Document 2jjgaLbkaZY5EKqrpR32751ea
iiiifiiniiiiiiiiiiiiiiiiiiiiiiiii PB89122980
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SPECIAL ASBESTOS DUST AND PRELIMINARY INDUSTRIAL HYGIENE SURVEY, ABEX CORPORATION, WINCHESTER, VIRGINIA, FEBRUARY 7-11, 1972,
NATIONAL INST. FOR OCCUPATIONAL SAFETY AND HEALTH, CINCINNATI, OH. INDUSTRYWIDE STUDIES BRANCH
FEB 1972
ABEX-101 02
U.S. Department of Commerce National Technical Information Service
SCF-ABEX-1430
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U S DEPARTMENT OF COMMERCE Technology Administration National Technical Information Service Springfield, VA 22161
xuvB-3
PB89-122980
111.................. .
SPECIAL ASBESTOS DUST $
PRELIMINARY INDUSTRIAL HYGIENE SURVEY
ABEX CORPORATION American Brakeblok Division
Winchester, Virginia
Z-SZ.ScL
Survey Conducted By: John Dement
Patrick Shuler Ralph Zumwalde
Report Prepared By: John Dement
Patrick Shuler
Environmental Investigations Branch Division of Field Studies and Clinical Investigations National Institute for Occupational Safety and Health
IQ14 Broadway Cincinnati, Ohio 45202
_______ ______ "
February 7-H, 1972
REPRODUCED BY
U.S. DEPARTMENT OF COMMERCE
NATIONAL TECHNICAL INFORMATION SERVICE SPRINGFIELD. VA 22161
____ __________ ____
I
tEPORT DOCUMENTATION * report no. PAGE
*.
. Title and Subtitle
S^^ial Asbestos Dust and Preliminary Industrial Hygiene Abex Corporation, Winchester, VA., February 7-11,
1972
PB89-122980
5. Report Dtte
February 1972
s.
'. Authors) Doment. J. and Shuler. P.
1. Performing Organization Name end Addraee
NIOSH 4676 Columbia Parkway Cincinnati, Ohio 45226
12. Sponsoring Organization Name and Addraee
' NIOSH 4676 Columbia Parkway Cincinnati, Ohio 45226
15. Supplementary Note*
'
8. Performing Organization Rept. No
IWS-032-25D
10. Prelect/Tatk/Work Unit No
11. Contrect(C) or GrenUG) No (C) (G) 15- Type of Report & Period Covered
14.
16. Abstract (Limit 200 words)
"Asbestos exposures at the American Brakeblok Division of the Abex Corporation in Winchester, Virginia, are evaluated on February 7 to 11, 1972. Facility design and operations are described together with sampling procedures. Tabulated data on ventilation measurements and individual worker exposures to asbestos is provided based on findings of an earlier survey. Housekeeping practices and use of personal
^ttrotective equipment are reviewed. The authors conclude that excessive asbestos P^Pposures occur in the mixing and performing areas. Recommendations include
development of mechanical asbestos loading method for the mixers, use of approved respirators, improved ventilation, and welding of blast gates once new ventilation systems are installed. ----
17. Document Anafyefe a. OiicripHn
NIOSH-Survey Asbestos Brakes Air-Contaminants Protective-Equipment
b. Identiflare/Open-Ended Terms
c COSATI Fleld/Group ^reliability Statement
AVAILABLE TO THE PUBLIC
(See ANSF-Z39 18)
REPRODUCED BY
sU DEPARTMENT OF COMMERCE
NATIONAL TECHNICAL INFORMATION SERVICE SPRINGFIELD. VA 22161
19. Security Cle*(TW* Report)
Unclassified
20. Security Cleee (Thlt Page)
Unclassified
See Initructtoni on Revere*
21. No. of Paget
37
22. Price
OPTIONAL FORM 272 (4-77) (Formerly NTIS-35) Department of Commerce
INTRODUCTION
During the week of February 7-11, 1972, a special asbestos dust survey and a preliminary industrial hygiene were conducted at the American Brakeblok Division of the Abex Corporation, Winchester, Virginia. The main purpose of the asbestos dust survey was to evaluate the asbestos sampling technique used by the U.S\ Public Health Service.
To date, the samples which were collected have not been analyzed; how ever, from past U.S.P.H.S. surveys and the present industrial hygiene survey, several conclusions can be drawn. The following paragraphs discuss plant operations and industrial hygiene practices along with conclusions and recommendations.
DESCRIPTION OF TEE PLANT
The plant is located south of the city of Winchester and employs approx imately 655 blue collar~workersand 119 white collar workers. There is a doctor employed by Abex Corporation but he only visits this facility once or twice a year. A nurse is on duty full time however. A complete pre-employment physical is given and is repeated every two years.. Chest X-rays are taken every year. Blood and urine samples are taken twice a year from those in the mixing area to check for lead. Abex employs an industrial hygienist full time. Hie Personnel Manager acts as the Safety Director and works through the foremen to inclement safety programs.
Hie plant was constructed_by_Abex in .1947 for the purpose of manufacturing asbestos friction products.'`"The.total plant site consists of 44 acres with, four maiii buildings amounting "to" 440,000 square feet. Hie buildings are two story structures with, the mixing operations and dust collectors being located on the upper level.
Products of the plant include automotive, aircraft and industrial braking materials, ABK industrial bearings, and sintered metallic material for production of metallic friction products. Approximately 50 different braking material mixes are made by the company in order to comply with varying customer needs and specifications.
DESCRIPTION OP THE PROCESSES
Both extruded and dry process brake linings are made along with ABIC bear ing material. Sintered metallic materials are made in a separate building
and does not involve the use of asbestos. The following paragraphs w give a brief description of the operations which make use of asbestos fibers.
