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0 1 VAB.0001180121 VAB.0001180122 PVC AFFILIATION BFG Ex. BFG Ex. (Highly recommended by Bud Hall) BFG Ex. t Ethyl Ex. NOMINEE Walter Boyce Jerry Weisz Bob Kruger Henry Smith Ethyl Ex. (Dick Froreich knows him and regards highly) Conoco Ex. Conoco Ex. Conoco Ex. Rhone Poulene, French Mass PVC Process T Herb Olsen Wayne Sorenson Bill Stovall Bill Bradley Sam Kiguchi BACKGROUND Mech Engr. BuiId BFG foreign PVC Plants Chem. Engr. Law Ran BFG foreign PVC business VP BFG - grad school with P.A. Schwab -i Plant Mgr. Ethyl PVC Plant, Baton Rouge, Bud Hall co-worker Plant lab Ethyl PVC Baton Rouge, ran one of Plants CURRENT Consultant ? 4 ? 4 ? ? Still works for Ethyl in another business TELEPHONE* 713/444-7733 216/447-6309 503/359-2672 R&D Conoco PVC Mgr. Process Engr. Conoco Mgr. Process Engr. Conoco Design PVC Process Church & Dwight Consultant Technical Placement Consultant 512/282-7124 409/291-7037 Brown & Root also license mass PVC 713/437-0653 YAB.0001180123 ,_L. lh_a J. ^.cedemic Professor and PVC expert Archie Hammerlack Professor Industrial Accident Explosion expert with ICI None Trevor Kletz Gus Von Bodungen CONTRACTORS Air Products Crawford Russell INSURANCE COMPANIES Safety Engineer? State of Louisiana Air quality Un of Toronto - (John Irvine) may be Conoco PVC Consultant on some matters. 9 * 9 504/568-5121 Telephone #s may be old VAB.0001180124 MEMORANDUM OF UNDERSTANDING r. The parties hereby agree that they will recommend to their respective clients and endorse settlement of the three litigations between the parties, namely (1) United States v. Conoco, Inc*, No. 83-1914-E (W*D. Ok.), (2) United States v. Conoco, Inc, No* CV83-2518 (W*D. La.), and (3) United States v. Conoco, Inc., No. EC84*"37-LS-P (N.D. Miss*), according to the terms set forth below: (1) Plaintiff will revise its Section 114 request to the Aberdeen facility to obtain only that information necessary for determining the facility's compliance with the vinyl chloride NESHAP, 40 C.F.R. 61.60 et Seq.* aaawiMlu r (2) Defendant will evaluate its compliance with the NESHAP fQr vinyl chloride and submit to: the plaintiff within 30 days after entry of the decree a plan which will outline measures already taken and to be taken (with a timetable) to comply with that NESHAP. Proposed language is attached as Exhibit A; (3) Plaintiff will waive all claims it has against defendant for all violations of the vinyl chloride NESHAP prior to and including the date of entry of the consent decree, except for violations which should have been reported to either EPA or the appropriate state agency but which were not reported by June 28, 1984; (4) Defendant will pay a civil penalty of $275,000 in full satisfaction of plaintiff's claims violations of the vinyl chloride NESHAP; (5) Neither party shall ask any of the courts in the abovecited cases to vacate any opinions issued in those cases; and < (6) Plaintiff reserves the right to appeal the decision reached by the Court in No. CV83-2518 as a declaratory judgment action. Ruthann McQuade, E Attorney for Plaintiff Attorney for Defendant .***** ...............HI-- - -l-iH 11(1 VAB.0001180125 > lstwfcl 14*131>: .. , q s-c -i| A )a jV*. < i ?t i -i it ii-i ATTACHMENT A Within 30 days after approval of this Decree, Conoco to submit to EPA a Plan determining the measures that it taken and will take to ensure compliance with the NESHA1I for vinyl chloride* Technical data will be appended thereto a<|| ithat EPA personnel can fully evaluate the merits of the P14j|i Where compliance has already been achieved/ Conoco may refer ||laintiff to documents in plaintiff's possession which show fence; Within 30 days after submission of the Plan, EPA shall in igniting accept or reject all or part of said Plan* For rejec'ij|fi portions of the Plan, EPA shall set forth for said ijijaction in writing, and outline measures it believes need to be undertaken. Within 30 days thereafter, Conoco will contact EPA in an to resolve any 90 days this If the parties fail to reach an agreement within , they shall jointly seek resolution of by the Court. Attorney ade, `t.sq Plaintiff Robert Brager* Esq. Attorney for Defendant ik- ... 