
DgJ=>OPA.MixPZ StfAS
LtsJm
4>A5-7.
Coolinc, Water *73. OOP
.Ta^o
(2 NON-CONDENSIBLES . _
13 FLUID _V_ A_PORIZED OR CONDENSED
14 STEAM "CONDENSED'
IS gravity-liquid
Sp
16 viscosity - liquid
-<=E-
17 molecular weight-vapors
18 SPECIFIC HEAT-LIQUIOS
19 LATENT HEAT -VAPORS
0.514- <1m^ ~ <j>55^fOuY^
O-n n*r>-Q.I4SgoJr>
B. T.U./4> B. T.U./
B T.U /* b'tu/#
20 21 22
O' 26 27
temperature
"temper'at ure
IN OUT
operating PRESSURE
PSIB
NUM BER OF PASSES VELOCITY
PRESSURE DROP
ALLOW/CALC.
FOULING RESISTANCE
MIN.
.ISA. lOO J^SL
4/4
0.001
FT. /SEC.
# /sq.m.
7G>
IQO
40
12 / 12
0.003
FT./SEC /S0.IN.
28 29
, 30 ^ 31
i 32
33 : 34
35 36 37 38 39
HEAT EXCHANGED-8TU./HR U7SO.OOO
W T.O. ICORRECTEO) JLSb^_
transfer rate- service
75.S
CLEAN
ACTUAL FOULING FACTOR
C 0NST R U C T I 0 N
DESIGN PRESSURE TEST PRESSURE DESIGN TEMPERATURE TUBES ImH kptA
NO. 153
300
450
>50 oo vjp PWO, V<ff
*/so.i. IP/SO. IN. F tBL LElWTM
150 225
300 240* PITCH
I*.
*/ SO.IN. */S0 IN *F
^L.Cabbom Steel
SHELL-CQVER
I. D.
THICKNESS floating heap cover C.P.RBOM Steel
CHANNEL CKRaoM STtEU
CHANNEL COVEN CAvR-ROM St&EL.
TUBE SHEETS - STATIONARY HkV<L\ R.O*-\_gta
' FLOATING V4A.VA.V. gouL.E.0 BtASi
BAFFLES - CR055 CA.RRQH ^rggul TYrc Sg^M08T-A.L-<>TH,^FNESS
_
......
BAFFLE - LONG
TYPt
THICKNESS
40 TUBE SUPPORTS.
41 GASKETS ME.TXL. JXCHgTEO A.SfegSTO^
42 CONNECTIONS - SHELL - IN
our 4L
43 -channel-in 44 CORROSION ALLOWANCE -SHELL StQC
OUT >/k
3E
THICKNESS
RATING 300 RP
logP.
TUg 5IPE
_______
45 CODE REQUIREMENTS A3MC 5N.C.TIOH VUIOITEMA CLASS
R
SPEC. &tM1
46 WEIGHTS - EACH SHELL
BUNDCC
FULL OF WATER
47 NOTE INDICATE AFTER EACH PART WHETHER STRESS BELIEVED IS.R.I AHP WHETHER RADIOGRAPHED Ix-R)
'4 I
jljfj<Sl^l},...BAPFLK &FJkCtM4i SH .
BakP-PUSl CI.|Qflb----------------
-------- -
51
DATE
0si ftEVI^KD,, |60El> VoC CoMST T4** Llasucp Ppg Porcu^^a
JOB NO. DRWG. NO. I REV. & too^s ` Js--^j I M
WA-TEX 000414
10.4 PUMPS
WA-TEX 000415
s TABLE tO.4-1 fJGAL PUMP SUMMARY SHEET POLYMERIZATION UNIT PLANT 5J
^CORTES. WASHINGTON
DRIVER DATA
Full
Rated RPM H.P.
Load Type _ Amps
3600 15
Motor
W. V', ^ * h-
3 *
Ig- r
I
*. 3. r
' WA-TEX OOQ416
2I
%
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CENTRIFUGAL PUMP DATA SHEET
E.ic\s.Tvvia VisvaP
job no.U2DS_item no_5 3ju_r 3.._________
PURCHAIE ODDER W.JLQ -O ^.S. .ft, ~ O "2-
APPLICABLE TO: PROPOSALSO PURCHASE^ AS MIT O NOTE. < J INDICATES INFORMATION TO K COMPUTEDIV PURCHASER:
BV MANUFACTURER
Kaumrnm^l^SfiS * b~Q%
mourn m.-------------- .
BATE--1--2..
. REVISION
FOR rEShtAcC^ fAJ, '
UNIT Ct^-r. PQLy
SITE____i
NO. INJURS MO O
NO. MOTORS RED DJbrLITEM No55=QMlS PROVIDED irSjUSBrt'Xfc^.MTD IT...
