Document 2qZReyJxvxa0QjpZNyJbrknpb

CONOCO CHEMICALS ABERDEEN PLANT % SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING K+ MO: EFFECTIVE DATE: SUPERSEDES: PAGE: APPROVED BY: TITLE: Lab____ 3-12-76 Each employee is issued a plant booklet entitled ''Employee Conduct and Safety Rules" v/hen.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are. to be administered to all employees. This testing will help pinpoint needed areas for further safety training. VAB.0001084767  LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING * Attachment "A" Page 2 of 6 Date Name P * 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. Visitors B. Contractors C. Employees <3 All of the above 4 -i l 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? A. B. C. <> Department employees only Visitors other than contractors Contractors Everyone * 3. Gcod housekeeping results in improvement in: *; m A. Product output B. Employee morale CP Safety conditions and reduced injuries D. Product quality E. All of the above 4. A person who has an injury must report the .injury to: <P His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. B. (T) D. Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instruction Respirators do not need to be washed t * * VAB.0001084768 *I * 4 6. What should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder The correct operating procedures for the job How to keep on the move by checking on problems 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? -A. B. CCD. Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. B. &> The vinyl reactor and vinyl dryer Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? A. At the breaker box with a lock At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? As specified in Department Safety Rules All office area's Maintenance Shops i Designated breakroom area All areas mentioned i 11. Any person who recognizes an unsafe condition or un/afe act should immediately report it to his: A. Friend, if a co-worker B^ Co-worker, if a friend Immediate Supervisor Security Guard E. Training Supervisor A ' VAB.0001084769 * Attachment "A" Page 4 of__ 6 0 12. A person should always wash his hands after handling any chemicals before he: fK) tf. C. D. Does the next job Docs reports or similiar paperwork Enters the cast warehouse Eats or smokes 13. Wh* o is authorized to operate a Fork Lift truck in the plant? -A. Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14/ What is the correct plant phone number for sounding the plant V fire alarm? *I 4 4 * 15. What is the correct plant phone number for sounding the VCM vapor release alarm? C. 81 D. 63 What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? A. 63 B. .81 C. 62 d. cSb 17. Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift medianics Shift supervisors *. * VAB.0001084770 Attachment "AH Page 5 of__ 18. Are all Conoco plant personnel required to participate in the VCM health training? AjJ Yes bT No 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? /^Ap Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - A. 15% - 20% B^ 20% or above Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. /A?) True B. False i 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians CflL_ Compound Teclmicians Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? A. Resin Technician C\Resin Technician Lead Technician C. Lead Tcclinician D. Everyone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? (Ay The area where the transportation trailer was located ifT Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse i VAB.0001084771 Attachment- MA" Page 6 of 5 25. All trash, compound and resin containers are required to be covered with a lid because? A. Dust problems Better Houskccping C.y OSIIA requirement due to the exposure of VCM B"; Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? yfk) 0-10 PPM nT. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let them report it. B. Don't worry about it because it is someone else's department * Report it to the safety department the next day Dy Report it to your supervisor immediately 28. Who is responsible fbr housekeeping in the laboratory? A. Your Supervisor The janitor Qy The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? Before eating Before going home Before going to bathroom Before you do anything else * * * 4 -4 VAB.0001084772 Interoffice Communication From Data Subject G. D. Draper J. V. Uptain February 10, 1976 . EMPLOYEE TESTING - J. 0. BARR ACTION PROGRAM Attached is a list of general safety questions prepared by Dennis Knight for use by all departments in establishing tests for operators per the J. 0. Barr Action Program. These questions should be com bined with department-derived questions in establishing the employee tests. Je Ac tp c: All Department Heads R.A. Darling D. Knight A' VAB.0001084773 * 4 EMP LO Y E E TESTING 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? A. Visitors B. Contractors C. Employees D. All of the above * 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors D. Everyone * 3. Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality E. All of the above 4. A person who has an injury must report the injury to: A. His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator?, * A. Wash* thq respirator with cold water * 4 * * B. Wash the respirator with hot, soapy water C. Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed 6. What should an employee know in order to perform a job safely? % A. How .to produce more product than anyone else B. How to try harder C. The correct operating procedures for the job D. How to keep on the move by checking on problems 7. Who must sign the VCM Regulated Area Log sheet when entering a regulated area? 2-6-76 A. Hourly employees B. Salaried employees C. Contractors D. Everyone VAB.0001084774 fe 8. The work permit system is followed in the following areas of the plant: l A. The vinyl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas C. V. C. Tank farm, and yard areas D. All areas 9. Where and how iselectrically driven equipment locked out for repair or entry? A. At the breaker box with a lock B. At the start/ stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only A l mf V | * ff # m ; i i`k k- j ! 10. Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops D. Designatedbreakroom area E. All area's mentioned j 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend C. Immediate Supervisor D. Security Guard E. Training Supervisor 12. A person should always wash his hands after handling any chemicals before he: A. Does the next job B. Does reports or similar paperwork C. Enters the east warehouse D. Eats or smokes * 13. Who is authorized to operate a Fork Lift truck in the plant? A. Anyone who has driven a fork lift truck before B. A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so m 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 B. 61 C. 62 D. 63 ., 15. What is the correct plant phone number for sounding the VCM vapor release alarm?* * VAB.0001084775 2-6-76 B. 62 C. 81 D. 63 17 What; i signal VCM emergency or fire? A. 63 B. 81 C. 62 D. 61 18. Who is authorized to perform repair work on respirators? A. Instrument mechanics only B. Appointed, qualified persons only C. Shift mechanics D. Shift supervisors 19. Are all Conoco'plant personnel required to participate in the VCM health training ? A. Yes B. No 20. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? A. Yes B. No 2-6-76 A > IT l A4 .* 9_ _ _ _ VAB.0001084776 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING i* NO: EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab____ 3-12-76 Orgin a1 Plant Manager Each employee Is Issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he Is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. *I VAB.0001084777 I * LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING # Attachment "A" Page 2 of 6 Date Name 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. Visitors B. Contractors C. Employees /D) All of the above 4 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? Department employees only Visitors other than contractors Contractors Everyone * * 3. . Good housekeeping results in improvement in: ** * A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality All of the above 4. A person who has an injury must report the .injury to: Hi's supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B,. Wash the respirator with hot, soapy water \Cy Wash the respirator with warra water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed - VAB.00010*84778 *f .6 What should an employee know in order to perform a job safely? How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A. Hourly employees B. Salaried employees C. Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas C. V. C. Tank Farm, and Yard areas (JN All areas 9. Where and how is electrically driven equipment locked out for repair or entry? <) At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only p 10. Employee, smoking is permitted only.in what areas? A. B. C. JEJL CE.) * As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor D. Security Guard E. Training Supervisor I VAB.0001084779 Attachment Pag* e 1 4 A person should always wash his hands after handling any chemicals before he: n + A. B. C. <> * Does the next job Does reports or similiar paperwork Enters the cast warehouse Eats or smokes Who is authorized to operate a Fork Lift truck in the plant? * 'At*. Anyone who has driven a fork lift truck before (B.J A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so What is the correct plant phone number for sounding the plant fire alarm? * D. 63 What is the correct plant phone number for sounding the VCM vapor release alarm? C. 81 D. 63 What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? (b) 63 B. .81 C. 62 D. 61 . ' Who is authorized to perform repair work on respirators? Instrument mechanics only J& Appointed, qualified persons only C. Shift mcchanics D. Shift supervisors 4 VAB.0001084780 Attachment "A1' Parte 5 of ft A 18. Are all Conoco plant personnel required to participate in the VCM health training? * Yes B. No h 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - A. 15% - 20% JL 20% or above (CJ Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. True B. False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. B. C. ZB Resin Technicians Dry Blend Technicians Compound Technicians Anyone sampling * 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? A- Resin Technician <S Resin Technician Lead Technician C. Lead Technician M D. Everyone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department asscnbly location area is? (aJ) The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse * VAB.0001084781 ** Attachment MA" Page 6 of ^ 25. All trash, compound and resin containers are required to be covered with a lid because? A. Dust problems B. Better Houskeeping OSIIA requirement due to the exposure of VG'f D. Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? <p 0-10 PPM 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. B. <& Tell the personnel on that job about the condition and let them report it. Don't worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately 28 laboratory A. Your Supervisor The janitor The person doing the work 29 In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield Apron All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home Before going to bathroom Before you do anything else A VAB.0001084782 * CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL * p SUBJECT: EMPLOYEE SAFETY TESTING if NO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab_____ 3-12-76 Orginal Plant Manager Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their ov/n specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. *i VAB.0001084783 r * A * LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING Attachment "A" Page Date Name 2 of ___^ ~P?/JZ 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. Visitors B. Contractors Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors Everyone * 3. Good housekeeping results in improvement in: * A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality <g> All of the above 4. A person who has an injury must report the .injury to: <Q His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5, What do you use to wash a respirator? m A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed VAB.0001084784 V*  * I * * l> * 6* What should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder The correct operating procedures for the job D. How to keep on the move by checking on problems * * * * P 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? + -A. Hourly employees B. Salaried employees C. Contractors Everyone 8. The work permit system is followed in the following areas of the plant: * p A. The vinyl reactor and vinyl dryer areas V B. Compound, Dry Blend, and P-1 areas C. V. C. Tank Farm, and Yard areas (Qz All areas * 4 4 9. Where and how is electrically driven equipment locked out for repair or entry? ft At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only u s 4 10. Employee, smoking is permitted only.in what areas? As specified in Department Safety Rules All office area's C. Maintenance Shops D. Designated breakroom area E. All areas mentioned 11. Any. person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor VAB.0001084785 4 Attachment nAn Page 4 of #* 12. A person should always wash his hands after handling any chemicals before he: Does the next job B. Does reports or similiar paperwork rs the cast warehouse or smokes * 13. Who is authorized to operate a Fork Lift truck in the plant? * -A. Anyone who has driven a fork lift truck before (Mp A Conoco licensed operator u. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so *- 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 61 C. 62 D. 63 15. What Is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 62 C. 81 D. 63 # 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? ^ 63 B. .81 C. 62 ' D. 61 . ' Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors * * VAB.0001084786 * Attachment "A" V n it e 5 of 6 A 18. Are all Conoco plant personnel required to participate in the VCM health training? (29 Yes B. No 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? Yes B. No * 20. When checking out a tank for entry, oxygen indicator should read - * +m A. 15% - 20% <$> 20% or above C. Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. True B. False * 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound Technicians (y Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? A. Resin Technician Resin Technician Lead Technician C. Lead Technician D. Iiveryone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? <22 The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse VAB.0001084787 4 Attachment- "A" Page 6 of 25. All trash, compound and resin containers are required to be covered with a lid because? A. Dust problems B. Better Houskecping * OSIIA requirement due to the exposure of VCM Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? <) 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shif has developed that could cause the action you should take is? dana A. Tell the personnel on that job about the condition and let them report it. B. Don't worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible f6r housekeeping in the laboratory? A. Your Supervisor B. The janitor & The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home Before going to bathroom Before you do anything else A * VAB.0001084788 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING * NO: EFFECTIVE DATE: SUPERSEDES: PAGE: APPROVED BY: TITLE: Lab___ 3-12-76 Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. VAB.0001084789 A s i LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING Attachment "A" Page 2 of ___6_ Date Name k 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? Visitors Contractors Employees All of the above t. f t 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors Everyone * * 3. Good housekeeping results in improvement in: * Product output Employee morale Safety conditions and reduced injuries Product quality All of the above 4. A person who has an injury must report the .injury to: Hi s supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5, What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water (Cy Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed #* VAB.0001084790 f A 6, What should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder } The correct operating procedures for the job D. How to keep on the move by checking on problems * * 7* Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A. Hourly employees B. Salaried employees C* Contractors Q5) Everyone 8, The work permit system is followed in the following areas of the plant: The vinyl reactor and vinyl dryer areas Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? f As specified in Department Safety Rules B. All office area's C. Maintenance Shops D. Designated breakroom area E. All areas mentioned * m % 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor D. Security Guard E. Training Supervisor . i VAB.0001084791 l Attachment "A" Page 4 of __ fa A person should always wash his hands after handling any chemicals before he: Does the next job Does reports or similiar paperwork Enters the cast warehouse Eats or smokes Who is authorized to operate a Fork Lift truck in the plant? 4 A. Anyone who has driven a fork lift truck before Jy. A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so What is the correct plant phone number for sounding the plant fire alarm? * t What is the correct plant phone number for sounding the VCM vapor release alarm? 61 62 81 63 * What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? 63 B. .81 C. 62 D. 61 . ' Who is authorized to perform repair work on respirators? A. Instrument mechanics only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors 4 VAB:0001084792 Attachment "A1' Page 5 of 6 * 18. Are all Conoco plant personnel required to participate in the VCM health training? Yes B. No 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - 4 * A. 15% - 20% (6) 20% or above C. Zero 4 21. You should never talk to a technician while he/she is operating a laboratory mill. @ True B. False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound Technicians (w Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician Resin Technician 5 Lead Technician Lead Technician bvervone in the laboratory * 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? @L The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse VAB.0001084793 f * Attachment- MAM Pa^c 6 of ^ 25. All trash,, compound and resin containers are required to be covered with a lid because? A. Dust problems B. Better Houskeeping OSIIA requirement due to the exposure of VCM D. Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the * condition and let them report it. B. Don't worry about it because it is someone else's department (PC. Renort it to the safetv department the next day Report it to your supervisor immediately 28. Who is responsible f6r housekeeping in the laboratory? * A. Your Supervisor B. The janitor The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron All of the above E. None of the above * p * 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home C. Before going to bathroom (\u Before you do anything else A * # i VAB.0001084794 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING NO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab 3-12-76 Qrginal Plant Mannoer Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. in order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. *1 VAB.0001084795 fe * ft * LABORATOPY DEPARTMENT EMPLOYEE SAFETY TESTING ft A Attachment n A1 f Page 2 of Date & Name * 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. Visitors B. Contractors C. Employees <) All of the above p 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? Department employees only Visitors other than contractors Contractors Everyone * I * 3. - Good housekeeping results in improvement in: * A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality All of the above * 4, A person who has an injury must report the .injury to: A. JL (Cy D. His supervisor The security guard His lead operator The first person he sees after the injury 5. What do you use to wash a respirator? fa 4 A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water (fa Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed ft ft * VAB.0001084796 ** \ .6 What should an employee know in order to perform a * * A. How to produce more product than anyone else B. How to try harder <D? The correct operating procedures for the job D. How to keep on the move by checking on problems 7 Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? A. Hourly employees B. Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer B. Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9 Where and how is electrically driven equipment locked out for repair or entry? At the breaker box with a lock At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops i D. Designated breakroom area All areas mentioned Any pers immcdiat A. B. <C? D. E. Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor A t 4 ' VAB.0001084797 Attachment MAn Tage 4 of __ 6 A person should always wash his hands after handling any chemicals before he: A. B. C. GP Does the next job Docs reports or similiar paperwork Enters the cast warehouse Eats or smokes Who is authorized to operate a Fork Lift truck in the plant? * -A. Anyone who has driven a fork lift truck before (K A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so What is the correct plant phone number for sounding the plant fire alarm? A. 81 CD 61 c. 62 D. 63 What is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 (J> 62 C. 81 D. 63 What is the correct plant phone number to give the all-clear signal after a VGM emergency or fire? * * * % * Who is authorized to perform repair work on respirators? A. Instrument mechanics only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors VAB.0001084798 Attachment MA" Pne , 5 of__ (j rpi 18. Are all Conoco plant personnel required to participate in the VCM'health training? Yes B. No * 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? @1 Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - i *p A. 15% - 20% G>. 20% or above C. Zero 21. You should never talk to a technician while he/she is operating a laboratory mill. (a) True B. False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians Compound Technicians Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician Resin Technician Lead Technician Lead Technician Everyone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse i 4 VAB.0001084799 t Attachment "A" I Tage 6 of 6 I * i 25. All trash, compound .and resin containers are required to be covered with a lid because? * A. Dust problems B. Better llouskccping (? 0SI1A requirement due to the exposure of VCM D. Plant safety rule 26. The scale on the Honeywell ipnit is calibrated to read from? (? 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your .lift you discover that an unsafe condition has developed that could <j^e injury to someone or damage equipment, the action you should take*<ls? Tell the personnel on that job about the condition and let them report it. Don't worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible fbr housekeeping in the laboratory? d A. Your Supervisor B. The janitor The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield (k. Apron (\\) All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. B. C. Before eating Before going home Before going to bathroom Before you do anything else A VAB.0001084800 1 CONOCO CHEMICALS ABERDEEN PLANT * SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING NO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab_____ 3-12-76 Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet Is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. VAB.0001084801 i LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING * * Page Date Name * i A t I. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. Visitors B. Contractors C. Employees All of the above P 2. Who must abide by department safety rules and regulations while in a given department `area in the plant? A. B. C. (DO Department employees only Visitors other than contractors Contractors Everyone * 3. Good housekeeping results in improvement in: *4 Product output Employee morale Safety conditions and reduced injuries m Product quality All of the above 4. A person who has an injury must report the .injury to: C&? His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 4 5. What do you use to wash a respirator? A. B. <^cT) D. Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed detergent, according to the manufacturers Respirators do not need to be w'ashed with a mild instructions h * VAB.0001084802 6. What should an employee know in order to perform a job safely? * A. How to produce more product than anyone else B. How to try harder The correct operating procedures for the job D. How to keep on the move by checking on problems * * 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? m .A. Hourly employees B. Salaried employees Cr-\ Contractors /v.J Everyone P 8. The work permit system is followed in the following areas of the plant: # h A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas C. V. C. Tank Farm, and Yard areas ^Pj> All areas * 9. Where and how is electrically driven equipment locked out for repair or entry? <A^/At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned * 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor t I ' VAB.0001084803 Attachment "A" Tage 4 of __ 5 * * 12. A person should always wash his hands after handling any chemicals before he: Does the next job Does reports or similiar paperwork Enters the cast warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? * A. 81 61 C. 62 D. 63 15. What is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? >63 B. .81 C. 62 * D. 61 . ' 17. Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors VAB.0001084804 Attachment *'AM Page 5 .of__ A 18. Are all Conoco plant personnel required to participate in the VCM health training? 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? 20. Mien checking out a tank for entry, oxygen indicator should read 15% - 20% 20% or above Zero 21. You should never talk to a technician while hc/she is operating a 1aborat ory mill. CkQ True B. False i 22. Vvho is required to wear fresh air respirators when sampling dry blend blenders? Resin Technicians Dry Blend Technicians Compound Technicians Anyone sampling %\ 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician Resin Tcclinician Lead Technician Lead Tc clinician & Bveryone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? The area whore the transportation trailer was located if. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse t VAB.0001084805 Attachment "A" Page 6 of ^ 25. All trash, compound and resin containers are required to be covered with a lid because? Dust problems Better Houskccning k OSIIA requirement due to the exposure of VCM Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? ^ I* 0-10 PPM 10-20 PPM 10-15 PPM j 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let them report it. B. Don't worry about it because it is someone else's department C. Report it to the safety dcpai'tment the next day c-HprTVkeport it to your supervisor immediately 28. Who is responsible fbr housekeeping in the laboratory? A. Your Supervisor 1J. The janitor C CTb The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? Gloves Goggles or face shield Apron All of the above None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash ny that spilled on you? A. Before eating B. Before going home C. Before going to bathroom D^/ Before you do any tiling else A * 4 * VAB.0001084806 * p A CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL P SUBJECT: EMPLOYEE SAFETY TESTING NO: EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab____ 3-12-76 Orginal Plant Manaoer Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. !m *1 VAB.0001084807 1 st 4 LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING Attachment "A" Page 2 of 6 Date Name 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. B. C. (Tui Visitors Contractors Employees All of the above 2, Who must abide by department safety rules and regulations while in a given department 'area in the plant? A. Department employees only Y B. Visitors other than contractors C. Contractors c Everyone # 3. Gcod housekeeping results in improvement in: A. B. C. D. CeD * Product output Employee morale Safety conditions and reduced injuries Product quality All of the above 4. A person who has an injury must report the .inj ry lox A. His supervisor A ^71 7 The security guard His lead operator f D. The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water QC) Washthe respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D, Respirators do not need to be washed 1t VAB.0001084808 ** * 6. What should an employee know in order to perform a job safely? + * A. How to produce more product than anyone else B. How to try harder 9 The correct operating procedures for the job * D. How to keep on the move by checking on problems * 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? 1 .A. Hourly employees B. Salaried employees C. Contractors Everyone i -* 8. The work permit system is followed in the following areas of the plant: P A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas C. V. C. Tank Farm, and Yard areas All areas * 9. Where and how is electrically driven equipment locked out for repair or entry? * (A} B. C. D. At the breaker box with a lock At the start/stop switch with a lock At the stop/start switch with a tag At the stop/start switch with a special pin only * * p 10. Employee, smoking is permitted only.in what areas? A. B. C. D. <1) * As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-workcr, if a friend Immediate Supervisor Security Guard Training Supervisor # ' VAB.0001084809 4 Attachment "A" Page 4 of a A person should always wash his hands after handling any chemicals before he: A. Does the next job B. Does reports or similiar paperwork Enters the east warehouse Eats or smokes Wh* o is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so larm? plant phone number for sounding the plant 81 61 c. 62 D. 63 n * What is the correct re lease alarm? umber A. 61 62 C. 81 D. 63 4 * What is the correct after a VCM emergen 63 B. .81 C. 62 D. 61 er to give the all-clear signal Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors A VAB.0001084810 Attachment "A" Page 5 of__ 18. Are all Conoco plant personnel required to participate in the VCM health training? Yes No 19. Before entering a vessel of any kind, it is .absolutely necessary that all lines to the vessel be blanked off? Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - (3) 15% - 20% B. 20% or above C. Zero * 21. You should never talk to a technician while he/she is operating a laboratory mill. True B. False .22 17ho is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound Technicians Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene fron the laboratory? Resin Technician Resin Technician $ Lead Technician C. Lead Technician D. Everyone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? * The area where the transportation trailer was located Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse VAB.0001084811 t Attachment "A" "Page 6 of 5 25. All trash, compound and resin containers are required to be covered with a lid because? A. Dust problems BJ. Better Houskccping C. OSIIA requirement due to the exposure of VCM D. Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? Q) 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. B. X. kpN Tell the personnel on that job about the condition and let them report it. Don't worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible f&r housekeeping in the laboratory? A. Your Supervisor B. The janitor (T} The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron (T)) All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home C. Before going to bathroom Q)^) Before you do any tiling else 4 * * 4* \1 I VAB.0001084812 m % * 4 * 4 # b * *% ** CONOCO CHEMICALS ABERDEEN PLANT f * SAFETY AND HEALTH MANUAL 4 A i t * w I I SUBJECT: EMPLOYEE SAFETY TESTING A MO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lsb 3-12-76 Orginal Plant Manager Each employee is issued a plant booklet entitled ''Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. * * * 'un_t* * VAB.0001084813 r 7 i ..St * 't. .a ilbA i ta j rh  t 4 Ar t LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING * Attachment "A" Page Date Name 4 4 I *' f* ' * 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? * * A. B. XL (DA Visitors Contractors Employees All of the above 2. Who must abide by department safety rules and regulations while ,.in a given department 'area in the plant? A. B. C. (&) Department employees only Visitors other than contractors Contractors Everyone * * 3. - Good housekeeping results in improvement in: _ A. Product output 4 B. Employee morale C. Safety conditions and reduced injuries IL Product quality CeA All of the above 4. A person who has an injury must report the injury to: His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? 9 A, (C.J D. Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed detergent, according to the manufacturers Respirators do not need to be washed with a mild instructions .V V' # V* * 4 t ts * (<*.' I >* *o 4 * r 1 t 'f Hi VAB.0001084814 * 'u ,J T 4 * i "? f t- 1 j tn h 4 * * * 6. What should an employee know in order to perform a job safely? * * , * A. How to produce more product than anyone else B. How to try harder * f'cTD The correct operating procedures for the job ** D. How to keep on the move by checking on problems JA % ** * A r i 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? * .A. B. C. fD} Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: * t A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas l * ^ i 9. Where and how is electrically driven equipment locked out for repair or entry? C_AJ B. C. D. At the breaker box with a lock At the start/stop switch with a lock At the stop/start switch with a tag At the stop/start switch with a special pin only * * 10. Employee smoking is permitted only.in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops % D. Designated breakroom area All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend cT) Immediate Supervisor D. Security Guard E. Training Supervisor ] I I\ \ t rf h ii t i * * UiJi i < *t ft VAB.0001084815 I i * - v. t * ri A rt  # Attachment "A" Page _4__ of & A person should always wash his hands after handling any chemicals before lie: Docs the next job Docs reports or similiar paperwork C. Enters the cost warehouse D. Eats or smokes Who is authorized to operate a Fork Lift truck in the plant? ** Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so What is the cor rect plant phone number for sounding the plant fire alarm? A. 81 GD 61 c. 62 D. 63 m * * * i* m 9 What is the correct plant phone number release alarm? db 61 62 C. 81 D. 63 * * * F What is the correct plant phone number to give the all-cl ear signal after a VCM emergency or fire? 63 81 C. 62 D. 61 Who is authorized to perform repair work on respirators? Instrument ; :hanics only Appointed, c>;.ilificd persons only C. Shift mechanics D. Shift supervisors k * VAB.0001084816 *4 4 t Attachment nA" Pnjtc , 5 of 6 18. Arc all Conoco plant personnel required to participate in the VCM health training? Yes No 19. Before entering a vessel of any hind, it is absolutely necessary that all lines to the vessel be blanked off? 4 Yes No 20. When checking out a tank for entry, oxygen indicator s}*buld read A. 15% - 20% B. 20% or above C. Zero 4 21, You should never talk to a technician while hc/she is operating a laboratory mill. (A?) True B, False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. lUssin Technicians B. Dry Blend Technicians b Compound Technicians Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician Resin Technician $ Lead Technician Lead Technician Everyone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? * fkS) The area where the transportation trailer was located V'"B7 Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse VAB.0001Q84817 Attachment- ''A" Tage 6 of 6 # ft n All trash, compound and resin containers arc required to be covered m * ft with a lid because? * A. Dust problems B. Better llouskccping /^Cjl-^OSIIA requirement due to the exposure of VCM D. Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? /Xj 0-10 PPM HT7 10-20 PPM C*. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let then report it. B. Don't worry about it because it is soneone else's department C. Report it to the safety department the next day ^D?) Report it to your supervisor immediately 28. Who is responsible f6r housekeeping in the laboratory? A. Your Supervisor B. The janitor ITT) The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? Gloves Goggles or face shield Apron All of the above None of the above * 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home C. Before going to bathroom [D.J Before you do anything else A * VAB.0001084818 ft CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING NO: EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab 3-12-76 Ordinal V * Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their ov/n specific depart ments, the followings tests are to be administered to all employees. This testing v/i 11 help pinpoint needed areas for further safety training. i 4 < * VAB.0001084819  LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING # w+ Attachment "AM Page Date Name A * 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. * * * A. Visitors B. Contractors Qy\ Employees //D.y All of the above * 4 2. Who must abide by department safety rules and regulations while,,in a given department -area in the plant? A. B. C. /K/ Department employees only Visitors other than contractors Contractors Everyone * m * 3. . Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality a All of the above 4. A person who has an injury must report the injury to: Hi s supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed .V 1. k $ f # * r i* h % H-JT ' T v,' * , 4 VAB.0001084820 4 t t ,1 3/ 1 i + tit I I fc A"-accent ' A rage of 6 h. ` 6 What should an employee know in order to perform a job safely? A How to produce more product than anyone else How to try harder The correct operating procedures for the job D How to keep on the move by checking on problems 7. Who regulated area? Hourly employees Salaried employe Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer B. Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? At the breaker box with a lock B At the start/stop switch with a lock At the stop/start switch with a At the stop/start switch with a special pin only 10. Employee smoking is permitted only..in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops Designated breakroom area All areas mentioned * Any. person who recognizes an immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor act should A * f t * 4 i I `.f tint v,,* i. ,l I* .Jf VAB.0001084821 .+'1^ y  Attachment nAM Page 4 4 of ~' -_l a * * * * 12 A person should always wash his hands after handling any chemicals before he: A. Docs the next job B. Docs reports or similiar paperwork Enters the cast warehouse Eats or smokes P 13. Wh* o is authorized to operate a Fork Lift truck in the plant? -Aqv Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who lias operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? 81 61 C. 62 63 > IS. What is the correct plant phone number for sounding the VCM vapor release alarm? A I j i i * * L6. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? tfA. 63 .81 62 61 # 4 7. Who authorized to perform repair work on respirators? Instrument mechanics only \}>S Appointed, qualified persons only C. Shift mechanics D. Shift supervisors * 4 *P 4* VAB.000*1084822 t ffj I * I 4 * Attachment "A" % l?a}t e 5 of 6 18. Arc all Conoco plant personnel required to participate in the VCM health training? `"'A i! 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? 20. When checking out a tank for entry, oxygen indicator should read * ** 4 15% - 20% 20% or above Zero 21. You should never talk to a technician while he/she is operating a laboratory mill. My True '"'B. False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. B. jCL^ tYu*) R6sin Technicians Dry Blend Technicians Compound Technicians Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? m 4 Apts Resin Technician Resin Technician fv Lead Technician C. Lead Technician * % D. Everyone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? A/ The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse \% * * -............ * * * * a1 4 -j \ i * W*............In.......I y * A- VAB.0001084823 Attachment ''A" "Page 6 of 6 ** 4 * It 25. All trash, compound and resin containers are required to be covered with a lid because? A. Ba. C&. D. Dust problems Better Houskeeping OSIIA requirenent due to the exposure of VCM PI ant safety rule * P . The scale on the Honeywell unit is calibrated to read from? 0-10 PPM 10-20 PPM 10-15 PPM i 27. During the course of your shift you discover that an unsafe condition developed that could cause injury to someone or damage equipment, action you should take is? Tell the personnel on that job about the condition and let then report it. Don't worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately is responsible fbr housekeeping in the laboratory? * Your Supervisor The janitor The person doing the work * 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron &> All of the above E. None of the above * # H- 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. B. ""TT2\ /u/ Before eating Before going home Before going to bathroom Before you do any tiling else * * VAB.0001084824 * * * ft t V l * ft * A* i \% i (I CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL * 4 ft ft SUBJECT: EMPLOYEE SAFETY TESTING NO: EFFECTIVE DATE: SUPERSEDES: PAGE: APPROVED BY: TITLE: Lab___ _ 3-12-7? fiieinal Plant Manaoer H : eV jl * > 1 I j 1 Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their ov/n specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. * /j ' C 1 mmm ** *1 VAB.0001084825 8 +-r 1 ft  %* + LABORATORY DEPARTSNT EMPLOYEE SAFETY TESTING Attachment "A" Page 2 of 6 Date Name * ^1 A l 14Il i * *S 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? * H A. Visitors B. Contractors Cm Employees n)?\ All of the above 2. Who must abide by department safety rules and regulations while,,in a given department 'area in the plant? * A. Department employees only B. Visitors other than contractors C. Contractors (DJ Everyone . * # * 3. . Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality All of the above .* 4. A person who has an injury must report the .injury to His supervisor $A. .Xua The security guard His lead operator The first person he sees after the injury 5. What do you use to wash a respirator? * A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed '# i # > t. -1 h M - f 44 * 1 * * . VAB.0001084826 /v':;ac;CTcn'u n * Page 3 of 6 tt *\ .6 What should an employee know in order to perform a job safely? A. How to produce more product than anyone else How to try harder & The correct operating procedures for the job D. How to keep on the move by checking on problems 0 * 7. Who must sign the VCM Regulated Area Log Sheet when entering regulated area? Hourly employees Salaried employees Contractors Everyone .8 The work permit system is followed in the following areas of the plant: The vinyl reactor and vinyl dryer Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? At the breaker box with a lock B. At the start/stop switch witha lock C. At the stop/start switch witha tag 4* D. At the stop/start switch witha special pin only 10. Employee smoking is permitted only.in what areas? As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor D. Security Guard E. Training Supervisor i 't * * r i *' t HMfH - -f i ii--. VAB.0001084827 r i. - , -ZT:  Attachment "A" r Page 4 of__ 6 * % * A person should always wash his hands after handling any chemicals before he: Docs the next job Docs reports or similiar paperwork Enters the cost warehouse Eats or smokes *. # * Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so What is the correct plant phone number for sounding the plant fire alarm? * What .is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? * VAB.0001084828 Attachment "A1* Pnge .5 .of.' 6 18. Arc all Conoco plant personnel required to participate in the VCM health training? 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? 20. When checking out a tank for entry, oxygen indicator should read - 15% - 20% 50% or above Zero \ 21. You should never talk to a technician while hc/she is operating a laboratory mill. /(k) True B. False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound Technicians pp Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician Resin Technician fj Lead Technician Lead Technician Everyone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse <4 Jfli U 4 *A. T? V ............. I" ^Pl'lll VAB.0001P84829 *J r J * .1-4 . * . . 4 Attachment MA" "Page 6 of 6 4 25. All trash,, compound and resin containers are required to be covered with a lid because? Dust problems better liouskeeping OSIIA rcquircr.ent due to the exposure or VCM Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? (J) 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let them report it. B. Don't worry about it because it is someone else's department C. Report it to the safety department the next day pH) Report it to your supervisor immediately * 28. Who is responsible f&r housekeeping in the laboratory? A. Your Supervisor B. The janitor ^ The person doing the work * 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron (jy All of the above E. None of the above * * 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home Cf Before going to bathroom < Before you do any tiling else 4 ** * % * * * 4 + * 4 4 VAB.0001084830 I * l % 4% * t * * CONOCO CHEMICALS ABERDEEN PLANT SAFETY AMD HEALTH MANUAL * # 4 * * f 4 * A l SUBJECT: EMPLOYEE SAFETY TESTING MO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab___ _ 3-12-75 Orginal Plant Manager Each employee Is Issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their ov/n specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. ' H t it t i V - T ' mmn *mi -v- l_ r * I * VAB.0001084831 f % 4 P l V 4 4 * LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING * * #* % 1 4- 1 Attachment "A" Page 2 of ___6_ Date 3 - ^ Name * * 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. Visitors B. Contractors C. Employees /pi All of the above 4 2. Who must abide by department safety rules and regulations while^in a given department 'area in the plant? A. B. C. C^X? * Department employees only Visitors other than contractors Contractors Everyone - m 3. Good housekeeping results in improvement in: *^ A. Product output B. Employee morale C. Safety conditions and reduced injuries EL* Product quality rE^ All of the above 4. A person who has an injury must report the .injury to: 4 CP Hi s supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed ' t4 *r Ml a . m* i \ __.... O.... t - r t * r-.. :p VAB.0001084832 1 t 4- i- * 4 of 6 A * 6. What'Should an employee know in order to perform a job safely? How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems # * * i 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A. Hourly employees B. Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. B. rDS The vinyl reactor and vinyl dryer areas Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas P b - m 9. Where and how is electrically driven equipment locked out for repair or entry? A. At the breaker box with a lock At the start/stop switch with a lock C. At the stop/start switch with a tag , D. At the stop/start switch with a special pin only 10. Employee smoking is permitted only.in what A. B. C. JQ- ( Ey * As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned 11. Any. person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Pi C^y 1). E. Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor . * > #* 9 VAB.0001084833 4 I Attachment "A" rage 4__ of n .12 A person should -always wash his hands after handling any chemicals before lie: A. Docs the next job B. Docs reports or similiar paperwork Enters the cast warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? * Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the cor rect plant phone number for sounding the plant fire alarm? A. B. 3^ C. 62 D. 63 15 What is the correct plant phone number release alarm? A. 61 B. (0> C. 81 D. 63 f 16 What is the correct plant phone number to give the all-cl ear signal after a VCM emergency or fire? A. fvy B. .81 C. 62 D. 61 17. Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors w A .^ i' p * VAB.0001084834 1 I Attachment ''A" UnjJc S oT 1 * 18. Arc all Conoco plant personnel required to participate in the VCM health training? A F* 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? Yes B. No T. l 20. When checking out a tank for entry, oxygen indicator should read 4 ** A- 15% - 20% 20% or above u. Zero w 21. You should never talk to a technician while he/she is operating a laboratory mill. ^5? True B. False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? * A. Resin Technicians B. Dry Blend Technicians ^ Compound Technicians hy. Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician ^? Resin Technician i Lead Technician C. Lead Technician w D. Iiveryone in the laboratoi'y 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? & B. C. D. The area where the transportation trailer was Front maintenance shop Training or old hose finishing area. Shipping warehouse located w V + t * ,S x* < . . r.j_- h V * ,__X* 4u t 4* **; *f r. - VAB.0001084835 1 I Attachment- *'AM Tage 6 of (y I %* * * 25. All trash, compound and resin containers are required to be covered with a lid because? Dust problems b> Better Houskeeping C. 0SI1A requirement due to the exposure of VCM D. Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? (%? 