1 : -. : '! H- 4v||..^i^; ij. -Jl'Jl >li : = L --iH'i-lH-" ' t+ \ : * y l\ `H . . : 1. :.| . U-f VAB.0001180126 TOTAL `f h-.l r^f- P. 3 n | '-T *"* "I * tf. n- TN-c.-iHir I''MtjM! * .r M ?f i i-%13 (am!'"** i- Ip i *-S- J -lit J H fn|r+ Mir .j. ... FROM TIMBERWAY 07/18/83 14:18 P. E UNITED STATES DISTRICT COURT WESTERN DISTRICT OF OKLAHOMA UNITED STATES OF AMERICA, Plaintiff. v. CONOCO, INC. Defendant. ) ) ) ) ) ) ) ) ) ) Civil Action No 83-1916-E 1 1 Plaintiff, Unitad States of America, on behalf of the United States Environmental Protection Agency (EPA) has filed a complaint h.r.ln Augu.t 10, 1083, ...klg civil p.n.lci.., at. ccpl.l.t alleges that the Conoco, Inc. ("Conoco") violated the Clear *ir Act, 42 U.S.C. S7401 et sag, and the vinyl chloride National Emission Standard for Hazardous Air Pollutants ("NESHAP"), 40 C.F.R. J61.60 ky discharging vinyl chloride from relief valves at its polyvinyl chloride ("PVC") plant in Oklahoma City, Oklahoma. The parties, by their reepective attorneys. Having consent. ed to the entry of this Decree without trial or adjudication of any issue of fact or law by either party and without this Decree consti- an admission of fact or law by either party, it is therefore , ADJUDGED and DECREED as follows: i i. JURISDICTION This Court has jurisdiction over the subject matter of this action and of the parties consenting hereto pursuant to 28 ............................... ? Ipu |U .1 MMPMtMMf 4WN VAB.0001180127 *rj +* 11 FROM TIMBERWAY *1/ <4* V 07/18/03 14:1G P. 3 / - 2- U.S*C. 151331, 1345 and 1355, and 42 U.S.C. S7413. state# a claim upon which relief can be granted. 11. The complaint BOUND PARTIES The provisions of this Consent Decree shall apply to and be binding upon the defendant, its officers, agents, servants, em ployees, successors. ssigns and all persons, firms and corporations under, through or for it, and upon those persons, firms and corporations in active concert or participation with it. Defendant shall give notice in writing of the Consent Decree to any successors in Interest prior to a change ownership a transfer of right to. operate any source covered by this Decree. A copy of such letter * .hall be simultaneously provided to EPA and to the U.S. Department of Justice (DOJ). 111. COMPLIANCE Upon entry of this Decree, Conoco shall comply the NESHAP for vinyl chloride, 40 C.F.R. *61.60, et sea. Towards that end, Conoco shall do the following within thirty (30) days of entry of this Decree: A * Submit to E^A a plan outlining the measures that it has taken, and will take at i s PVC plant to control and reduce emissions of vinyl chloride from thi following equipment sources: loading and un lines, mixing, weighing and holding containers, the inprocess cew&ter all em from the PVC reactors except those subject to 40 C.F.R.! **61.65(a) and 61.64(a)(3). The plan (g> VAB.0001180128 mm rt+'l# im ' j- mmmmmmmm FROM TIMBERWAY 07/18/83 14:17 P. 4 -3- shall alao addraaa measures to he taken to reduce emissions from the opening of equipment. In addition, Conoco shall provide a timetable for completion of the measures identified above. j Be Within thirty (30) days of submission of the plan EPA shall inform writing, whether it approves or dls- approves all or part of ieid plan. Any disapproval shall include EPA's reasons for the disapproval, and additional or alternative measures EPA believes need to be undertaken by Conoco. If at any stage of review, consideration or reconsideration EPA approves the