Document 2qBy7qqz9B3LDLZXvkZpDx12b
243.(244) 246, 247, 262
CO 03 c o d e KY-787-D
pk o ,
_
d ec TS
J33DF
EST. WOT. 1921
LOS.
a
STD, HRS, ,
TIME , // f M
14 YC-2-B 93 4 lot' ____ . .______ J
14 YC-2-B 93 4 lot ~~ '"T
14 YC-2-B 93 4 lot
, ------g
MAKING INSTRUCTIONS: BATCH UNIT
PROCESSES
Appr o v ed by
< ) KY-787-D (S) EWK 10-19-7; ( ) Alternate TT E)UG"10-Z5-T77
() .
i ) ~W!TT0-26-7/
( 1................... O
TYPED BY
JTC 11-4-77
.
Total Wgt
r ---r
PMENT
NAME:
6121# (RGQ, - . ....................... . *-- -- "
)
* . - . -
KROLOI? YELLOW-MEDIUM
T
L .. Aun 39(t. (645 6) water Into Y-203.A pour, in 2 Weigh In drum & pour in
205 3 "Tump Tn'T stir h min'
'
lot
1 Record: Start
Fin
NON-BLEEDING
. . ....................
..........
.. _ '
USE N ACCT
LBS, CODE LBS.
. Accum*. <(\%
Ah'
7-D' """Td
560 32-D 560
1?4x 50 YC-2-B 4200
4 "Tfaj To"7E2rTnr7FlJX !
'~l 1 "T""IU 1 '"fl"rrr"r------------------
b Pump. V-2Q3 :tM'_U,,_HQMq^_at^l800-2200 osi..Into V-205 ................
6 ..M{Ten.lr203J^Xljffsh color thru Homog at 1800-2200 d s I using
minimum water
7 Record: V-205 Vg 1_ ..J* & ad.i to 60* (2100 G)
8 .. Inspect..Horoog .strainer & clean if necessary
___________
SY 9 Run ... , " (200 G) water into V-. ... .....install temp chart & & start agitator
205 10 Pump V-205 thru Homoq at 4800-5200 Dsi into SV-
2
Record: Time Start
Total Min
Note: If Homoo pressure falls below 4800 ns 1 3-wav valve -> will recirculate'slurry to V-205
11 When V-205 MTY, run in 5" (240 G) water & Dump thru Homog .....
at 4800-5200 d s I ...........................
....... ..........
349 12 While Homog, run 6" (284 G) water Into V-349
& 13 Run 1000# water into V-384Tlieat to ri0~l20F !
384 14 Weigh Into V-384 & pump to V-349
3220
3 15 Run 1000# water into V-384 & pump to V-349
10 Ad.i V-349 to.17" (805 G) & stir 15 min or longer
17 Record:...Be1___ ..J18.0 0.2) ........... .................................
SV 18 When S 11 Homoo complete, adl SV to _ . " (2570 G)
,
4 J_ Record; d H..... h ad.1 to 11.4-11.6 using N-7-D diluted^ . r.
trn p* (in nay+c watAv' tn 1 Parc N-7-D)
Assume 50*
-Siphon into sv # Record: pH
t c t Heat to 190*194 .IF-in 35-45 min IV^2) or in 55-65 min
(V-3&3, 2447T46, 2471 & Record: HT
F & Rec
F
Note:*' Strike must be started immediately on completTdh of
. heating
`
1
2l While heatlnq SV, run 39" (107(Tg ) water into V-343
s ZT Meter in from V-386 M . ___ _ ___ __#/G ... . . . ..Gal
386 23 Stir 15 min or longer
5 "24T Record: Be' '
(4.8 0.. 1 >
,
32-D 3220
7-0
27-Q
,
481
_ . it.
N 26208
JIPMENT
pag e 2 co 03 c o d e KY-787i-D
es t . w g t . 3490
l bs.
.......................
, & *7 j
x
$V ,, 7?" "SP Step 06/39 - After heat up Record: pHrJXi,,/----- (.9.5-TU.u;
SP ^
Switch 3FC20. 8FCJ0, 8FC20. to Auto
&' Operator Step PB
........ ......................
CP . JEsr SP SteD 10/43 - When 3FC20. 8FC10. 8FC20 water flows in limits
5
Switch 3FC10 to Auto.
Operator Step PB
* ywr 'SP Step 11/44 - When 3FC10, 3FC20 flows in limits, switch 3FC2 )
to Remote.
.
_ .........
<^rjt -Operator Step PB____________ .______ .________......
niiflno strike, record pH A time as follows!
SP s t !p ________________________________________________
V-243/V-244
pH ,
Range .......... ... ,,Tj,me....;____
13/46 <30 thin)
9,9-lB.Q. ______ZL1SL
______ y*.ar___ 9,0-10.0
16/48 t ? hrs)
.
16/40 ? hrs ?6 min) &. T 9.0-10.0
1//5Q 3 hrs Fina 1 ... B77.5-8.5
2^:^tsr
, 3 j...
4r \ ! D . \4 J 4 ^...