A. Dry Process Brake Linings The process by which dry process brake linings are made consists
of the following steps: 1. Mixing 2. Preforming and Blending 3. Hot Pressing 4. Cutting and Trimming 5. Curing 6. Final Grinding and Drilling
Raw material mixing is done on the second floor. The various raw materials used in each mixture are dumped into a "Nauta" type mixer which thoroughly mixes the materials and empties to conveying carts on the first floor.
After the materials are mixed they are taken to preform stations where initial forming takes place. Prefoxming consists of placing a pre scribed amount of mix into a mold and pressing with a hydraulic press until the materials cling together as one mass.
Following the preforming operations, the brake blocks are placed in a hot press for a period of approximately two hours. Hot pressin^^ serves the purpose of allowing the resins to further bond the matlRals into a rigid body.
Finally, the blocks are ground to the proper thickness, drilled with, the proper holes, inspected and packaged for shipment. Blocks are labeled with a brander machine.
B. Extruded Brake Linings Extruded brake linings are made in the following steps: 1. Raw Material Mixing $ Grinding 2. ' Extruding 3. Baking 4. Cutting 5. Final Curing 6. Final Grinding and Drilling
Raw material mixing is done in a manner similar to dry process lining productions, the only difference being that oils are added to form a damp paste. After the materials are mixed, they are emptied into conveying carts on the ground floor.
J-- *~ T
-2-
- / -- -Ar-
J
After mixing, the raw materials are extruded in the form of a tape which is wound into a coil. The coil is then placed in an oven for initial curing.
Following the initial curing operation, the coils are surface ground anchcut-to length on band-saws. .Depending on. customer^specifications, the.lining.may undergo another curing operation.
Finally the linings are drilled with the proper holes, finish ground, inspected, and packaged for shipment.
C. ABK Industrial Bearings ABK industrial-bearings are special wear and heat resistant bear
ing made by the company. The bearings are made by first impregnating a'cloth with various resins and then winding this doth or hot pressihg'It to form the product.- These bearings are used quite extensively in-iron and steel'-foundries.---*----- -- - ---- -- -- - -- ----
SURVEY PROCEDURES
The main purpose of-the asbestos dust survey conducted at the plant was to evaluate the asbestos sampling technique currently used by the U.S. * Public-Health Service. -To do this, simultaneous samples weretaken ~ C85 pairs on the same side of the man and 23 sets on opposite sides) to check, the reproducibility of the asbestos sampling under field conditions withT-relatively low concentrations. The majority of the sampling was conducted at the same machines in the cutting, grinding and drilling of auto'-linings* for7 three consecutive* days'on-the7first and second shift* in order^to^also supply data-on-variations of-concentration of" asbestos with the shift-and day of-week.'-The' remainder of the samples came from the preforming and hot press areas. A special study was done to determine the-effect of heavy background on sample results.
A preliminary industrial hygiene survey of the plant was also conducted to try to evaluate general housekeeping and ventilation systems.
INSPECTION OF TEE PLANT
Potential Health Hazards; The major potential health hazards encountered
were;
--
- _ ..... -
___
1.-Exposure to asbestos dust
-
2. Exposure to lead from mixing operations
:Ww --' 1
3,mz?z .T4^y
Caution needs to be exercised toward some of the raw materials (see Table 1) that are encountered. Indiscriminate use of such things as carbon black, litharge, and hexamethylenetetramine would be haz ardous. Also, noise levels could be excessive in some areas.
Personal Protection: The only worker in the plant seen wearing a
respirator was in the.hot press area. . Safety clothing such as rubber
aprons and ear protection are provided where appropriate. Safety
glasses are required of everyone inside the manufacturing area. There
is a program to.finance, the purchase of safety shoes, but this is
voluntary.
,,
Ventilation: local exhaust ventilation is used quite extensively with '
ductwork at almost all operations. The contaminated air is vented to
22 American Air Filter "Roto-Clone" type "N" wet dust collectors with
a total design capacity of 314,740 cfi. Design specifications are given
in Table 3. None of this air is recycled. The sludge from the wet
collectors is taken through a series of three settling ponds to clear
the water. A pumping station is located at the last pond to recycle
some water. Hie water is evaporated and absorbed so none of it is allowed
outside company property. Sludge is cleaned from the ponds about once
a year and piled in mounds on company property.
- --
Make-up air is provided, but not enough to prevent a noticeable negative
pressure inside the plant'. The total capacity of the make-up air is
155,000 cfm from 10 units. ~
-
`
Ventilation layouts of areas sampled during the special survey are
shown in diagrams 2 and 3- . Table 4 gives the results of the ventilation
survey.
r-- - :-- ----
The method used to make the mixes is.good in that raw materials are not handled by hand. A cart goes down a rail and under a series of hoppers each containing a part .of. the mix. The. mixer stops the cart at the appropriate hopper and puts in that chemical. Each hopper is ventilated individually. Hie nice part about this system is that the chemicals are loaded by vacuum lines into the hoppers. Unfortunately asbestos cannot be included in this method since it is not a loose powder and is broken into the mix cart at the end by hand.
It appeared that the collection and disposal part of the ventilation system is adequate and performing as designed, but improvements could be^ made in the duct work and especially, the hooding. The duct velocities are quite high, but more emphasis should be placed on using enclosed or flanged hooding as near the source of dust evolution as possible.
TSV4HSSJ
-4OR
Housekeeping: In general the housekeeping was good. There is usually sufficient space m the aisleways. Painting and a general cleanup was in progress during the time of the survey. Brooms and a large vacuum floorsweeper were used for cleaning. The major problem in housekeeping was. the frequent use of compressed air_.to; blow, .off machinery,,.
CONCLUSIONS AND RECOMMENDATIONS
From this and past surveys, it appears that the areas of potentially
excessive asbestos dust exposures, are the mixing and preforming areas.