plan, che parties shall submit the plan to the Court by stipulation. Such a plan shall become an enforceable addendum to this Decree. If EPA disapproves the Plan, and efforts at resolving the difference fail, Conoco shall petition the court for resolution of the issue. Such a petition shall be submitted within thirty (30) days of EPA's written notification of disapproval In the event that Conoco does not file a petition withih thirty (30) days, it shall adhere to EPA's determination. i Cs Conoco shall implement the compliance plan within the time periods prescribed therein. IV a PENALTIES Conoco shall take all measures perform its obligations pursuant to this Decree. If Conoco fails to comply with the require- ments of this Decree, it shall pay the following stipulated penaltiest A. If Conoco fails to submit the plan in the time required by Section III, or submits an incomplate plan, Conoco shall pay $2,500.00 cbmpllance VAB ri nwniMDwpHs --MM* ii mums MHMMV FROM TIMBERUftY 07/18/83 14:18 P. 5 h -4- f B. fails to take complete the tasks within the timetable outlined in the compliance plan of Section III, Conoco shall pay $1,000*00 per day of1 non-compliance; C* In the evetjit Conoco discharges vinyl chloride from relief valves due to circumstances which EPA deems constitute non-emergencies, Conoco shall pay according to the following scheme: Pounds Penalt 1 - 3,000 5,000 - 10,000 over 10,000 $ 5,000 $15,000 $25,000 and of 40 D, If Conoco Exceeds the em limitation of any section 4 4 than 561.65(a), Conoco shall pay a stipulated penalty of $1,000.00 day of non-compliance. V. During the pendency of this Decree, Conoco shall submit copies of all sem reports, and relief valve discharge re- i ports which are required !to be submitted to the state of Oklahoma purauant to EPA delegation authority, directly to EPA. Conoco shall alao include in its semi-annual reports all discharges, leaks, and/ or emissions reported to the National Response Center pursuant to the "Comprehensive Environmental Response, Compensation and Liability Act (CERCLA) i Conoco shall also submit progress reports commencing sixty (60) days after the entry of this decree detailing all actions taken toward completion of the tasks enumerated in the compliance plan pursuant to Section III. Such reports shall be sent to: VAB.0001180130 FROM TIMBERLJAY 07/18/83 14:18 P. 6 4 -5- Director, Air and Waste Management Division United state* Environmental Protection Agency Region VI 1201 Elm Street Dallas. Texas 75270 VI. L PENALTY Defendant shallj pay a civil panalty in the amount of $125,000.00 in full satisfaction of plaintiff's civil claims for all violations of the NESHAP for Vinyl Chloride prior to and including the date of lodging of eh? consent decree, except for violations which should have been reported to either EPA or the appropriate state agency but were not* Payment $125 shall be made within thirty (30) days of entry of this Decree, by certified check payable to the "Treasurer of the United States," and tendered to the plaintiff at the office of the United States Attorney for th Western District of Oklahoma* VII* LAWS Nothing in this ^decree shall be trued to relieve the defendant or it* officers, agents, sarvants, employees, successors or assigns of their obligations to comply with all applicabla federal, state and local statutes, or regulations, Implementation of the compliance plan provided for in Section III of this Decree shall not relieve defendant of its obligation to comply with the National Emission Standard for Vinyl Chlorid 40 C.F*R* 861*60, et and for the Clean Air Act, 42 U*SeC* 87401, et seq VAB.0001180131 p- - HIP - il-l- Hll *1 mum FROM TIMBERWAY 07/18/83 14:20 P. 1 v ' A -5- i Director, Air and Waste Division United State# Environmental Protection Agency RegionjVI 1201 11m Street Dallasj Texas 75270 VI* CIVIL