Document 2q2pB2OMpyNOLJ9YLO1o8rJ7L
CLASS "A" DESIGN
FIXED POINT MONITOR DATA COMPUTER
AND WARNING LIGHTS ABERDEEN PVC PLANT
MAY 7, 1980
WORK BY:
D. Chris Wing Process Engineer
REVIEWED BY:
eldon E. Messic Sr. Process Engineer
fii.
mA/aLL
APPROVED BY:
R A. Frohreich Chief Process Engineer
N
VAB.0001027870
FIXED POINT MONITOR DATA. COMPUTER
AND WARNING LIGHTS ABERDEEN PVC PLANT TABLE OF CONTENTS I. PURPOSE II. PROCESS DESCRIPTION III. SHIFT REPORT IV. WARNING BEACON LOCATIONS V. EQUIPMENT SPECIFICATION VI. WORKLIST VII. PLOT PLAN
VAB.0001027871
FIXED
POINT
_____
_
.
MONITOR
_____ ... ________________
_______________________
i
DATE
COMPUTER
9
AND WARNING LIGHTS
ABERDEEN PVC PLANT
PURPOSE OF DESIGN
The Aberdeen PVC Plant uses four Honeywell gas chromatographs (GC's) to monitor VCM concentrations at specific locations throughout the plant. Three stripcharts are located in the vinyl control room and one in the lab. The VCM concentrations are recorded by the control room operator and the lab technician once an hour. These data points are complied once a month by hand.
This design provides for an interface between the existing Honeywell GC's and a central processing unit (CPU) that will average, store, and report VCM concentration data. In addition, beacon warning lights will be in stalled in the reactor and unloading areas to provide a warning if the VCM concentration in the area is greater than 1 ppm. The CPU will control the beacons and the panel alarms.
VAB.QOO1027872
FIXED POINT MONITOR DATA COMPUTER
AND WARNING LIGHTS ABERDEEN PVC PLANT
II. PROCESS DESCRIPTION
A chromatograph data system and a mini-computer will interface with the existing Honeywell gas chromatographs. This system checks for high levels of VCM concentration and provides the proper warning. Time, location, and hourly averages are stored on floppy disks. Area warning beacons are located in the plant to provide local warnings.
The analog signals from each of the Honeywell gas chromatographs is converted to a digital signal by an analog to digital converter. Each of the four GC's provide data at a one point per minute rate which gives a total of four points per minute. The digital signal is sent to a gas chromatograph interperter. The interpreter will provide the mini-computer with VCM concentration, loca tion, and time. The interpreter also automatically recalibrates when the gas chromatograph drifts.
The mini-computer system consists of a modular CPU, two dual density floppy disks, a line printer, and a graphic CRT with a keyboard. Programming of this system is handled through the keyboard using BASIC, a high level computer language. This ability allows the programming to be handled by Aberdeen PVC Plant personnel.
Setpoints for VCM levels are 1 ppm or over and 5 ppm or over. When the VCM level in any area reaches 1 ppm or above, the warning beacon in that area will be activated along with the panel light to let the control room operator know of this condition. For any reading above 5 ppm, except for the incin erator point which has a limit of 10 ppm, the computer will print the time, location, and VCM concentration on the CRT immediately. This information will also be printed on the line printer if it is not printing a shift report. For three consecutive readings over 5 ppm from the same point, the high VCM level alarm will be activated.
A shift report will be printed at the beginning of each shift. The shift
report will give hourly highs
and average for each point, all con
centration levels above 5 ppm and the number of points falling into the
categories of interest. The hourly averages, along with the category tally,
will be kept on the floppy disk until the end fo the month for a monthly
report. The format of the monthly report will be similar to the shift
report.
4
VAB.0001027873
FIXED POINT MONITOR DATA COMPUTER AND WARNING LIGHTS ABERDEEN PVC PLANT
III. SHIFT REPORT The computer will print out a shift report at the change of each 12-hour shift. The shift report will provide location, hourly average, and high points taken during that hour. Also, all points 5 ppm or over will be listed along with time taken, location and actual concentration reading. A running tally of the number of points falling in certain categories will also be printed with each report. The categories being .4 ppm and less, .5 ppm to .9 ppm, 1 ppm to 4.9 ppm, and 5 ppm and over.
