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AR0CL0R 1221,1232,1242
for polyvinyl acetate-emulsion adhesives
TECH H I C A L B U L L E T I H Ho. PL - 32 1
REVISED APRIL, 1963
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TOWOLDMON0040155 WATER PCB-00024624
INTRODUCTION
Monsanto Aroclor* chlorinated polyphenyls are a series of compounds serving a
variety of needs, Each Arocbr can serve as a plasticizer for many of the synthetic
resins. Properties imparted vary with the Aroclor chosen. In this respect the family
of Aroclor compounds is analogous to a series of phthalate esters.
Aroclor 1221, 1232 and 1242 are three compounds especially suited for plasticizing polyvinyl acetate (PVA) emulsion adhesives.
These are important advantages of the. Aroclor plasticizers specified --
1) Excellent tack and strong bonding power are imparted to PVA adhesives.
2) The compounds are low in cost.
3) The plasticizers are light colored,
4) Aroclor \12\;-M3l and 1242 are mobile liquids at room temperature. Plant handling is simplified since no pre-melting is required.
5) The plasticizers are readily blended with PVA emulsions by simple stirring.
6) The hardness desired in various adhesive applications can be varied by choice of Aroclor plasticizer without materially changing other properties of the adhesive.
7) The three Aroclor plasticizers recommended for PVA emulsion adhesives
are comparable to orf/to-Nitrobiphenyl, which has been displaced by
these Aroclor plasticizers in PVA emulsions, with regard to tack and
fiber-tear, as indicated by tests on a porous yellow paper and a mela
mine-coated Kraft stock. '
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8) Aroclor compounds are readily available.
Aroclor; Monsanto Chemical Company Trademark. Registered in U. S. Patent Office,
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COMPATIBILITY
Tests conducted by Monsanto show Aroclor 1221, 1232 and 1242 are each compatible with PVA at the evaluation level of 11 parts of plasticizer in 100 parts of polyvinyl acetate emul sion.
LABORATORY DATA
Several PVA adhesive formulations using different plasticizers were made up and evaluated in our laboratories. The basic formulation consisted of 11 parts of plasticizer in 100 parts of polyvinyl acetate emulsion. Data tabulated below will allow the adhesive'formulator to choose the most suitable plasticizer for the adhesive properties desired.
COMPARISON OF POLYVINYL ACETATE PLASTICIZERS (100 parts polyvinyl acetate emulsion; 11 parts plasticizer)
Formulation Properties
ortho-Nitro- Dibufyl Aroclor Aroclor Aroclor biphenyl Phthalate 1221 1232 1242
Shore Hardness, A-scale
82 69 *66 86 97
Low Temp. Flex., C
+ 2.2
-10.2 -5.9 + 4,0 + 5.3
Volatility (c/c plasticizer lost after 24 hrs. at 86 C)
3.8 4.0 4.8 4.3 4.0
Kerosene Extraction, (% plasticizer lost after 24 hrs. at roofti temperature)
3.2
4.1 4.5
3.8 4.2
Viscosity of Formulation*
(Centipoises)
Initial
1 day
3 days
4 days
5 days
7 days
10 days
2160
2200
2280 2340 2460
2420 2460
2520
2240
2200
2200 2180 2260
2160
2060
2040 2020 2060
^Initial viscosity of the polyvinyl acetate emulsion tested was 1500 centipoises.
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TYPICAL PROPERTIES AND SPECIFICATIONS
Property Appearance
Refractive Index @ 20 C
Ctflorine, r/c
Denjltyjbs. per gal., @ 25 C
Boiling Point, 760 mm Hq
Pour Point (ASTM D-97)
Flash Point (C.O.C.)
Fire Point (C.O.C.)
Viscosity, S.U.S., @ 37.8 C 54.4 C 98.9 C
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Distillation Range ASTM-D-20 (modified)
Aroclor 1221
Mobile, Colorless, clear liquid
Aroclor 1232
Practically colorless, mobile oil
1.617 * 1.618
1.620-1.622 32.00.5
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9.85 10.55
27 5-320 C
290-325C
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Crystals at 1C. 286-302 F.