PENALTY Ml Defendant shall pay a civil penalty in the amount of $125,000.00 in full satisfaction of plaintiff's civil claims for all violations of the NESHAP for Vinyl Chloride prior to and including the date of lodging of thje consent decree, except for violations which should have been reported to either EPA or the appropriate state agency but were not. Payment $125 L % shall be made within thirty (30) days of entry of this Decree, by certified check payable to the "Treasurer of the United States," and tendered to the plaintiff at the office of the United States Attorney for the Western District of Oklahoma, VII. COMPLY WITH ALL LAWS Nothing In this decree shall be trued to relieve the defendant or its officers! agents, servants, employees, successors or assigns of their obligations to com all applicable fed- r*lf state and local statutes, or regulations. Implementation of the compliance plan provided for in Section In of this Decree' shall not relieve defendant of its obligation to comply with th National Emission Standard for Vinyl Chloride, ^0 C,F*R* 61,60, et i se, and for the Clean Air Act, 42 U,S.C. 57401 se ........ ........... . h^I - i" r -trr " finreiw VAB.0001180132 FROM TIMBERWAY 07/18/83 14:20 P. 2 -6- VIII. ( r4 During the pendency of this Decree, the Administrator of EPA authorized representative, shall have authority to enter Conoco's Oklahoma City P^C facility upon reasonable notice for purposes of exam remedial and inspecting and copying records, logs, contracts, or other documents which are needed to assess compliance with this Decree. Documents or information identified as confidential shall be I disclosed only in accordance with the regula tions set out at 40 C.F.R, Part 2. IX. TERMINAT AND RETENTION OF JURISDICTION t The Court shall J to enforce the terms and conditions of this Decree until such time as the parties have notified the court t d co has completed to the plaintiff's satis- faction, the tasks lin in the compliance plan under Section III of this Decree and has maintained compli plan and the NESHAP for vinyl chloride; for a period of one year. X. Each party shall bear its own and attorneys of this action, except as; otherwise provided herein. wm ate J| .viiiv^VHIIII i|M^n mmmmm WMMMNMM VAB.0001180133 FROM TIMBERWAY 07/1 S/83 14:21 P. 3 / o [4 WE HEREBY CONSENT Co Che entry of this decree subject to che public notice requirements of 28 C.F,R* $50*7. FOR CONOCO, INC, FOR THE UNITED STATES OF AMERICA Counsel for Conoco Crowe & Dunlevy 1800 Mid-America Tower 20 Broadway Oklahoma City, Oklahoma 73102 * * nuun* EUtBLUnj., *1 Assistant Attorney General Land and Natural Resources Division Department of Justice Washington, D. C. 20530 WILLIAM S< PRICE United States Attorney Western District of Oklahoma i Assistant United States Attorney Beveridge & Diamond, P.C. 1333 New Hampshire Ave., N,W. Washington, D. C. 20036 Courtney HTTPrice Assistant Administrator Office of Enforcement and Compliance Monitoring U'S' Environmental Protection Agency Washington, D. C. 20460 4 ru" r j+t "M- VAB.0001180134 FROM T I MBERUIAY 07/18/83 14:21 P. 4 UNITED STATES DISTRICT COURT WESTERN DISTRICT OF LOUISIANA UNITED STATES OF AMERICA, Plaintiff, V. CONOCO, INC. i Defendant, ) ) ) ) ) ) ) ) Civil Action No. 83-2518 RTIAL CONSENT DECBEF Plaintiff, United State. America of the United State. Environmental Protection Agency (EPA) filed a com- plaint herein on October *3, 1983, alleging that Conoco, Inc. ("Conoco") violated the clean Air Act, 42 U.S.C. 17401 aeq. andr 61.62(a), 61.63(a) and 61.65(a) of the vinyl chloride National Emission Standard for Hazardous Air Pollutants NESHAP 40 C.F.R. *61.60 36Q mmmmmrnA chloride from relief valves and other equipment at it. ethylene dichloride/vinyl chloride ("EDC/VC") plant in Westlaike, Louieiana. This consent decree resolves only those claims