VAB.0001027874 A
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'VAB.0001027875
FIXED POINT MONITOR DATA COMPUTER
AND WARNING LIGHTS ABERDEEN PVC PLANT
WARNING BEACON LOCATIONS A total of 16 warning beacons will be located in the plant to provide immediate warning to people in areas of VCM concentration 1 ppm or greater. The beacons will be located at the: 1. VCM unloading rack. 2. Ground level between the VCM bullets and the VCM unloading pumps. 3. Ground level in old unit near the VCMcharge pumps. 4. Ground level between D-300 and D-400. 5. Ground level between D-500 and D-600. 6. Top level between D-300 and D-400. 7. Top level between D-500 and D-600. 8. Second floor old module recovery module near the recovery vacuum
pumps and compressors. 9. Second floor of old module recovery building near the seal water
pumps. 10. Ground level between reactor 741 742. 11. Ground level between reactor 743 744. 12. Top level between 741 and 742. 13. Top level between 743 and 744. 14. Ground level near new module VCM charge pumps. 15. Ground level near new module seal water pumps. 16. Second floor new module recovery building between recovery vacuum
pumps and the compressors. When a monitor point exceeds 1.0 ppm VCM, the nearest beacon will be activated by the VCM monitor computer. See Plot Plan - Fig. 2.
VAB.0001027876
AND WARNING LIGHTS
ABERDEEN PVC PLANT
EQUIPMENT SPECIFICATIONS Label AT-101
AAR-101
AR-101 Warning Beacons
Description
Gas chromatograph data system to provide VCM concentration, time and location to AAR-101.
Mini-computer system used to monitor the Honeywell gas chromatographs and sound appropriate alarms.
Line printer for AAR-101.
Plant area warning beacons warning for concentrations of 1 ppm or greater.
VAB.0001027877
PLANT
ENGINEERING CENTER
PONCA CITY. OKLAHOMA SPECIFICATION SHEET
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SHEET
OF 'MBvQQn^fi2787
F-270 9A
Spectra-Physics
5201 Mitchelldale, Suite A-2 Houston, Texas 77092 (713) 688-9886
Conoco Box 91 Aberdeen, Mississippi
Attn: Chris Wing
39730
Pro Formo Q Quotation 0
QUOTE NO.
--mo
QUOTE FIRM FOR. QUOTATION DATE 4-lQ-gQ TERMS: NET 30 DAYS RECOMMENDED METHOD OF SHIPMENT
VOUR REFERENCE
QUANTITY
DESCRIPTION
11
Central Processor Order No. SP 4000-03
Data Interface Module -Order No. SP 4020-01
Computer/Teletype Interface Printed Circuit Board Order No. A0214-010
16K RAM Memory Expansion Order No. A0655-010
OPTIONS
APPROX. SHIPPING SCHEDULE
30 Days ARO
UNIT PRICE
5,760.00
TOTAL
$5,760.00
1.750.00
7,000.00
1.060.00
1,060.00
2,060.00
2,060.00 $15,880.00
Central Processor Order No. SP 4000-03
5,760.00
5,760.00
Disc Memory Module Order No. SP 4010-01
3,270.00
3,270.00
Computer/Teletype Interface Printed Circuit Board Order No A0214-010
1,060.00
1,060.00
THIS QUOTATION IS SUBJECT TO THE FOLLOWING TERMS ANO CONDITIONS:
1. Orders are eC8 Santa Clara unless otherwise indicated and are subject to acceptance only at seller s plant at Santa Clara, California.
2. Seller shall not be liable for any delay in performance of any order accepted by tt or m delivery or shipment of material thereunder when such deJay is directly or indirectly caused by or in any'manner arises or results from fire, flood, accident, not, war, governmental interference, rationing, allocations or embargoes, strikes or shortage of labor, delay in delivery of material by sub-iuppliers, or other
$10,090.00
difficulties (whether or not similar in nature to any of those specified) beyond its control. 3* Stenograph!cal and clerical errors on the face of this form are subject to correction.
REPRESENTATIVE Pat Cooper
______________
* AFTER RECEIPT OF CONFIRMING ORDER - SUBJECT TO PRIOR SALE
ACCEPTANCE OP THIS QUOTATION IS UMITED TO THE TERMS STATED HEREIN.
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VAB.0001027879
A
Specifications of SP 4000
Central Processor
CRT Display 7" diagonal size 16 lines of 32 upper case ASCII characters
Program Memory 44.000 8-bit words
Read/Write Storage Memory 32.000 8-bit words max
Peak Detection Sensitivity Automatic or time-programmed update of peak width and/or slope threshold level
Peak Width Range 5 to 2550 seconds -'at half height)
Data Transfer Rate 10 Hz
Resolution 1 /jV-second
Dynamic Range
10 1
Area 8 digits
Baseline Corrections Forward and backward horizontal, non-horizontal, tangent skimming, multiple fused rider peaks, valley-to-valley, negative peak Baseline drift correction in time segment mode.
