Document 2RGKnknbYwJe8RO1BNmGqjbka
966
CHAPTER 45
1952 Guide
- Every pipe should be kept open and unobstructed throughout its entire length, and no fixed screen should be placed in it, although the use of a trap at the junction of the hood and branch pipe is permissible, provided it is not allowed to fill up completely. The passing-of. pipes through fire walls should be avoided wherever possible, and floor sweep connections should be so arranged that foreign material cannot be easily introduced into them.
At the point of entrance of a branch pipe into the main duct, there should be an increase in the latter equal to their sum; Some state codes specify that the combined area be increased by 25 percent. While this is not always good practice, and is frequently done at the expense of a reduced air velocity, it is often done where future expansion of the exhaust system is contemplated.
Duct Resistance
The resistance to flow in round galvanized duct, riveted and soldered at the joints, may be obtained from Figs. 1 or 2, Chapter 31. The pressure drop through elbows depends upon the radius of the bend. For elbows
Table 6. Loss Through 90-Deg Elbows
Ratio of Elbow Center Line Radius to Pipe Diameter ob Depth
X il 2 21
Approximate Loss in Percent op .Velocity Head
80 31 22 19
Whose centerline radii vary from 100 tb 250 percent of pipe diameter, the loss may be estimated from Table 6.
RESISTANCE OF SYSTEM
The resistance of the exhaust system is composed of three factors: (1)
loss through the hoods, (2) collector drop, and (3) friction drop in the duct
system.
The loss through the hoods is usually assumed to be equal to one-half
the suction at the hoods. Where possible the resistance of the particular
collector to be used should be obtained from the manufacturer.
Friction drop in the pipes must be computed for each section where there is a change in area or in velocity. The velocities should be found in each section of pipe, starting with the branch most remote from the fan. The friction drop for these sections can be determined by reference to Table 6 in this chapter, and Figs. 1 or 2, Chapter 31. Total friction loss in the piping system is the friction drop in the most remote branch, plus the drop in the various sections of the main, plus the drop in the discharge
pipe.
EFFICIENCY OF EXHAUST SYSTEMS
The efficiency of an exhaust system depends upon its effectiveness in reducing the concentration of dusts, fumes, vapors, and gases below the
safe or threshold limits.18
Too much emphasis cannot be placed on the necessity of testing exhaust systems frequently by determining the concentration of atmospheric con tamination at the worker's breathing level.19 Commonly accepted values
Industrial Exhaust Systems
967
of threshold limits for usual atmospheric contaminants will be found-in Tables 3, 4 and 5, Chapter 8.
AIR FLOW PRODUCING EQUIPMENT
In any type of exhaust system, some form of air flow producing equip ment is required to create the pressure necessary to cause the air to flow through the system to the discharge stack. The principal types of air moving equipment are centrifugal exhaust fans, disc or propeller fans, axial flow fans and venturi ejectors.
. Table 7. Corrosion Resisting Materials.for' Exhaust Systems*..
MATERIAL . Metals
AClDb
Acetic
Chromic
Hydro chloric
Hydro fluoric
Nitric
Phos-. PHOBIC
Sul phurous
Sul phuric
Dil.Jeonc. Dil. Done. Dil. Cone. Dil.Jeonc. DiL Cone. Dil. Cone. Dil. Cone. DiL Cone.
Aluminum.......... Good . *
Fair ., Poor. No Data Poor Good Poor
Magnesium and Alloys............... No Data Good Poor No Data Poor Good No Data No Data
Lead and LeadCoated.'. :........ 1 Poor
Good
Poor Poor
Poor
Poor
Moly Alloy (60
Ni--20Ma--20 Fe)........................
Good
No Data
Fair
No Data
Poor- - - Poor "
Monel Metal.... Fair
Poor
FairjPoor Goodd Fair|Poor
Fair
Bronze.................. Poor
Silioon Iron........ FairjGood No Data
Stainless Steel0 (18 Cr-8 Ni)..
Good
Good
Fair Poor
Poor No Data
Good Good
. Good Poor
Poor
Poor
No Data- No Data
Good
Good Poor
No Data
Good
Fair Good| Poor
Good
No Data
Good
Good Poor Good
Enameled Steel No Data Miscellaneous
No Data
Good
Poor
Good
Poor No Data
Good
Asbestos Comp. Wood.................... Rubber............... Plastics.
Good except against strong acids and ftllruliog
Some woods are decomposed or softened faster than others.
1
1
1
1 Poor |
|
. Poor
In general plastics resist weak acids and are decomposed by concentrated acid.
- * Standard Practice Sheet No. 115 (Division of Industrial Hygiene, New York State Labor Department) ., Acid mists in air are more corrosive than as liquid in storage tank. Galvanized iron not resistant to add.
Stainless steel of (24 Cr--10 Ni) fairly resistant at low temperature for HCl and HiPOu a Under most conditions. At room temperatures.
PROTECTION AGAINST CORROSION AND ABRASION
Manufacturers generally provide special fans for the handling of various industrial wastes. When corrosive or abrasive materials'are conveyed, the fan blades and interior of the fan housing should be protected from wear. This may be accomplished by placing the collector on the suction side of the fan. Excellent protection against many corrosive acids may be obtained by lining the interior surfaces of the ducts and fans, including wheels, with rubber.
The removal of gases and fumes in many chemical plants requires that metals used in the construction of the exhaust system be resistant to chem-