arising from the alleged violations of the relief valve standard, 40 C.F.R, 61.65(a), and not those claims arising from alleged violations of 40 C.F.R. S61*62(a) and 61.63(a). The entering of this partial Decree shall not affect the United States rights related to claims alleged pursuant to 40 C.F.R. 61.62(a) and 61.63(a). Th parti.., by th.ir rssp.ctive attorney., having consent ed to the entry of this Decree without trial or adjudication of any i.aue of fact or law by alther party and without this Dtcree VAB.0001180135 FROM TIMBERWAY G 07/18/83 14:2 P. 5 -2- '4^t ` 7 n -f constituting an admission of face or law by either party, it is there fore ORDERED, ADJUDGED and DECREED as follows; I. JURISDICTION This Court has jurisdiction over the subj over the parties consenting hereto pursuant to 28 U.S,C. SS1331, 1345 1 and 1355, and 42 U.S.C. S|7413* The complaint states a claim upon 1 which relief can be granted* II. The provisions of this Consent Decree shall apply to and be binding upon the defendant, its officers, agents, servants. era * i^ns and all persons, firms and corporations through or for It,* and upon those persons, firms and corporations in active concert or participation with it. Defendant shall give notice in writing of the Consent Decree to any successors in j interest prior to a change in ownership or a transfer of right to operate any source covered by this Decree, a copy of such letter shall be simultaneously provided to EPA and to the U*S. Department of Justice (DOJ). III. COMPLIANCE Upon entry of this Decree, Conoco shall comply with the NESHAP for vinyl chloride 40 CsF.Re 561*60, et. sag* Towards that end, Conoco shall do the following of this decree; (30) days of entry iin.imiMnniimiim imwwri--f^hhwimi mswi^it--gwjwesw ...A, .... --------- VAB.0001180136 FROM TIMBERWAY 07/18/83 14:22 P. 6 -3- A. Submit to EFA a full disclosure of status of com- pliance with each section of the vinyl NESHAF regulations at its EDC/VC plant. the following: jThis disclosure shall include, inter alia, i I i 1* For each[incinerator bypass reported by Conoco 7>jv 9 ( 4f in its semi-annual reports since January 1980, identify the equipment, device method and pro cedures employed by Conoco to reroute the' collective exhaust gases from the vent headers around incinerator and through the C-500 scrubber and stack. iI 2. For each incinerator bypass identified above, provide a detailed description of the causes of such ipcinerator bypass. l 9 B, Submit toi EFA a compliance plan outlining the measures Conoco will take to en^ute compliance with NESHAP for vinyl chlo ride with a timetable for completion of the measures identified. Such a plan shall include, at a minimum Conoco will take to i eliminate future incinerator bypasses, and relief valve discharges. It shall also address measures Conoco will take to eliminate emissions from during start-up, shut-down and malfunction. The portion of the complt plan on relief valve discharges. shall specifically address. Inter alia, improvements in operrator training, process ign, inspection and preventive maintenance pro- grams, quality assurance program for installation of new valve as s em-- biles, process design for alarm system, removal of nitrogen in process equipment before start-up, instrumentation for local pressure indication at inlet valve point, on each check tank, and a quality assurance VAB.0001180137 FROM TIMBERUJAY 07/18/83 14:23 P. 7 /4 ~4- C. Within thirty (30) days of submission of the plan, EPA 1I I shall Inform CCoonnooccoo,t In Writing, whether or not It approves or dis- I approves all or part plan* Any disapproval shall include EPA1* reasons for the di$ and additional or alternative measures EPA believes he^d to be undertaken by Conoco* If at any stage of review, consideration, or reconsideration EPA approves the plan, the parties shall submit