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let then report it. B. Don't worry about it because it is someone else's department Report it to the safety department the next day D/ Report it to your supervisor immediately 28. Who is responsible f6r housekeeping in the laboratory? A. Your Supervisor B- The janitor (fpt The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron ($> All of the above E. None of the above + * 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. B. (X'iJ Before eating Before going home Before going to bathroom Before you do any tiling else * %- t ,, * % 1 VAB.0001084836 4 4 A CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING NO: EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE LaL___ ^ 3-T2-76 Ordinal Each employee Is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he Is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. rr *t VAB.0001084837 *4 i A # LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING Attachment "A" Page 2 of 6 Date Name <1 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. B. jCL (Dj) k Visitors Contractors Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? Department employees only Visitors other than contractors Contractors Everyone i * 3. - Good housekeeping results in improvement in: *4 A. Product output B. Employee morale C. Safety conditions and reduced injuries Dtv Product quality {t.y All of the above h 4. A person who has an injury must report the injury to: A. His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapywater . C, Washthe respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed VAB.0001084838 1 mm i tw r' -S r" ' Page __ 3 of 6 A .6 What should an employee know in order to perform a job safely? A. How to produce more product than anyone else How to try harder The correct operating procedures for the job D. How to keep on the move by checking on problems 7 Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A. Hourly employees B. Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer B. Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas D. All areas 9. Where and how is electrically driven equipment locked out for repair or entry? At the breaker box with a lock At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permitted only.in what areas * As specified in Department Safety Rules All office area's C. Maintenance Shops D. Designated breakroom area E. All areas mentioned Any p immed A. Friend, if a co-worker B. Co-worker, if a friend CD Immediate Supervisor D. Security Guard E. Training Supervisor safe condition or unsafe act should VAB.0001084839 4 Attachment nAn Page 4 of __ ^ * 12. A person should always wash his hands after handling any chemicals before he: A. B. C-* /D. - Does the next job Does reports or similiar paperwork Enters the east warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? -Aj Anyone who has driven a fork lift truck before (Bv A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 3. 61 C. 62 D. 63 15. What .is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 62 C. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? (3P 63 B. .81 C. 62 D. 61 . 'r 17. Who is authorized to perform repair wor on respirators? Instrument mechanics only CJw Appointed, qualified persons only C. Shift mechanics D. Shift supervisors * # * VAB.0001084840 4 Attachment "A1' rngc ,5 of A 18. Are all Conoco plant personnel required to participate in the VCM health training? OX Yes B. No * h 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? A' Yes t. No 20. When checking out a tank for entry, oxygen indicator should read - *. ^ 15% - 20% 20% or above C. Zero 21. You should never talk to a technician while he/she is operating a laboratory mill. A.,1 True B. False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound Teclinicians Dy Anyone sampling * 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? A. Resin Technician C&JS* Resin Technician Lead Technician C. Lead Technician p D. Lveryone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? 1 ' *P fc. p (A^ The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse VAB.0001084841 < \ Attachment- MAM Pa^e 6 of 6 25. All trash,, compound and resin containers are required to be covered with a lid because? A Dust problems B Better Uouskccping 4 C OSIIA requirenent due to the exposure of VCM D Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? 0-10 PPM t. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? Tell the personnel on that job about the condition and let then report it. B Don't worry about it because it is someone else's department C Report it to the safety department the next day D Report it to your supervisor immediately 28. Who is responsible f6r housekeeping in the laboratory? A. Your Supervisor B. The janitor CJ The person doing the work 29. In the handling of strong acid or caustic solutions the follow! ng safety equipment must be used? A. Gloves B. Goggles or face shield c. Apron r b) All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home Before going to bathroom Before you do any tiling else A \ VAB.0001084842 r * * ft ft 9 * I CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL *{ % Pf SUBJECT: EMPLOYEE SAFETY TESTING NO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab A V Each employee Is issued a plant booklet entitied "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. h f ft VAB.0001084843 t4 I i LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING $ 0 Attachment "A" Page 2 of 6 Date Name A * 4 h 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. B. Cry Au Visitors Contractors Employees All of the above 2. Who must abide by department safety rules and regulations while ..in a given department area in the plant? A. Department employees only % ft B. Visitors other than contractors Ch\ Contractors /vj Everyone . - 3. - Good housekeeping results in improvement in: A. B. C. Du nil/ p* Product output Employee morale Safety conditions and reduced injuries Product quality All of the above 4. A person who has an injury must report the injury to: * His supervisor The security guard His lead operator The first pei*son he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapywater ^ Washthe respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed * B #4 . . ..........................* *.***. . s ,> M '4 4 p 1* VAB.0001084844 . J i` <* m '4 f A:- i rj 4 1 X.^1 w f : I ` ' t " V '11 r >* i A w * *. - W I Hi 1 W ' Pago ;v of 6 *% 6. A. <p uld an employee know in order to perform a * How to produce more product than anyofte else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems * 7 Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A. Hourly employees B. Salaried employees Contractors Everyone 8 The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer B. Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9 Where and how is electrically driven equipment locked out for repair or entry? * At the breaker box with a lock At the start/stop switch with a lock C. At the stop/start switch with a D. At the stop/start switch with a special pin only 10. Employee smoking is permitted only.in what areas? As specified in Department Safety Rules All office area's C Maintenance Shops D. Designated breakroom area E. All areas mentioned Any person immediately A. Friend, if a co-worker &B. Co-worker, if a friend Immediate Supervisor D. Security Guard E. Training Supervisor safe act should A X* VAB.0001084845 I II ** Attachment "A" Tage 4 f ** a * A person should always wash his hands after handling any chemicals before lie: Docs the next job Docs reports or similiar paperwork Enters the cast warehouse Eats or smokes Who is authorized to operate a Fork Lift truck in the plant? 4 -A. Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so What is the correct plant phone number for sounding the plant fire alarm? 81 61 62 63 What is the correct plant phone number for sounding the VCM vapor release alarm? 61 62 c\ 81 D. 63 What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? K * Who is authorized to perform repair work on respirators? A, Instrument mechanics only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors # j 4 VAB.0001084846 Attachment "A" PniJc . 5 of ^______________ b it A 18. Arc all Conoco plant personnel required to participate in the VCM health training? 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? 20. When checking out a tank for entry, oxygen indicator should read - * * A. 15% - 20% dy. 20% or above e. Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. W. True B. False ... 22. V.'ho is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound Teclinicians Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? * h Resin Technician Resin Technician 5 Lead Technician C Lead Te clinician Everyone in the laboratory 4 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? 4 Tlie area where the transportation trailer was located Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse ft * . * ' VAB.0001Q84847 .* 4 Attachment. MA" Page 6 of v 25. All trash, compound and resin containers are required to be covered *- * with a lid because? A. Dust problcns B. Better Houskeeping 4 OSIIA requirenent due to the exposure of VCM ant safety rule 26. The scale on the Honeywell unit is calibrated to read from? 0-10 PPM 10-20 PPM 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let then report it. B. Don't worry about it because it is someone else's department 0* * Report it to the safety department the next day n)i/ Report it to your supervisor immediately 28, Who is responsible f6r housekeeping in the laboratory? h A. Your Supervisor The janitor The person doing the work * 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? 4 A. Gloves B. Goggles or face shield C. Apron All of the above None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home Before going to bathroom Before you do any tiling else A VAB.0001084848 CONOCO CHEMICALS ABERDEEN PLANT * SAFETY AND HEALTH MANUAL f V SUBJECT: EMPLOYEE SAFETY TESTING NO: EFFECTIVE DATE: SUPERSEDES: PAG E: APPROVED BY: TITLE: Lab 3-12-7^ Orgin al Plant Mananer Each employee Is Issued a plant booklet entitled '`Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. * ** t t VAB.0001084849 4 i * * m LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING V Attachment nAM Page Date Name 4 A r I L i '4 F 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. A. Visitors B. Contractors C. Employees /^5C?A11 of the above * t 4 t *m If ' rr t j_ *F 2. Who must abide by department safety rules and regulations while,in a given department 'area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors Everyone 4 3. - Good housekeeping results in improvement m * * A. Product output mployee morale C. Safety conditions and reduced injuries D. Product quality E. All of the above 4. A person who has an injury must report the .injury to: * A. ^Mis supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? * Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions Respirators do not need to be washed H > 4 # v * 4 *4* iuwu 'I 411 III p IP III I * > -M.' , . ,.! f* > -r f 'H`H 'h 1~ 'y aiitwm J *4 ** VAB.0001084850 k fe 4 rage __ 3 h- A 4 *4 * What should an employee know in order to perform a job safely? A. How to produce more product than anyofie else How to try harder The correct operating procedures for the job D. How to keep on the move by checking on problems 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? * -A. B. __ C. Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: t A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas *i + TM C. V. C. Tank Farm, and Yard areas 11 areas 9. Where and how is electrically driven equipment locked out for repair or entry? + t the breaker box with a lock H B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permitted only.in what areas? A---/As specified in Department Safety Rules B. All office area's C. Maintenance Shops D. Des ignated breakroom area I E. All areas mentioned w Any.person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker JL. Co-worker, if a friend iTnimfith ?<r/> Supervisor D. Security Guard E* Training Supervisor * t VAB.0001084851 % ' Attachment "A" Pag* e 1 4 Of 12* A person should always wash his hands after handling any chemicals before lie: Docs the next job Does reports or similiar paperwork Enters the cost warehouse Eats or smokes *0 * 13. Who is authorized to operate a Fork Lift truck in the plant? ** -^u^Anyone who has driven a fork lift truck before R Conoco licensed operator C* An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? i V * 15. What is the correct plant phone number for sounding the VCM vapor release alarm? D. 63 16. L'hat is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? C. 62 ' D. 61 17. Who is authorized to perform repair work on respirators? strument mechanics only Bi -JVppninirH qualified persons only C. Shift mechanics D. Shift supervisors * * T *# (Nil * * VAB.0001084852 * 4 4 Attachment "A,f Pfltfc 5 of 18. Arc all Conoco plant personnel required to participate in the VCM health training? B. No 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? B. No 20. Khen checking out a tank for entry, oxygen indicator should read - 15% - 20% 0% or above Zero m 21, You should never talk to a technician while he/she is operating a laboratory mill. True False %* .22 Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians 4 B. Dry Blend Technicians Compound Technicians Anyone sampling 4 t 23 In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? - A. Resin Technician Resin Technician Lead Technician Lead Technician * Everyone in the laboratory * 24 In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? le area where the transportation trailer was located Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse VAB.0001Q84853 * 1 Attachment MAM Tafle 6 of 6 * 25. All trash, compound and resin containers are required to be covered with a lid because? h A. Dust problems * a B^Retter ltauskeeping <^C. ^OSIIA rcquircr.ent due to the exposure of VCM D. Plant safety rule * f p 26. The scale on the Honeywell unit is calibrated to read from? A. 0-10 PPM 10-20 PPM 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let then report it. B. Don't worry about it because it is someone else's department ^jCi---^Report it to the safety department the next day ^^^^keport it to your supervisor immediately 28. Who is responsible f&r housekeeping in the laboratory? Your Supervisor The janitor The person doing the work * 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? * A. Gloves B. Goggles or face shield C. Apron All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? Before eating Before going home Before going to bathroom Before you do any tiling else i m h 4 * * * 4 VAB.0001084854 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL t. SUBJECT: EMPLOYEE SAFETY TESTING 4 NO: EFFECTIVE DATE: SUPERSEDES: PAGE: APPROVED BY: TITLE: Lab 3-12-76 Orginal Plant Manaoer Each employee is issued a plant booklet entitled ''Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. VAB.0001084855 A 4 LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING Attachment "A" Page 2 of 6 Date Name 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. B. C. (d!> Visitors Contractors Employees All of the above p 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? Department employees only Visitors other than contractors Contractors Everyone 3. Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality ITS All of the above A person who has an injury must report the .injury to: Hi's supervisor The security guard His lead operator The first person he sees after the injury * 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water ^r Washthe respirator with warm water, mixed with a mild I detergent, according to the manufacturer's instructions D. Respirators do not need to be washed * I VAB.0001084856 * ft 4 4 9 4 ^f h 4 * i 4 W -r- # 4 9 4 9 4 6. What should an employee know in order to perform a job safely? t How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems 4 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas S'?) V. C. Tank Farm, and Yard areas DJ All areas 9. Where and how is electrically driven equipment locked out for repair or entry? ) 6 B. C. D. At the breaker box with a lock At the start/stop switch with a lock At the stop/start switch with a tag At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops EL Designated breakroom area VLJ All a reas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: * A. IL zfrJ D. E. Friend, if a co-worker Co-workcr, if a friend Immediate Supervisor Security Guard Training Supervisor * I VAB.0001084857 Attachment "A" Tage 4 of __ * * 12. A person should always wash his hands after handling any chemicals before he: * Does the next job Docs reports or similiar paperwork Enters the cast warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? * Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? * 4* I- 15. What .is the correct plant phone number release alarm? . 4> c. D. 61 62 81 63 4- 16. What is after a ear signal 63 B. .81 c. 62 D. 61 ft 17. Who iiss authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors * VAB.0001084858 Attachment "A1' Page ,5 of fi A 18. Are all Conoco plant personnel required to participate in the VCM health training? & Yes B. No * 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? Of? Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - * A. 15% - 20% (Tp 20% or above C. Zero 21. You should never talk to a technician while he/she is operating a laboratory mill. (K} True B. False ft 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians Compound Technicians Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? A. Resin Technician B. Resin Technician CD Lead Technician Lead Technician D. Everyone in the laboratory * 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse VAB.0001084859 A T Attachment- MA" "Page 6 of 5 25, All trash, compound and resin containers are required to be covered with a lid because? + Dust problems Better Houskccping 0SI1A requirement due to the exposure of VCM Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? <? 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let them report it. B. Don't worry about it because it is someone else's department JL Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible fbr housekeeping in the laboratory? * A. Your Supervisor B. The janitor The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron |l) All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. B. C-r>. rDJ Before eating Before going home Before going to bathroom Before you do anything else * + VAB.0001084860 0A t CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING NO: EFFECTIVE DATE: SUPERSEDES PAGE APPROVED BY TITLE La]? 3-T2-76 Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are. to be administered to all employees. This testing will help pinpoint needed areas for further safety training. VAB.0001084861 !> ' kb i LABORATORY DEPARTMENT__ EMPLOYEE SAFETY TESTING Attachment ''A" Pa6e Date 2 of 6 ^ -3^*^ Name~ ) ft iftihrn > 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. Visitors B. Contractors C. Employees (J)?X All of the above 2. Who must abide by department safety rules and regulations while in a given department `area in the plant? A. B. C. (57) Department employees only Visitors other than contractors Contractors Everyone 3. Good housekeeping results in improvement in \ A. Product output B. Employee morale C. Safety conditions and reduced injuries D.db Product quality All of the above * 4. A person who has an injury must report the .injury to: <> His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed * 9 * i* VAB.0001084862 6. What should an employee know in order to perform a job safely? A. B. (TcTD D. How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems # 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? 4 .A. Hourly employees B. Salaried employees C. Contractors GD Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas C. V. C. Tank Farm, and Yard areas All areas W 9. Where and how is electrically driven equipment locked out for repair or entry? 60 At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops # D. Designated breakroom area nTd All areas mentioned -V 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor D. Security Guard E. Training Supervisor ' VAB.0001084863 Attachment "A" Tag c r l_r_'4 of ft 12, A person should always wash his hands after handling any chemicals before he: A. B. C. Cuo Does the next job Docs reports or similiar paperwork Enters the cast warehouse Eats or smokes # p 13. Who is authorized to operate a Fork Lift truck in the plant? m Qi7) C. D. Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 A 15. What is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 C 62 C. 81 D. 63 # 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? D. 61 17. Who is authorized to perform repair work on respirators? A. Instrument mechanics only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors VAB.0001084864 Attachment "A" Rage .5 of A 18. Are all Conoco plant personnel required to participate in the VCM health training? ( Yes B. No * w 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? Cg) Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - i mm A. 15% - 20% QlJ 20% or above C. Zero 21. You should never talk to a technician while he/she is operating a laboratory mill. True False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound Technicians (m Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? A. Resin Technician Resin Technician 5 Lead Technician uT Lead Tcclinician D. Everyone in the laboratory M 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? B. C. D. The area where the transportation trailer was Front maintenance shop Training or old hose finishing area. Shipping warehouse located VAB.0001084865 ** 4 Attachment- MAM Page 6 of 6 t 25. All trash,, compound and resin containers are required to be covered with a lid because? Dust problems Better Houskeeping 0SI1A requirement due to the exposure of VCM Plant safety rule P 26. The scale on the Honeywell unit is calibrated to read from? 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. B. C. CDQ Tell the personnel on that job about the condition and let then report it. Don't worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible f6r housekeeping in the laboratory? * A. Your Supervisor B. The janitor The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron AM of the above L. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home C. Before going to bathroom Before you do anything else A * VAB.0001084866 t * 4 4 * * .* CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL % * * I f SUBJECT: EMPLOYEE SAFETY TESTING NO: EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE L_ab_____ 3-12-76 I i* Each employee is issued a plant booklet entitled ''Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be .sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. * * * XV' MSrr:"> ^ --r r~ ' * 4 VAB.0001084867 i r- h f .' * \ **4 " 4 l V* L A LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING Page Date Name Attachment "A" 2 of 6 ; ,. ------------------------------------------------------------------- Oc + r*i~jk 4 1. What people must abide by.the Conoco General Plant Safety. Rules and Procedures in our Plant?. A. Visitors B. Contractors Employees & All of the above 2 Who must abide by department safety rules and regulations while in a given department 'area in the plant? A. Department employees only B. Visitors other than contractors Contractors Everyone n 3. . Good housekeeping results in improvement in A. Product output B. Employee morale C. Safety conditions and reduced injuries Product quality All of the above * 4. A person who has an injury must report the .injury to: A. His supervisor The security guard His lead operator D. The first person he sees after the injury t i v 5. What do you use to wash a respirator? A. Wash the respirator with cold water Wash the respirator with hot, soapy water im Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed Xi I6 X -= ^-T.yr t V ' -<: f h. H- f ! MlJilJ h i- + . P -r' V.J' V rfw rf in VAB.0001Q4868 r.'I? i i|m 4 i if # t 6. What should an employee know in order to perform a job safely? A. B. (g> D. How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems * 9 f 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? 4 * 4 .A. Hourly employees B. Salaried employees C. Contractors 8. The work permit system is followed in the following areas of the plant: * A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas C. V. C. Tank Farm, and Yard areas Kl All areas 9. Where and how is electrically driven equipment locked out for repair or entry? m A-w Atthe breaker box with a lock (B/ At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? A. As specified in Department Safety Rules B. All office area's Ca Maintenance Shops 4 2? Des ignated breakroom area E. All areas mentioned 11. Any. person who recognizes an unsafe condition or unsafe act should immediately report it to his: *i A. Friend, if a co-worker B.7 Co-workcr, if a friend LImmediate Supervisor D. Security Guard E. Training Supervisor A i* 4 4 P 4 * k k a - *1= * ". * - * VAB.0001084869 4 4- t * * Attachment "A" Pag# e 1 4 of r* * * 12. A person should always wash his hands after handling any chemicals before he: Docs the next job Docs reports or similiar paperwork Enters the cast warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? --+ Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so 4 14. What is the correct plant phone number for sounding the plant fire alarm? A. B. C. D. 63 L #^ 4 * 4 4 I 4 4 * I I i i i- i i ! r 15. What is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 B. C. 81 D. 63 f. 