Document 3JByjpjZXnn8DxbqjO3Mme12n
CG, ,.43.
CODE K Y-97*-D FKG
y
jrflli982
' BAtlV" :,
,, A2J58
X
LOT NUMBER
TIME J.l H *
STANDARD HRS'* R* 9
$
< >P!RKOCESSES 'Y-907-D <D)
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COMTYP JOB NAME-
APPROVED BY FWP 12/17/81
03KY907DMD
H
, ;c g '. 14 14 14
COSE YC-2-B YC-2-B YC-2-B
COMPONENT CONSUMPTION
LOT'
PG3 LBS
| CG CODE
14 YC-2-B
M4UW~ 2s 9 3
14 YC~2-B
__________ 93
14 YC--2-B
DO NOT USE LOTS 13839 - 13855
TOTAL EST'D NOT . y----
EOUIP | NAME
3381* LBS* --' "KROLOR* YELLOW-MEDIUM
.
203 ii
'203
1 T RUN -60-'<99' G). WATER IN V-27
yfi IGH' SPEED * -
2yi WEIGH ifi DRUM & POUR IN
3 -T DUMP "IN AND STIR 5 MIN
LOT
! RECORD;'' START.
1 FIN
,,MUlJfk'JL
NON-BLEEDING
rT^usI* j LBS
N- ACC CODE LBS
l'
i 250 .! 32-B ! 250. 150X5 JYC-2-B1
1
ADJUST TO 75s (1275 G3
M7K AGITATOR OH -LOW SPEED PUMP V-2.03 THRU
>^HOMOG AT 2400-2600 F*SI INTO V--205
! WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
HOT WATER AT 24OO-26O0 PSI INTO V-205 .
UNCORD - V-205 VOL
" & ADJ TO 60" ( 2100 G>
INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
205 sv
10" (514 G) WATER INTO Y--2.& START '
j
1 AG ITAT OR
'
i
* 1 PUMP V-205 THRU HOMOG AT 4800-5200 PSI INTO SV\|
1 RECORD; TIME START
TOTAL MINUTES /__ i
! 1 JJSHTE'. IF HOMOG PRESSURE FALLS BELOW 480 PSI. j i JflZ-UM VALVE WILL RECIRCULATE SLURRY TO V-205 1
J*T i WHEN V-205 .MT, RUN IN 5" (240 G) WATER & PUMP j
i 1 THRU HOMOG AT 4800-5200 PSI INTO SV '
|
! SP STEP 01 - SET FORMULA SELECTOR TO POSITION
CV-243) OR POSITION 7 (V-244)
PRESS SV CAM RESET PB - SET 22 TO IN AUTO
De mo t e (t e mp is s e t a t ip o -i 94)c f )
a 1 RECORD LEVELS & SET R/M COUNTER *1 AS FOLLOWS:
j A* 1 iLG/$__ % PRESET 4M
33 GAL
i 115-A 1 168
'SE^^JMIKE FLOW CONTROLLERS AS FOLLOWS*.
JSH0 (N-27-D CONTROLLER) IN MANUAL , .*64 GPM !
<SPpi& :<N-27-D WATER) IjN MANUAL LOCAL .8..36 GPM 1
WBSrff (N-27-D/WATER) RATIO 1 '
1*31
i
>&rC-32--D CONTROLLER) IN MANUAL *84 GPM j
SFJ22 (N-Z2-D WATER) IN MANUAL LOCAL 7*4 GPM I
me$Q (N-32-D WATER) IN REMOTE
!
fFR'l (N-32-D/WATER) RATIO
74
1 27-D | 213
32-D 1 1425 i ! i
DUP050109802
EQUIP NEWT|
| PAGE 2 CG 03 KY-907HD 1 COMTYP JOB MAKE: 03KY907DMD
i USE j H- !ACCT i LBS i CODE 1 LBS
-2y
S'-sc CP
JrfTTj&PBMTQR STEP PB
.i
~m LEVEL 2 LG &J.X IF BELOW 35% FOLLOW SOL ' N i
" L MM E-UP PROCEDURE FOR N-27-D 4j X'h DJUST SV TP 48" <2470 G)
' .
I [
RECORD PH <AA ADJ TO 11 *1-11 ->3 WITH N-7-D AT i
5%: < 10 PARTS WATER TO 1 PART N--7-D)
1
SIPHON INTO SV.. RECORD: PH //>3
ASSUME 50%
OPERATOR STEP PB
7-D 1 _/_2_
STEP 6/39* AFTER , HEAT-UP `r e c o r d " pir&rr I
i^r^-^WITCH :3FC20, 8FC1.0, '8FC2G' TO AUTO
my OPERATOR STEP PB
\# ! SP STEP 10/43* WHEN 3FC20, 8FC10 6.8FC2 FLOWS
'ARE IN LIMITS, SWITCH 3FC10 TO AUTO A PB
SP STEP 11/44. WHEN 3FC10 b 3FC20 FLQWS ARE IN
f J LIMI1:TS, SWITCH 3FC20 TO REMOTE
\2&A -OPPEERR#ATOR STEP PB
r> V-iT
\2?f i DURING STRIKE RECORD :
SP STEP
243/V-244
RANGE
13/46 (30 HIN> 14/47 (60 MIN)
9.0-10.0 .9.0-10*0
15/48 (2 HRS)
9*0-10.0
16/49 (2 HRS, 25 MIN)
8.0-10.0
17/50 (FINAL. 3 HRS)-
7,5-8.5.