Number of Peaks No arbitrary limit
Number of Parameter Files 39 max in RAM (400 using optional Disc Memory)
Number of Calibrated Components No arbitrary limit
Number of Samples 255 max per method
Chromatogram Storage Record and replay for reintegration using optional Disc Memory
Calculation Methods Area normalization, normalization with area correction factors, external standard (absolute and weight percent), internal standard (measurement by weight volume), component addi tion simulated distillation \ ASTM D-2887 compatible). molecular weight distribution of GPC analyses, retention indices, ammo acid analysis
Kovats Indices Isothermal or temp programmed available on optional Disc Module
Automatic calibration/analysis sequencing for single or mini pie levels of standard concentrations
Data Reduction Multiple reference peaks, one or two internal standards, ncmaiization of results, deviation from range of expected concentra tion. application of averaged correction factors from calibration runs before and after analysis runs
Customer-programmed (Autolab' BASIC) calculation with optional SP 4100
Report Formats Standard detailed or abbreviated reports, collated report of multiple injection of same or different samples, statistical analy sis ratios of peaks and/or detectors, peak grouping, custom report headings, expected concentration reports
Customer-programmed report formats via SP 4100
Recalculation Capability Peak times and areas are stored until next run or times and areas can be entered for recalculation.
Post-run reintegration and recalculation using optional Disc Module
Power Requirements 110/220 ( 20%. 50/60 Hz) 24 VDC (standby power supply) 500W max
Dimensions, cm (in) 25Hx46Wx 62D (lOHx 18Wx 25 2D)
Weight, kg (lb) 30 (62.9)
Data Interface
Detector Input IV standard: 2.6 mV. 5 mV. 10 mV. or 10V optional
Input Impedance 10 megohms/min
Dynamic Range
106:1
Linearity 0A% of reading. .005% of full scale
Common Mode Rejection 160 db
20 VAB.0001027880
Recorder Output 0-1 VDC @ 2.5 m A. Binary steps (1-1024), log and shunt
External Outputs Four time-controlled terminals TTL compatible, open collector with pull-up resistor 30V @ 40 mA max
External Control Inputs Run/Stop and start. TTL compatible, negative true
BCD Inputs Two formats 0-99 and 0-7. 0-64. TTL compatible, positive or negative true. Input max 5V @ 1mA
Status Display LED and 4 digits of time or input level
Test Signal Peak of 1 second width at 10 second intervals
H
Power Requirements 110/220 VAC (20%). 50/60 Hz 180W max
Dimensions, cm (in) 25Hx 13Wx38D (9.8Hx5.2Wx 15D)
Weight, kg (lb) 6 (13)
Printer/Plotter
Printing/Plotting By eight element head on thermographic paper with black characters
Printing Speed 10 characters per second
Plotting Response 1 second full scale
Chart Speed .25 to 8 cm/minute (binary steps) while plotting
Paper Feed Positive sprocket feed, with form feed to prevent printing on folds
Power Requirements 110/220V ( 20%). 50/60 Hz 60W max
Disc Memory Module
Dimensions, cm (in) 26Hx26Wx43D (10 3Hxl0.3Wx17D)
Removable Recording Medium Hard sector flexible disc (32 sectors)
a
Maximum Storage Capacity 2.5 megabits (unformatted)
Ttacks per Disc 41,665 (max. unformatted)
Transfer Rate 250.000 bits per second
Disc Speed 360 rpm ( 1.5%)
Latency Time 83.3 milliseconds
Start/Stop Time 5 seconds (with Disc)
Head Life 20.000 Hours
Power Requirements 110/220V ( 20%), 50/60 Hz 200W max
Computer/Teletype/SP 4100 Interface Printed Circuit Board
Input/Output 2 separate I/O ports
RS-232-C or 20 mA Current loop, switch selectable for each I/O port
Switch selectable word length, parity and stop bits for each I/O port
Switch selectable data rate (110-2400 baud) for each I/O port
Data rate 110-2400 baud, switch selectable for each I/O port
Maximum Cable Lengths 50 ft. for RS-232C 300 ft. for Current Loop
Modem compatible for RS-232C
Environment
Temperature + 10 to +40C (operation) --40 to +70C (storage)
Humidity 20% to 80% relative
VAB.0001027881
PLANT
ENGINEERING CENIER
PONCA CITY. OKLAHOMA SPECIFICATION SHEET
PROJECT /VJterfc
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Section 4 MINC SPECIFICATIONS SUMMARY
SYSTEM ENVIRONMENTAL REQUIREMENTS
These requirements are imposed by the flexible diskettes/ which must be within operating temperature range before use.
