Document 3NDqq62LONDER3w7yy2O6EXRJ
CG , 16 , CODE
OCT 1^1982
KgKS7-|
__
PROCESSES
( >RC-1-A
CO
APPROVOBY BBK 11/5/81.
/&V9
'
ESTIMATED WGT
`CLBSS* LBS* .
*. " -'"
TYPED BY: JMH
STANDARD HRS.
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~
. PUNCH B.I.P. : LOTiK^XfZ-1'
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L0T/i^ife2-2 4**fr&/,^
PREPARATI ON N0t 4^
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EQUIP I MENT i
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.
1 NAME:; MONASTRAL RED B ;
PREP., i 1 | INSTALL TEMP & AMP CHARTS
1 USE 5 PAGES t LBS
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1i. | 2 i WEIGH ;+/-* OF RC-1./RC-3 BORAX SLUDGE 4 ' |
'V^v- i t FOR S5'
:< "..
'
I
' | 3 | DIP LIQUID FROM SLUDGE & ADD TO CLASSIFIER I
I i INTAKE' .
,
I
, \ A i OBTAIN +/-20?r CHOPPED ICE-FOR S13-B
|
-
1 N-CtJDE. | ACCT {. j LBS
J . j .'
j? !| iJ Il | j
-HF | 5 1 SHOVEL 60# OF BORAX SLUDGE <EQUIVALENT TO I
MILL I I '+/-30#' if 06% BROAX) INTO HF MILL* NOTE:
1
. 2 | I TOTAL WEIGHT INCLUDES LIQUID REMOVED IN'S3* |
' i 6 | ADD *
'\
I
17 I START COOLING WATER SPRAY 6, AGITATOR
I
X I 0 i STIR 3-5 MIN TO UNIFORMITY
i
1 9 1 STOP AGITATOR & DUMP INI NOTE ; RECORD|
I i LPT, ^10%, & "AS IS LBS* IN S35. '
I
/ ;?M0 i STIR 3-5 MIN TO UNIFORMITY
1
. , }U | ADD IN 5-f0- MIN .'WHILE AGITATING
.I
112 I IMMEDIATELY START MILLING CYCLE
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|13 j STIR FOR HOURS SHOWN BELOW MAINTAINING
I
i J 38-42 AMPS & 110-130 DEG F*
I
ii
N-750O-A LOT
. . MILLING HOURS
i
II
^-/s&S*c<zt-.____ ~
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1 18 1
1 J 130 |
'1
I 30 !
r r. 834-B!
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. '.LTwI 7500-AJ* ,/
! 972-AI
0
I
I
i I A. AFTER 1/2 HR MILLING ADD N-972-A OR
|
! I TRICKLE IN WATER TO MAINTAIN 38-42 AMPS. 1
I ! DO NOT ADD N-972-A AT LESS THAN 1 MIN
1
I 1 INTERVALS- RECORD ADDITIONAL N-972-A
'i
l I USED IN S35*
f
I ! B* IF NECESSARY, ADD N-57-A YO MAINTAIN
|
I i 110-130 DEG P.
'
1
i I C, IF CAKE FORMS, STOP AGITATOR, SCRAPE
{
I j MILL WALL TO PERMIT HEAT TRANSFER.
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I J D. RECORD NECESSARY DATA IN Si 9, 2, 35 1
i 1 AND PAGE 5.
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I I
DOT
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EQUIP MENT-
PAGE 2 OF 5
CG 16 CODE RC-1-A
UHATE PT^WTEX!ri2/0i7B1i
I USB ( N-CQDE 1 ACCT
<C> 1 LBS ^ 1
1 LBS . :
- CLASS 114 j DURING SI 3 STIR, HOOK UP LINES FROM DORR 1 3 ' I ! CLASSIFIER TO V-10. NOTE: FEED VALVE MUST |
I 1 BE CLOSED;
|
M5 ! OBTAIN TWO 55 GAL* DRUMS FOR S27*
j
I
JV
I
T
||1r
t SHRIV 116 1 SET UP 20. PLATES' EACH IN NO* 1 & NO! 2
.4;.
1.1 SHRTVER THICKENERS .
1- 1
HF 117 1 ADD 5-10 GAL* WATER/TO HF MILL* CAUTION: MILL 1 1 TOO. MUCH WATER WILL CAUSE CHARGE TO SPLASH
5 1 I OVER EDGE OF MILL* 118 1 STOP AGITATOR & TURN OFF COOLING WATER*
i1
MISC 119 6 'I I
'!
1 1-
:<r
1I RECORD 5 V
TOTAL I
1CHG I DATE 1 TIME . DATE | TIME MILL 1
4 I START ' i START. : 'FIN
FIN HRS 1
i
1 \ J& ~~s S-S^\ g'.fM v I f o ' f c/'$&
2 lie*'ljfr$r $>/ &i- XIG^J &1* l !/- P *f | $,l$ I I
-3 J \o-i&SQ / f*7. yp./S'fx
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5 Vo-/1' Si' "i *t* Yt. 6
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8 17 . 9 |/0
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... NSC/
12* fm
13 w
14 -JM / &'*?_
128 RECORD ACCURACY ONCE PER SHIFT WHILE
MILLING: `
1 I AM- ! RE- ' 1 I 1 CHG I METER! CCRDER 1 DATE I TIME 1 NO* 1 AMPS I AMPS.
HT I RECORD F 1 *F .