349 F. 176 C.
-35.5 C
149-152 C. 460 F. 238 C.
38*41 35-37 30-31
44-51 39-41 31-32
275o-320 C
295-355 C
Aroclor 1242
Practically colorless, mobile oil
1.627-1.629 -
11.SO
325-366C
-- 19C 348-356 F. 176-180 C.
None, to boiling point
80-93 49-56 34-35
325-360 C
MONSANTO SPECIFICATIONS
Property
Color, APHA max. Specific Gravity
A 25/155 C Acidity, mg. KOH/gm. max. Viscosity @ 100 F.,
S.U.S. (37.8 C)
Aroclor 1221 100
1.182-1.192 0.014
38-41
3
Aroclor ? 1232 ' 100
1.270-1.280 0.014
44-51
Aroclor 1242 100
1.381-1.392 0.015
80-93
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p ] tlDOR^ASKING WB iKClALlPPilCATIONS "
When necessary, the slight odor imparted to PVA adhesives by these Aroclor plasticizers can be completely and economically masked. One drum of adhesive is effectively masked by the addition of only 6 grams of .either Odormasque* 1004 (camphor odor) or Odormasque 1066 (fruity odor). Thus one pound of Odormasque is enough to treat 75 drums oi adhesive. Even after 40 hours' aging at 150 F, the maskant odor was retained by dried adhesive films con taining 0.005 per cent Odormasque (based on resin).
*Odomasqur Registered Trademark of Polak ff Schwan. Inc., New York. N. Y.
1 TOXICITY AND SAFE HANDLING
The oral LD60 of Aroclors 1221, 1232, and 1242 in rats is approximately 4.0 grams, 4.5 grams, and 8.5 grams per kilogram respectively. This indicates that the compounds are not particularly toxic following single oral ingestion. When the Aroclor compound is applied undiluted to the skin of rabbits the minimum lithal dose is 2 to 3.1 grams per kilogram for "1221", 1.25 to 2.0 grams per kilogram for "1232", and 0.8 to 1.25 grams per kilogram for "1242". In this range of skin absorption doses, the com pounds can be classified as "slightly toxic", "mildly toxic", and "moderately toxic" respectively. It is recommended that repeated or prolonged skin contact be avoided. In animal inhalation studies, Aroclor vapors do not present a hazard if the compounds are used at ambient air temperatures. When used at elevated temperatures, the inhalation of va pors should be avoided.
SHIPPING
Shipping Classification Shipping Regulations
-- Chlorinated Diphenyl/Synthetic resin, Liquid N.O.I.B.N.
-- None
Standard Containers
-- Aroclor 1221 Tank car, 520 lb. steel drum Aroclor 1232 Tank car, 550 lb. steel drum Aroclor 1242 Tank car, 600 lb. steel drum
The information contained in this bulletin is, to our best knowledge, true ond accurate, but ell re commendations or suggestions are made without guarantee, since the conditions of use ore beyond our control, Monsanto Chemical Company disclaims any liability incurred in connection with the use .use of these data or suggestions.
Furthermore, nothing contained herein shall be construed as a recommendation to use any product in conflict with existing polenls covering any material or its use.
RAEH-2M-3/'63
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ATLANTA BOSTON CHICAGO CINCINNATI CLEVELAND DETROIT HOUSTON LOS ANGELES MINNEAPOLIS
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NEW YORK PITTSBURGH
ST. LOUIS SANTA CLARA SEATTLE SYRACUSE WILMINGTON MONSANTO CHEMICALS LTD. > London MONSANTO CHEMICALS (AUSTRALIA) LTD. Mtlboum* MONSANTO (CANADA) LTD. Montreal Toronto Vancouver
monsanto chemical company organic chemicals division 800 north l.indbcryh hi id.
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