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? * % I i k T I % D. 61 17. Who is authorized to perform repair work on respirators? Instrument medianics only Appointed, qualified persons only Shift mechanics Shift supervisors % * 4 * t 4 , 11 i--nfi nil 4m t i:v yu .*, - -- 'V: -4 1. " "V a. * VAB.0001084870 j * * 'li t Attachment "AM Page 5 of A 18. Arc all Conoco plant personnel required to participate in the VCM health training? A. B. 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? k* 20. When checking out a tank for entry, oxygen indicator should read - * ** 15% - 20% 20% or above C. Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. Vfos True B. False .22 Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians Compound Technicians Anyone sampling 23 In the event of a fire air in the plant, who is required to go to the scene from the laboratory? * Resin Technician Resin Technician Lead Technician C. Lead Tcelmiclan D. Everyone in the laboratory 24 In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department asscnbly location area is? * The area where the transportation trailer was located Front maintenance shop Training or old hose finishing area. Shipping warehouse md.i .rta'-fT. MB!' 1 VAB.0001084871 *1 * ii.i. . ' i Attachment "A" Page 6__ of 6 25 All trash, compound and resin containers are required to be covered with a lid because? Dust problems Better Ilouskeeping OSIIA requirement due to the exposure of VCM Plant safety rule 26 The scale on the Honeywell unit is calibrated to read from? 0-10 PPM B. 10-20 TPM C. 10-15 PPM w 27 During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let then report it. B. Don't worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible f&r housekeeping in the laboratory? mu A. Your Supervisor The janitor The person doing the work * 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? p A. Gloves B. Goggles or face shield Apron All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? Before eating Before going home Before going to bathroom Before you do anything else /) l JL ra- tt.: ' Vn" **~r\ V t' -ft*. _______________ ,, VAB.0001084872 a: J I A * CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL # P SUBJECT: EMPLOYEE SAFETY TESTING NO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab____ 3-12-76 Orgin al Plant Manager Each employee Is Issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. h VAB.0001084873 LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING Attachment "A" Page 2 of 6 Date 3- 3/ - 9C Name 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. Visitors Contractors Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? Department employees only Visitors other than contractors Contractors Everyone * 3. Good housekeeping results in improvement in: >. * A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality D All of the above 4. A person who has an injury must report the .injury to: Hi s supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions Respirators do not need to be washed * VAB.0001084874 *' i. ' ^* ' ' f x w T * 4 6< What should an employee know in order to perform a job safely? % How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems * 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A. B. -C. /Dt Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: u A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas "Dk V. C. Tank Farm, and Yard areas /DV All areas * 9. Where and how is electrically driven equipment locked out for repair or entry? PkJ At the breaker box with a lock d. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops l D. Designated breakroom area All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor # ' VAB.0001084875 Attachment "A" Page 4 of __ 12. A person should always wash his hands after handling any chemicals before he: A. B. jC^ /Tk * Does the next job Does reports or similiar paperwork Enters the cast warehouse Eats or smokes ' * 13. Who is authorized to operate a Fork Lift truck in the plant? CJ*. C. D. Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? 15. What is the correct plant phone number for sounding the VCM vapor release alarm? C. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? 63 B. .81 C. 62 D. 61 . ' Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors r 4 * * VAB.0001084876 Attachment "A" Bntfe , 5 of__ i_ . i i. 18. Are all Conoco plant personnel required to participate in the VCM health training? 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - 15% - 20% 20% or above Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. * True False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians Compound Technicians Anyone sampling i 23. In the event of a fire alarm in the plant, who is required to go to the scene fron the laboratory? --'"'C. D. Resin Technician Resin Technician Lead Technician Lead Technician Everyone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? * The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse VAB.0001084877 'i Attachment MAM 'Page 6 of 6 25. All trash, compound and resin containers are required to be covered with a lid because? Dust problems ettcr Houskeeping > 0SI1A requirement due to the exposure of VCM D. Plant safety rule * 26. The scale on the Honeywell unit is calibrated to read from? Ay 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let them report it. B. Don't worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible fbr housekeeping in the laboratory? * Your Supervisor The janitor The j:>erson doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield Apron Dy All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? Before eating Before going home Before going to bathroom Before you do anything else * \L VAB.0001084878 t l*L L * CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL * 0 A l SUBJECT: EMPLOYEE SAFETY TESTING HO; EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Orcinal Plant Manager I* 1 Y i * * . 1 * t t Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he Is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart* ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. 0 + r 1 i 4 4 \ tm w * f * .* wm I r- 'i vj f- ?$:r i ** VAB.0001084879 * LABORATORY DEPARTMENT >--i II umm*^i**mm*---- w mtmm m '" i ' EMPLOYEE SAFETY TESTING Attachment "A" Page 2 of 6 Date Name 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. 4 4 A. Visitors B. Contractors XL Employees (DJ All of the above y 2. Who must abide by department safety rules and regulations while in a' given department *area in the plant? * Department employees only Visitors other than contractors Contractors Everyone 3. Good housekeeping results in improvement in: \ * * A. Product output B. Employee morale C. Safety conditions and reduced injuries Dj-v Product quality /fC^ All of the above 4. A person who has an injury must report the .injury to: '(g? Hi s supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? Wash the respirator with cold water Wash the respirator with hot, soapy water r- Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instruction Respirators do not need to be washed VAB.0001084880 o # 6. What should an employee know in order to perform a job safely? . * A. How to produce more product than anyone else B. How to try harder * (CX The correct operating procedures for the job 9 D. How to keep on the move by checking on problems 7, Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? * Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: 4 A. B. (L /uJ The vinyl reactor and vinyl dryer areas Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? iTX*/ At bT At C. At D. At the breaker box with a lock the start/stop switch with a lock the stop/start switch with a tag the stop/start switch with a special pin only * * 4 AJ As specified in Department Safety Rules All office area's C. Maintenance Shops i D. Designated breakroom area E. All areas mentioned . 11. Any.person who recognizes an unsafe condition or unsafe act should immediately report it to his: t x* Friend, co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor 4 p 4 A 4 4 4 * * VAB.0001084881 4 * Attachment "A" Pag0 e 4 of __ 12. A person should always wash his hands after handling any chemicals before he: Docs the next job Docs reports or similiar paperwork Enters the cost warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? * -A. (^Ifp if. D. Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks years Anyone whose supervisor asks him to do so for two 14. What is the correct plant phone number for sounding the plant fire alarm? V I t1 t It j ; i*I L i It * I I 4 J 1 * 15. What is the correct plant phone number for sounding the VCM vapor release alarm? * # . A. 61 B. (&) C. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? C. 62 * D. 61 17. Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors * A *- % * t * tI I * * 4 * 1 * * '* ' mm ** -5* l - ' ' T vj * VAB.0001084882 n * Attachment MA" CnjJe . 5 of__ 18. Arc all Conoco plant personnel inquired to participate in the VCM health training? 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? 20. When checking out a tank for entry, oxygen indicator should read - *a 15% - 20% 20% or above Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. True B. False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians . Compound Technicians ? Anyone sampling * 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? * Resin Technician Resin Technician $ Lead Technician Lead Technician * Everyone in the laboratory * 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? 4 + 'TkJ 'Hie area where the transportation trailer was located tIT Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse * * VAB.0001084883 Attachment MA" Pa g c 6 o f 25 All trash, compound and resin containers are required to he covered with a lid because? Dust probl Better Houskeeping OSHA requirement due to the exposure of VCM Plant safety rule 26, The scale on the Honeywell unit is calibrated to read from? 0-10 PPM 10-20 PPM C. 10-15 PPM 27, During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment. the action you should take is? A. B. C. (^P Tell the personnel on that job about the condition and let then report it. Don't worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible fbr housekeeping in the laboratory? A. Your Supervisor d? The janitor The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A Gloves B Goggles or face shield C Apron All of the above E None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home eforc going to bathroom eforc you do anything else * A pitiftwn ii I nriatriwam VAB.0001084884 Stp* T -3, 4 4 A 9 * CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL 0 SUBJECT: EMPLOYEE SAFETY TESTING lV NO: EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab_____ 3-12-76 Qxgj.nal Plant Manaoer Each employee Is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he Is employes and each time this booklet Is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to oil employees. This testing will help pinpoint needed areas for further safety training. * VAB.0001084885 i * 4 LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING 4 Attachment "A" Page 2 of 6 Date Name A I * 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? Visitors Contractors Employees All of the above l 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? A. Department employees only B. Visitors other than contractors CL Contractors <$i Everyone 3. Good housekeeping results in improvement in: * A. Product output B. Employee morale C. Safety conditions and reduced injuries JK Product quality All of the above 4. A person who has an injury must report the .injury to: A. His supervisor JL The security guard /C/ His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? Wash the respirator with cold water Wash the respirator with hot, soapy water i Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions Respirators do not need to be washed 4 T VAB.0001084886 6. What should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder The correct operating procedures for the job How to keep on the move by checking on problems 7 Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? A. Hourly employees B. Salaried employees C. Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer B. Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? A. At the breaker box with a lock B. At the start/stop switch with a lock At the stop/start switch with a tag At the stop/start switch with a special 10. Employee, smoking is permitted only.in what areas? As specified in Department Safety Rules All office area's C. Maintenance Shops D. Designated breakroom area E. All areas mentioned Any person who recognizes an immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor act should A mmmm *H 4 VAB.0001084887 9? + 4 Attachment "A" Page 4 of 4 1T 12. A person should always wash his hands after handling any chemicals before he: Does the next job Docs reports or similiar paperwork Enters the east warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? * Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? H 15. What is the correct plant phone number for sounding the VCM vapor release alarm? 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? C. 62 D. 61 Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors \ VAB.0001084888 4 Attachment "A" Page 5 of__ q A 18. Are all Conoco plant personnel required to participate in the VCM health training? Yes No * 19. Before- entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? 20. When checking out a tank for entry, oxygen indicator should read - - 20% or above 21. You should never talk to a technician whileVhc/she is operating a laboratory mill. True False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound Technicians Anyone sampling 9 23. In the event of a fire alarm in the plant, who is required to go to the scene fron the laboratory? Resin Technician B/ Resin Technician 5 Lead Technician C. Lead Technician D. Everyone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? A. The area where the transportation trailer was located Front maintenance shop Training or old hose finishing area. Shipping warehouse / VAB.0001084889 Attachment. ''A" Page 6 of 6 25. All trash, compound and resin containers are required to be covered with a lid because? A. B. /7c) Ml. Dust problems Better Houskccping OSIIA requirement due to the exposure of VCM Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? 0-10 PPM 10-20 PPM 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let them report it. B. Don't worry about it because it is someone else's department C- Report it to the safety department the next day T)J Report it to your supervisor immediately 28. Who is responsible fbr housekeeping in the laboratory? Your Supervisor The janitor Tiie person doing the ivork 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron gy All of the above E. None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. B. JL /\ Dj Before eating Before going homo Before going to bathroom Before you do any tiling else A * VAB.0001084890 f A -. CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL # ta * SUBJECT: EMPLOYEE SAFETY TESTING 4 MO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lafc____ 3-12-76 Chlgi n a.1 + * I' t Each employee is Issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. in order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their ov/n specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. 4 * * P' ii*ii jJk > 1- i>4 .f + .^ ' .ft. 3i *1 V. .MJ r r+*L ' VAB.0001084891 n *+ + r. . .i . J*- \ % 71 i; * -J I p Jht- 'i V * LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING * n Attachment "A" Page 2 of 6 Date Name A^ % i 1, What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? n A. B. C. fDJ Visitors Contractors Employees All of the above * 2. Who must abide by department safety rules and regulations while in a given department *area in the plant? * A. Department employees only B. Visitors other than contractors C. Contractors fn. Everyone 3. Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality * All of the above m 4. A person who has an injury must report the .injury to: T a) pft. C. D. Hi's supervisor The security guard His lead operator The first person he sees after the injury 5. What do you use to wash a respirator? Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirat or with warm water, mixed with a mild detergent, according to the manufacturer's instructions Respirators do not need to he washed Hbl 4. .A :<a? r i ' ^. r. *' A. -> * VAB.00010t84892 4 - * i k, t 4 What should an employee know in order to perform a job safely? How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems 0 0 ft 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? * Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas . V. C. Tank Farm, and Yard areas lO All areas 9. Where and how is electrically driven equipment locked out for repair or entry? * A. At the breaker box with a lock (JD At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only * * 10. Employee, smoking is permitted only.in what areas? As specified in Department Safety Rules All office area*s Maintenance Shops Designated breakroom area i All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-workcr, if a friend Immediate Supervisor Security Guard Training Supervisor i i I i i + t *t *I 4 I i I k 1 1 i i i J I VAB.0001084893 + jr * _I * Attachment HAM Page 4__ of .12 A person should always wash his hands after handling any chemicals before he: * Docs the next job Docs reports or similiar paperwork C. Enters the cast warehouse D. Eats or smokes Who is authorized to operate a Fork Lift truck in the plant? ** Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. larm? A. 81 m '61 z. 62 D. 63 * * number for sounding the plant 15. What is the correct plant phone number for sounding the VCM vapor rel ease alarm? A. 61 B. 62- S: 81 63 * * H What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? A. 63 . 62 D. 61 ' 17. Who is authorized to perform repair work on respirators? , Instrument medianics only Appointed, qualified persons only Shift mechanics Shift supervisors A *i ii A V 4. m J.:. : a * 4,. i * i iwfa -V :J 9 VAB.0001084894 ;z -k Attachment "A" A UflfJe .5 of; r> 18. Arc all Conoco plant personnel required to participate in the VCM health .training? * Yes B. No ' * 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? * ,V .V 20. When checking out a tank for entry, oxygen indicator should read - 1* *4 A. 15% - 20% (6). 20% or above C. Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. (fl) True .. B. False I 22. Who is required to wear fresh air respirators when sampling dry blend blenders? Resin Technicians Dry Blend Technicians Compound Technicians Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician Resin Technician ff Lead Technician Lead Technician Everyone in the laboratory * 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? MjU The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse A ^ >| * - trrr. VAB.00010* 8! 4895 * * Mi iJ Attachment MAM 'Page 6 of 25. All trash,, compound and resin containers arc required to be covered with a lid because? . A. Dust problems Better Houskeeping OS1IA requirement due to the exposure of VCM D. Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? 0-10 PPM 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let then report it. B. Don'*t worry about it because it is someone else's department Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible for housekeeping in the laboratory? * A. Your Supervisor B. The janitor fc) The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron All of the above None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home Before going to bathroom Before you do anything else A 4* * + K lV ' 1 tm.u. 'A'- 4 T .... -A <1 li. w. . r - -i , _i . i. . Jl VAB.0001084896 * ; ' ciMt: a .... . * 4 % V A f' [ ! i[t- t iV CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL 4 4 * * SUBJECT: EMPLOYEE SAFETY TESTING 4* % NO EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Qrgi nal Plant Mannaer I* i Ii M Each employee is Issued a plant booklet entitled ''Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. * i J *t P- *. t 4 K4 t '* i f* h i< * i i... 4 *. * VAB.0001084897 > 0 h i vm,*c*p* J > -*!1! T 1r * f I * A-**- A LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING 4* Attachment "AM Page 2 of Date Name I ** oi *1 n * X, What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. B. C. IE) Visitors Contractors Employees All of the above * 2. Who must abide by department safety rules and regulations while in a given department `area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors '(D7) Everyone - 3. - Good housekeeping results in improvement in: A. B. <> D. ____ E. Product output Employee morale Safety conditions and reduced injuries Product quality All of the above 4 4 i I 4 I I y hJ* 4. A person who has an injury must report the .injury to: A. His supervisor B. The security guard His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? * t t # ......... jjT, _i.^ Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions * Respirators do not need to be washed VAB.00010t84898 i1- i; .H. - ri'7-" '* .. Fj-A ^ - 4* _ T* \ 'VS*!!? ' ' '`T? * * I Tl # 6. What should an employee know in order to perform a job safely? How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? m .A. B. C. GD Hourly employees Salaried employees Contractors Everyone ' 8. The work permit system is followed in the following areas of the plant: * A. B. C. {Dr) The vinyl reactor and vinyl dryer areas Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? m * A. At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag /TT^ At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? A. B. C. (3D E. * As specified in Department All office area's Maintenance Shops Designated brenkroom area All areas mentioned Safety Rules m * 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: .r A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor D. Security Guard E. Training Supervisor * k- H ,* t # 4 VAB.000i084899  Attachment "A" rag# e ' 4 " " of ^ i 12. A person should always wash his hands after handling any chemicals before he: A. Docs the next job B. Docs reports or similiar paperwork C. Enters the cast warehouse Eats or smokes # p 13. Who is authorized to operate a Fork Lift truck in the plant? -A. Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? A. B. 61 C. 62 D. 63 * 15. What is the correct plant phone number for sounding the VCM vapor release alarm? w . A. B. C. D. 61 (B) 81 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? A. B. .81 C. 62 D. 61 , * 17. Who is authorized to perform repair work on respirators? A. Instrument mechanics only B. Appointed, qualified persons only C. Shi ft median i cs (> Shift supervisors n * * 4 4 * T 1 * * # # X '"jr-niter*' -'i * -= -** .'-l .i fl j rr T . .m. . .i .. * rv-v 'j _ Lie r *... * VAB.0001084900 rX l Attachment "A" Unite 5 of 5___ 18. Are all Conoco plant personnel required to participate in the VCMhcalth training? * (Q) Yes B. No *' * 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? A. B. No 20. Mien checking out a tank for entry, oxygen indicator should read - *4 A. 15% - 20% CD 20% or above C. Zero 21. You should never talk to a technician while he/she is operating a laboratory mill. True B. False m 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound Technicians <D> Anyone sampling * h 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? A. B. <5D> D. Resin Technician Resin Technician 8 Lead Technician Lead Tcclinician Everyone in the laboratory . 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department asscnbly location area is? h * The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse - * - . h* . i 4- ITtaV llA.!.. r ^ 31 VAB.00010f84901 Attachment "A" Page 6 of 6 25. All trash,, compound .and resin containers are required to be covered with a lid because? A. Dust problems B. Better Houskeeping 0SI1A requirement due to the exposure of VCM D. riant safety rule 26. The scale on the Honeywell unit is calibrated to read from? <> 0-10 PPM B. 10-20 TPM C. 10-15 PPM . 