PUMP
WLTUIWlE(ni_^_____ ITEM NO.____ - .. FMWIDEOBY .
_______ MT08V _ --..............
- SNSPttB SHE AMD TYPE J-t2.iJLs l^TStSERIAL HO._ A-Sifc)
OPERATING CONDITION*, EACH PUMP
U0U1D----- WATigCL. .... US PPMMPT NON 1*10 RATED
- OISCM. PRESS, P$N_
_a&x
FT. F. NOR.
l .MAX.--------------- SUCT. PRESS-PSIB MAX____
-RATED-
_L _SP GB at PT_
b -------- ,-------WFF. PRESS- PS
172*
VAP PRESS. MfT.PSA- fi----------- WFf.BEAO.EI______________
VIS t PT. Sm_________ -CP---------- NPSHA. FT~2L
M
JL$L
CORR/EROS. CAUSED BT.._
-HTD.HP
CONJTJMJCnON^^
PERFORMANCE /fiT
PROPOSAl CURVE NO_fill'iCfcJW> RPM-155Q___NPSHR (WATER)JLlifef..
EFF.___ S3____ BFtP RATED
MAX BMP RATED IMP
5P5T$_______
MAX HEAD RATED BAP MML CONTINUOUS BPM ROTATION (VIEWED FROM CP16 END).
SHOP TESTS
NOZZLES
SIZE
RATON
FACING
LOCATION
Own. PERF.
SUCTION
.360- _
RF _
TOP .. ...
Own HYDRO
DISCHARGE
__ l.V-3._
ONPSRKO'O
___ _RE___ __ Tap--...- OSHOP INSPECTION
OWIT NPSH
CASE-MOUNT. CENTERLINE FOOT RACKET VttT. (TTPEI-.
OOISMANT. AHrtP. AFTER TEST
'SPLIT' O AXIAL DRAB: TYPE VOLUTE OS61 DHL DWEFUSER
PRESS: OMAX ALLOW.PSffiT: DWORD TEST-
__PS6 OOTHM.
-CONNECT: OVERT OFRAIN DBASE.
. ..
IMPELLER OlA.. DRATEO_____
? *` 4^ l~>MAX______f.&Xl______OTTPE:CU2&S
MOUNT: BETWEEN MBS OVERHUHB WEAA.RS.OIAMFClItNC______________________ BFARLNGS-TVPE: QRAWAI______________ DTHRUST
LUBE: OWNS Oil 0(1000 Oil MIST DFUHBER D PRESSURE COOPtlNS: DMRFOM0MI
DRIVEN NAIF MTD IT: OPUMPMFI ODRIVERMfR O PURCHASER
material#
AN CASE/TRIM CLASSO--
JaBfttf.Prl
_____
ghatr-cr
SHAFT- UlUO -UT
PACWNS: OMFRATTPE! StZt/NO.OFRMBS-
MECH.SEAI: MFR A MOOElAPICIASS.COM___________________________________
BASgtATE Q.
MFROCDE-
VERTICAL PUMPS
AUXILIARY PIPING
O CW. PIPE PUN-
-OCU: Olt: OTUMNB: Ofipe_
O TOTAL COOUMB WATER REOU IPM-
-OSHHTFiREOrO.
OPACXINB COOUMB HUECTIOd REQTh DTOTAL BPM Dps8
OSEAl RUSH PIPE PLAN.OC.S. OlS. OTOWM OHPEOEXTEBNAl SEAl FLUSH FLUID QBEM______________________
OAUXULARY SEAl PLAN _
.OCA OW. OTOWNS OP**E_
OAUX SEAl QUENCH FllllO-
M0TOR PRWSN
DPMB-
pitorsumpobthO____________ ___________ MM SUBMERGENCE REDD. ____ ____________ COLUMN PIPE: O FLANGED OTHREADED LINE SHAFT: OOP** O ENCLOSED
mbs: dhwi_______ dune shaft -- . MB LUBE OWATEN OWL DCREASE FLOAT ARM OtS. O&B OMZ ONONE
FlOAT SWITCH O-------------------------------------------
PUMP THRUST, LB OUP-
. ODOWN-
t i t n m v ossfAwr oci Oft
HP . RPM_
-VOLTS/FHASE/CYCIO.
