Document 2j0G3aJ7MpzM36KeQ0NOLrrOL
FILE NAME Corning OC
DATE 1967 Oct 16 DOC OC305
DOCUMENT DESCRIPTION Memo RE - Kaylo Product Development
R. P. Shannon
1968 PROJECTS
.
Oo
Kaylo Product Development
PLAINTIFF'S EXHIBIT
411411
The two Marketing sponsored Product Development programs are 1 stress corrosion and 2 replacement of asbestos The stress corrosion program will be completed in 1968. Plans are to convert the entire 10 product
line to stress corrosion It offers no foreseeable manufacturing cost savings but does offer a substantial sales growth potential The market is going toward stress corrosion We must have a product to remain
competitive
The program directed toward replacement of asbestos will be accelerated in 1968. This program at the moment does not offer any direct sales growth potential and manufacturing cost savings but must be carried out so that in the event the health hazard aspect of asbestos fibers
becomes a major national and political hot potato OCF will have an
alternate fiber to switch to so as to stay in business We will not complete
this program in 1968. Our plans call for reaching a point of determining
whether there exists another fiber which could be substituted for asbestos
The 1968 program is one of checking feasibility
I have been informed via R. Davis Marketing will provide 40,000 for the Kayla Product Development program
Exploratory
Investigations
Investigations and HighTemperature
Temperature
Products
It is difficult to predict what programs will be carried out in this area We do plan to conduct a basic study of the Kaylo process and batch ingredients to remove some of the black magic now present in the manufacture of Kaylo At times we get extremely soft ware even under scientifically controlled mixing and processing conditions in the laboratory The causes for periods of soft ware have never been isolated This is one of our exploratory programs for 1968. Beyond this program we will carry out programs assigned to us by management in the fields of Portland cement and high temperature products To illustrate the type of programs carried out in 1966 include 1 evaluation of metal fibers in ceramic
and cement composites Thomas and 2 evaluation of William Prior's inor-
ganic plastic system to determine whether OCF should take an option on
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effort will to provide Service
Our Our main
production
highest possible level technical
quality
Assistance
Assistance Assistance will
provided Programs achieving in productivityproductivity
in job efficiencies efficiencies
Berlin ~~ Ber.lin to maintal |
the support Berlin maintain time maintain maintain product
achieving further
started started aimed
decreasing decreapsriongductivity formulations completed prebardonable at
prehardenable studies care batch undertaken elimination elimination mold systemsmanpower prehardenable
batch prehardenable batch formulations formulations
prebardonable
These include
prebardonable
batch
automatic
(3) 7
manpower
prehardenable develop
systems of pouring pouring stripping
automatic
;
Process Developmen
increase my 1968 recomended
recommended Process Mr. Mr. R. Grant Service Berlin increase increase 1968
Technical Service
budgeted 1967 that budgeted budgeted
budgeted
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Dr. F. W. Shock R. F. Shannon
Cetober 16 1967
The two marketing sponsored Product
1 stress
Development programs are
corrosion 2 replacement of asbestos The
stress corrosion program will be completed in 1968
are to convert the entire 10 product line
Plans
corrosion It offers no foreseeible
to stress
savings but does offer a
manufacturing cos
potential
substantial sales growth
The market is
must have
going toward stress corrosion We
a product to remain competitive
The program directed toward replacement of
accelerated in 1968. This
asbestos will be
offer any direct sales growtphropgortaemntaitalthean mod ment does not
cost
savings
but must be carried out so
that
manufacturing
in the
the health hazard aspect of asbestos fibers becomes event
national and political hot
a major
alternate fiber to switch to potato OCF will have an so as to stay in business We
will not complete this program in 1968 reaching a point of
Our plans call for
fiber
which
could
determining whether
be
there
exists
another
substituted for asbestos The 1968
program is one of checking feasibility
I have been 40,000 for
informed via B. Davis marketing will the Kaylo Product Development program
provide
Exploratory Investigations and High Temperature Products
It is difficult to predict what
in this area We do plan to condpruocgtress will be carried out
Kaylo process and batch
a basic study of the
black magic
ingredients remove some of the
now present in the manufacture of Kaylo At
times we got extremely soft ware even under
controlled
mixing
and
processing
conditions
scientifically
in the
laboratory The reasons for periods of soft ware have
been isolated
This
is
one
of
our
exploratory
never
programs
1968. Beyond this program we will
for
assigned
to
us
by
management
in
carry out programs the fields of
cement and high temperature products To
Portland
type of progress carried out in of metal fibers in ceramic and
1966
illustrate the
include 1 evaluation
2 evaluation of William
cement composites Thomas and
determine whether OCF
Prior's inorganic plastic system to
should take an option on his patent
This document or any parts of it should not be copied nor divulged to others without permission of
Corning Fiberglas Corporation
ay
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Hr F. F. Swank
OCF 86
543
0-60-34 0-60-34
PLAINTIFF'S
EXHIBIT
K411 K411
ie ew we, oe eabar 16, 1967
2.