The following are recommendations for some changes which are necessary
to improve conditions at the plant:
_ _.
_.
1. A method needs to be developed for loading asbestos into the
mixers which would eliminate hand loading. Until such a method
is developed, asbestos mixers should wear Bureau of Mines approved
respirators.
. . ..
2. Ventilation improvements are indicated at the preforming stations.
One such improvement would be to place hoods closer to the area of
dust generation and use a more enclosing type hood. Another method
_ would be to automate the block preforming operation as has been .done
-r^for disc brake preforming. . - .
ic
3. More make-up air should be provided to prevent ventilation systems
from being starved for air.
- 4. Once the modifications have, been done on the ventilation systems
-rrand the systems are balanced, all blast gates, should be welded in
--position to prevent them from being altered.
-S-
APPENDIX
TABLE #
TITLE
1 Potentially Hazardous Raw Materials 2 Abbreviations Used in Ventilation Diagrams -_^a 3 Dust Collector Design Data 4 Results of Ventilation Survey 5 Results of Past Surveys
FIGURE #
1 2 3"
TITLE
Diagram of Plant Layout Ventilation in Preform Area Ventilation in Finishing Area
-6m
AM ERICAN BRAKEBLC% M / r s c H e s r m VX- l/=> a n t
-9-
/ 2 I I ' A. , Z I , i I .
FIGURE III
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--a*
TABLE I
POTENTIALLY HAZARDOUS RAW MATERIALS USED BY
TIBET CORPORATION AMERICAN BRAKEBLOK DIVISION
1. Asbestos Fiber 2. Litharge 3. Lead Powder 4. Hexamethylenetetramine 5. Phenolic Resin Polyrez Resin 6. Paints 7. Carbon Black 8. Coal 9. Zinc Dust 8 Zinc Powder 10. Nuisance Dusts
ia ri
$
-10-
w
TABLE II
ABBREVIATIONS USED IN VENTILATION DIAGRAMS
-4
Abbreviation
Meanino
DP EG* - MD- PF RsSG
Drill Press - ~~ Edge Grinder
Multipress Drill Preforming Station Ripper "^- Band "Saw Surface Grinder
The following ventilation diagram use the above codes and denote where the sampling was done during the special survey at Winchester in the preforming and finishing area.
-11-
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TABLE III (continued)
Collector #
Location
Type
Motor H.P.
Fan C.F.M.
Design Inlet Static
"J
1 20 New Addition
16 N
50 16,000
4.69
i
21
Metallic Sintering Building
4N
4,000
2.50
gt,
22 New Addition
20 N
60 `20,000
4-6
Total Designed Eshuast Volume - 314j 740 cfm
in
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---.s
--S =3
et
vis 3
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.TABLE IV RESULTS OF VENTILATION SURVEY
m
Machine
Machine Code
Rood Type
~ i'JZ-zz'
-
Multiple Drill #4 . . MD- 4
Underneath _
Multiple Drill #5
MD- 5
Underneath
Multiple Drill #6
MD- 6
Underneath
Drill Press #5
DP- 5
At Drill
Drill Press #8
DP- 8
At Drill
Surface Grinder #4
SG- 4
Wheel
^ _ " -Underneath ' ~ '
Edge Grinder #1
EG- 1
Underneath
Surface Grinder #5
SG- 5
At Wheel Underneath
Surface Grinder #6
SG- 6
At Wheel 5
_ Underneath
Lining Ripper #1
R- 1
Underneath
Cut-Off Saw #1
S-1
Blade 5 Underneath
Cut-Off Saw #3
S-3
Blade 5 Underneath
Cut-Off Saw #4
S-4
Blade 8 Underneath
Preform Station #1 Weigh Station Overhead
PF- 1
Slot Grate
Preform Station #20 Weigh Station Overhead
PF-20
Slot Grate
Volume CFM
Duct Diameter
--
Vented ti Collector
-
-.315 ... 438 411
151 151 223 . 751 771 680
5" 5" 5" 4" 4" 4" 6" 6" 7"
7"
--- 2 2 2
18 18
18
18 18
818 1297
522 1269
5" 5" 5" 5"
2 3 3 3
166 1 " x IS" 416 10" x 15"
19
250 1 " x 15" 700 10" x IS"
19
----a -14-
TABLE V
SSSSjSa
Airrlcan IJr.-'/a Chca Crp?:-;'
Eeeults cf /cr E'r-lu c- Lo*<t -jiocr, 1$6?
i Vis.cr'icirrs, Virninia
--------- --- Frlczicn
.
Cperatirn
- Oanplo &
~fc=pc_
-Lv<>"plO. iL
Total >5u
Hiring & Ccatiry; Ccrpoundcr--33
116- -
-107 202 12?
0.7 0.2 0.2
0.3
--
108 203 130
'-
C
0 1.9
.
0 0 0.?
Personal
-
~2 0.6 0.5 OJi 29 9.2 7.0 3.1 30 0.6 0.5 0.2 20? 1.6 1.2 c.? 206 0.3 0.2 0.1 209 0.2 0.1 0.1
V'oichcr--HZ Personal
10 O.U 200 0.7 * _ _ _ _ _ .-- . _ . *---- 1. _
#
n 201 ....
'3 0
207
0 -6.8
0 2.5.
0.7 : 1.1
0.7 1.4
v0%.7u' .
0.2 0.6 0.2 .
3.0 2.5 i.!
h3
Auto Holler ere?.--22
1-3
0.3
Ui
11.0 0.0
U5 0.3
Personal
-
's
22 25 26 27 23
1.5 1.3
1.2 1.0
0.!i o.r
0.? 0.4 0.2
2.9 2.4 0.U
0.7 0.6 Cji
ro3s C!i ap^t.taticsj
"rrrcer.nl" refers to -- rrc :r.l :;rrp?.05 rn r.cr.br"*r.o filters
'T'" rcCrro to fcivnt.-ir..* a **# '* c * "j by Cv.-r:e. u.jrj i_--j.r; sr ii rerL? anc filter
2vJ.;ra tc vr.~z~c.'.\ i C - yl.'C T-.