MFR___________
-ICANNIS-
___ LUBE___________
TYPE-----------------
-IN4LX-
-FULL HAD AMPS-
INC- . -- __ TEMP RISE.C_________ .LOCKS) ROTOR AMPS-
OVHS ovss
VERT. THRUST CAP-ll_
. SOMCE FACTOR-
APPROX WT. PUMP I BASE-----------------MOTORTURMK_
&ig &EfcgJg.API STANDARD B10 SOVERNS UNLESS OTHERWISE NOTES ,firXl*iT\ vAO-BijAg , -MaP.1FiM&
gggUC3 - MBIO lNA,B>eL-L.M.TS% Vs3f?Air.
.<
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-----------
i1 o U'lo-v NO. DATE
ISOO. PURLM^I? FOR OIJnTATlDKl
JOB NO. DRAWING NO. REV.
m A r* 0 fa IO03S DS-5H>-
1
SHEET J .OF----{-------
WA-TEX 000417
(
CENTRIFUGAL PUMP DATA SHEET O O OAPPLICABLE TO: PROPOSALS PURCHASE AS BUILT
job no._^5~v7;
PURCHASE ORDER NO._______ ________ __ ..
RKWimoiHa.JJ3_C>C>\
NOTE. UIHOICATES INFORMATION TO K COMPLETED BY PURCHASER-
tuauiiiv ho.__ l....... .......... .....................................
BY MANUFACTURER
DATE___________________ REVISION.................
T' F ' /Ayr:FOB,__j___u__j_s____________________________________________________________________________
unit ...CAT*/yr/t: bxva-Y/st/rAT/o/J______ service
___________ _________________
..
as/*&/? /=&&> SypAiJ
.7-NO. PUMPS REffQ_2_.N0.MOTORS REOD.J_ITtM NOiff 662/A PBWOtOVU/$Lf,ff^fepITO Vt -&.&1
fZ.
_ PUMP MFR.
NO TURMMES RHTD -- ITEM MR --
. PMMIOBY________ ,,MID BY-
.
-TA<7AorA sat aw type /.vX ZA/O'&tfySJZnxt no. _.
...
OPERATIMQ CONDITION*. EACH PUMP
LIQUID__ d-Z'.3/-C4
- U S PM t PT. NCR- &S,..___RATED-
PT. F, N0R.Vj2c2_MAX____
.bsch. mss. rsm____3&3L. SUCT. PRESS. PSIS MAX. 330.
RATE8-
SP GR. M PT O. 4-75
-BFf.FRESS.FSt_______ -ZZL
VAP. PRESS. M PT. PSIA. .Z3tZ.___ nFf.HEAO.FTVtS.itPT.Sw_________ --CP^cvLnPSHA.FT_
376 Jp.ZO
CORR/EROS CAUSED BY-
-HYD.HP-
CONSTRUCTION
PERFORMANCE
SRJ
PROPOSAL CURVE NO. RPmJ$5w2.HPSHR IWATTRI
.
EFF. <33% EHP RATE0_F^2L__
MAX BHP RATED HAP.
MAX HEAD RATED MIN. CONTINUOUS CPM.
JjSL
ROTATION (VIEWED FROM CP1G EMM
SHOP TESTS
MOZZLES SUCTION
aee
.... 2?....
RATNM
FACING A?At
LOCATION
DISCHARGE
\3c>q& jBj~ _232/?- .
CASE-MOUNT:CENTERLINE DFOOT OBRACKET OWAT. (TYPE).
SPUT: AXIAL JjjftAD: TYPE VOLUTE Jj&8l OBBl QDIFFUSER
PRESS: nutv mnw tr*j*7 **"
f' HYDRO TEST
me
OW1T. PERF. $$W1T. HYDRO
OKPSH REDO.
OWIT. NPSH
^SHCP INSPECTION
OttSMANT. AINSP. AFTER TEST
OOTHtR...........................
5MEL-CONNECT. INVENT
IMPELLER OIA_ RATED-
w-caft.
MOUNT: BETWEEN BAGS SjlWAHUW WEAR RG. MAM./CLRNC-
BEARINGS-TYPE: RADIAL /^2532/OjL#.
DTHRUST/
LUBE: D RING OIL DFLOOO OOIIMIST ptfLINGER OPRESSURE
COUPLING: OMHF _
_______ :______ D MODEL-------)Q.
DMVEB HALF MTD BY: jgJPUMPMfR ODRIVER MFR OPURCHASER
TYPrfS/aBfiCr
MATERIALS
API CASE/TNM CLASSO_______________ &.&MS. - P-. 2M 7.
(ZSMS__ P-2 A /.