the plan to the court by stipulation. Such a plan shall become an enforceable addendum to this Decree. If EPA dts.pprovas the plan, and efforts at resolving the diff.rences fail, Conoco shall petition the court for resolution of the issue Such a petition shall be submitted within thirty (30) days of EPA's wr ;j of disapproval. In the event that Conoco does not file a p.tition within thirty (30) days, it shall adhere to EPA's rmination D. Conoco shall implement the compliance plan within the time periods prescribed therein IV STIPULATED PENALTIES Conoco shall take all measuras to perform its obligation pursuant to this Decree, If Conoco fails to comply with the require ments of this Decree, it shall pay the following stipulated penalties: A. If Conoco falls to submit the plan in the time required by Section III, or submit, an incomplete plan, Conoco shall pay $2,5000.00 per day of non-jdompliance; B. If Conoco fails to take or complete the tasks within the timetable outlined in the compliance plan of Section III, Conoco ahall pay $l,000.00per day of non-compliance. VAB.0001180138 m FROM TIMBERWAY 07/18/83 14:4 P. 8 L \d\ r -5- c. In the event Conoco dischargee vinyl chloride from relief valves due to circumstances EPA deems constitute non emergencies , Conoco shall pay according to the following scheme; Pounds of Vin Chloride dlshcar 1-5,000 5,000 - 10,000 over 10,000 $ 5,000.00 $15,000.00 $25,000.00 D. If Conoco exceeds the em Lssion limitation of any section of 40 C.F.R, $61.60, sec other than $61.65(a), Conoco shall pay a penalty of $1,000,00 per day of non-compliance, V. REPORTING AND PROGRESS REPORTS e t On and after the date of entry of this Decree, Conoco shall submit copies of em reports, and relief valve discharge reports which are required to be submitted to the State of Louisiana pursuant to EPA delegation authority, directly to EPA. Conoco shall also submit monthly progress reports commencing sixty (60) days after the entry of this decree detailing all actions taken toward com pletion of the tasks enumerated in the compliance plan pursuant to Section III. Such reports shall be sent to: Director, Air and Waste Management Division United States Environmental Protection Agency Region VI 1201 Elm Street Dallas, Texas 75270 VI. CIVIL PENALTY Conoco shall pay a civil penalty in the amount of $100,000.00 in full satisfaction of plaintiff*s civil claims for all VAB.0001180139 FROM TIMBERWAY 07/18/83 14:24 P. 8 -6- violations of the NESHAP for vinyl chloride prior to and including the date of lodging of the consent decree, except for violations which should have been reported to either EPA or the appropriate state i ! agency but were not. Payment of $100,000,00 shall be made within thirty (30) days of entry of this Decree, by certified check payable to the "Treasurer of the jUnited States", and tendered to the plain* i tiff at the Office of th^ United States Attorney for the Western District of Louisiana. VII. OBLIGATION COMPLY WITH ALL LAW: Nothing in this! decree shall be trued to relieve the % defendant or its officers, agents, servants, employees, successors i or assigns of their obligations to comply with all applicable fed* eral, state and local statutes, or regulations. Implementation of the compliance plan provided for in Section III of this Decree shall not relieve defendant of its obligation to comply with the i National Emission Standard for Vinyl Chloride, 40 C.F.R, 61.60, et se. and for the Clean Air Act, 42 U.S.C. 7401, VIXI. seq EHTRY AND INSPECTION During the pendbney of this Decree, the Administrator of A EPA, or his authorized representative shall have authority to enter r Conoco s Westlake EDC/VC facility upon reasonable notice for purposes i of examining remedial measures and inspecting and copying records. logs, contracts, or other documents which are needed to