"/ r.
or
"Cen," re*ora to cc.--lo o- ^u'.erJ. "lant air in tl.o i-artireU*,r d; -'.irixecnt
-15-
w
-'-sa H
i
Reproduced from best available copy
American Rralcs Choc Cerpargr
Operation
-- -- SninrsT .
rcrl-r-re l-TH-r
____
_ Scrplc_j?__ r^ncf _ Cc^nplo ,/ Votal JLO +
c:
>5y
Mixing & Coating - Continued
(Ccr. .*;!.)
*
Hand Roller--Perrcnsi
153 0.1 0.3 0.0 159 0 0.0 0 210 25.0 0.9 0.1 211 8.9 1.6 o.U 212 2.b 0.5 0.0
213 3.7 0.5 0.1 21b 35.8 1.1 0.1<
5ucepcr--Personal
-
19 0.6 0.6 0.2
t
Scrvico Ran--Personal
20 0.7 0.6 OJi
Viuality Control--Personal
n 1.0 n.i
Prefern:--Personal
Ferntag
*
- 7 l.b 1.0 0.6
Hand Roll Operator--3Z 13?
C4
ibo
2.5 C.6
Radius Roll--ZZ .
Personal
353 0*!; 291 - 0.6
X
35b 292
293 297 3bS
12.9 3.1
3.3 0.b
2.7 2.0 1.0 U.2 1.4 0.7 1.5 0.5 0.3
Prcl'orr. Operator--22 51 1.3
52
137 1.2 133
3.1 7.6
1.0 t 1.6
aiuiui.:.k< Hik1
-16-
American Brake Ehoe Cocpcnjr
Operation
Ir^ir.-rr TTZl-T* . . --------- ---
SffiTplO ff
xppcf
Foming (Continued)
Preform Operatcr--32 (Ccr.t*d.)
Personal
*-
. _
- _r~_ . - --
"
_ _ ___
Hand .Roll Operator--32
Radius Roll--1
Personal
ii7 162 176
139 353 291 -
Preform Operator--* 22
51 137
12-7 162
176
1.9 0.U 3.9
.
0.U o.U 0.6 -
._
1.3 1.2 1.9 Oji 3.9
r*^.br:-n -'liter
--------
- . ` _rc:/cc
CcEplo V 'icuil -
.
>5u
HiB 163 177
3i:2 ILL 11*5 l',6 1n5?3i. 155 157 ` 160 161
liiO
35b 292
293 297 3U3
52 138 12.3 163 177
U.5 0
3.6
li.5 0
1.0
16.9 9.6 3.9 7.7 5.4 3.2 b.8 3.5 2,5 U.G 3.1 1.6
-8.U 7.0 2.9 6*3 5.5 3-0 7.1 6.1 2.7 l.$ 1.7 1.0 10.8 9.5 U.6
7.5 6.3 2.9
2.5 0.6
12.9 3.1
3*3 0.U
2.7 2.0 1.0 U.2 1.4 n,? 1.5 -5 0.3
3.1 7.6
11.5 0 3.6
1.0 1.6
iu$ 0
1.0
-17-
1
"produced from ` "esl avadableJPV_
American Drake Shoe Caspar?
Operation
Tr^ir. *^02* "Ssq?le it .Eppcf
ITcrcr
Sonple
Fominc (Continued)
RrcTora. Operator--Personal
Hot Pressing
Sweeper--Personal
Corviccaan--Personal
-__
Cinching Foms--Personal
(rciTa Fitter) AI3C & Press Cy^r.--DZ
Cook Press Cp:r.--DZ (Hot)
~ Personal
Service Pan, Hot Press
--
cu 105
-
.
0,1 1.1-
---`
lii2 lUi
3i5
UU6
353
15U
155 257
l6o
vVi
Co ~j lto
-
IiC2
63 1C5
isi
Hi!
11:3
16.9 9.6 3.9
7.7 5.4 3.2
U.d 3.5 2.5
11.3 3.1 1.6
CJ 7.0 2,9
6.3 5.5 3,0
7.1 6.1 2,7
1.5 1.7 1A.U0 ,
10.3
7.5
9.5 6.3
%2
0 o.i 0.0 ; 2.6 1.0 fV n ^ 2.6 l.o ;
--
1JU 1.2 c.7 :
0 o-
1.6 0.9 =
5.3 4.0 1.5 ::
2.7 3.7
1.4 1.4
C0A .*6r;*
-18- i
A.I. t
American Brslcc Eiiae CoPipany
Opcrati cn
Tr Staple ih
rspcf
Oot ftcooirc ( Continusd ) Hot Press Opcr.--DZ
Personal
63 73
1.0 0.1
'
---- - --^ - -- - ~-
BaHng
Cvcn Cr.-4*.--*JZ Conveyer -
221 C.k
Personal Oven Oper.---Personal
-- \
7
. . .v
Staple 3
^o&Hi >5y
a -0 0 Ih 0.6 0.1
53 1.3 l.S l.B
59 3.!* 2.5 0.7
61 2.5 1.8 0.5
(2 0 0.1 0.0
65 7.9 s.o 2.0
66 '2.P 2.1 c.5
63 1.1* 1.3 o.5
70 2.6 2.2 0.9
71 X.6 0.7 0.3
72 3.3 1-6 1.2
79 W* 3.8 1.6
30 h,3 3.6 2.2
31 . UC
1.3A fwlt*^a1
0.6 #s.