PACKING: nMFBATVPf
, . . DSHE/NftOFRMBJ
MECH. SEAL: D MEN A IWDEl^&S^rjfe^S__APIL.y;
MFR OCOE ___________________G?J3r
&T BASEPLATE: VERTICAL PUMPS
AUXILIARY PIPING
Ocw.pipepi.am -- QCU: OSS; OTUBN8: OPIPE_______
D TOTAL COOLING WATER BEOTL RPM
Q__________ . OUGHT f.I.REOTO-
OPACLINS COOLING INJECTION RIOT* P TOTAL 8PM DPBtG
/?,OSEAl FLUSH PIPE WAN
OSS OWBRG
OEXTERMAl SEAL FLUSH Rum OBPM.
DFSIG-
OAUXttlART SEAL PLANOSS OSS OTIMING OP*PE.
OAUX SEAL GOERCHFLUID US ATEMj gfo
Ao
ffeftg-
HP -/iG*
MOTOR ORIVIR MANS^'/WVJ VOL
MFR.--/gLC_________ BEAWN6S-
--tl
TYPE- r- ,~---r .mm
.FULL LOAD AMPS-
nc TeS'^CLtemp rise. c<32_aoa<EO rotor amps
OVHS ONSS
VERT. THRUST CAP.LR--
LERVICE FACTOR-
PITDRS0MPDU7HO. MtNStSMERGENCE REOD.D____ ___ ______ ..'
COLUMN PIPE: FUNDED DTHREAOTO LINE SHAFT: QDPEN EHCIOSEO IRDS. BOWL DUNE SHAFT-------------------
BBS. LUBE QWATER 008. DGREASE
FLOAT A TOO OC.S. OSS OBBZ C>NON
FLOAT SWITCH D--------------------------- ----------------
PUMP THRUST. LB UP-
. a DOWN-
APPROX WT.PUJMABASE-
MOTOR
.TURBtNE-
APISTANDARO *10 60VERRS UNLESS OTWBWISE NOTED-
f 1VW7*
0 \ SS.uLiTs Cnn OliotatiOki NO. DATE
Jfll si
jor no: DRAWING NO. REV.
w-$<3vq*l \ SHEET . / .. .OF--|-----------
WA-TEX 000418
FORMNO 1)0 <RC(VSCOAPRU 711
( WA-TEX 000419
t
I WA-TEX 000420
( i WA-TEX 000421
Byron
i
10^5 INSTRUMENTS
WA-TEX 000422
kT*' n;,'
3Nf'*FZ
w / ,^ j*i r3i# * % j f*1'' *
/:- v ' -* , '"'*^5
'*^a?
`^7%'\.
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; :'
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-
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; 'i&M , fcK.,a.#fe
TABLE.lb.s-l. -"> ' '-
' p*" Element
No.
.'" ' 'V'' ,'ili 'S-S-s. ,' . .. '-. -v. V.3'v >;
' ; v\ : ' '.'3~..S*bK;
' - * `.'W*'*'/' ^
,*'. VFLOtf ELEMENT.SUMMARY SHEET rV
dATALYTtC POLYMERIZATION UHtT PLANT SJ AHACORTES.. WASHINGTON.
Service
' ,v * 1. **
.
.. ` .;.v-
f..* 4->*3,v. * ' .'
*"
v**.. ..*'v'.>%i'"; ' - .a' `:V
?i - ;
,
' ';' Orifice Sl2e Line Size
Meter Coefficient
5FE-19
Btms. Cooler Outlet
. 8*'C r . 2-132 .
5FE-200 ' Amine to 5J-C57 . / -
1.978.
5FE-Z01
Caustic to 5J-C59
1.238
SFE-205
Oeprop. Feed Bypass
'
1.123
5FE-206
Stm. to 5J-E58
1.959
5FE.-207
Oeprop. Reflux .
0.901
SFE-208
Stripper Vapor Outlet
1.923
3" Sch *0
3" Sch 40 2" .Sch 40
2'-' Sch 40 3" Sch 40 2" Sch 40 3" Sch 40
40 BPH
15BPH 8;BPH 8 BPH 100#/Hr 4 BPH 4000 SCFH
'v- ,
>..
. ` .. '
*,v- .
-^ %v~' ** . .y v* ..
.v.'; .. . *-
WA-TEX 000423
3 |
Tag No/5PSV-10! 5PSV-102 5PSV-103 5PSV-104 5PSV-105 5PSV-107 5PSV-220
s*
.* " ,
...
/
"J " '' Service ~
_ " 5J-C57 - ; '
' ' 5J-C58" `
'
5J-C59 ,
5J-C60
5J-C61
53"E
>
5J-ES8
' Size 2*' x. 3"
.1
M. II
'
1-1/2" x 2" 3/4" x 5"
1-1/2" x 3"
Set P.ess 310 PS1G
- , '*
260 PSIG 75 PSIG 65 PSIG
WA-TEX 000424
f