Temperature: Operating: 15C to 32C (59F to 90F) ambient Non-Operating: --35C to +52C (--30F to +125F) Relative Humidity: 25C (77F) maximum wet bulb
2 C (36F) minimum dew point 20% to 80% relative humidity
DETAILED SPECIFICATIONS: STANDARD MINC ITEMS
The following specifications apply to the hardware items that make up the physical and electrical portions of the MINC sys tem. These specifications often identify characteristics that are inaccessible or irrelevant to the user of the total hardware/soft ware system. Nevertheless, such specifications may be of in terest to MINC users, if only for comparative purposes. MINC Cart, with standard MINC system components
Size: 54.6 cm W x 110.5 cm H x 77.5 cm D (21.5 in. x 43.5 in. x 30.5 in.)
Weight: 125 kilos (275 lbs) Dual Diskette Drive (RX02M)
Drive Performance Capacity: Per diskette: 512,512 bytes Per track: 6,656 bytes Per sector: 256 bytes Data transfer rate: Interface to LSI-11 I/O bus: 9m s/8-bit byte (>100k bytes/sec) Track-to-track move: 6 msec/track maximum Head settle time: 25 msec maximum Rotational speed: 360 rpm 2.5% Recording surfaces/disk: 1 Tracks/disk: 77 Sectors/track: 26 Bit density: 6400 bjpi at inner track Track density: 48 tracks/inch Average access: 262 msec 26
MINC Chassis Number of processor-related module slots: 8 Number of user I/O module slots: 8 Power supply (+5 volts and +12 volts): +5V at 22A
+12V at 11A Adequate to drive a MINC chassis filled with all standard modules plus the maximum number of optional modules. ^
Processor (KD11-HA)
The KD11-HA processor is built around a set of 5 N-channel metal oxide semiconductor (MOS) integrated circuit chips, which include control and data elements as well as three microcode read-only memories. The latter are programmed to emulate the PDP-11/34 instruction set and include routines for on-line debugging (ODT), operator interfacing, and boot strap loading. The processor also contains a 16-bit buffered parallel input/output bus, a line time clock input, priority interrupt control logic, power-fail/auto restart, and other features to provide stand-alone operation. The entire proces sor, with all of the above-mentioned features, is contained on one 22.8 cm by 13.2 cm printed curcuit board.
Word length: 16 bits (two 8-bit bytes) Memory address range: 32,768 words Instruction set: more than 400 PDP-11/34 type
instructions
IEEE Instrument Bus Interface (IBV11)
Interfaces between MINC and an IEEE bus (IEEE Standard 488-1975).
Input logic levels: TTL logical low: 0.8 VDC max TTL logical high: 2.0 VDC min
Output logic levels: TTL logical low: 0.4 VDC max ^ TTL logical high: 2.4 VDC min
27 VAB.0001027884
V
Memory (MSV11 -DD) Type: Dynamic random-access MOS Logical size: 32,768 words (65,536 8-bit bytes) Refresh: Internal Operating speed: Access time: 300 nsec typical; 350 nsec max Cycle time: 650 nsec typical; 750 nsec max Physical size: 22.8 cm by 13.2 cm
Serial ASCII Interface (DLV11 -J) Number of serial lines: 4 Rates (jumper-selectable): 150,300,600,1200,2400,4800, 9600,19200,38400 band Interface type: EIA Format: Jumper-selectable stop and data bit formats Architecture: compatible with LSI-11 bus and LSI-11 interrupt protocol Physical size: 22.8 cm x 13.2 cm
Diagnostic Bootstrap/Terminator (BDV11-AA) Contains 120-ohm terminations for LSI-11 bus signal lines. Provides read-only memory programs that check the CPU, memory, and operator's console. Also contains start-up (bootstrap) programs for a number of LSI-11 compatible peripherals. Diagnostic/bootstrap conditions are factory-selected by means of switch packs on the BDV11 -AA module. When power is applied to the system or when the system is re started, the selected diagnostics are executed, followed by the selected bootstrap. If hard errors occur during execution, the CPU halts and a diagnostic light display on the BDV11-AA defines the area of the failure. At the same time, the CPU, by entering Halt mode, causes the I/O address of the error to be presented on the operator's console. The BVD11-AA is provided with two user-accessible switches a halt/enable switch that allows the CPU to be forced into Halt mode and a restart switch that enables the system to be restarted. It is also provided with five diagnostic lights.