NOTE: If not as specTfiVcl notify Supervisor A note in loq
If.filial pH is...'hove 8..5. aid pH to 7,.5-R..5 &
Record! .pH
assume 77%
y
339 ,
While striking, run 30" (234 G) water into V-339
6' : .^n Add in 7-8 min
Adi to 49" (382 G) at 80 - 10Q<>F .
-Stir 5 min & record oH
(9V5-10.5
.......................
II. rstir .1.5 min of longer to dissolve fo> SP^Ktep ?fi
,/34, Record Vol ' Vf "A calculate 35 Set preset #8 to.S&fiZJi from S 34 /
W(Vol V x 0..78* 3ft.2-
use ; LBS.
'
) * 4j
Jr
350
N CODE
ACCT. LBS..
27^11 530-A 350
i'
m--
) water to V-302 _________ .______
'
'.
7
^y r4f
Add & stir 2 min For S 41 S2__________________________
Assume 50* ___-_________________________________
SP Step 17/50 - After checking pH. Operator Step PB
2-Baos~-
,,.
SP SP.Sieu 23/53 - Re->rd: pH S T (3.7-4. 2)..............
& A]y w-in N-7-Dfroj. SSI in 10-12 min A stir 5 min
CP 42^ '"Record: pH *7../i__ (9 0-9.5) & if necessarv ad.i pH 9AQ-9.5
8 A Record: pH........
Assume 77%
(Dilute 10,Darts water to 1 Dart N-7-D) ........Assume 50%.
L^Srpnon fw-D into SV
:
#r Operator Step PB
~^T7i
nh
^^sfcgb 29/58 operator step
Record:
pb
08*7/ 7
(9.0-10.0) Time
jg* *5r" Step 60 - batch complete
:
4?
V~ '24*1 TO
140
\
Time
Start ,,
SP Step
Finish
Time -
SP Steo
/Mr "...--
ii,*'06P> _M-vWr'
Optr .. , ,
3Zd-W<^#6</
*5" -
160 400-3
..mr":m 7-0 $
*--1qAo ~
... "'27-D -- '7-tT ..
i i
...
1 1
1
1*
... _
.....
DUP050093370
JIPMENT
PAGE 2 co 03 c o d e KY'<787*0 (s) E^T WGT
6121
LBS.
USE
LBS.
SY
6
J25L
When S 'SeTYT
--(9jL6.gXQjt.2jl.
5et~V~549_ sit fca'te`l>ump at 4F~5ettfng (a lWrnln)
Immediately meter in V343~& 549, maintain SV~~vt 190*194F
'during strike!
Record:
"START"
TIT
W
V-343:
T^m
Record;
at 20 min! : 40 mtn
1 hr ? hr*
3 hrs Finish
TIME
V-343
V-349 J.Y- r?[inuOT
Sil 1321 C34).
ilag
CIS.
-In,
1151
113).
jpH_ jaH1kj 3j eUILJ3A
9.,lrlQ.tQ. 9,.3-lQ.. J^.3ir.X0*Q.
S.-3-1.CLQ.
JL5aJL&
If pH not as specified, notify Supervisor & note
.in-.iog
(?) If final pH is atovo 8.5. ad.l pH to 7.5-8.5 &
Record; pH
Assume 78%
135" 7
mmn
IF
water into V-3'30
in 12*13 min
heat to 160^1/fQF
if Stir 5 min & Record; pH
(9.5*10.57
31 Stir 20 min or longer to dissolve for 5 46
JOSi.
N
CODS
53Q-A
ACC LB!
1ST
M. RunJill.(SO. 0) water into Y~35L & .heat to 135-14QF~ J5 ;fer_..$ 42
m
JLSrA, Ififi
m 9
vr
330 II
36 Run 42* (513 S) water into V-302
JL 4dJ^,st-tt-,,2.:.rpin, f.o.r.,.5. .44
.J\sjsume..5Q^. .320.
If When V-349 MTV, rinse in with minimum water then set pump to
* zero setting 31 When_Vr343,,MTY-, .rinse in,.with minimum water then .turn off
ISMUIlfltOJL.
40 Turn off steam
AL Sift in 4 baas
42 Run in V-357 from $ 35 & stir 5 min
Al AL Run
m.
Q53D-
.stir-5.. mtn
45 Record; pH & Record; pH;
19^0r9.i.5)JL.lf-ag.t.e-mar^.dlJo ,pjjj4Q-9.u5Assume 78%
(Dilute 10 parts water to 1 part N-7-D)
Assume 50%
Siphon N-7-D into SV
Rua.tn..V.-33Q'thru.2fl.jn&sJL^cr \ > .'
a.
JWL
SL RuaJlll.
.water-into V-33Q & dump. In
48 Stir 5.,min to:dissolve for 5 49
""--:--`.t 1
*' --'
-----------------------------------------------------
230
JdL Jj SD
-128.-A. 1QD 27-D 7-D 130
SV 49 Run'V-313 SV in 15-20 min
12 M Stir 15 mTn
3L Record:
..(9 .Q=1QJ31
3Z. Stop.agitator!
-UL -SIART-
FTN
nm'
_5tep_ 13 .
Je262j2CLRfiMX. ?"________
WL
4"
.501
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MUMTD IN U.S.A.
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