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let then report it. B. Don't worry about it because it is someone else's department C. Renort it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible for housekeeping in the laboratory? m * A. Your Supervisor B. The janitor <> The person doing the work ** m 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron <q> am of the above E. None of the above * 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. B. C. <> Before eating Before going home Before going to bathroom Before you do anything else I. \ 4 VAB.0001084902 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL 4 SUBJECT: EMPLOYEE SAFETY TESTING * MO: EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lak___ _ 3-12-75 Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em- % ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing v/ill help pinpoint needed areas for further safety training. * *- VAB.0001084903 i ** * 1 LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING L ,, i-. # *, Attachment "A" Page 2 of 6 Date Name * s +. i- A 4 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. h A. Visitors B,, Contractors C^-> Employees /'TK/ All of the above m t\ # i 2. Who must abide by department safety rules and regulations while in a given department *area in the plant? * A. B. /LU Department employees only Visitors other than contractors * Contractors Everyone * 3. Good housekeeping results in improvement in: \* m* * A. Product output B. Employee morale C. Safety conditions and reduced injuries EL-v Product quality All of the above 4. A person who has an injury must report the .injury to: f Aj Hi's supervisor The security guard His lead operator The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water I C C.!^ Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D.Respirators do not need to be washed VAB.0001084904 h # v.v . -W -Aj ir.r * J-, : j*-- 1 * 'I f-f 'l fc i p i I . ii Jf- -*j * I-. . t4 6 uld an employee know in order to perform * * How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems 7* Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A. Hourly employees B. Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: The vinyl reactor and vinyl dryer Compound, Dry Blend, and P-1 areas V. C. Tank Farm, and Yard areas All areas +* * 9. Where and how is electrically driven equipment locked out for repair or entry? # At the breaker box with a lock * At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? As specified in Department Safety Rules All office area's C. Maintenance Shops i D. Designated breakroom area E. All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: * * Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor . * I A }i ) ^- *. ^. > .ft.*, iI , tr,,` .ul . ----------------- -L. .,Ah.t}L _ _~-T" ___ I J>- naiild-i _lu______J.. p .f VAB.0001084905 ......:.t___i.... J. tm Attachment "A" 4 r Page 4 of __ p I 4- 12. A person should always wash 111s hands after handling any chemicals before lie: Docs the next job Docs reports or similiar paperwork Enters the east warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork lift truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. A. B. C. D. arm number for sounding the plant 15. What is the correct plant phone number for sounding the VCM vapor release al A. 61 B. C. 81 D. 63 16. What is the correct plant phone number to give the all-cl ear signal after a VCM emergency or fire? I f * Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors F * I r* %* % 4' 4 4 * 4 .IlI. 1a: * / . 1 s I.,, VAB.0001084906 y / ' ,, .a v ***Vk;,*U-^ .f , Attachment "A'* l?ngc 5 of; ft A 18. Arc all Conoco plant personnel required to participate in the VCM health training? Yes HfT No # . * 19. Before entering a vessel of any hind, it is absolutely necessary that all lines to the vessel be blanked off? A>x Yes B. No 20. When checking out a tank for entry, oxygen indicator should read * *4 15% - 20% 20% or above Zero 21. You should never talk to a technician while he/she is operating a laboratory mill. (^) True B. False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. B. C. /*J)^ Resin Technicians Dry Blend Technicians Compound Technicians Anyone sampling 23. In the event of a fire alarm in the plant, wild is required to go to the scene from the laboratory? A, Resin Technician Resin Technician f, Lead Technician C. Lead Technician D. Everyone in the laboratory * P* I 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse V 1 J**- ii . i- T i `i rt. -&-m rk.'ii .ftioM H . .--mML* n.... fT. I r^-L ~ b.Ts ... VAB.000T084907 'I * 4 Attachment "A" Tape 6 of 6 25. All trash,, compound and resin containers are required to be covered with a lid because? . Dust problems Better Houskeeping OSHA requirement due to the exposure of VCM riant safety rule 26. The scale on the Honeywell unit is calibrated to read from? 0-10 TPM 10-20 PPM 10-15 PPM * 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let then report it. B. Don't worry about it because it is someone else's department C^rvReport it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible fbr housekeeping in the laboratory? * * A. Your Supervisor B. The janitor C CQ The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? Gloves Goggles or face shield Apron All of the above None of the above 30. In preparing any solution or compound which or cadmium you should wash any that spilled * A. Before eating B. Before going home CL Before going to bathroom ^/Dj) Before you do any tiling else contains on you? lead, mercury, 4. t n * tft * 4 * ft -eras* t nwariA ::-r VAB.0001084908 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING l* NO: EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE Lab___ 3-12-76 Oreln al Plant Manaoer k HI Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each tine this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. * VAB.0001084909 LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING f Attachment "AM Page Date Name 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. Visitors B. Contractors C. y Employees /d7) All of the above i 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? A. B. C. (EO Department employees only Visitors other than contractors Contractors Everyone * 3. Good housekeeping results in improvement in: '* A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality (TT) All of the above 4. A person who has an injury must report the .injury to: (A^) His supervisor jBT The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? * Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with \%*arm water, mixed with a mild detergent, according to the manufacturer's instructions Respirators do not need to be washed VAB.0001084910 i * 6. What should an employee know in order to perform a job safely? How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems * 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? .A. Hourly employees B. Salaried employees C. Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas C. V. C. Tank Farm, and Yard areas fTlT'N All areas 9. Where and how is electrically driven equipment locked out for repair or entry? * (_A?) Atthe breaker box with a lock BT At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee, smoking is permitted only.in what areas? As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned * -* 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor D7 Security Guard E. Training Supervisor . * I t VAB.0001084911 Attachment "A" Page 4 of ft 4 * 12. A person should always wash his hands after handling any chemicals before he: * A. Does the next job B. Docs reports or similiar paperwork C. Enters the east warehouse Eats or smokes p p 13. Who is authorized to operate a Fork Lift truck in the plant? 9 * Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 C. 62 D. 63 15. What is the correct plant phone number for sounding the VCM vapor release alarm? 4 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? D. 61 17 Who is- authorized to perform repair work on respirators? Instrument mechanics only <> Appointed, qualified persons only Shift mechanics D. Shift supervisors VAB.0001084912 * Attachment ''A1' Page ,5 of & b> A 18. Are all Conoco plant personnel required to participate in the VCM health training? 19. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? ^ Yes B. No 20. When checking out a tank for entry, oxygen indicator should read - 15% - 20% 20% or above Zero 21. You should never talk to a technician while he/she is operating a laboratory mill. True False 22. Who is required to wear fresh air respirators when sampling dry blend blenders? Resin Technicians Dry Blend Technicians Compound Technicians Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? A. Resin Technician Resin Technician 5 Lead Technician C. Lead Technician D. Everyone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? A.j The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse * VAB.0001084913 *f t Attachment- "A" Page 6__ 6 25. All trash, compound and resin containers are required to be covered with a lid because? A. Dust problems B. Better Houskeeping 0SI1A requirenent due to the exposure of VCM D. Plant safety rule 26. The scale on the Honeywell unit is calibrated to read from? A.) 0-10 PPM 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe conditi has developed that could cause injury to someone or damage equipmen the action you should take is? A. Tell the personnel on that job about the condition and let them report it. B. Don't worry about it because it is someone else's department C. Reoort it to the safetv department the next day C5D Report it to your supervisor immediately 28. Who is responsible f&r housekeeping in the laboratory? A. Your Supervisor B. The janitor <> The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C. Apron All of the above None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home Before going to bathroom Before you do any tiling else * * \L VAB.0001084914 ] A * CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL p SUBJECT: EMPLOYEE SAFETY TESTING MO: EFFECTIVE DATE SUPERSEDES PAGE APPROVED BY TITLE LatL____ 3-12-76 Orginal Plant Manaoer Each employee is issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he is employes and each time this booklet is revised. In order to be sure that our em ployees know and understand the material in this booklet and the safety requirements in their own specific depart ments, the followings tests are to be administered to all employees. This testing will help pinpoint needed areas for further safety training. 1t VAB.0001084915 4 * i t * LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING A ( 97 * Attachment "A" Page of Date Name n/~7t 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant? A. Visitors B. Contractors C. Employees All of the above m t. 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors C$Lr> Everyone * * 3. . Gcod housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality All of the above 4. A person who has an injury must report the .injury to: His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury r 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D, Respirators do not need to be washed t * #* VAB.0001084916 A 6, What should an employee know in order to perform a job safely? A. B. Vki""l)7 m How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems * 7. Who must sign the VCM Regulated Area Log Sheet when entering a regulated area? A .A. Hourly employees B. Salaried employees C. Contractors Everyone 8. The work permit system is followed in the following areas of the plant: * A. The vinyl reactor and vinyl dryer areas B. Compound, Dry Blend, and P-1 areas C. V. C. Tank Farm, and Yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? * P At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only m * * 10. Employee, smoking is permitted only.in what areas? A. As specified in Department B. All office area's C. Maintenance Shops D. Des ignated breakroom area /TC? All areas mentioned Safety Rules 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: d A. Friend, if a co-worker B. Co-worker, if a friend ^"'Cl^^mmediatc Supervisor D. Security Guard E. Training Supervisor * VAB.0001084917 k k Attachment "A" Page 4 of 4 ft 12. A person should always wash his hands after handling any chemicals before he: A. B. _C. A Does the next job Does reports or similiar paperwork Enters the cost warehouse Eats or smokes '# # 13. Who is authorized to operate a Fork Lift truck in the plant? t -A. Anyone who has driven a fork lift truck before (7 ^ A Conoco licensed operator ~C7 An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 D. 63 15. What is the correct plant phone number for sounding the VCM vapor release alarm? * A. 61 c.<^ D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? A. B. C. 62 D. 61 ' 17. Who is authorized to perform repair work on respirators? A. Inst rument mechanics only CIJkfcE?Appointed, qualified persons only C. Shift mechanics D. Shift supervisors A i VAB.0001084918 * 4 Attachment "AH Page 5 of__ ^ 18, Arc all Conoco plant personnel required to participate in the VCM health training? rt B. No * 19, Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? Yes No When checking out a tank for entry, oxygen indicator should read 15% - 20% 20% or above Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. True False il 22. Who is required to wear fresh air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians __C. Compound Technicians C p3 Anyone sampling 23. In the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? * 4 A. Resin Technician Resin Technician 5 Lead Technician C. Lead Technician D. Lveryone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse VAB.0001084919 f Attachment "A" Page 6 of 6 25. All trash,, compound and resin containers are required to be covered with a lid because? A. Dust problems Ip> Better l!ouskeeping C. OSIIA requirement due to the exposure of VCM D. Plant safety rule * p 26. The scale on the Honeywell unit is calibrated to read from? C~A?) 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your*shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. Tell the personnel on that job about the condition and let them report it. B. Don't worry about it because it is someone else's department Cl--^ Report it to the safety department the next day Report it to your supervisor immediately 28. Who is responsible fbr housekeeping in the laboratory? Your Supervisor A The janitor The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? A. Gloves B. Goggles or face shield C.Apron x<U--^Al-l of the above v frT None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating B. Before going home C. Before going to bathroom Before you do anything else i A %* \ \ VAB.0001084920 t 3 fc* - ** cP** A" n ?! r ?. o v p n v ' s T I 'I r *+* YARD DEPARTMENT 1 What n# cc^nlc must abide by the Conoco Genera*l Plant Safety Rules and Procedures in our*plant? A. Visitors B. Contractors Envoi ovees A ** All of the above * 2. \ Who must abide by department safety rul a given department area in the plant? * '* A. Department employees only B. Visitors other than contractors <P Cont ractors Everyone and regulations while in 3. Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality All of the above * 4. A person who has an injury must report the injury to /ApHis supervisor Hi The security guard C. His lead operator D. The first person he sees after the injury 5 What do you use to wash a respirator?. Wash the respirator with cold water ( Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed 6 What should an employee know in order to perform a job safely? How .to produce more product than anyone else I i ow to trv harder The correct operating procedures for tlic job How to keep on the move by checking on problems 7 Who must sign the VCM Regulated Area !.og sheet when entering a iemulated area? > * # ,V A. Hourly employees B. Salaried employees Coniractors Everyone -Ht b VAB.0001084921 f 4 1 * *' * * * t * 8. The work permit system is followed in the following < A. T\ i <* vinvl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas V. C. Tank fai;n, and yard areas All areas 9. Where and how is electrically driven equipment locke or entry? At the breaker box with a lock *' At the start/ stop switch with a lock At the stop/start switch with .a tag At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? A As specified in Department Safety Rules B All office area's C Maintenance Shops Designated breakroom area All area's mentioned 11. Any person who recognizes an unsafe condition or uns immediately report it to his: 4- A. Friend, if a co-worker B. Co-worker, if a friend /Immediate Supervisor D. Security Guard E. Training Supervisor 12. A person should always wash his hands after handlir before' he: Does the next job Does reports or similar paperwork Enters the east warehouse Eats or smokes is authorized to operate a Fork Lift truck in t? A. Anyone who has driven a fork lift truck before Ip) A Conoco licensed operator C. An experienced driver who lias operated lift tr* D. Anyone whose supervisor asks him to do so What is the correct plant phone number for soundin & fa What is the correct plant phone number for sound I iy release a 1 a rm ? * 2-6-76 * ii ^_ __ .......................................' MlMi P'E +I *+-!-*- ` * * VAB.0001084922 4 A1 D. 63 * * * * 17. What is the correct plant phone number to give the all-clear signal after a VCM' emergency or fire? <> C. t). 63 81 62 61 m IS. Who is authorized to perform repair work on respirators A.' Instrument mechanics only B. Appointed, qualified persons only Shift mechanics Shift supervisors 19. Are all Conoco'plant personnel required to participate in the VCM health training ? Yes No v m .20 Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? Yes No .21 There should always be two people working together when switching is done with trackmobile. * True False 22 Fresh air masks must be worn performing which of the foilowing: A. Unloading phthalic 4 Unloading caustic Unloading VCM i"*- -# - x 23 Non-Conoco truck drivers must follow all of plant safety.rules. True False 24 When train crew leaves rail track right-'of-way, they must wear hard hats and safety glasses. ..True False ' '1 m ` * i * * * * 76 L* i * VAB.0001084923 t 2 5 . List safety equipment necessary to unload following A. P h t h a 1 i c B. Caustic C. A1 coho i D. VCM - m 26. The valve blocks must he used on all silos during winter months. True B. False 27 . It is responsibility of yard operator to double check and be sure storage tank will hold all of product being unloaded. True. False 28 w There should never be operating personnel on top of the P.A. container when it is being unloaded. True False 29. A yard operator should solid P.A. from vent line and then tell supervisor what happened. True B. False 30. The temperature of molten phthalic anhydride is: A. Same as boiling water Approx. 150 F Between 250 and 350 F 31 . If a plant evacuation is ordered, our exit point is A Rail gate Boiler house gate Front gate A VAB.0001084924 * When the fire alarm 1 s given , the yard operator is to report where? Tank farm Guard house Yard off,ice When vapor release is given, the yard operator is to report to: C. Guard house A fr '0 * 44 VAB.0001084925 J'-z'o - 76 ?JL<Jy 0, n 0 r. ' ! p i, o y v. n T E S'T YARD DEPARTMENT 1. What people most abide by the Conoco General Plant Safety Rules and * * ' 4 Procedures in our'plant? A. Visitors B. Contractors c. Emu levees & All of the bove K 2. Who must abide a given departm es and regulations while in area in the plant? A. Department B. Visitors ot C. Contractors Everyone 3. Good housekeeping results in improvement in A. Product output B. Employee morale Safety conditions and reduced injuries D P rodu ct quality All of the above 4. A person who has an injury must report the injury to: Q. His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury What do you use to wash a respirator?. A. Wash the respirator with cold water t#S c B. Wash the respirator with hot, soapy water & Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Rcspiratcrs do not need to be washed 6* What should an employee know in order to perform a job safely? How ,to produce more product than anyone else How to trv harder The correct operating procedures for the job How to keep on the move by checking on problems P 7. Who must sign the VCU Regulated Area Log sheet when entering a regulated area? A. B. 0. Hourly employees 5a laiu.ee employees Con t r a dors Uveryone V iU 4 it t.iinA.ji-- . .. b VAB.0001084926 4 * 4 # v V The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas V. C. Tank farm, and yard areas All areas \ Where and how is electrically driven equipment locked out for repair or entry? /P- tA the breaker box with a lock B. At the start/ stop switch with a lock C. At the stop/start switch with ,a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops D. Designated breakroom area /p All area's mentioned a 11. Any person who recognizes an unsafe condition or unsafe act should immediately rei^ort it to his: A. Friend, if a co-worker Co-worker, if a friend fej Immediate Supervisor D. Security Guard E. Trainirjg Supervisor . 12. A person should always wash his hands after handling any'chemicals before he: Does the next job Does reports or similar paperwork C. Enters the east warehouse m Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? A. Anyone who has driven a fork lift truck before ~ '` B. ^ Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whoso supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 B. Q C. G 2 D. 63 J4' * Whet is the correct plant phone number for sounding the VCM vapor role a s e a 1 a rin ? i * ?-C.. 7 1/*> I ' / ,t 9 JL ** 1 4m ...............................................' M| I -------- VAB.0001084927 A -4 B. C. 81 MW t D. 63 4 * 17 What is the correct plant phone number to signal after a VCM emerge ncy or fire? the all-cloar A. B. 81 C. 62 D. 61 i. * IS. Who is autjiori zed to perform repair work A. B. C. <S> * Instrument mec hanics only Appointed, qualified person s only Shift mechanics Shift supervisors 19 Are all Conoco'plant personnel required to participate in the VCM health training ? Yes B. No 20. Before entering*a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? 21. Ves B. No There should always be two people working together when switching is done with trackmobile. - "*1 - True B. False * 22 Fresh air masks must be worn performing which of the following: A Unloading ph tha lie * B Unloading caustic Unloading VCM T 23 Non-Conoco truck drivers must follow all of plant safety,rules. fi. True B. False + 24 When train crew leaves rail track right-of-way, they mus#t wear hard ha* ts and safety glasses. ,,T^rue B. False ' I. I * * I *4 2-6-76 .i VAB.0001084928 . 1, * * i - * *___LJL- - ? 4 25 List safety equipment necessary to unload following A. Phthalic V TtHX B Caustic C A1coho 1 7 cma Y 26. D. VCM t&v MujOW- <W>w*u^_ The valve bloc:kks must ne used on all silos during winter months. $ True B False 27. It is responsibility of yard operator to double check and be sure storage tank will hold all of product being unloaded. True False 28 There should never be operating personnel on top of the P.A. container when it is being unloaded. True B. False 29 . A yard operator should remove solid P.A, from vent line and then tell supervisor what happened. A. True False 30. The temperature of molten phthalic anhydride is A. Same as boiling water B. Approx. 150 F & Between 250 o and-----3--5--0- F 31 If a plant evacuation is ordered, our exit point is A. Rail gate B. Boiler house gate GX Front gate A * t W Au,f v.n i Am* wrnmim * 1 VAB.0001084929 9 32. When the fire alarm is given, the yard operator is to report where? &. B. C. Tank farm Guard house Yard office 33. Whc7i vapor release is given, the yard operator is to report to: K. Yard office Tank farm C. Guard house * '4 * ft VAB.0001084930 /C / u- /W/ E M P I. 0 Y T- n T S T I >1 0 M4 4 YARD DEPARTMHNT What p* eovple must ab'i. do by the Conoco General Plant Procedures in our'plant? Sa fety Rules and A. Visitors B. Contractors c. Emnlovecs A* All of the abov c Who mu st abide b y d safety rules and regulations while in w^ t a given department area in the plant? A. Department employees only B. Visitors other than contractor C. Contractors everyone Good housekeeping results in improvement in: A. Product output B. Employee morale r* Vj Safety conditions and reduced injuries D. Product quality All of the above A person who has an injury must report the injury to: His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury * What do you use to wash A. Washl the respirator * i B. W a s hi the respirator with hot, soapy water o Washi the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D Respirators do not need to be washed What should an employee know in order to perform a job safely? A. How .to produce more product than anyone else B. 11 ow to trv harder The correct operating procedures for the job D. How to keep on the move by checking on problems Who must sign the VCM Regulated Area Log sheet when entering a T c c u1 a ted are a ? A. Hourly employees B. Salaried e mp1oy e e c r* m Con< rectors Everyone k V 4 r * * 8.. The work permit system is followed in the following areas of the plant: i A. The vinyl reactor and vinyl dryer areas . B. Compound, dry blend, and P-1 areas C. V. C. Tank fat'm, and yard areas All areas 9. Where and how is electrically driven equipment locked out for repair or entry? 