163 3.1 2-2 0.8
220 OJ* C.O
153 1.1 1.2 0.6 1?U 1.9 1.4 0.5 h03 5.1 3.1 1.2 liih 0.5 0.3 0.1
-19-
-m \\l u TX?*n 'U 'A" Ji.
J_UJLlP'
ry wg.i
1 j -
`c'Is
rJ,
uacricsi 2r:&b
Ccq?=7
C^crctlca
S--------r,
Cspla u
r.'TcT
f. * --"<* T&Zxa
Dac!i CWricp--3-
2!.$ sa *o-fw;-J*
Cr^a'-cr: Ctocl; GiisCcswin 2c!ic Tic!: Erc^-:
-Cri^.-r -- rs 2uc GrinJ--C-1 EadSas C^inl--TJZ r^lt; P^;yv7 '
uto Crider jvj yif*-;.
!!
&n 612 703
-- tl/V*
Cedi CrinlaN--55
351
' ftrccr^l Strip rdrirh^rcrscsal
Turner Cpcr.--rcrcccal
-
o*5 C.3 0.U 0.3 1.9 0.6
1.7 1.2 1.9 3.7
C.S -oJk
\
-r-. r-^tr
fj# T A > Wi * W-
a i W\-`. Viw | ~e >5u
227 2'Ji
*>'
-
**
.
2:33 3!i0
JtfQ CIO -613 y**.
7w 352 253 //
--V
zyj
0.0 3.5 1.3 3.2 1.6 5.5 2.1
0.6 -!' 2.? ?.o
0 1.U Cv2 U.3 Wfo
C.w
~
-0.2 -0.2 -0.3 33;
5.3 1.9 3.1 0.3
1.3 0.9 C.7
6.? 3.5 1.3 12.9 3.5 2.1
3.0 l.o c."
-20-
American Brake Slice Ccrp&ngr-
Opcrafclon
Sample i?
Grinding U Sanding (Continued)
Coil Grinder Double Dick Grinder--feraenal Sweeper--Personal Auto Durr* Kach.--Personal IWLnter--Personal
Back' Grinder--Personal
Finish Crind Dlcck--Personal Strip C-rind.--Personal Chamfer. Cpcr.--Personal
mppcf
I >vl iWA IH>U 4 ..;.C *
' j /cc
nplo 0 icial 10 n +
>5v
296
3SU
1*C9
393
2h2 267
335
2U9 27-h
4_ J
293
333
3h$
h:7 Lsu
253 257 2vU
2U3 2li7 CCI 391 270
T-iic
3.7 2.5 1.2
5* 3.7 2.5
5.0 4.2 2.3
19.7 15.2 7.3
7.6 5.3 2.7 23.1 2.9 0.5
3.0 1.2 0.0
79 *40,\ .7n
1.2
u.u
13.5
3.6 1m
0.5 0.2 0.6 C.2
0.5 0.5 2.7 2.2.
4.9 2.0
** ^
w
6.6 ;>#3
"/u 6.1 2.5
15.6 1.5 0.7 0 0.0 o
7.U 5.5 2.5
1.7 0.1
2*4.3 lul 5.6
13.9
0.7 0.3 0.0 o.l
2.5 1.2
3.1 lJi
1.2 0.6 3.1 1.3
-21-
- +4
-- -t*
. Ji - A 4
r
' *53
3
Reproduced Irom Best avai'abte copy
Anfrican Rrako Shoe Conpeay
Operation
Scrrplc i; n^pcf
Grinding & Sanding ' (Continued)
Face Grind--Personal
---" -. -- - -- Cutting & Drilling
.
--
Killing IJach. Cper.--Personal
m "-- w Vb4%*A
Scot Oper.--P2 Ferconal
326
OJi
.
Drill Operator--
2A
2C6
_ . - 312
Personal
OA 0.2
0.1
1.5
'V
Scnpls f?
X C ull
>5u
|i +
39li 2Jt 1.7 0.6 395 1C.2 8.1 2.9 398 6.8 5.4 3.x
337 6.3 5.6 2ji 392 2.6 1.4 c.6
275 x.r 0.6 3? 13.3 9.8 2;.6
327 5.1 lJi
250 1.0 1.0 oJi 263 7.3 5*7 2.3 2*56 h,3 3,2 l.l 275 1.2 0*3 0.1 295 1.5 -6 0.2 337 3.7 2-3 1.1 tr* #o 2.-3 1.5 0.7 350 9.0 5.7 2.9 3C6 6.1 4.8 2.1
235 3.3 lA 3C7 6,6 3.8 313 1.>j O.C
15 3.5 1.0 701 2.3 1.3
2!:6
Al, O
0.5 -2 OA 2.0 0.2 o.l
250 19.9 8-3 2.0
-22-
-a -3
---'-i -3
y.
v.
-a
-
H
i ,i
I
American Ercke Shoe Ccrssny
Operation
Casplo i>
Cutting s Orillire (Continued)
Drill Cpcr.-->Personal (Cont'd.)
._ .
,
-
..
_
-
TuTj.cn -- Persorioi
Laths Oper.
V
Call Joint Punch
Cutter
Ffexto Press
AB5 Cron
Inspection h Packing
Grouping--232
368
rrpcf
-----------rr:.r /:/cb`
Carplc ir
vol&l
JLU n +
>5y
251 0.0 0.0 0
252 1.5 0.9 OJi
...
'
259
260
' lJv 0.1 0 W.U 1.7 oa
265 6.1 1.1 0.U
2C7 Wi 2.0 1.1
277 0.5 0.2 0.0 p.^n 3.1 2.2 1.5
202 2.5 0.6 0.6
396 13.0 10.2 3.1
397 3.5 2.2 0.8
700 6.7 4.9 1.7
197
iso
3.5 Cl
tea.