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I JMS E PRCTE IITS 8
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Karis dust Davalorrasat
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me
ft eam
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are (1) The taro Maszett
posed et
< pro< graas
sireas
corterioa sat (2) posed of asbertas + The stress cormedioe
Will be
" is 196d. Flese are to
procgms
'
" rda Tt et^a
ecavert Se oation Faldo produc
et^a 00 Lorvesesble Masufaclusiss cost
earicgs, but dows offer a aubriaatt ab sales crovth poteatial. She aurcet
is coieg towasd stonas corrcation. Ve
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a
must have produst to reais wor pet Ure.
toverd vee Peplacenes The progres diswcted
asbeetss vill be seeelersted
401968. Thies progres at the aomect d a aot offer eay direct ales
Erproteatial
sad/or
asaucseturt Ag
oct
sariags,
but
aust be
.
earried
est sO that in the event the bealth hatard aepect of asbestos fibers
|
c po bretees a mjor astional sad/er political bot tate, COP will hare ea
altercate fiber to eriteh to wm as to Stay is bugioess. We will aot ecaplets
this progras ia 1968. Our plaos call far Peaahiag a poiat eof detearmialac
whether thems exists anethber Mbder weleh eould be substituted far cebestos.
cue Sea staility. Tae 1562 progres is,
of abocking
Z dave beec Laformed (ris B. Dervis) Markets
te Laylo Product Deralspacst prograa
wihl P prorad
e1000 fer
natgiieme V<ere. genks Tt te difMealt te prediet what prograas will be sarvik~ out in this
arta.
Bede plae te soodust a be gle otity ef the Kaylo process cad bated
ingrediects ts runeve emms of the
hlick
facture of Keyla. At times we get
=e
extrwmalyeft
owet ia the aaa.
i aak
aak
.
sed
pr uro
time
oruma
is the
Qader
sci co
Te aak aak id t onft
' uro time
ene aak eur id procmas fer uro
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te
CArTy Ot Prograas asctrued to us by ascacemect io.thepfrleacldrsasev fe Portland
err7Gt sod Bigh temperstare produsts. fe Llustrste, the type ef procrans
ovrried ot 1a 166 teclute (1) evaluation of metal ALbers ia serumte
acl eraest composites (Thomas) at (2) erslustion ef Wilitae Prior's jaor-
pla etic sy ream bis
to dateruioe whether CCP should take as epties oa
petent.
ET
.
owe "ONE Aswseme
eo
.
This decusent or any partpsarts of diivulged t
should divulged nar not be appled to stars sitbvgt masion
Coming fiberglas Corporation
Corporation
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Ouse asda effort will be to prvvide techaical mapport to Berlin te miatacs
praiustioe at highest poactle Leral amt at the acco ties aniatals praiut
will be lacres ses qu. Ascetasce
provided Berlia is sebiewsog Samer
La prodootirity ard ta job efSielecties. Progruas started ts 1566 siaet
at decmescias bateb eorts vill be campleted in 1547. Theos iaciads
(1) higher dust beteh formulstioes, (2) prebumdensble ba2d tata, (3)
prebardoosble 27sere batad sad (4) eliateation af ecld atl. If moapoeur de avatiatle, stuties whl be aieruscen to drvatcp eutomatis systems
ef pourusg acel
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Mr. R. 8S.
Toebrical
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Geant recemsercied I lecmnase my 1968 Process Devalopmect asd Sesrice To Berlia Buiget 10 persent above that burtgetad La 1747.
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