Document 37mdoLqGKdeXDnvRMGpNg9Q3n
CG 03
CODE KY-907-D PKG
qujZfj ( DATE )
_,E2L45
4780*'
< LOT ) j/i EST WGT )
7
$O
t ) KY-907-D (H) PUP 06/15/82
CQMTYP JOB NAME: 03KY907DMH
TYPED BY:
STANDARD HRS'. 8.9
TIME
__M
LOCAT.N CG CODE
DRY* WEIGHT
DRY CQNT
NO. PKG PKG- UGT
TOTAL WEIGHT
ACTUAL USE LBS
EQUIP MENT
NAME 'KRQLOR'" YELLOW-MEDIUM
_________________ NON-BLEEDING i USE i N- .| ACOT I LBS I CODE j LBS
BEFORE USING SV, MAKE SURE THAT N-28-D LINE t it AtJV TC Til AWKFT) OFF *
RUN 60 (990 G) WATER lN*V-203. SET AGITATOR ON
HIGH SPEED.
EIGH IN DRUM & POUR IN
1/miMP IN AND STIR 5 MIN
t/RECORD: START
FIN
'
LOT11^
I
I 355 i 32-D |
i71X50 1YC-2-B i
j3S3L i
i
3550
UST TO 75* <1275 G) WITH AGITATOR ON LOW SPEED PUMP V-203 THRU HOMOG AT 2400-2600 PSI INTO V-205 !-<T*WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
LJ3F HOT WATER AT .2400-2600 PSI INTO V-205 ^ f>:ECORD: V-205 VOL ^L_* & ADJ TO 60" <2100 G)
INSPECT HOMOG STRAINER 6 CLEAN IF NECESSARY
]
RUfcHO' <514 G) WATER INTO IITATOR
START 1
| i
10^1 PUMP V-205 THRU HOMOG, AT >800-5200 PSI INTOSV. 1
I v | RECORD: TIME START
u TOTAL MINUTES Z>5_<5L I
I | NOJE: IF HOMOG PRESSURE FALLS BELOW 4800 PSI, I
-3HJAY VALVE WILL RECIRCULATE SLURRY TO V-205 I Ti WHEN V-205 MT, RUN IN 5* <240 G) WATER 6 PUMP I
< \ THRU HOMOG AT 4800-5200 PSI INTO SV
I
P^/?T F P~ 0?" -~ SET~ F QRMUL A~ S ELECT 0R~T0 ~ P 5 SI T I 0 N
f. <V-243j) OR F'0SITI0NCo <V~244X
^.ESS-SV CAM RESET,PB
TC IN AUTO
REMOTE <TEMP IS SET AT 190-194*F)
RECORD LEVELS & SET R/M COUNTER *1 AS FOLLOWS:
A. 11 LG -X4~% PRESET S3 .
45 GAL
SET STRIKE FLOW CONTROLLERS AS FOLLOWS: .
3FC1 <N-27~B CONTROLLER) IN MANUAL 0.73 GPM
3FC20 <N-27-D WATER) IN MANUAL LOCAL 9.56 GPM
3FR10 <N-27-D/WATER) RATIO
1.31
8FC10 <N-32-D CONTROLLER) IN MANUAL .96 GPM
8FC20 < N-32-D WATER) IN MANUAL LOCAL 8.45 GPM
8FC20 < N-32-B WATER) IN REMOTE
8FR10<N-32~D/WATER) RATIO
1.76
JUL 2 p 1382
I 115-D | 239 11 II I 27-D \ 302
i 32-D 2022
LOT- ___ _____CQMTYF' JOB NAME =' 03KY907BMH PAGE 02
BATE PRINTED: 6/16/82
Equip MENU
( PAGE 2 CG 03 KY-907-D
USE LBS
N- i ACCT CQDE f LBS
OPERATOR STEP F'B 320 j/7 1 RECORD LEVEL 2LG 88% IF BELOW 35% FOLLOW SOL1N
I
4;JjAKE-UP PROCEDURE FOR N-27-D
\J<yTADJUST SV Ta48" (2470 G)
I
k - RECORDPH
ADJ TO 11*1-11*3WITH N-7-D AT I
I I
. 5% CIO PARTS WATER TO^I PARTN-7-D)