376 \
199
0.9 0.7 0.3 2.1 1.4 0.6 3.2 2.1 C.7
1.0 0.8 c.3
3.7 2.6 0.7 1.9 1.1 0.6 3.5 1-2 0.6
0.3 36?
lu7 1 JO
-23-
T
I.
American Erake Shoo Cccpsa?
>*
-i
Operation
I--* --rr
_______ Tj^-br.rto Ftltr?
-j
Saaplc
tapper
S-'&rpl $ 9clal lSir+
'
*9
*5*
-4 Inspection racking (Ccntlnuai)
>5p
Cs*4 V I
Eca Scfnonts *?f.rc cnal
Printer, Leader o
Pcckcr~?cTocRal
377 1*6 i.o 0. 378 1*7 1.2 0. 320 1*U 1.2 o*
1.8 0.9 0,3 0.9 0.7 0.5
.n
2.6 2.1 0*9 2*6 2.1 0.9
-1
Inspection Dr^' -- E2
J:59
O.o
160
1.2 0.2
2
i*7i* 0.7 hl$
0.0 0.0
si
ftrscaal
--'s4
278 2.6 0.5
383 19.114.3 5*0
liiil 8.9 6.4 2.3
!%.U' 7mJ
7.`- 5.1 2.1 l 3.2 1*\
U'fO 5.3 4.0 1*9
197 9.9 7.8 2.U
Mat--32
'
266 W:5 Ue7
CO C.I C.?
:6i
JJ.6 M3
0.6 0.0
0 C.9
1.6 0.0
v<
fcrccnal
!i29 1.9 1*3 0.6
u*3
lli 1.2 0*'
Ui io o*:
i:':9 7.5 s-7 2.;
Il5l
3*1 2.2 o.v.
m*m*--JsssK
-24-
^gAcgrcfca^a.n.niNrai ka.'ihce Ccr.pary
.Operation
Ccrplc &
rrppcf
2srrple tf
5otHT
/cc
10 j* t
-Insreetlorj & i'scld.-v; ~r" ^^cr.tinued) *
.Vfet--r'crSCJ'i.Sl
"(CcntM.) . .
--* '
,
------ . Leader--Personal
Chippinzi Checker--rcracnal
IWnterweroonal
frr;r.-
FC lleos'i--Personal
Electrician--Pcrrcr.al
Kaint. Cre;r--Personal
*'
lira !'J3
161
1/2 Kk
hhZ
m
2C!i
5co
tal
2*10
JiCO * liCJl
\ li!2 103
$.0 3.3
30 1.7
5.U
0.7 0.6 2u3 3.5
1.3 0.3
1.7 0.3
1.3
1.7 0.6
00 0
2.7 1.0 0.8
2.1 1.0 0.6
2.9 2.4 1.3
l.'i 1.3 0.8 1.'. 1.2 C.! 1.0 0.9 OJi
0.6 0.4 3.3 l.S 1.7 0.9 l.S 1.2
0.1
1.1 0.5
OJ*
-25-
Cesults of Air Sarplea of Becenber, I960
American Broke Shoe
Reproduced from best available copy
Winchester, Virginia
m
""" " "
" "* ~
Operation
*
Impinger
..
HemJnxno Filter
. fibers
Hlsing, rjctrudlug and Costing '
--
Prefcna Operator
'P
_____ _____ ____ ___ _ ____ _ _ __ ___________ _
- --
B
Povder Han
P
Vaig'isr
P B
Vat His Operator
P
.C
~ _ __ ___ _ _ " * _
._ Foreleg
Auto* Poller Operator
*jst Pressing Prena Operator
C
P B
033
078
055 013 057 V94 071
031
1.2
0.8
_
0*3 0.1 0WA .*54A 1.0
0.1
-
102 1.92 111 . 2.14 173 6.C4 176 1*97
201 0.14 205 0.55
202 --
0.10
"
---
_
-
114 0.29 032 0.44
COTFB:
B Breathing cose simultaneous <np<ngerBebran filter easalss.
-.
s
P Personal raecibreno filter sarnies colie.teJ by a swplinS ps=? vorn
by the vcrkcro.
G Canera l air espies#
-26-
Asicrlean Brpia Shoe Co.--Ulnehectrr* Virginia (cent.)
Operation
Tsplnger o~-te ?-d r^ef
.Block Press Operator ' . ------- -D --- - -
---------
--
<? 007
<0.1
979 0.5
H^breite Filter Fibers
<4*
190 2.71 195 2.10
Baking Oven loader
P
-
* 116 * 150
0.5S 0.54
Grinding and S-'ndtns Radius Poller
P
121 1.39 147 0.75
Beck Grinder Strip CrJndor
Crleder ' Fadto* Sander
Barr Grinder
Cutting end Drilling Hand Driller
Auto mtriUllcer
foil fsv fperafcer
0 045 F
0 047 F '0 076 F
6 021
F
B 049 P
P
0.4
0.6 * --1.7
0.5
' 0.5
-
137 1.63 135 0.73
-
192 1.00
IBS 2.10 145 2.04
159
132
- -- -
133
129 133
0.70 0.12
1.08 O.H3 0.52
RESULTS OF U.S.P.H.S. SURVEY AMERICAN 3RAKC SHOE
WINCHESTER " VIRGINIA
___ SURVEY: OATE; ..MAY 1971_______
.......... -- . _ j_
-------- . OPERATION AND JOB
PERSONAL SAMPLES
SAI&LE
CONCENTRATION
# FIBERS >S\i/cc
210 Mixing, Coating & Extruding
Mixer
^-
Mixer
Mixer
Mixer
Mixer
Mixer '
Mixer
Mixer
Mixer
MIxor
Preformer
Preformer
Prsformer
^
Pr$former
'
Preformer
-
Pre former
Preformer
Preformer
Strip former
Strip former
Weigiier
Weigher
Weigher
Weigher
Weigher
Compound Operator
Compound Operator
Hammer Mi 1i Operator
Scale Repairman
Mix Inspector
Forklift Operator
219 220 221 222 223 224 225 ' 226 227 228 193 194 195 196 197 198 199 205 235 236
5 7 8 9 23 2 3 ' 21 6 4
I
` '
1.4 0.4 1.5 0.0 0.2 0.6 0.5 0.5 0.3 0.4
l.l 8.4 2.9 5.7 1.5 3.4 6.5 1.2 0.7 0.3 1.5 l.l 0.5 0.8 0.5 1.6 0.9 0.7
1.3 0.8 l.l
-29-
12/15/71
--
IMjT
American Brake Shoe Winchester Virginia Survey Date: May 1971
OPERATION AND JOB
PERSONAL SAMPLES
SAMPLE
CONCENTRATION
# FIBERS >S\i/oa
220 Forming
Strip Roller
Strip Roller
'
Strip Roller
-Strip Ro(ler - ---------------------
Strip Roller
Strip Roller
Strip Roller
Shoe Former
Shoe Former
Shoe Former
Shoe Former
Shoe Former
Shoe Former
Shoe Former
"
Shop Former
.