NOTE: IF PH NOT:IN RANGE, NOTIFY SUPV A NOT
IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8*5*
A RECORD: PH ____*
ASSUME 77%
SIFT IN
27- D I ____ 5i4-p44S -:A{ 50
,a <208 G) WATER TO V-385 STIR FOR 2 MIN FOR S 57
1 ASSUME 50% I 60
-D i 30
XNG STRIKE CHECK LEVEL'IN V-387.
LOW LEVEL LIGHT IS NOT LIT, GO TO S-35
F LOW LEVEL LIGHT IS LIT. VERIFY BY CHECKING
1'*i"TI-)AT LOW LEVEL PEG IN VAT MS ABOVE SURFACE
IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
!
\
1
STEARATE MAKE-UP PROCEDURE.
] ---S'
!
__ j
1 j
^ 9JJ4H-IN 32" <317 GAL)
*. ! 1 J
E4J-RN OH STEAM b. AGITATOR
- i 1 J
WITUST to 42" (403 GAL) AT 178-182.k -F
I 1f
^O-^ET BADGER METER FDR 404=5
1 i1
\W \ PUMP IN FROM V-387 THRU UNDERSURFACE
1 330 1 169-A|
:STRIBUTORS AS FAST AS POSSIBLE
1 37 i 155-Ai 1 37 L 160-Ai
OFF PUMP
1
30 MIN AT 178-182WF FOR S 48
!
1 DO NOT SHUT OFF AGITATOR
}
330 37 37
t4yN~S28""cO?iPLEfi""HEAT~SV"TO~T98-2G0""i()EG~F~IN ?'
TO 10 MIN
.'
1
Qi-OSE WATER LINE b DISCHARGE VALVES AT STEARATE 1
PUMP OPEN V-388 DISCHARGE VALVES TO STEARATE PUMP
[ i
\y INLET Ab/\ OPEN WATER VALVE AT STEARATE PUMP b RUN WATER
THRU HOMOG AT 2900-3100 PSI TO SEWER
i | 1
DU P050109803
/ 1,
EQUIPi COHTYP JOB NAME: 03KY907DHD
:HENTV i PAGE 03 CG 3 KY-907-D (D)
t*
EST WGT 3331*
1 USE 1 N~ IACCT i LBS j CODE \ LBS
WHiLE~'HOMOG''WATER~AT_290&"3T0&~PSl7~OPEN"'i-i6.HGG \
"""1
T~~"
DISCHARGE VALVE TO SV AND CLOSE VALVE TO
|
1j
'SEWER
!
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,!
N ON PUMP & HOMOG V-388 TO SV AT 2900-31001
. PSI. MAINTAIN SV AT 19S-200*F.
|
1' J Jj 1|
{ {
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE' I
AT STEARATE PUMP ASAP
.1
!i jJ
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
J
.1
1
ATER FROM HOT WATER MIXER
! i!
rrJ*!HE:N S3 COMPLETE TURN OFF. HOMOG & STERATE- PUMP J
'|
j
5 MIN AT `198--200*F
1!
5>^SHUT OFF' STEAM
ij
SS3 COMPLETE, OPERATOR PB
. |.
I
j SP STEP 23/53 RECORD PH,,.JLC_(3,.3~3,7>
|
.Ur J56 IF NECESSARY, ADJ PH TO 3 3-3.7 (DOWNWARD ONLY)I
I i
hi RF'CO.RD PH
,
|
NOTE: "USE' LI QUID" ALUM, N--I IS-A, ADD TO SV VIA I
!
ii I J---
BADGER METER. STIR 5 MIN AFTER EACH
1
ADDITION,
ASSUME 50% !
!
...jilS-A
IN N-7-D FROM S-30 IN 10-12 MIN & STIR 5W.IN}
{
l^rTRECORD; FHjfcJ?. (4.2-4.4) L IF NECESSARY, ADJ I .
.{
! 1 TO PH 4.2-4.4 & RECORD : PH_..
ASSUME 50% i1
7-D
I I (DILUTE 10 PARTS TO 1
! SIPHON N-7-D INTO SV ER AT0R STEP PB
! *<p-CPERATOR STEP PB
WITH
WATER) '
ASSUME78%
J..........._,, {27-D
\\ | ! ! 1
\AC I SP STEP 60 - BATCH COMPLETE
!1
START
FINISH
OPERATOR
STIME ,, SSP STEF' TIME SP STEP
DUP050109804
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DUP050109805
|I 8JU>FFALG> NEW> YORK>
DUP050109806
DUP050109807
DU P050109808