1----1--------1
1----- !
i i
J1
SVri 1 7
ADD 18' (122G) WATER TO V-1 1 HEAT TO 148-158 DEG .F FOR S24-
*
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e Su ip IIf" 7" " " MENT ! I PAGE 3 OF 5
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\ u s e 1 ic o 5e Ta c c t
CG 16 CODE RC-1-A
<C> f LBS |
| LBS ,
13/1 4
-8*
|"23 124 l Ii 125 1 126 127 1
I I-
] PUMP 2 CHARGES FROM HF HILLS TO Vi 3OR Vi A i '
WASH OUT HF HILLS, WITH HEATED WATERFROM )
VIi ' '
'i
ADJ TO 24" (408G) AT 140-150 DEG F
1
[ IMMEDIATELY COOL TO 75-80 DEG F
16X330
RECORD DATE ON BOTTOM OF PAGE 5
1
`
1
| l | 1 1 1
I
1 1 I 1
57-A |
1
0
CLASS 9
128 1 BACK WASH LINES FROM CLASSIFIERS TO V-13 ORf
| .1
1 I V-14
' V '
-i j
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129 '1 PLACE 55 GAL DRUM UNDER SLUDGE DISCHARGE 6 1
`f
j
1 ! START MOTOR
11
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130 ! OPEN INLET VALVE & RUN V-13 OR V-14 THRU
!
|
j
1 1 CLASSIFIER TO V-10 AT 2*5-3.0 GPM
11
1
131 1 WHEN DRUM CONTAINS +/-45G OF SLUDGE, CHANGE 1
|,
]
1 1 DRUM, WEIGH 6 RECORD IN TABLE ON BOTTOM 1 j ,
j
1 1 OF PAGE 5
| 1 .j
132 1 WHEN V-13 OR V-14 IS MT, CLOSE FEED VALVE 1 ( ]
1 [ 6 BACKWASH LINE TO VAT FOR 1/2 MIN.
Ill
133 {.OPEN FEED VALVE 6 DRAIN VAT TO CLASSIFIER,. 1
1 `1
I { DO NOT WASH IN VAT. NOTE: 4 OR FEWER HF | 1
{
I 1 MILL CHARGES MAY BE RUN FROM V-13 OR V-14 [
1
(
t I TO V-9 OR V-10, WITHOUT TREATMENT OR
1I
|
1 1 CLASSIFICATION. RECORD:
1 i.
J
1 1 CHARGE NO._______ .
;| | .
1
134 i REPEAT S'S 1-33 UNTIL 14 CHARGES ARE
1!
10 1
1 COLLECTED. ***CAUTIGN*** AFTER 9THCHARGE}
1
I 1 WATCH VOLUME IN V-10.
"
11.
11
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I .... ..... 1
| J***w*CONTINUE TO NEXT PAGE FOR CHART*#*** {
1
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I*
i RAGE 4 OF 5
CG 16 CODE RD-1-A
USE i N-CQDE | ACCT
(C) LBS I
I LBS
MISC i1.`
{35 {CHARGE OUT RAW MATERIALS BELOW
{___;______________________ _________ _________ .
I t JRECORD ,
||
l; I . 1 . {SLUDGE
{ { N-7500-A
iI
I ! * 1
INI I - I
1CHG|MILL|NS34|AS I * 19721 1*1
I NO LI NO , | * | .IS II 0% | * j LOT I i 00% I %
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|36 | ENTER RAW MATERIAL TOTALS IN 'ACCT LBS!
( .. 1 COLUMN
,
II
{37 I HEAT V-10 TO 150-160 DEG F
MR V-10 TO' V-9 .CAUTION DO NOT QVERLQW V9 i
TART AGITATOR
`
.' I
ADO TO +/-50* MAINTAINING 1,50-160 DEG F
I
SEIN V--10 6 V-10 LINES
I
CIRSm-ATE THRU SHRIVER-THICKENERS TO'50` . I
OG) AT 150-160 DEG - F
r J3EC0RD : START DAT$&<2:iME/&?g
CULATE UNTIL EFFLUENT REACHES 4000 OHMS j
RECORD: FINISH DATE^^-TiME^Vi^^
-I
OHMS__-___ RH_______ (8.4-9,0)
I
I TIME I____ Li 1_____ 1 ____ I _____1
1 ____ i_____ t
I OHMS I ____ I I I ,,____I ______ I I!1
{TIME I|
!|11__________ I!___ _I ___r tI
io h ms {____ i
j_-|1
| ___ ||I
I NOTE: AFTER 16 HRS WASHING TAKE OHM READINGS I
fg^ERY-4 HRS
-1
SHUT OFF WATER & STOP CIRCULATION RUMP
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