assess compliance with this Decrise. Documents or information identified VAB.0001180140 hh IPW> mi mmrntmmf. mqmmm vmmmmm+mm mm mmm FROM TIMBERWAY *13/ 07/18/83 14:25 P. 10 - 7- <g> / ft as confidential shall be disclosed only in accordance with the regulatlons set out at 40 C.F.R, Part 2. JURISDICTION i The Court shall retain jurisdiction to enforce the terns and conditions of this Decree until such time as the parties have notified the Court that Conoco has completed, to the plaintiff's l satisfaction, the tasks i In the compliance plan under Section III of this Decree and has maintained compliance with such plan and i NESHAP for a period of one year. IX. S OF ACTION Each party shall bear its own costs and attorneys fees j?f i i i i this action, except as otherwise provided herein. m * y tjl- 5 i 4 IS rt! fi.." Wmf riiSll Is 1nr n4 i , ji ii i -I H: WE V :j*i s!i m& M'l the entry of this decree subject to .'f, j i. ii 4 sit Lj 1 the public notice requirements of 28 C.F.R. 550.7. FOR CONOCO. INC. FOR THE UNITED STATES AMERICA . .. i iT * l > - I* -d:-1 | u fjJii i Counsel for Conoco MM F. Assistant Attorney General Land and Natural Resources Div. Department of Justice I iesepPM p iifcwMUi ji ui. ........ .unuMHi ,a tm turn VAB.0001180141 mmmrnmmmmmmim mm Ow I MBERUAY 07/18/83 14 * t P. 1 1 x Liskow & Lewis P. 0. Box 52008 Layfayette, Louisiana 705&5 1 JOSEPH S. CAGE, JR. United States Attorney Western District of Louisiana Assistant U* S. Attorney Beveridge & Diamond 1333 New Hampshire Ave*, N.W. Washington, D* Cs 20036 Assistant Administrator Office of Enforcement and Compliance Monitoring U*S. Environmental Protection Agency Washington, D. C. 20460 1 i; :; ' i iifU- M; | ' I ii i i ?' :i 1 )' t i} i VAB.0001180142 TOTAL P.11 * VAB.0001180143 \ ^ \ A Po\ 0 A ^<A. i%r? -- A CW i t>r'A i a i a G-;A \ P\*A \*vX A OaA^A ^ AAA VOA 0f\ MAuiOf COV'OP r+\CL/\ 1. V"loA B><^ Driver z. ^ O 4 0.1" "V n e.r* z>. 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Correct setup, startup, operation, shutdown, lockout and product change if appropriate on the following equipment: 1. Chiller 2. Dicers 3. Mill to Include changing nip, changing speeds, knowledge of which roll runs faster and proper plow placement 4. Hydrotherm Unit 5. Ca St Coating System 9 6. Fines/Streamers Separator 7. Vacuum Pumps 8. Air Wipes 9. Feeders 10. FCM Mixer 11. Sweco 12. Vacuum Pickup Hoppers 13. Orifice Gate and Hot Oil Unit (Including filling unit with proper oil) 14. Seal Dust Lubricator Reservoir (including filling unit with proper oil 2. Proper operation of a forktruck Including pre-operation checkout according to checklist. 3. Demonstrate ability to oversee and operate Line III when Mill Opera tor is on authorized break. 4. Load and screen bulk loads of compound. 5. Bag and box compound. 6. Product change duties on Line I - see product change checklist. 7. Supply raw materials to the Line Ill/Dry Blend Compounders. 8. Carry out trash, skids, empty totes for the Line Ill/Dry Blend Compounders. 9. Dry Blend a. Become familiar enough to startup/shutdown and operate the Orbltran panel while the Compounder is on authorized break. b. Assist the Compounder in making product changes - see product change checklist. c. Learn handling and use of dry blend raw materials and formulas. Demonstrate ability to properly make up dry blend master batch. See master batch makeup checklist. 9. Pry Blend - continued d. Demonstrate ability to assist the Dry Blend Operator on produc tion of RP products. (Hand drop TiO~ and Intermittent master batching) e. Box dry blend. f. Tear down, clean up and re-assembly of Gump screeners. 10. Housekeeping # a. Dry blend top to bottom b. Line III area c. Small warehouse d. Resin silo area e. Dock area f. Freight elevator and dry blend stairwell g. Raw material area by autobagger h. Bag resin and clean out compound storage area 1. Other assigned housekeeping chores as directed by the Supervisor A Hh*iv: ........................ .... >HW ivniMJilii VAB.0001180157 I DJ'.Y BLEND PRODUCT CHANGE CHECKLIST Date Product Change From 4 1. Product screeners checked and cleaned? 2. Boxing hopper empty and cleaned? 3. Correct resin silo hooked up? 4. Stabilizer tote changed, if using different stabilizer? 5. Cooling blenders cleaned? 6. Intensive cooler cleaned? 7. Master batch blender cleaned? 8. Correct transfer line connections? a. From cooling blenders to product screeners b. From product screeners to bulk silos c. From product screeners to boxing hopper 9. Is the bulk railcar silo empty, if running a different product? 10. All packaged rav materials available 11. Correct formulation available 12. Formulation entered correctly into deewriter Utility/Compounder Supervisor NOTES: 1. This standarized product change checklist is to be completed for all product changes made in the dry blend. When running and changing products to the rigid profile type dry blends, this checklist is to be completed in addition to the rigid profile dry blend product change checklist. 2. The person responsible for individual cleanup items is to sign the sheet to confirm the cleanup. The compounder and supervisor are to verify the cleanup by signing the product change checklist. VAB.0001180158 4___ __ LIKE III PRODUCT CHANGE CHECKLIST DATE PRODUCT CHANGE FROM TO Cosigner/Compounder Supervisor Resin Discharge Chute Cleaned? Blenders Clean? SiloClean and Transfer Line Clean And Connected? Mill Clean? Mill Safety Switch Checked And Operational? Feeders Clean? Feeder Magnets Clean? h 3 Dicers Clean? Sweco Screener Clean? Sweco Star Valve Clean? Sweco Screener Magnets Clean? Scrap Return Conveyor Clean? Auto Bagging Machine Clean? Boxing Hopper Clean? Transfer Lines Blown Out: A. To Auto Bagging Machine B. To Boxing Hopper Correct Resin Silo Connected? Start-Up Material Checked At Silo, Bagging Machine, Boxing Hopper and Approved? Safety Knife Inspection Done? Dicer Transfer Hoses Inspected, Clean, And In Good Condition? Notes: (1) For each product change, all pellet transfer line(s) are to be blown out prior to startup. All pellet transfer lines include: (1) transfer line to the automatic bagging machine, (2) transfer line to the boxing hopper, and (3) transfer lines to the railcar silos. (2) The Supervisor on shift will be responsible for checking and approving the items listed for each product change. All product change forms are to be filed at 0700 each morning. (3) The utility and compound operator are to co-sign with the compounder on equipment that they are responsible for cleaning. 4 VAB.0001180159 DATE PRODUCT CHANGE FROM TIME STARTED * LIKE I PRODUCT CHANCE CHECKLIST TIME FINISHED Blenders Clean? Silo____________ __________ Clean and Transfer Line Clean And Connected? Mill Clean? Mill Safety Switch Checked And Operational? Blender Conveyor Bucket and Skip Hoist Clean? Bagging Machine Clean? Boxing Hopper Clean? 2 Rotex Screeners Clean? A. Overs Buckets Cleaned And Dumped? 2 Dicers Clean? 2 Rotex Star Valves Clean? Mill Reverse Switch Operational? Safety Knife Inspection Done? Transfer Lines Clean: A. 2 Lines to Boxing Hopper B. 2 Lines to Bagging Machine Banbury Blown Out and Clean? Start-Up Material Checked At Silo, Bagging Machine, Boxing Hopper and Approved? Correct Plasticizer Valves Lined Up For Next Product? Dicer Transfer Hoses Inspected, Clean, And In Good Condition. Notes: (1) For each product change, all pellet transfer llne(s) are to be^ blown out prior to startup. All pellet transfer lines Include: (1) transfer line to the manual bagging machine, (2) transfer lines to the boxing hopper, and (3) transfer lines to the railcar silos. VAB.0001180160 PH' rmmt pmpsum* p 4k: I-: r- PfrBffWnMW mm U! ai I --- nm'iviil