Document 3GNR2y7gv97X3Gm2Y4pbo583
243, (244>AUT0MATED >'
10/19
03 CODE KY-781-D PKG
PROCESSES
APPROVED BY:
y__/_^ DATE )
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via &
( LOT )
... 4248* < EST WGT )
r
< ) KY-781-D <N) PUP 10/19/82 COMTYP , JOB NAME: 03KY781DMN
STANDARD HRS.
. , TIME ______M .
. - - -
-Trtrrrr DRY* : DRY
NO.
PKG t o t a l "
ACTUAL
CG CODE ; .PQ LOT WEIGHT CONT PKG WGT WEIGHT USE LBS
14 YC-3 14 YC-3 14 YC-3
NON-BLEEDING
USE"""! N- "a CCT
sEQUIP 1 NAME KROLOR* YELLOW LIGHT
LBS | CODE | LBS
---------_ I
.j
ZC`r I I "BEFORE USING SV MAKE SURE N-28-D LINE (HYDRO- |
Ii
4 I / CHLORIC ACID) IF ANY IS BLANKED OFF V
|I1
^..203-1 1/1 RUN 60" (990 G> WATER iN V-203, ADD CAUSTIC SODA ! I I
- |- j/sQLN. SET AGITATOR ON HIGH SPEED,
ASSUME 50% I 36 I 7-D 1 18
:S05 2 yWEIGH SODIUM SILICATE IN DRUM & POUR IN
| 442 I 32-D j 442
3 A DUMP IN MONASTRAL F<ED B 6 STIR 5 fd
$6X50iYC-3-B| 3300
! RECORD: START^iMA^ L0T
. 'fit.:
1/ FIN SdQ.&J A}
^
/ Cm&JJlJ
4 i ADJUST TO 75* (1275 G) *NOTE: VOLUMES HIGHER
jL>fH`AN 75" MAY CAUSE DUSTING IN EXHAUST MOOD.
WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
sJOMOG AT 2400-2600 PSI INTO V-205
____0\ ./gJ
I
i I
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
XOF HOT WATER AT 2400-2600 PSI INTO- V-205
ECORD: V-205 VOL
6 ADJ TO 45" <1662 G)
INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
, RUN 10" <514 G) WATER INTO V-g^AS, START AGITATR i PUMP V-205 THRU HOMOG AT 4800-520 PSI INTO SV.
RECORD : TIME START sS^J^^OTAL MINUTES NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, 3-WAY VALVE WILL RECIRCULATE SLURRY TO V-205 | WHEN V-205 MT, RUN IN 5* <240 G) WATER h PUMP I THRU''HOMOG AT 4800-5200 PSI INTO SV
s p s t e p 0?"-"s t "f 6r mu l a ^s e l o t r ^t d T65i t i6n ~"
V-243) OR POSITIO^T 6 <V-2'44n>
PRESS SV CAM RESET PB!"SET"'2:2`' TC IN AUTO
EMOTE (TEMP IS SET AT 190-194*F)
RECORD LEVELS LIQUID ALUM & SET R/M COUNTER *1
M FOLLOWS: A, 11 LG
PRESET $3 70 GAL
SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
3FC>0' <N-27-D SULFURIC ACID' 60% CONTROLLER IN
UAL)
0.9O GPM
<N-27-D WATER) IN MANUAL LOCAL 6.3 GPM
-3O3>f'0 <N-27-D/WATER) RATIO
0.7
XN-32-D CONTROLLER) INMANUAL' 1.20 GPM
CN-32-D WATER) IN MANUAL LOCAL 5.4 #M
<N-32-D WATER) IN REMOTE
oFRI 0 (N-32-D/WATER) RATIO
0.9 :
Novi 1982! i
1115-A | 374 II I1 I 27-D | 373 '
! 32-D I 2527
LOT: ________ COMTYP JOB NAME: 3KY781DMN PAGE 02
DATE PRINTED:i0/19/02
.^G 03 KY-781-D
// ?./y
USE I NLBS I CODE
ERATOR STEP PB - u
.1. I
i RECORD LEVEL 2LG &.% IF <35% FOLLOW SOLUTION i
VHiKE-UP PROCEDURE FOR N-27-D
I
IIO^T AjDOOST SV TO 54* <2800 G)
I
IIP^Tr ECORD PH,/hH* ADJ TO 11*4-11.6 WITH N-7-D AT |
i 4i
ra^ffe p a r t s w a t e r t o i p a r t n ,-7-d )
i
i^SIPHON INTO SV. RECORD: PH /JjJ.