28
VAB.0001027885
*
V
* Keyboard/Monitor with Graphics Display
Alphanumeric terminal characteristics
Detached keyboard with plug-in coil cord
Screen size: 80 columns by 24 lines or
132 columns by 24 lines
Double-width, or double-height and double-width
characters, selectable on a line-by-line basis
Selectable smooth or jump scrolling
Blinking cursor, selectable as either underline
or reverse video at cursor location
Split screen capability
^
7x9 dot matrix characters with descenders
Normal or reverse video
Nonvolative RAM storage of terminal operating
characteristics
Single character underline or reverse attributes
accomplished on a whole-screen basis whereby all
selected characters are given the same attribute.
The cursor position is identified by blinking the selected
attribute at the cursor location.
Composite video output--standard RSI70 output for an
auxiliary monitor (via BNC connector on rear of terminal)
Built-in self-test.
P4 phosphor (white).
Size Keyboard: 45.7 cm W x 8.9 cm H x 20.3 cm D (18 in. x 3.5 in. x 8 in.)
Monitor: 45.7 cm W x 36.8 cm H x 36.2 cm D (18 in. x 14.5 in. x 14.25 in.)
Combined depth: 51.4 cm (20.25 in.)
Weight Keyboard: 2.3 kg; 5 lbs Monitor 14 kg; 31 lbs
Video Connections
Composite Video Output (external BNC connector): Provides ELA RS170-compatible output generated by combining the video signal with a composite sync signal.
29 VAB.0001027886 4
*
Output impedance: 75 ohms, direct coupled Sync level: 0 volts Black level: approx 0.3 volts with 75 ohm load White level: approx 1.0 volts with 75 ohm load Composite sync waveform: composed of 6 equalizing
pulses, 6 vertical sync pulses, and 6 equalizing pulses.
DETAILED SPECIFICATIONS: OPTIONAL MINC ITEMS
A/D Converter (at 25C unless otherwise noted) Input voltage range: 5.12 V bipolar (full scale)
^ Resolution: 12 bits (1 part in 4096) Data acquisition time: 40 //sec typical: 43 /usec worst case (single channel) Sample and hold: aperture delay = 200 nsec aperture uncertainty = 2 nsec Number of channels: 16 single-ended or 8 single-ended and 4 quasi-differential Input impedance: 100 megohms minimum Input bias current: 40 nA maximum. Input slew rate: 1.5 volts//usee Integral linearity: 1 LSB maximum (referenced to end points) Differential linearity: V2 LSB for 99% of states with no states missing or wider than 2 LSB Temperature stability: differential linearity = 2 ppm of full-scale range per degree Q offset = 7.5 ppm of full scale range per degree C; gain = 6 ppm per degree C Analog input protection: fusible resistor guaranteed to open at 85 V within 6.25 seconds. Guaranteed not to open from --25 V to 20 V at the input. Overload affects no components other than the fusible resistor on the overloaded channel. No other channels will be affected. Logic input protection: fusible resistor guaranteed to open at 25 V within 6.25 seconds. Guaranteed not to open from --25 V to +20 V at the input.
30-T*
VAB.0001027887
4
ENGINEERING CENTER
PONCA CITY. OKLAHOMA
SPECIFICATION SHEET
PLANT AAf~*bCeM
r ITEM NO
Pl/S PtAfJT~ PROJECT:
A T t NO
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SHEET
OF
10278
F -270-9 A
.............................................................................- .........................................................................**
P-270 9A
FIXED POINT MONITOR DATA COMPUTER
AND WARNING LIGHTS ABERDEEN PVC PLANT WORKLIST 1. Purchase and install AT-101 in the dryer control room. 2. Purchase and install AAR-101 in the vinyl control room. 3. Program AAR-101 to be consistent with process description. 4. Purchase and install the warning beacons. 5. Install warning alarms in vinyl control room. 6. Connect AT-101 to AAR-101. 7. Connect warning beacons and warning alarms to AAR-101. 8. Connect AR-101 to AAR-101.
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