Shoe Former
Serviceman
Bender Operator
Bender Operator
Bender Operator
Bender Operator
Bender Operator
Bender Operator
Hammer Mill Operator
Maintenance
Hand Roll Former
Hand Roll Former
Quality Control
"
Rot Pressing Hot Press Operator Hot Press Operator Hot Press Operator Hot Press Operator Hot Press Operator Hot Press Operator Hot Press Operator
-~
99 .100
101 105 107 239 240 27 . 49 51 52 53 54 55 56 58 50 19 24 108 MO III 112 20 18 97 106 98
26 29 30 ' 31 33 34 35
5.2 5.0 2.3 1.7 0.8 0.3 0.5 1.5 1.3 0.0 3.3 1.4 1.8 1.3 0.6 4.7 0.9 0.3 . 0.5 5.1 1.5 0.3 2.8 0.4 0.5 - 3.0 2.8 1.3
0.8 7.0 0.2 0.6 3.0 0.5 0.4
4
-30-
-^A
-A
~ ; ^-
-
'u4.
U\,J
'
>4
,
-.'.-'4t
^---e
-
.2
^'
1 .-4 m .ft
.
e>
A -'H
.1 j i
* **
. "3
*& t
- -i
-j
-- !s
sijf
-
.
1JSit *;
American Brake Shoe Winchester Virginia Survey Date: May 1971
OPERATION AND JOB
_ ______ .
PERSONAL SAMPLES
SAMPLE
CONCENTRATION
____* ... _ #
FIBERS >S\i/cc
230 Hot Pressing (continued) Hot Press Operator Hot Press Operator Hot Press Operator Hot Press* Operator Hot Press Operator Hot Press Operator Hot Press Operator Hot Press Operator Hot Press Operator Hot Press Operator Hot Press Operator Hot Press Operator Hot Press Leader " Hot Press Foreman Hot Press Duster Hot Press Service Hot Press Service Material Mover Material Mover Furnace Man Hot Press Mechanic Hot Press Set-Up Man Sweeper
240 Baking Oven Loader
. Oven Loader Oven Loader Oven Loader Oven Loader Oven Loader Oven Loader Oven Loader Oven Loader Oven Loader Oven Loader Oven Loader Oven Loader
36 37 38 39 40 43 44 . 47 169 176 184 188 192 180 28 46 177 41 42 32 191 25 48
16 60 102 104 _ 171 . 178 \ 182 186 217 237 238 241 242
0.8 0.5 0.3 0.4 2.4 0.6 1.0 0.7 4.0 0.1 0.6 0.5 0.5 1.2 3.0 0.5 l.i 3.6 ~ 0.5 0./ 0.2 0.2 0.6
-
1.5 . J.2
1.4
l.l
1.4
l.l
2.1 0.8 1.3 0.3 0.3 1.4 2.0
;
-31-
r
American Brake Shoe Winchester Virginia Survey Date: May 1971
--- -------------------------------------
- --
OPERATION AND JOB
PERSONAL 'SAMPLES
`'SAMPLE
-CONCENTRATION
&FIBERS >Svuz-------------------------------------------------------------------------------------------------------------------------------------------------------------------------
t
Baking (continued)
Oven Helper :
-
15 0.6
Grinding & Sanding
Surface Grinder
Surface Grinder
Surface Grinder
Surface Grinder
Surface Grinder '
Surface Grinder
Surface Grinder
Surface Grinder
Edge Grinder
Edge Grinder
Edge Grinder
Radius Grinder
Radius Grinder
Radius Grinder
Radius Grinder
Radius-Grinder
Gore.Grinder
Blanchard Grinder
Grinder. - . - ' - -
Grinder
Grinder
Grinder
Grinder
Grinaer
Finisher
Finisher
Finisher-
Sander
Sander
Grinding Leader
Inspector
Forklift Operator
Forklift Operator
Forklift Operator
Pieman
.