ASSUME 50%
7-D
12tT\ ^OPERATOR STEP PB
'^F~STEP~06/39T~AFTER~HEAT"UF'~REC0RD~""p H~^^'
SV , .. "Sw it c h 3FC20, s f c io , & 8FC20 t o a u t o
SP i 2<r>trpERAT0R STEP PB
i!*2r-<t |i S,>Pr STEP 10/43. WHEN 3FC20, 8FC10 6 8FC20 FLOWS
I J^RIREE IN LIMITS. SWITCH 3FC10 TO AUTO & PB
II S P STEP 11/44. WHEN 3FC10.& 3FC20 FLOWS ARE IN
i L^tljilTS, SWITCH 3FC2 TO REMOTE
ijkS^OPERATOR STEP PB
\3Pr \ DURING STRIKE RECORD:
83cHi
SP STEP
V-243/V-244
KHT" RANGE
TIME
13/41 <30 MIN)
aL 9.3-10.0 ^.Ss Sj L-
14/47 <60 MIN)
ySL# *3-10.0 ,,%8AL_
15/48 <2 HRS) 16/49 <3 HRS)
Jril9.3-10.0 JjL&d,, *1^9.3-10.0 ,,//<l #_
17/50 <FINAL)
7.5-8.5
ACCT LBS
;V_W
,T:VV
NOTE: IF PH NOT IN RANGE. NOTIFY SUPV 6 NOTE
IN LOG. IF FINAL^PIH >8.5. ADJ TO 7.5-8.5
6 RECORD: PH
ASSUME 77%
49* <379 G) WATER INTO V-385 ADD 6 STIR 5 MIN
ASSUME 50%
1 27-D i ---------- 1 ------- - t
1 24 UH^7-D I
yw 62;4.
_...... .IN BLANC FIXE N
OPERATOR PB. " 165V"^ 128-fM 165
SV IS^OsP^STEP 23/53 &
13:Vfj*EC0RD: PH *MK3.3-3.7> & IF NECESSARY ADJ
<DOWN ONLY) TO 3.3-3.7 6 RECORD: PH
NOTE: USE LIQUID ALUM, N-115-A. ADD TO S^VIA
f BADGER METER. STIR 5 MIN AFTER EACH ADDITION.
ASSUME 50%
UN IN N-7-iDi FROM S-29 IN .10-12 MIN, STIR 5 MIN
RECORD: Ph Jx #*4.2-4.4) . ADJ IF NECESSARY 6 1
RECORD: PH_____
'1
ASSUME 77% I_____i 27-D
< DILUTE; T0> PARTS WATER TO 1 PART) ASSUME 50% 1___I 7-D
IPHON N--7-D IN TO SV) ' " -
ERATOR STEP PB
. ..
R : STEP 2.4/54-ADD PLAST0LEIhL>,97A6AX&rSTIR 5 MINI; 40..
"^ATOR STEF PB -
, '-
SP STEP 60. BATCH COMPLETE. ...
I
1 ~ 5t ART_~
| TIME SP STEP \ /J*jr______ i i 'ijjsjfflL______
TIME SR; STEP . ' .
I r
tL
DUP050059871
XHCUW DUP050059872
DUP050059873
DUP050059874
vH 9
DUP050059875