i , .(
4 I ^''SIPHON INTO SV* RECORD: PH /&$.
ASSUME 50% I
__| 7-D
OPERATOR STEP PB
iI
SP STEP 06/39* AFTER HEAT-UP RECORD: PH
WITCH 3FC20, 8-FCi O, & 8FC20 TO AUTO '
I
OPERATOR STEP PB
I
SP STEP 10/43* WHEN 3FC20, 8FC10 & 8FC20 FLOWS I
ARE IN LIMITS, SWITCH 3FC10 TO AUTO & PB
I
P STEP 11/44* WHEN 3FC10 & 3FC20 FLOWS ARE IN I
LIMITS, SWITCH 3FC20 TO REMOTE
I
PERATOR STEP PB
]
DURING STRIKE RECORD: SP STEP
/fc> /ti&Z'WUr
V-243/V-244
13/46 (30 MIN) 14/47 (60 MIN)
PH^. RANGE . TTME^
9 *0-10.0 XlXtk'M Li4^ 9 * O-TO. 0 //I'ggZ
15/48 (2 HRS) 1 6/49 (3 HRS)
9.0-10*0
9..*.0-1.0...0. HSXl -
1 7/50 (FINAL)
Mi- -7*5-8*5
NOTE: IF F'H NOT IN RANGE, NOTIFY SUPV & NOTE
IN LOG* IF FINAL F'H >8.5, ADJ TO 7*5-8*5*
1 . f 5, RECORD: PH___ *
ASSUME 77% I
128- IJJSA IN
1
i
I 27-D 1 55^rT2S-A i ~55~
385 \2&jXk01> 27" (208 G) WATER TO V-385 6 \~W \ ADD 4, STIR FOR 2. MIN FOR S 57 *
1\ 90 1
I
ASSUME .50% I
1 7-D ( 45
131 387 132
7 .133 I 134
I1
| DURING STRIKE CHECK LEVEL IN V-387* | IF LOW LEVEL LIGHT IS NOT LIT., GO TO S-35 | IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING | THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE | IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW
I STEARATE MAKE-UP PROCEDURE*
f I I | I
1
l
I
L35 | RUN IN 32' (317 GAL). DO NOT MAKE UP THIS
II
SOLUTION MORE THAN 30 MINUTES IN ADVANCE*
I IDELAY BETWEEN
END OF STEP 41 HEAT-UP AND
II
START OF. STEP 48 HOMOGENIZATION SHOULD BE
I jT, LESS THAN 30 MINUTES*
, TURN ON STEAM 4, AGITATOR
Ad j u s t t o 42* <403 g a d 'a t i7s-i82*F
I>8".|. ^SET BADGER METER F0R^5^
Qff* \ PUMP IN FROM V-387 TmT?8l JND ERSURFACE
I 1 DISTRIBUTORS AS FAST AS POSSIBLE
SHUT OFF PUMP STIR 30 MIN AT 1?8~182*F FOR S 48 DO NOT SHUT OFF AGITATOR
I
I
I I 450 I 50
I I
I I I I 169-A| 155rA|
160-AI
f I
450 50 50
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LOT
COHTYP JOB NAME = 03KY907DMH PAGE 03
BATE PRINTED: 6/17/82
PAGE 3 CG 03 KY-907-D
USE | N- IACCT LBS } CODE. 1 LBS
WHEN S28 COMPLETE HEAT SV TO 198-200 DEG F IN |
TO 10 MIN
|
CLOSE WATER LINE 6 DISCHARGE VALVES AT STEARATE I
MP
Y.
I
GPN V-388 DISCHARGE VALVES TO STEARATE PUMP |
INLET '
.|
OPEN WATER VALVE AT STEARATE PUMP G RUN WATER V
THRU HOMOG AT 2900-3100 PSI TO SEWER
.I
WHILE HOMOG WATER AT 2900-3100 PSI> OPEN HOMOG I
DISCHARGE VALVE TO SV.AND CLOSE VALVE TO
|
'SEWER
|
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,1
3N ON PUMP 6 HOMOG V-338 TO SV AT 2900-31001
, MAINTAIN SV AT 198~20*F-
|
HOMOG V-388 TO SV, SHUT OFF WATER VALVE I
STFARATF PUMP AHAP
4t
HOMOG COMPLETE, RINSE IN V-388 WITH HOT |
"WATER FROM HOT WATER MIXER `
I
WHEN S50 COMPLETE TURN'OFF HOMOG & STERATE PUMPi
STIR 5 MIN AT 19S-200*F
!
SHUT OFF STEAM
i
i^*T>4JHEN S53 COMPLETE,"OPERATOR .RB
I
\^r\ SP STEP 23/53 RECORD PH^ jSj!l,_<3-3-3-7>
1
j 56 i IF NECESSARY, ADJJSH TO 3.3-^3.7 (DOWNWARD ONLY)i
II
& RECORD: ph ^l T-
1
I 1 NOTE: USE LIOUt D ALUM, N-115~B- ADD TO SV VIA |
I|
BADGER METER- STIR 5 MIN AFTER EACH
]
.! !
ADDITION-
`'
ASSUME 50% i_
IN N-7-D FROM S~30 IN 10-12 MIN & STIR-5MINI
\^HT\ RECORD: PH4(t\&` <4-2-4-4) & IF>ICESSARY* ADJ i
' ! | TO PH A
-4 'G RECORD: F' ASSUME 50% j_
I ! (DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78% U
| JP SIPHON N-7-D INTO 2?V^&fj*J3PERAT0R STEP PB
Us\J2ERAT0R STEP PB
I I \
SP STEP 60 - BATCH COMPLETE
I
I START
FINISH
OPERATOR
SP STEP TIMS.- SP STEP
115-D }______ .1 7-D I, i 07-r> i
I.
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