4 (Q At the breaker box with a lock B. At the start/ stop switch with a lock C. At the stop/start switch with .a tag D. At the stop/start switch with a special pin only * 10. Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops D. Designated breakroom area All area's mentioned * 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: * A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor D. Security Guard E. Training Supervisor . 12. A person should always wash his hands after handling any chemicals before he: Does the next job Does reports or similar paperwork Enters the east warehouse Eats or smokes %' * Who is authorized to operate a Fork Lift truck in the plant? 4 A. Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone iv'hosc supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 C. 62 D. 63 * 15. What is the correct plant phone number for sounding the VCM vapor release alarm? n r. v 4* V - / V VAB.0001084932 r I+ 62 81 * 63 i t 17. Mi at i the correct plant phone number to give the all-clear signal after a VCM emergency or fire? 4 * <t 63 B. 81 C. 62 D. 61 IS. Yfho is authorized to perform repair work on respirators? * A'.' Instrument medianics only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors * 19. Are all Conoco'plant personnel required to participate in the VCM health training ? Yes . B. No ,* / 20 Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? (K) Yes B, No .21 There should switching is (X> True B. False always be done with two people working trackmobile. together when .22 Fresh air masks must be worn performing which of the following: A. Unloading phthalic B. Unloading caustic w Unloading VCM 23. * # Non-Conoco truck drivers must follow all of plant safety.rules, * * * <g>. True B.False 24 . When train crew leaves rail track right-of-way, they must wear hard hats and safety glasses. i.True B. Fa1s e m * % * 2-6-76* VAB.0001084933 ** * * * * * * - I t * a A 2 54- 4/ * List safety equipment necessary to unload following: A. Phthaiic - Ri/bbefc flubbed baa-bs qlci/es, cjlfeses ^ FACr Stf/e:i-l> . haad /*at. B. Caustic - Rygfced. S^rr, fco6art. boots, eoeart supers, awv ewwsfs *4 FAcc SH-HCLt>. + HAT, C. A1 coho 1 SAfe-TH GUVSSCl -4 HAiLb HAT -* CuoverS D. VCM pftrsft Al<2- MASK - <SUo^e^ -HAfcfc BAT- 0l/e1?ALLS 26. The valve blocks must be used on all silos during winter months. Q True B. False 27 It ponsibility of yard operator to double check and be storage tank will hold all of product being unloaded True B. False 28 There should never be operating personnel on top of the P.A. container when it is being unloaded. <). True B. False v* 29 A yard operator should remove solid P.A. from vent line and then tell supervisor what happened. <At). True False 30 The temperature of molten phthaiic anhydride is A. Same as boiling water B. Approx. 150 F Between 250 and 350 F 31 If a plant evacuation is ordered, our exit point is A. Rail gate B. Boiler house gate Front gate VAB.0001084934 ,t 32, When the fire alarm is given, the yard operator is to report where? * + Tank farm B, Guard house C . Yard office 33. When vapor release is given, the yard operator is to report to: * A. Yard office . Tank farm C. Guard house * \ 1 * L % * / * * 1 * E.--4. VAB.0001084935 u /C -- / tr /[W ---- e m r T. o y v. n T S T I fl C YARD DEPARTMENT * *Vhat p# eo1ple mist, abide by the Conoco General Plant Sa fety Rules and Procedures in our*plant? A 3 A. B. &C>, Visitors Co:: tractors Employees All of the above 1 Who must abide by department safety tul es and regulations while in a given department area in the plant? i 4 A. Department employees only 15. Visitors other than contractors C. Contractors 0. Everyone Good housekeeping results in improvement in: A. Product output B. Employee morale . -* * C. Safety conditions and reduced injuries D. Product quality E. All of the above A person who has an injury must report the injury to: (g). His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury What do you use to wash a respirator? A. Wash the respirator with cold water 1^ I J? Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer s instructions D. Respirators do not need to be washed , 6. What should an employee know in order to perform a job safely? A. How ..to produce more product than anyone else J?. 11 ow to try harder The correct operating procedures for the job D. How to keep on the move by checking on problems 7 Who must sign the VCM Regulated Area hog slicet when entering a renulated area? A. Hourly employees B. Salaried employees k Con (. motors Everyone VAB.0001084936 mmmm Jh * -fl K ( ft 4 4 t ft 4* * 8. The work permit system is followed in the following areas of tlie plant: A. The vinyl reactor and vinyl dryer areas B. Compound, dry blend, and F-l areas Crf V. C. Tank farm, and yard areas W. All areas 9. Where and how is electrically driven equipment locked out for repair or entry? 4 At the breaker box with a lock * dJ. At the start/ stop switch with a lock C. At the stop/start switch with .a tag & At the stop/start switch with a special pin only t 10. Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops D. Designated breakroom area ^ All area's mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend a Immediate Supervisor D. Security Guard E. Training Supervisor . 12. A person should always wash his hands after handling any"chemicals before he: A. Does the next job * * B. Does reports or similar paperwork CL Enters the`cast warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? A. Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whoso supervisor asks him to do so i 14. What is the correct plant phone number for sounding the plant fire alarm? * 4 15,What is the correct plant phone number for sounding the VCM vapor re1ca se ala rm? -2 0-76 A * A. 61 VAB.0001084937 t P. 62 C. 81 D. 63 * i 4 ft A I I * A. Instrument mechanics only B. Appointed, qualified persons only C. Shift mechanics Xj\ Shift supervisors 19. Are all Conoco'plant personnel required to participate in the VCM health training ? W. Yes B. No .20 Before entering*a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? fiT. Yes B, No 21. There should always be two people working together when switching is done with trackmobi1e. d. True B. False 22. * 23. 24. Fresh air masks must be worn performing which of the following: . A. Unloading phthalic ** B. Unloading caustic (^0. ft Unloading VCM ** Non-Conoco truck drivers must follow all of plant safety.rules, * &r.m True 4. False -- *t * When train crew leaves rail , track right-of-way, they must wear hard hats and safety glasses. # * & nTTMe B. Falso % 2-6-76 wmm 4 d- j;.. 1 4 VAB.0001084938 i t List safety equipment necessary to unload following: * A. Phthalic 4 B. Caustic C. Alcohol D.* VCM 26. The valve blocks must be used on all silos during winter months. True B. False m 27. It is responsibility of yard operator to double check and be sure storage tank will hold all of product being unloaded. A Kj True <g/. False 28. There should never be operating personnel on top of the P.A. container when it is being unloaded. ^>. True B. Fals e - * 29. A yard operator should remove solid P.A. from vent line and then tell supervisor what happened. * (. True B. False 30. The temperature of molten phthalic anhydride is: A. Same as boiling water B. Approx. 150 F Between 250 and 350 F .... 31. If a plant evacuation is ordered, our exit point is: A. Rail gate B. Boiler house gate Front gate A y * + i VAB.0001084939 f w. M 32. When the fire alarm is given, the yard operator is to report where? <? Tank farm B. Guard house C. Yard office 33. When vapor release is given, the yard operator is to report to: A. Yard office 4 B. Tank farm Guard house h \ \ mm* * - 4 \ 4 H * ;* 4 * 4 VAB.0001084940 5 wo -76 *% v. h ploy r: t; T * S T I N G YARD PE. PART M I: NT A 7 / 1. ^'hat people must abide by the Conoco General Plant Safety Rules and Procedures in our'plantn .1 * . ^ ,-M I ri * 1 o nf* ? A. Visitors b. Contractors c. Employees All of the bovc 4 2. \T\ o must abide a given departm partment safety rules and regulations while in area jn the plant? m A. Department B. Visitors ot C. Contractors 3- Everyone 3. Good housekeeping results in improvement in: * A. Product output B. Employe e morale . <S Safety conditions and reduced injuries D. Product quality E. All of the above ' * 4. A person who has an in His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury What do you use to wash a respirator?. A. Wash the respirator with cold water I B. Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer1s instructions D. Respirators do not need to be washed 6. What should an employee know in order to perform a job safely? A. How .to produce more product than anyone else B. How to try harder The correct operating procedures for the job I). How to keep on the move by checking on problems 7. Who must sign the VCM Regulated Area bog sheet when entering a i egu 1 at ed arca? ) .. A . 7 >\ ..... , t A, Hourly employees B. Salaried employees U i Contractors 6P Everyone fl VAB.0001084941 r* m4 8 The work permit system is followed in the following areas of the plant: * ' A. The vinyl reactor and vinyl dryer aTcas B. Compound, dry blend, and P-1 areas C. V. C. Tank farm, and yard areas All areas 9 Where and how is electrically driven equipment locked out for repair or entry At the breaker box with a lock V B. At the start/ stop switch with a lock C. At the stop/start switch with .a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? A A. As specified in Department Safety.Rules B. All office area's C. Maintenance Shops D. Designated breakroom area <S> All area's mentioned 11 Any person who recognizes an un immediately report it to his: safe act should A. Friend, if a co-worker B. Co-worker, if a friend & Immediate Supervisor D. Security Guard E. Training Supervisor - 12 A person should always wash his hands after handling any chemicals before' he: A. Does the next job B. Does reports or similar paperwork C. Enters the cast warehouse * Eats or smokes t* 13 Who is authorized to operate a Fork Lift truck in the plant? A. Anyone who has driven a fork lift truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14 What is the correct plant phone number for sounding the plant fire alarm? A. 81 61 C. 62 1). 63 15 What is the correct plant phone number for sounding the YCM vapor release alarm? 61 VAB.0001084942 * A *i What is the correct plant phone number to give the all-clear signal after a VCM' emergency or fire? CS.1 63 C. 81 C. 62 D. 61 . Ylho is authorized to perform repair work on respirators? m A. Instrument mechanics only Appointed, qualified persons C. Shift mechanics D. Shift supervisors only . ' m 19. Are all Conoco'plant personnel required to participate in the VCM health training ? C& Yes B. No l 20. Before entering*a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? Yes B, No * 21. There should always-be two people working together when switching is done with trackmobile. + True B. False 22. Fresh air masks must be worn performing which of the following: m A. Unloading phthalic B. Unloading caustic (C>. Unloading VCM ^` 23. 24. mm Non-Conoco truck drivers must follow all of plant safety,rules. * * 0 True B\ False ** :. *H When train crew leaves rail track right-*of-way, they must wear hard hats and safety glasses. i.Tru False 4 4 *4 * ii 2-6-76'* 4 * ' t >. m ***** il iiii A t. * M T #' l K -, *-! 1 .. * a- + a * f * fc 1 %T J f V: -- L` * * VAB.0001084943 List safety equipment necessary to unload following: A. Phthal ic L* ^ m B. Caustic S^/C S<-> iT A p^ ^ S&xZt-cf 4 C. Alcohol D.` VCM HUSK. The valve blocks must be used on all silos during winter months. 2l) True B. False It is responsibility of yard operator to double check and be sure storage tank will hold all of product being unloaded. A. True False * + m There should never be operating personnel on top of the P.A. container when it is being unloaded. (K True B. False p * * A yard operator should remove solid P.A. from vent line and then tell supervisor what happened. A. True <4>. False * The temperature of molten phthalic anhydride is: r A. Same as boiling water B. Approx. 150 F Q (gpt Between 250 and 350 F ' If a plant evacuation is ordered, our exit point is: A. Rail gate B. Boiler house gate <U) Front gate I 1 * * + VAB.0001084944 When the fire alarm is given, the yard operator is to report where? t * Tank farm B . Guard house C. Yard office When vapor release is given, the yard operator is to report to: * A. Yard office <g>. Tank farm C. Guard house % * $ VAB.0001084945 jTflfETY- J 4 Depr I E M P L OYEE T H ST I N G service warehouse . 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our*plant? Visitors Contractors Employees All of the above t 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors (tj. Everyone 3, Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality All of the above .. 4. A person who has an injury must report the injury to: P His supervisor B. The security guard C. His lead operator D. The first person he sees after the injury * * 5. What do you use to wash a respirator? Q. Wash the respirator with cold water * +*\ * B. Wash the respirator with hot, soapy water C. Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed . 6. What should an employee know in OTder to perform a job safely? am A. How /to produce more product than anyone else B. How to try harder Xy The correct operating procedures for the job D. How to keep on the move by checking on problems 7. Who must sign the VCM Regulated Area Log sheet when entering a regulated area?' . t A. Hourly employees B. Salaried employees C. Contractors (31 Everyone .' * VAB.0001084946 t A P* *4 8 The work permit system is followed in the following areas of the plant* ** i* A. The vinyl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas C. V. C. Tank farm, and yard areas *4 Qy All areas j I '" 9 Where and how is electrically driven equipment locked out for repair or entry? At the breaker box with a lock At the start/ stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas 9 # As specified in Department Safety Rules All office area's C. Maintenance Shops D. Designated breakroom area E. All area's mentioned 11. Any person who recognizes an unsafe condition or un safe act should immediately report it to his: A \ A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor Security Guard E. Training Supervisor * . 12. A person should always wash his hands after handling any chemicals before-he: $ Does the next job B. Does reports or similar paperwork C. Enters the east warehouse D. Eats or smokes * ** 13. Who is authorized to operate a Fork Lift truck in the plant? * ** A. .Anyone who has driven a fork lift truck`before () A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm?. 81 61 c. 62 % D. 63 2-0-76 15. What is the correct plant phono number for sounding the VCM vapor rolea SC alarm? - A. 61 b- VAB.0001084947 ik. a, j i : J- -*4,1, T . 1 4 62 ** 81 63 17, What is the correct plant phone number to give the all-clear signal after a VCM, emergency or fire? 63 81 C. 62 D. 61 13 Who is authorized to perform repair work on respirators A. Instrument mechanics only B. Appointed, qualified persons only Shift mechanics Shift supervisors 19 Are all Conoco`plant personnel required to participate in the VCM health aining ? B. No 20. Before entering'a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? A ** .21 When fire alarm sounds, we assemble where? A. Main break area B Receiving office <p Maintenance shop 22. Where is our evacuation point when the order is given for plant evacuation? A. Rail gate area B. Shipping warehouse Main front gate 23. It is the responsibility of the fork truck driver to check for railer wheel chocks before entering the trailer. A. * i B. 24 When you are.loading a drive-in storage rack, you always work from ground upward. A. B. F4l.se * # ** ** '1 . 2-6-76 r. I . ft ` -A* A* E* s- t - > gnu*, r. * + F1 * , 1 , V - VAB.0001084948 i T?..y.. ** 25. When unloading a drive-in storage rack, you always work from ground upward. i A. (fru^> B. False * 26. A fork truck driver always has right-of-way. A. True/^ B. False 27. When does fork truck driver sound his horn? w A.. When approaching personnel walkway B. When turning corners CV When approaching swinging doors at lab fj. All of above 28. It is responsibility of the individual to have safety glasses, hard hat, safety shoes and gloves in all areas except where so stated in the Employee Conduct and Safety Rules. A. Tr B. Falsc 29. It is responsibility of service dept, to keep all raw material warehouse locked except when material As being removed. A. Trvfe B. False 30. When using the personnel cage to lift another person, it must be bolted to forks of fork truck. WJ A. /when over 10 feet high By When' person and cage weighs z. Anytime it is used 400 lbs. h VAB.0001084949 4 . yr r 0> h r iz / f .. b&pr bA employ r. n STI KG SERVICE WAREHOUSE 1 What people must abide by the Conoco General Plant Safety Rules and Procedures in our*plant? I I A. Visitors . B. Contractors C. Employees 0. All of the above . 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors Contractors Everyone Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries Product quality All of the above * A person who has an injury must report the injury to *i His supervisor The security guard His lead operator The. first person he sees after the injury 5. What do you use to wash a respirator? 4. A. Wash the respirator with cold water I Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed What should an* employee know in order to perform a job safely? A. How .to produce more product than anyone else B. How to try liardor N* The correct operating procedures for the job How to keep on the move by checking on problems 7 Who must sign the VCM Regulated Area Log sheet -when entering a regulated area? A. Hourly employees B. Salaried employees Contractors /D4 Everyone P f4 VAB.0001084950 V *it*' * I A 8 The work permit system is toiiowcci m tne xoitowing areas of the plants 4 t m A. The vinyl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas V. C. Tank farm, and yard areas All areas %* 9 Where and how is electrically driven equipment locked out for repair or entry? * L, At the breaker box with a lock At the start/ stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops & Designated breakroom area E. All area's mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend C. Immediate Supervisor Security Guard E. Training Supervisor * .12 A person should always wash ' before he: 4 his hands after handling any chemicals ft A. Does the next job B. Does reports or similar paperwork C. Enters the east warehouse Eats or smokes v 13. Who is authorized to operate a Fork Lift truck in the plant? 4 Anyone who lift truck before B. A Conoco li sed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm? 81 61 62 63 15. What is the correct plant phone number for sounding the VCM vapor release alarm? 2-6-76 A. 61 j________ _ * VAB.0001084951 fiiiiliUftam't *4 k <>2 9 * C. 81 f* D. 63 # 17. Khat is the correct plant phone number to .give t*lc all-clear 4 signal after a VCM emergency, or fire? 4 (S 63 B. 81 C. 62 D. 61 * 18 form A Instrument mechanics only B Appointed, qualified persons only Shift mechanics Shift supervisors 19 Are all Conoco'plant personnel required to participate in the VCM health training ? (J? Yes B. No m 20 Before entering"a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? & Yes B, No 21 When fire alarm sounds, we assemble where? 4 A. Main break area Receiving office Maintenance shop 22 Where is our evacuation point when the order is given for plant evacuation? A. Rail gate area Shipping warehouse Main front gate 23 It is the responsibility of the fork truck driver to check for trailer wheel chocks before entering the trailer. ' True False 24. When you are loading a drive-in always work from ground upward. & 4 *. True B. False A ^^ A .. e storage rack, you 2-6-76 4 ,t VAB.0001084952 V1 * 25 When unloading a drive-in storage rack, you always work from ground upward. True False 26. A fork truck driver always has right-of-way. True False 27. When does fork truck driver sound his horn? When approaching personnel walkway When turning corners When approaching swinging doors at All of above lab 28 It is responsibility of the individual to have safety glasses, hard hat, safety shoes and gloves in all areas except where so stated in the Employee Conduct and Safety Rules. * <3jL True B . False 29. It is responsibility of service dept, to keep all raw material warehouse locked except when material is being removed. True B . Fa1se 30. When using the personnel cage to lift another person, it must be bolted to forks of fork truck. A. When over 10 feet high B. When' person and cage weighs 400 lbs. /d>. Anytime it is used * ** * h < n j i i i l * s pMM l VAB.0001084953 *f * I EMPLOY V, E T E s T I N G SERVICE* WAREHOUSE . t 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our*'plant? A. Visitors B. Contractors C. Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors Everyone 3. Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality All of the above 4. A person who has an injury must report the injury to: b A. His supervisor B. The security guard C. His lead operator (jj) The- first person he sees after the injury A 5. What do you use to wash a respirator? * # A. Wash the respirator with cold water ^* B. Wash the respirator with hot, soapy water ((p Washthe respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed 4 6. What should ah' employee know in order to perform a job safely? A. How .to produce more product than anyone else jU How to try harder (^) * The correct operating procedures for the job D. How to keep on the move by checking on problems * 7. Who must sign the VCM Regulated Area Log sheet vhen entering a m regulated area? * * t Hourly employees Salaried employees Contractors Everyone * * * ` VAB.0001084954 7-6-76 * 1 4 44 t t 8. The work permit system is followed in the following areas of the plant: ** < * A. The vinyl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas C. V. C. Tank farm, and yard areas <g> All areas ^ *' * 9, Where and how is electrically driven equipment locked out for repair or entry? (/) At the breaker box with a lock B. At the start/ stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only .* m 10. Employee smoking is permited only in what areas? A. B. C. D. (fTb As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All area's mentioned 9 jjt Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor D. Security Guard E. Training Supervisor m 12* A person should always wash his hands after handling any chemicals before he: 9 4 A. Does the next job B. Does .reports or similar paperwork C. Enters the east warehouse Eats or smokes M 13. Who is authorized to operate a Fork Lift truck in the plant? 4 4 *. * X " A. Anyone who has driven a fork lift truck before (|p A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. What is the correct plant phone number for sounding the plant fire alarm?* A. 81 (ft) 61 - C. 62D. 63- IS. V.'hat is the correct plant phone number for sounding the VCM vapor release alarm? A 2-6-76 * VAB.0001084955 4 i .17 V/hat is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? (K>. 63 B. 81 C. 62 D. 61 13. Who is authorized to perform repair work on respirators? A. <S> C. D. Instrument mechanics only Appointed," qualified persons only Shift mechanics Shift supervisors 19. Are all Conoco'plant personnel required to participate in the VCM health training ? <> Yes B. No w * .1 20 Before entering*a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? A; Yes (D No 4 4 P *m 21 When fire alarm sounds, we assemble where? * A. Main break area B. Receiving office (t?) Maintenance shop * * * .4 ' . 22 Where is our evacuation point when the order is given for plant evacuation? A. Rail gate area B. Shipping warehouse i ((T" P * Mainfrontgate ** 23. It is the responsibility of the fork truck driver to check for trailer wheel chocks before entering the trailer. ' _m % True B. False 24. When you are loading a drive-in storage rack, you always work from ground upward. 2-6-76 VAB.0001084956 t t # 25. When unloading a drive-in storage rack, you always work from ground upward. A. True (^3 False 26. A fork truck driver always has right-of-way. A. True GD False 27. When does fork truck driver sound his horn? A. B. C. (Dy When approaching personnel walkway When turning corners When approaching swinging doors at All of above lab 28 . It is responsibility of the individual to have safety glasses, hard hat, safetv shoes and gloves in all areas except where so stated in the Employee Conduct and Safety Rules. True False 29. It is responsibility of service dept, to keep all raw material warehouse locked except when material is being removed. True False 30. When using the personnel cage to lift another person, it must be bolted to forks of fork truck. When over 10 feet high When- person and cage weighs 400 lbs. Anytime it is used A * * 4 * VAB.0001084957 & t ft TKtUn# 0 - SnUfZ EMPLOYEE T E STING SERVICE WAREHOUSE o- 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our''plant A. Visitors B. Contractors (5)C. Employees All of the above ' 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors C* Contractors f5y Everyone 3. Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries Product quality All of the above i 4. A person who has an injury must report the injury to: A. His supervisor . B. The security guard . His lead operator d1) The first person he sees after the injury 5. What do you use to wash a respirator' * A. Wash the respirator with cold water JL Wash the respirator with hot, soapy water (Cy Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed 6. What should ari employee know in order to perform a job safely? A. How .to produce more product than anyone else B. .How to try harder The correct operating procedures for the job D. How to keep on the move by checking on problems * 7. m ft * Who must sign the VCM Regulated Area Log sheet Vhcn entering a regulated area? Hourly employees Salaried employees Contractors Everyone * 2-6-76 ?/' * 'r VAB.0001084958 'JFV* ' i A ,t 8. The work permit system is followed in the following areas of the plant A. The vinyl reactor and vinyl dryer areas D. Compound, dry blend, and P-1 areas V. C. Tank farm, and yard areas .. All areas i # 9 Where and how is electrically driven equipment locked out for repair or entry? At the breaker box with a lock B. At the start/ stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only A * 10 Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops Designated breakroom area All area's mentioned .11 immediately unsafe condition or unsafe Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor .12 A person should always wash his hands after handling any chemicals before he: A. Does the next job B. Does, reports or similar paperwork Enters the east warehouse * Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? * * *m Anyone who has driven a fo A Conoco licensed operator An experienced driver who Anyone whose supervisor as trucks for two years 14. What is the correct plant phone number for. sounding the plant fire alarm 4* A. 81 6i C. 62 D. 63 . '* 15 What is the correct plant phone number for sounding the VCM vapor release alarm? 2-6-76 A. 61 VAB.0001084959 *L rI h ft 4 B. (02^ C. 81 D. 63 h 17. what is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? A. 053 B. 81 C. 62 D. 61 18. Who is authorized to perform repair work on respirators? Instrument mechanics only () Appointed, qualified persons only C. Shift mechanics D. Shift supervisors ft 19. Are all Conoco'plant jiersonnel required to participate in the VCM health training ? (^ Yes B. No ** 20. Before entering'a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? Yes No en fire alarm sounds, we assemble where? m Mainbreakarea Receiving office Maintenance ,shop t 4 * ere is our evacuation point when the order is given r plant evacuation? Rail gate area Shipping warehouse & * . * Main front gate 4 23. It is the responsibility of the fork truck driver to check for trailer wheel chocks before entering the trai1er. r * (T True B. F a 1 s e ** 4m m * 24. When you are loading a drive-in always work from ground upward. fry t. (fir. True . B. Fqlse . m ,* I* * storage rack, . you " 2-6-76 1 i - A * * *n VAB.0001084960 i r 1 25. When unloading a drive-in storage rack, you always work from ground upward. m*- * True (Ui. False 26. A fork truck driver always has right-of-way. A. True <S> False 27. When does fork truck driver sound his horn? When approaching personnel walkway When turning corners When approaching swinging doors at All of above lab 28 It is responsibility of the individual to have safety glasses, hard hat, safety shoes and gloves in all areas except where so stated in the Employee Conduct and Safety Rules. Gp True B. False'* It is responsibility of service dept, to keep all raw material warehouse locked except when * material is being removed. True False 30. When using the personnel cage to lift another person, it must be bolted to forks of fork truck. A. When over 10 feet high When person and cage weighs 400 lbs. Anytime it is used A h * VAB.0001084961 Attachment "B" Page 7 of 14 VINYL DRYER DEPARTMENT EMPLOYEE SAFETY TRAINING A M I 1. What people must abide by the Conoco General Plant Safety Rules and in our plant? A, Visitors iiL______ Contractors _______________________________ _- Employees All of the above , .2 Who must abide by department safety rules and regulations area in the plant? A. Department employees only B. Visitors other than contractors Contractors Everyone 3. Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality E. All of the above 4 an iniurv must injury His Supervisor ' The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? d A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water 0 Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed 6, What .should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder The correct operating procedures for the job How to keep on the move by checking on problems Xil^ n VAR0001084962 Attachment "B" h Page 8 of 14 \ i t l 7. Who must sign the VCM Regulated Area Cog sheet when entering a regulated area? Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: The vinyl reactor and vinyl dryer areas Compound, dry blend, and P-1 areas V.C. tank farm, and yard areas All areas 9. Where and how is electrically driven equipment locked-out for repair or entry? Ay Atthe breaker box with a lock IT. Atthe start/stop switch with a lock C. At the stop/start switch with a tag D. -At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? A< >^B. C. E. As specified in Department Safety Rules All office area*s Maintenance .Shops Designated breakroom area All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor 0. Security Guard E. Training Supervisor 12. A person should always wash his hands after handling any chemicals before he: Does the next job Does reports or similar paperwork Enters the east warehouse Eats or smokes is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so VAB.0001084963 r H I i t Attachment "Bn Page q _ of i a H A 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 D. 63 15. What is the correct plant phone number for sounding the VCM vapor release alarm? * 4 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? 63 B. 81 C. 62 D. 61 17. Who is authorized to perform repair work on respirators? A. Instrument mechanics only (J) Appointed, qualified persons only C. Shift mechanics D. Shift supervisors 18. Are all Conoco plant personnel required to participate in the VCM health training? Ves B. No * 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? Yes B. No * b 20. Which of the following equipment require a continuous flow fresh air mask for entry? A. Dryer Inlet -- B. Dryer Outlet (C7) Day Collector 21. A manhole watch is required to enter the V-10 activator pit. VAB.0001084964 i r t i i Attachment "B" Page 10 of 14 22. A safety line and harness must be worn when entering; A. V-10 activator pit Dryer burner and inlet duct Day Collector 23. Gloves must be worn when: A. Opening bag boxes B. Cleaning dryers C. Bagging Resin (55 All of the above t* protection must be worn on Bird deck when in this areas for more than 30 minutes. Yes No 25. The east end of V-ll Dryer room is the primary evacuation area for the Vinyl Department. Yes B. No 26. There are how many Scott Air Paks in the V-ll Dryer area? <S> 4 B. 1 C. 3 t 27. The following people are responsible for housekeeping in the Dryer Areas; A. Utilities * B. Dryer "A" Operator C. Dryer Lead Operator (if) All of the above 28. All Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. A. Yes <|> No 29. Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. A. Yes ^ No m f*. a , i *. % | >; VAB.0001084965 : (Hi. EMPLOYEE SAFETY TRAINING 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? A. Visitors B. Contractors C. Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors /iJ). Everyone 3. Good housekeeping results in improvement in: AyS Product output Employee morale /rZ/ Safety conditions and reduced injuries ^ D. Product quality E. All of the above 4. A person who has an injury must report the injury to: ft His Supervisor B. The security guard C. His lead operator D. The first person he sees after the injury * 5. What do you use to wash a respirator? i* .... A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer* s instructions D. Respirators do not need to be washed 6^ What .should an employee know in order to perform a job safely? How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problem v VAB.0001084966 4. . Attachment nB" Page 8 of 14 7. Who must sign the VCM Regulated Area Log sheet when entering a regulated area? Hourly employees Salaried employees Contractors Everyone 8. The work, permit system is followed in the following areas of the plant: A. B. C. (dJ The vinyl reactor and vinyl dryer areas Compound, dry blend, and P-1 areas V.C. tank farm, and yard areas All areas 9. Where and how is electrically driven equipment locked-out for repair or entry? (X) B. C.' D. Atthe breaker box with a lock At the start/stop switch with a lock At the stop/start switch with a tag At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? S C. (2? E. specified in Department Safety Rules All office area's ___ ______ Maintenance Shops Designated breakroom area All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor Security Guard E. Training Supervisor % p * 12. A person should always wash his hands after handling any chemicals before he: Does the next job Does reports or similar paperwork Enters the east warehouse Eats or smokes k is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork truck before ~ A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so VAB.0001084967 Attachment "B" Page q of id A- 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 cP <3> C. .62 D. 63 f 15. What is the correct plant phone number for sounding the VCM vapor release alarm? i ,W 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? A. (JS3 B. 81 C. 62 D. 61 17. Who is authorized to perform repair work on respirators? A. Instrument mechanics only (Jj) Appointed, qualified persons only C. Shift mechanics D. Shift supervisors 18. Are all Conoco plant personnel required to participate in the VCM health training? Yes No 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? 20. Which of the following equipment require a continuous flow fresh air mask for entry? A. Dryer Inlet " B. Dryer Outlet Day Collector manhole watch is required to enter the V-10 activator pit. r w. . * s, h VAB.0001084968 Attachment ?,B'* (^ Page 10 of 14 4 p m > 22. A safety line and harness must be worn when entering: A. V-10 activator pit (JP Dryer burner and inlet duct C. Day Collector f 23. Gloves mdst be worn when: A. B. C. fTO i Opening bag boxes Cleaning dryers Bagging Resin All of the above k 24. Ear protection must be worn on Bird deck when in this areas for more than 30 minutes. j Yes B. No 25. The east end of V-ll Dryer room is the primary evacuation area for the Vinyl Department. HN Yes B. No * 26, There are how many Scott Air Paks in the V-ll Dryer area? Q4 B. 1 C. 3 27. The following people are responsible for housekeeping in the Dryer Areas: i 1 4 .& A. B. C. (TT) Utilities * Dryer nAM Operator Dryer Lead Operator All of the above 4 28. All Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. A. Yes (5P No 29, Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. - r A. Yes <$> No * i -- ... * t - *- VAB.0001084969 t h tf Attachment "B" Page 7 of 14 A VINYL DRYER DEPARTMENT EMPLOYEE SAFETY TRAINING f. J/lCt-rd/tO 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? i A. Visitors B. Contractors Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors Everyone 3. Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality All of the above 4. an iniurv must injury His Supervisor The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. B. (> D. Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, to the manufacturer's instructions Respirators do not need to be washed according 6. What should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder The correct operating procedures for the job D. How to keep on the move by checking on problems VAB.0001084970 Attachment "B" A 1+T-- Page 8___of___14 7. Who must sign the VCM Regulated A. Hourly employees B. Salaried employees Contractors Everyone 8 The work permit plant A. The vinyl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas C. V.C. tank farm, and yard areas All areas 9 Where and At the breaker box with a lock At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops & Designated breakroom area All areas mentioned 11 Any person who re report it to his: an unsafe i or unsafe act should immediately A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor Security Guard E. Training Supervisor 12 hands after handling any before he: A. Does the next job B. Does reports or similar paperwork C. Enters the east warehouse Eats or smokes 13 Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so VAB.0001084971 4 -L -I-+ Attachment "BM Page o of i4 A*" 14. What is the correct plant phone number for sounding the plant fire alarm? 15. >What is the correct plant phone number for sounding the VCM vapor release alarm? i i s i >T~61 (> 62 C. 81 D. 63 ~ 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? 17. Who is authorized to perform repair work on respirators? A. Instrument mechanics only dL Appointed, qualified persons only C. Shift mechanics D. Shift supervisors > * 4. I 4 18. Are all Conoco plant personnel required to participate in the VCM health training? A. /tS? B. No h 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? 20. Which of the following equipment require a continuous flow fresh air mask for entry? A. Dryer Inlet - <gpB. Dryer Outlet Day Collector manhole watch is required to enter the V-10 activator pit Yes No .0 VAB.0001084972 'L Jbi-ii '* ' - .........- V--- ... & . i/l. . -i. rp V il p Attachment "3,T Page 10 of 14 A 22. A safety line and harness must be worn when entering; /- I A. V-10 activator pit (JP Dryer burner and inle C. Day Collector 23. Gloves must be worn when: A. Opening bag boxes B. Cleaning dryers Bagging Resin All of the above protection must be worn on Bird deck when in this areas for more than 30 minutes. 25. The east end of V-ll Dryer room is the primary evacuation area for the Vinyl Department ( Yes B. No ere are how many Scott Air Paks in the V-ll Dryer area? 4 1 3i ? i 27. The following people are responsible for housekeeping in the Dryer Areas; A. Utilities B. Dryer "A" Operator Dryer Lead Operator All of the above 28. All Dryer Personnel are Department. truck assigned to the Dryer A. Yes 0) No 29 Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. / Yes No llT ill* .. : -I i Wi--II I T- .'I, v* ' : r > 'h 7-i VAB.0001084973 97 Attachment "B,T Page 1___ of _L4 VINYL DRYER DEPARTMENT CMlL EMPLOYEE SAFETY TRAINING k 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? A, Visitors :Bu______ Contractors___ _____ ______________________ __ Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors Everyone 3. Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality E. All of the above 4 A person who has an injury must report the injury to: His Supervisor The security guard C. His lead operator D. The first person he sees after the injury 5 What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water 4 Wash the respirator with warm water, mixe< with a mild detergent, according to the manufacturers instructions D. Respirators do not need to be washed A 6^ What .should an employee know in order to perform a job safely? A How to produce more product than anyone else B How to try harder The correct operating procedures for the job How to keep on the move by checking on problems VAB.0001084974 Attachment "B" Page 8___ of__14 A 7. Who must sign the VCM Regulated Area Cog sheet when entering a regulated A. Hourly employees B. Salaried employees C. Contractors Everyone i 8. The work permit system is followed in the following areas of the plant: The vinyl reactor and vinyl dryer Compound, dry blend, and P-1 areas V.C. tank farm, and yard areas All areas Where and how is electrically driven equipment locked-out for repair or entry? At the breaker box with a lock At the start/stop switch with a lock At the stop/start switch with a tag At the stop/start switch with a special pin only 10 Employee smoking is permited only in what areas? A. As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned 11 Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor 12 hands after handling any A. Does the next job B. Does reports or similar paperwork Enters the east warehouse Eats or smokes 13 Who is authorized to operate a Fork Lift truck in the plant? j Anyone who has driven a fork truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so VAB.0001084975 i rJ * lip*HI fe Attachment "B" Page q of 14 14. What is the correct plant phone number for sounding the plant fire alarm? 81 61 62 D. 63 15. What is the correct plant phone number for sounding the VCM vapor release alarm? 61 62 81 D. 63 16. What is th$ correct plant phone number to give the all-clear signal after a VCM emergency or fire? 17. Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors 18. Are all Conoco plant personnel required to participate in the VCM health training? 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? 20. Which of the following equipment require a continuous flow fresh air mask for entry? Dryer Inlet Dryer Outlet Day Collector 21. A manhole watch is required to enter the V-10 activator pit. Yes No VAB.0001084976 H % p Attachment "B" Page 10 of 14 A 22. A safety line and harness must be worn when entering: V-10 activator pit Dryer burner and inlet duct Day Collector A 23. Gloves must be worn when: Opening bag boxes Cleaning dryers Bagging Resin All of the above r protection must be worn on Bird deck when in this areas for more than 30 minutes. 25. The east end of V-ll Dryer room is the primary evacuation area for the Vinyl Department. There are how many Scott Air Paks in the V-ll Dryer area? h The following people are responsible for housekeeping in the Dryer Areas: A. Utilities B. Dryer "A" Operator Dryer Lead Operator All of the above 28, All Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. No* 29, Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. A. Yes No *4 *j- VAB.0001084977 Attachment "B" J I Page 7 of 14 I _ VINYL_ DRYER DEPARTMENT EMPLOYEE SAFETY TRAINING 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? A. B. C. /ffj) Visitors Contractors Employees All of the above * 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors Hp Everyone 3. Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality All of the above 4. A person who has an injury must report the injury to: * p His Supervisor a. The security guard C. His lead- operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed 6. What should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder C). The correct operating procedures for the job D. How to keep on the move by checking on problems VAB.0001084978 4- Attachment MB" Page _8___of___14 A * 7. Who must sign the VCM Regulated Area Log sheet when entering a regulated area? A. Hourly employees B. Salaried employees C. Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas C. V.C. tank farm, and yard areas (B) All areas * * 9. Where and how is electrically driven equipment locked-out for repair or entry? At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: ** * A. Friend, if a co-worker b B. Co-worker, if a friend ftp Immediate Supervisor p. Security Guard E. Training Supervisor 12. A person should always wash his hands after handling any chemicals before he: Does the next job Does reports or similar paperwork Enters the east warehouse Eats or smokes i Who is authorized to operate a Fork Lift truck in the plant? A. Anyone who has driven a fork truck before <$> A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so #- p p * VAB.0001084979 1 % Attachment "B" Page Q of Id % 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 <5> 61 C. 62 D. 63 f 15. What is the correct plant phone number for sounding the VCM vapor release alarm? f A. 61 ; & 62 C. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? 63 81 62 61 is authorized to perform repair work on respirators? a Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors all Conoco plant personnel required to participate in the VCM health training? v * Yes No * * 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? Yes B. No a p 20. Which of the following equipment require a continuous flow fresh air mask for entry? A. Dryer Inlet -- B. Dryer Outlet Day Collector Attachment "B" Page 10 of 14 4 22. A safety line and harness must be worn when entering: A. V-10 activator pit 0> Dryer burner and inlet duct C. Day Collector r 23. Gloves mtht be worn when: I i A. Opening bag boxes B. Cleaning dryers C. Bagging Resin (0) All of the above 24. \Mar protection must be worn on Bird deck when in this areas for more than 30 minutes. 25. The east end of V-ll Dryer room is the primary evacuation area for the Vinyl Department A. B. No 26, There are how many Scott Air Paks in the V-ll Dryer area? 4 1 3 w following people are responsible for housekeeping in the Dryer Areas: Utilities Dryer MAM Operator Dryer Lead Operator All of the above Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. A. Yes B. @ 29, Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. k1 m -- .... + t VAB.0001084981 Attachment "B" Page 7 of 14 VINYL DRYER DEPARTMENT EMPLOYEE SAFETY TRAINING $ T& /\/ 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? i A. Visitors B. Contractors CL Employees @p. All of the above 2. Who must abide by department safety rules and regulations while in a given department area in the plant? Department employees only Visitors other than contractors Contractors Everyone 3. Good housekeeping results in improvement in Product output Employee morale Safety conditions and reduced injuries Product quality E. All of the above 4. A person who has an injury must report the injury to: * mm His Supervisor B. The security guard C. His lead- operator D. The first person he sees after the injury * 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water .Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed 6i What ^should an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder The correct operating procedures for the job D. How to keep on the move by checking on problems VAB.0001084982 Attachment "B" Page 8 of 14 + 7-.- Who mustsign the VCM Regulated Area Log sheet when entering a regulated A. Hourly employees B. Salaried employees C. Contractors Everyone 8. The work permit system is followed in the following areas of the plant; I A. The vinyl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas C. V.C. tank farm, and yard areas ((fij) ,A11 areas v d 9. Where and how is electrically driven equipment locked-out for repair or entry? rA^ Atthe breaker box with a lock nBT Atthe start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned 4 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: * Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor 12. A person should always wash his hands after handling any chemicals before he: A. Does the next job B. Does reports or similar paperwork *v Enters the east warehouse jfj Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? A. (HO C. D. Anyone who has driven a fork truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so VAB;0001084983 * I * Attachment "B,T Page q of id 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 dP 61 C. 62 D. 63 15. What is the correct plant phone number for sounding the VCM vapor release alarm? * B. (> C. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? A. ($b) B. 81 C. 62 D. 61 Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics D. Shift supervisors plant in the VCM health training? Yes B. No 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? * n p (> Yef B. No 20. Which of the following equipment require a continuous flow fresh air mask for entry? A. Dryer Inlet -- B. Dryer Outlet (XZp Day Collector 21. A mulfiole watch is required to enter the V-10 activator pit, /A. Yes B. /ffo) ... VAB.0001084984 + * 4 t , , 4 1-1 - -- * Attachment 1 * Page 10 of* 14 A j* 22. and harness must be worn A. V-10 activator pit Dryer burner and inle duct C. Day Collector 23. Gloves must be worn when: A Opening B Cleaning dryers Bagging Resin All of the above worn areas for more than 30 minutes. * 1 t > The east end of V-ll Dryer room is the primary evacuation area for the Vinyl Department. 4* A. B. 26. There are how many Scott Air Paks in the V-ll Dryer area? js r 27. The following people are responsible for housekeeping in the Dryer Areas: A. B. C. (V Utilities Dryer f,AM Operator Dryer Lead Operator All of the above 28, All Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. A. Yes B. (fi> 29, Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. A. Yes B. VAB.00Q1084985 ... 4 JO Attachment MB" Page 7 of 14 j VINYL DRYER DEPARTMENT EMPLOYEE SAFETY TRAINING A 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? Visitors Contractors Employees All of the above i 2. Who must abide by department safety rules and regulations while in a given department area in the plant? F A. Department employees only B. Visitors other than contractors Contractors <5? Everyone 3. Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries Product quality All of the above 4. A person who has an injury must report the injury to: His Supervisor The security guard His lead operator The first person he sees after the injury 5. What do you use to wash a respirator? Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer^ instructions Respirators do not need to be washed 6^ What jshouId an employee know in order to perform a job safely? A. How to produce more product than anyone else B. How to try harder /C) The correct operating procedures for the job u. How to keep on the move by checking on problems VAB.0001084986 * Attachment "B" Page 8 of 14 a 4 7. Who must sign the VCM Regulated Area Log sheet when entering a regulated area? Hourly employees Salaried employees Contractors Everyone 8. The work,permit system is followed in the following areas of the plant: A. The Vinyl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas C. V.C. tank farm, and yard areas ^7 AH areas * 9. Where and how is electrically driven equipment locked-out for repair or entry? At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's __ C. Maintenance Shops D. Designated breakroom area All areas mentioned P ___ ________ 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-worker, if a friend I nediate Supervisor Security Guard Training Supervisor 12. A person should always wash his hands after handling any chemicals before he: A. Does the next job B. Does reports or similar paperwork C. Enters the east warehouse 3 Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? A. Anyone who has driven a fork truck before Sl A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so VAB.0001084987 i * Attachment "B" Page 9 of 14 A 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 <38 61 C. 62 D. 63 I 15. What is the correct plant phone number for sounding the VCM vapor release alarm? A. (? C. D. 61 62 81 63 t i 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? 63 81 62 61 is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors all Conoco plant personnel required to participate in the VCM health training? Yes No * ; 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? (A? Yes I*. No * 4. * 20. Which of the following equipment require a continuous flow fresh air mask for entry? A. Dryer Inlet ~ B. Dryer Outlet (1 Day Collector 21. A manhole watch is required to enter the V-10 activator pit. Yes B. No Mil N Mil VAB.0001084988 Attachment n3ft Page 10 of 14 * .22 and harness must be worn A. V-10 activator pit Dryer burner and inlet duct Day Collector 23. Gloves mdst be worn when A. Opening bag boxes B. Cleaning dryers C. Bagging Resin All of the above protection must be worn on Bird deck when in this areas for more than 30 minutes. 25. The east end of V-ll Drye area for the Vinyl Department. Yes No 26, There are how many Scott Air Paks in the V-ll Dryer area? a). 4 B. 1 C. 3 i- 27. The following people are responsible for housekeeping in the Dryer Areas * A. Utilities B. Dryer "AM Operator C. Dryer Lead Operator <5? All of the above 28. All Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. Yes No 29, Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. Yes No ' #r - * -4 k P- - -r -t Ji. *4* L r. , ,, J..J A*. --`T Mj'riTrT i I^li ,-1 I, Tmf i -i t VAB.0001084989 /y e-t~/ '-v x EMPLOYEE SAFETY TRAINING 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? ,I /A. Visitors / B. Contractors C. Employees D. All of the above 2. Who must abide by department safety rules and regulations while in a given department area in the plant? * A. Department employees only B. Visitors other than contractors C. Contractors D. Everyone ^ 3. Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality E. All of the above 4. A person who has an injury must report the injury to: A. His Supervisor ^ B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? p A, Wash the respirator with cold water B. Wash the respirator with hot, soapy water --Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturers instructions D. Respirators do not need to be washed 6; What should an employee know in order to perform a job safely? A. B. --*C. D. How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems 0 * VAB.0001084990 Attachment "BM t Page 8___ of 14 7. Who must sign the VCM Regulated Area Log sheet when entering a regulated area? A. B. C. ^__^D. Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: i i A. The vinyl reactor and vinyl dryer areas Compound, dry blend, and P-1 areas C. V.C. tank farm, and yard areas p. All areas P b 9. Where and how is electrically driven equipment locked-out for repair or entry? ^A. At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops D. Designated breakroom area ^^E. All areas mentioned r n >w 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: * / A. B. --CD. E, Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor b v 12. A person should always wash his hands after handling any chemicals before he: A. Does the next job B. Does reports or similar paperwork C. Enters the east warehouse >*D. Eats or smokes ( * * 13. Who is authorized to operate a Fork Lift truck in the plant? A. Anyone who has driven a fork truck before ^--kB. A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 4 J VAB.0001084991 H-m Attachment f,Bfl Page 9 of __u 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 61 C. 62 D. 63 P 15. jWhat is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 ^sB. 62 C. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? 63 B. 81 C. 62 D. 61 .. 17. Who is authorized to perform repair work on respirators? A. Instrument mechanics only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors ^ ti i >. T 18. Are all Conoco plant personnel required to participate in the VCM health training? ---A. Yes B. No 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? ^ A. Yes B. No 1 1p , fr 20. Which of the following equipment require a continuous flow fresh air mask for entry? A. B. .--* C. Dryer Inlet -- Dryer Outlet Day Collector A manhole watch is required to enter the V-10 activator pit -->| A. Yes B. No VAB.0001084992 j. x. * - liinUih Yllii -j b-: . Attachment "B" Page 10 of 14 t 22. A safety line and harness must be worn when entering: A. V-10 activator pit ^---*B. Dryer burner and inlet duct C. Day Collector 23. Gloves must be worn when: A B Cleaning dryers C Bagging Resin of the above protection must be worn on Bird deck when in this areas for more than 30 minutes 25. The east end of V-ll Dryer room is the primary evacuation area for the Vinyl Department /---/A. Yes B. No 26. There are how many Scott Air Paks in the V-ll Dryer area? >A. 4 B. 1 * + 27. The following people are responsible for housekeeping in the Dryer Areas: A. B. C. _aD-. Utilities * Dryer "A" Operator Dryer Lead Operator All of the above 28. All Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. 4 A. Yes ^|B. No _ + 29. Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. A. Yes No * tft VAB.0001084993 Attachment "B" Page 7 of 14 ^ VINYL DRYER DEPARTMENT EMPLOYEE SAFETY TRAINING 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? A. B. C. (lip Visitors Contractors Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. B. C. wh) Department employees only Visitors other than contractors Contractors Everyone 3. Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality E} All of the above 4. A person who has an injury must report the injury to: /aJ) His Supervisor B. The security guard C. His lead- operator D. The first person he sees after the injury - 5. What do you use to wash a respirator? A. B. 's--^ D. Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer^ instructions Respirators do not need to be washed 6i What .should an employee know in order to perform a job safely? How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems % VAB.0001084994 Attachment "B" Page _8___ of 14 ft ' 77 " Who must sign the VCM Regulated Area Log sheet when entering a regulated area? A. B. C. '^57) Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: * m I A. B. C. (iM The vinyl reactor and vinyl dryer areas Compound, dry blend, and P-1 areas V.C. tank farm, and yard areas All areas 9. Where and how is electrically driven equipment locked-out for repair or entry? fk) B. C. D. At the breaker box with a lock At the start/stop switch with a lock At the stop/start switch with a tag At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops D. Designated breakroom area All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: v \ % A. Friend, if a co-worker B. Co-worker, if a friend Immediate Supervisor D. Security Guard E,, Training Supervisor 12. A person should always wash his hands after handling any chemicals before he: A. B. C. (^D.j Does the next job Does reports or similar paperwork Enters the east warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so I VAB.0001084995 Attachment "B" Page q of id * 14. What is the correct plant phone number for sounding the plant fire alarm? 15. |What is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 GD. 62 C. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? 17. Who is authorized to perform repair work on respirators? /L. Instrument mechanics only By Appointed, qualified persons only C. Shift mechanics D. Shift supervisors r 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? + Q. Yes B. No 4 1 a 1n - 20. Which of the following equipment require a continuous flow fresh air mask for entry? ^A B. Dryer Inlet -- Dryer Outlet Day Collector 21. A manhole watch is required to enter the V-10 activator pit. B. No * .V i nr * ifc i ' L' "--1 11 ^ ... '* ** - VAB.0001084996ta * '' * i* ------------ ------ J----------- b. Attachment "B" Page 10 of 14 ^^ rrr x 22. A safety line and harness must be worn when entering; A V-10 activator pit _Dryer burner and inlet duct C. ' Day Collector 4 23. Gloves must be worn when: I ~..... . `fti C. @ Opening ~bag boxes Cleaning dryers Bagging Resin All of the above * r 24. Ear,>*rotection must be worn on Bird deck when in this areas for more than 30 minutes. Yes No 25. The east end of V-ll Dryer room is the primary evacuation area for the Vinyl Department fi). Yes B. No 26, There are how many Scott Air Paks in the V-ll Dryer area? } * 27. The following people are responsible for housekeeping in the Dryer Areas; Utilities Dryer MA" Operator Dryer Lead Operator All of the above 28. All Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. A. Yes () No 29, Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. A. Yes <6} No VAB.0001084997 achment "BM * VINYL _ DRYER.DBPARTMENT EMPLOYEE SAFETY TRAINING 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? A. Visitors B. Contractors Employees ^/t^Z/All of the above i 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors Precontract ors D./Everyone 3. Good housekeeping results in improvement in: roduct output Employee morale Safety conditions and reduced injuries Product quality E All of the above 4. A person who has an injury must report the injury to: Q ky His Supervisor TL The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. B. ((Vp D. Wash the respirator with cold water Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, to the manufacturers instructions Respirators do not need to be washed according 6. WhatjshoUldan employee know in order to perform a job safely? How to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems VAB.0001084998 ..jL.. ... -'J, P ** Attachment nB" Page 8___ of__14 7. Who must sign the VCM Regulated Area Log sheet when entering a regulated area? Hourly employees Salaried employees Contractors Everyone 8. The work, permit system is followed in the following areas of the plant: A. The 'vinyl reactor and vinyl dryer B. Compound, dry blend, and P-1 area V.C. tank farm, and yard areas All areas 9. Where and At the breaker box with a lock At the start/stop switch with a lock C At the stop/start switch with a tag D At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C. Maintenance Shops Designated breakroom area All areas mentioned Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: A. Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor 12 A person should always wash his hands after handling any chemicals before he A. Does the next job B. Does reports or similar paperwork Enters the east warehouse Eats or smokes 13 Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork truck before A Conoco licensed operator An experienced driver who has operated lift trucks for two years Anyone whose supervisor asks him to do so VAB.0001084999 Attachment "B11 Page q of ia ^ 14. What is the correct plant phone number for sounding the plant fire alarm? A s C. 62 D. 63 J 15. What is the correct plant phone number for sounding the VCM vapor release alarm? j Jp\ 61 / 62 C. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? () 63 B. 81 C. 62 D. 61 17. Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only C. Shift mechanics D. Shift supervisors 18. Are all Conoco plant personnel required to participate in the VCM health training? * I 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? (A. /Yes BT No 20. Which of the following equipment require a continuous flow fresh air mask for entry? Dryer Inlet " Dryer Outlet Day Collector .21 A manhole watch is required to enter the V-10 activator pit. B. No -------j: .a- I iutk -L -r_. <% -if#.. . . !**-. . .. p fen VAB.0001085000 Attachment "B" Page 10 of 14 ^ 22. A safety line and harness must be worn when entering; V-10 activator pit Dryer burner and i Day Collector duct 23 Gloves miist be worn when A. Opening bag boxes B. Cleaning dryers Bagging Resin All of the above worn areas for more than 30 minutes 25. The area for the Vinyl Department 26. There are how many Scott Air Paks in the V-ll Dryer area? 4 1 C. 3 b 27. The following people are responsible for housekeeping in the Dryer A. Utilities B. Dryer "A" Operator Dryer Lead Operator All of the above 28. All Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. 29. Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. Yes No j -- i 4 VAB.0001085001 .n ia_, EMPLOYEE SAFETY TRAINING 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? h I A. Visitors : B.______Contractors Employees ZD?) All of the above ____ _____ _______________ ____ - i p b 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. B. C. /inj Department employees only Visitors other than contractors Contractors Everyone 3. Good housekeeping results in improvement in: A * Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality EJ All of the above A person who has an injury must report the injury to: j ft t * His Supervisor The security guard His lead operator The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water JL Wash the respirator with hot, soapy water /c7) Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturers instructions D. Respirators do not need to be washed 6, What .should an employee know in order to perform a job safely? A. How to produce more product than anyone else B^ How to try harder CyJ The correct operating procedures for the job D. How to keep on the move by checking on problems VAB.0001085002 Attachment MB" i J r Page 8 of 14 7. Who must sign the VCM Regulated Area tog sheet When entering a regulated area? Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: 4* The vinyl reactor and vinyl dryer areas v Compound, dry blend, and P-1 areas V.C. tank farm, and yard areas /"Sy All areas 9. Where and how is electrically driven equipment locked-out for repair or entry? Q At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? As specified in Department Safety Rules All office area's Maintenance Shops Designated breakroom area All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor j 12. A person should always wash his hands after handling any chemicals before he: Does the next job Does reports or similar paperwork Enters the east warehouse Eats or smokes * 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork truck before By A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so VAB.0001085003 Attachment "BM Page q of __L4 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 B. (6D C. 62 D. 63 15. What is the correct plant phone number for sounding the VCM vapor release alarm? A. 61 B. (If) C. 81 D. 63 16. What is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? C. 62 D. 61 17. Who is authorized to perform repair work on respirators? A. Co?) ct D, Instrument mechanics only Appointed, qualified persons Shift mechanics Shift supervisors only * 18. Are all Conoco plant personnel required to participate in the VCM health training? Yes No I 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? tD Yes B. No % A" * 20. Which of the following equipment require a continuous flow fresh air mask for entry? Dryer Inlet ' Dryer Outlet Day Collector 21. A manhole watch is required to enter the V-10 activator pit, fid Yes L"B. No * i .j. 4T-W T ............................ ^ 11 1 ` ir--nri i --^.******-* kat. . j in -i.'.i'H i. .i, ,. I VAB.0001085004 Attachment "B" Page 10 of 14 A f 22. A safety line and harness must be worn when entering; V-10 activator pit Dryer burner and inlet duct Day Collector * 23. Gloves must be worn when: A Opening bag boxes B Cleaning dryers Bagging Resin All of the above protection must be worn on Bird deck when in this areas for more than 30 minutes. 25. The east end of V-ll Dryer room is the primary evacuation area for the Vinyl Department, 26, There are how many Scott Air Paks in the V-ll Dryer area? B. 1 C. 3 27. The following people are responsible for housekeeping in the Dryer Areas: Utilities * Dryer "A" Operator Dryer Lead Operator All of the above I 28, All Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. Yes No 29, Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. * s VAB.0001085005 Attachment "B" > Page 7 of 14 EMPLOYEE SAFETY TRAINING 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? i |A. Visitors * h * ___ i_B..__ Contractors ___________________________ _ C. Employees <> All of the above > 2. Who must abide by department safety rules and regulations while in a given department area in the plant? Department employees only Visitors other than contractors Contractors Everyone ----- 3. Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality All of the above ***"'* 4. an injury His Supervisor B. The security guard C. His lead operator D. The first person he sees after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water Ju Wash the respirator with hot, loapy water (g) Wash the respirator with wanthJater, mixed with a mild detergent, according to the manufacturers instructions D. Respirators do not need to be washed 6. What .should an employee know in order to perform a job safely? How to produce more product than anyone else How to try harder * The correct operating procedures for the job How to keep on the move by checking on problems .... - ' ...... ..........-- .............. . VAB.0001085006 4 r J Attachment "BM Page 8 of 14 7. Who must sign the VCM Regu 1 ated Area Log sheet when entering a regulated area? Hourly employees Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer areas B. Compound, dry blend, and P-1 areas CL V.C. tank farm, and yard areas 0^ All areas 9. Where and how is electrically driven equipment locked-out for repair or entry? (> At the breaker box with a lock B. At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas? A. As specified in Department Safety Rules B. All office area's C^ Maintenance Shops A Designated breakroom area QH All areas mentioned 11. Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor 12. A person should always wash his hands after handling any chemicals before he: A. Does the next job B. Does reports or similar paperwork Enters the east warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? A. Anyone who has driven a fork truck before 5) A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 4 VAB.0001085007 j I Attachment "B" / Page q of__]_4 i 14. What is the correct plant phone number for sounding the plant fire alarm? C. 62 D. 63 15. What is the correct plant phone number for sounding the VCM vapor release alarm? C. 81 D. 63 16. What is th correct plant phone number to give the all-clear signal after a VCM emergency or fire? A. B. 81 C. 62 D. 61 17. Who is authorized to perform repair work on respirators? A. Instrument mechanics only Appointed, qualified persons only u. Shift mechanics D. Shift supervisors ft 18. Are all Conoco plant personnel required to participate in the VCM health training? % /A. Yes B. No * J 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? A. (Ye B. No 20. Which of the following equipment require a continuous flow fresh air mask for entry? A. Dryer Inlet * B. Dryer Outlet > Day Collector 21. A manhole watch is required to enter the V-10 activator pil A. VYe B. No VAB.0001085008 4 Attachment ,T3" J Page 10 of 14 A I I I r J / 22. A safety line and harness must be worn when entering: V-10 activator pit B. Dryer burner and inlet duct C. Day Collector 23. Gloves must be worn when: Opening bag boxes Cleaning dryers Bagging Resin All of the above 24. Ear protection must be worn on Bird deck when in this areas for more than 30 minutes. ( B. No 25. The east end of V-ll Dryer room is the primary evacuation area for the Vinyl Department. A. <S> B. No h 26. There are how many Scott Air Paks in the V-ll Dryer area? A. @ B. 1 C. 3 27. The following people are responsible for housekeeping in the Dryer Areas: A. Utilities B. Dryer "A" Operator C. Dryer Lead Operator ([y All of the above 28. All Dryer Personnel are authorized to drive the fork truck assigned to the Dryer Department. 29, Dryer Personnel are permitted to use air hose without safe-to-blow nozzles for personal cleaning. *a 4 i VAB.0001085009 Attachment "B" A VINYL DRYER DEPARTMENT. _ EMPLOYEE SAFETY TRAINING 1. What people must abide by the Conoco General Plant Safety Rules and Procedures in our plant? A. Visitors ___ B.___ Contractors ____ C. Employees /W All of the above h 2. Who must abide by department safety rules and regulations while in a given department area in the plant? A. Department employees only B. Visitors other than contractors C. Contractors 6^ Everyone 3. Good housekeeping results in improvement in: Product output Employee morale Safety conditions and reduced injuries Product quality All of the above 4. A person who has an injury must report the injury to: i j i- (JJ) His Supervisor B. The security guard C. His lead operator D. The first person he sees after the injury -i 5. What do you use to wash a respirator? A. Wash the respirator with cold water B. Wash the respirator with hot, soapy water Wash the respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed h v 6. What..should an employee know in order to perform a job safely? JU * * ^ A. How^ to produce more product than anyone else B. How tt>~ try harder <) The correct operating procedures for the job D. How to keep on the move by checking on problems 4 VAB.0001085010 Attachment "Bn I I Page 8___of___ 14 h I 7. Who must sign V~CM Regulated Area Log' sheet when entering a regulated A. Hourly employees B. Salaried employees Contractors Everyone 8. The work permit system is followed in the following areas of the plant: A. The vinyl reactor and vinyl dryer B. Compound, dry blend, and P-1 areas V.C. tank farm, and yard areas All areas 9. Where and At the breaker box with a lock At the start/stop switch with a lock C. At the stop/start switch with a tag D. At the stop/start switch with a special pin only 10. Employee smoking is permited only in what areas <9 B. C. As specified in Department All office area's Maintenance Shops Designated breakroom area All areas mentioned Safety Rules 11 Any person who recognizes an unsafe condition or unsafe act should immediately report it to his: Friend, if a co-worker Co-worker, if a friend Immediate Supervisor Security Guard Training Supervisor 12 A person should always wash his hands after handling any chemicals before he: A. Does the next job B. Does reports or similar paperwork Enters the east warehouse Eats or smokes 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork truck before A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so VAB.0001085011 t \ I I I r i Attachment MBP Page q of__ 14. What is the correct plant phone number for sounding the plant fire alarm? A. 81 D. 63 15. What is the correct plant phone number for sounding the VCM vapor release alarm? * 16. What is th$ correct plant phone number to give the all-clear signal after a VCM emergency or fire? t* 17. Who is authorized to perform repair work on respirators? A. Instrument mechanics only (S? Appointed, qualified persons only 6. Shift mechanics D. Shift supervisors 18. Are all Conoco plant personnel required to participate in the VCM health training? (J) Yes B. No 19. Before entering a vessel of any kind, is it absolutely necessary that all lines to the vessel be blanked off? (J) Yes B. No * * 20. Which of the following equipment require a continuous flow fresh air mask for entry? A. Dryer Inlet -- B. Dryer Outlet @ Day Collector 21. A manhole watch is required to enter the V-10 activator pit. (At Yes B. No i VAB.0001085012