----------
5_
114 131 132 133 162 163 . 166 168 " 69 70 164 88 148 160 >61 167 125 '-59 61
$3 103 134 135 141 71 72 212 68 n 213 145 62
. 136 146 165 139
-
-
1.8 2.7 4.3 1.9 4.0 1.7 2.6 0.2 3.3 2.6 0.5 6.7 5.0 0.7 0.8 2:6 f;0 4.-f t. i 2.2 1.5 2.7 3.6 5.1 2.8 2.2 0.5 5.-8 1.4 1.0 17.5 1.4 1.0 1.4
2.7
American Brake Shoe Winches her Virginia Survey D<sre: May 1971
- OPERATIO!} AND'JOB
PERSONAL SAMPLES
SAMPLE
CONCENTRATION
H FIBERS >S\i/cc
260 Cutting and Drilling
Do-AI1 Saw Operator
Do-AI1 Saw Operator
Do-All Saw Operator
Do-AI1 Saw Operator
Do-AI1 Saw Operator
Do-AI1 Saw Operator
Cutter Operator
Core Saw Operator
Core Saw Operator
Core Saw Operator
.Ripper
Ripper
"
-RiDDer
-Ripper
Semi-Auto Drill Operator
Semi-Auto Drill Operator
Automatic Drill Operator
'Automatic Drill Operator
.Au Ionia lie Drill Operator
'Automatic Drill Operator
TAutomatic Driil Operator
rAutomatic Drill Operator
'Automatic Drill Operator
Automatic Drill Operator
Dri11 Press Operator
Drill Press Operator
.Dri 11 Press Operator
Drill Operator
Drill Operator
Dri11 Operator
Drill Operator
Dri11 Leader
Counterbore Operator
Drill Inspector
Set-Up Leader
Maintenance ,
Production Helper
57 109 113 1 16
l|7 118 . 206 121 123 214 65 122 130 140 79 80 "74 83 "85 -87
-90 147 149 150 67 152 157 64 143 - . 144 . 158 ' 66 63 159 82 91
86
1.0
0.8 1.8 0.7 3.2 0.6
1.1
1.2 3.3 0.7 5.4 3.2 2.8 4.8 0.4 3.6 0.6 '0.9 0.7
0.6 0.6 1.6 -4.8 0.4 2.0 0.6 0.3 3.3 2.8 3.3 0.2 0.8 0.8 1.2 1.2 0.0 0.6
/
-33-
American Brake Shoe Winches'! cm* Virginia
Survey Date: May 1971
. PERSONAL SAMPLES
----- --OPERATION AND JOB- ..................-SAI-IPLE
CONCENTRATION
if FIBERS >5v/ca
270 Bonding and Riveting
Bonder
Bonder
.Bonder
Bonder
Bonder
Bonder
Adhesive App1icator
Adhesive Applicator
Adhesive App1icator
RIvetor
RI vetor
Rivetor
.
Inspection and Packing
Brander
Brander
.
Brander
.
Brander
Inspector
Inspector
Inspector
1nspector
Inspector
Inspector
'
Inspector
Inspector
Painter
Pa Inter
Painter
Painter
Painter
Painter
'
Painter
Painter
'
`
Painter
Packer
Packer
Packer
170 172 173 183 185 234 230 231 232 75 81 . 233
. 151 153 154 155 73 84 89 94 156 181
190 215 76 77
-- 78 n 124 126 127 128 129 142 * 92 95 96
t!
0.7 0.6 0.5 0.3 0.5 0.9 1 .7 5.7 2.5 2.7 0.8 0.9
l.l 0.4 0.7 0.6 0.6 0.1 0.7 0.7 1.9 0.5 1.5 0.8 1.7 0.6 2.0 4.6 0.6 0.8 0.7 3.4 3.7 1.3 0.4 0.4
-34-
American Brake Shoe Winchester Virginia
Survey Date: May 1971
' PERSONAL SAMPLES
OPERATION AtlD JOB
SAl-tPLE
CONCENTRATION
----------------------------------------------------------- _ --fibers >S\i/cc
280 Inspection and Packing (continued)
Shipping Clerk
179
Shipping Foreman
187
Spray Booth Operator
20!
Spray Booth Operator
202
Spray Booth Operator
203
Drying Oven Loader
218
Forklift Operator
* 174
Forkl i ft'Operator
175
Miscellaneous ASK Lathe Operator ABK Lathe Operator ABK Lathe Operator ABK Finisher ABK Finisher ABK Pressing Die Cleaner Quality Control Lab Technician Quality Control Lab Technician Quality Control Lab Technician Pilot Plant Operator Pilot Plant Operator Pilot Plant Operator Rubber Mi 11 Operator
207 208 209 210 211 216 204
to 13 14
1i 12 100 17
0.3 0.2 2.4 2.2 1.5 l.l 0.0 0.4
1.7 0.9 0.4 1.0 1.0 0.7 1.5 1.3 0.9 0.3 1.2 1.6 1.3 1.0
X
-35-
I
SUGARY TABLE AMERICAN BRAKE SHOE WINCHESTER VIRGINIA SURVEY DATE: MAY 1971
- OPERATIC,7 & NUMBER OF SAMPLES ( )
-_
_--
CONCENTRATIONS^ FIBERS >S\i/cc
LOW RICH MEAN % CONC. % CONC. % CONC. ____ ________________________ >2 --- >6---------->10 -- ------- -- -- ----- --------- . _ -
Mixing, Coating, Extruding
(31)
*
0.0 8.4 1.6 16.1
9.7 0.0
Forning ' (28)
0.0 5.2 1.8 32.1
' 10.7.
0.0
J
Hot Pressing (30)
0.1 7.0 1.2 20.0 3.3 0.0 -- -
Baking (14)
''
0.3 2.1
1.2 14.3
0.6
o.o
Grinding & Sanding
(35)
-
0.2 17.5 2.7 51 .4
11.4
2.9
Cutting & Dri1 ITng (37)
-"
0.0 5.4 1.7 { 32.4
2.1.1. *N* *
0.0
Bondi no & Riveting -
T
. (12)
' :____
Inspection Packing- ?"
(32)
"
0.3 . 5.. 7. , 1.5 ""
-- - -
o-.o : 4.6
1.2
25.0
.
18.8
8.3 . 0.0"
0.0 0.0
Miscellaneous (14)
0.3 1.7 l.l
0.0
0.0
0.0
-36-
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