Document 2NN60ELM3y6vxywNLwyp4DR1L
T. H. Huffman
From:
Dole:
D. C. Skokna November 30, 1992
There were two recordable cases In October. A mechanic was caught between a moving forldlft and a structural steal member causing a contusion to his lung. Hospitalisation and recupera-
since the last lost time Injury
Flexible Compound Production, MM Lbs. Flexible Compound Quality, % Prime Plasticiser Production, 101 Lbs. Plasticiser Quality, % Prime
Fined Cost Variance, $K Variable Cost Efficiency Variance, $M
38.9
87.5
97.2 6.5
97.3
1.7
86.5
< 3,2> 6.9
<10.7>
Operations
The vinyl unit ran well during the month with 152 hours of reactor downtime caused by low VGM supply. While down, routine reactor shutdown maintenance was performed on reactors 0300 and
D745.
Compound production ran at good rates, with some softening in demand for Line I and Line III products. Line V rates were high due to moving Donnelly products from Line III to Line V.
Costs
Both fixed and variable costs were near budget.
T. H. Huffman
11/30/92 Aberdeen Monthly Progress Report - October, 1992
Page 2
0H
Compound "A"
procedures to reouce
stabilizer and plasticizer waste
Compound "B" Shift recommended a project that will improve mill safety.
t.
The Accounting natural Team implemented a proj act that cuts telephone costs. The Plant Superintendent's Team recommended changes that will reduce overtime. The tests else developed training plan improvements for currant And maw employees.
the work plan to furthsr invsstlgats tha VCM contaminated shallow groundwater.
D. C. Skokna Plant Superintendent
> 1v
VAB.0001188797
DISTRIBUTION Houston
Austin
Hammond Premiere
COVER LETTER
J. R. Ball
X
R. T. Ferrell
X
T. H. Huffman
X
B. M. Myers
C. J. Matson
H. R. Flammer
R. R. Smith
B. J. Bean
R. H. Gerlach
R. D. Gamblln C. R. Miller
X
4
L. R. Kardos
M. J. Schneider
T
R. L. Foe
X X
H. 6. Coleman
H. D. Garrison
F. E. Markey
J. Friend
X
J. V. Mare
X
L. R. Bauer
X
J. Pavao
X
P. L. Foote
X
J. B. Autrey
J. E. Beall
X
J. M. Edvards
X
S. C. Hillman
C. M. Markerson
D. A. Miller
J. E. Nickerson
X
J. D. Olson
R. V. Seymour/
D. C. Skokna (File Copy)
A
X X X X X X X X
X X X
X X X X X
VAB.0001188798
- C. K. Markerson/J. V. Dptain
Oc^.
Fiscal Y.T.D. 1992
Fiscal
First Aid OSHA Recordable
Total Injuries
0 01
1 JL Jl
2 22
Number of Restricted Workday Cases Number of Lost Workday Cases
1 1
11 10
Vinyl Operations Compound Operations Maintenance Laboratory Raceivlng/Warehouse Office
Totals
0 00 1 11 1 11 0 00 0 00
Q
2
Cuts and Abrasions Eye Injuries Burns Bruises Strains/Sprains Stings Other
Totals
0 01 0 00 1 10 1 10 0 01 0 00
Q
2
Inst Workday Cases Dys Lost
2 21
6 63
First Aid Cases Medical Treatment Cases Lost Workday Cases
Last lost time injury Days since Employee hours since -
10/7/92 24
24,777
0 0 0
02
00 00
\
VAB.0001188799
SAFETY - Continued Topics for the plant safety meetings during the month included a review of recent injuries and lift truck safety. Inspections conducted were:
- Annual PM was performed on all plant fire extinguishers. - The Deluge system for the tank farm and VGK unloading rack was tested. - All plant fire hoses were inspected and tested. - All plant SCBAs were inspected. - All plant safety showers and eye washes were Inspected.
Routine dosimetry results for the month were:
Chemical
VCM Lead Total Particulates
.mnA
WtiK*r
80 8 3
100.0
100.0 100.0
if* PBlt Nuiihur
00 00 00
LT RWC
Maintenance Compound
Description
Severe contusion of left lung.
First and second degree burns of both legs on and below the knees.
k
VAB.0001188800
K. E. Smith
The plant's natural teams are gearing up for fiscal 1993 improve ments .
Several teams documented successes.
The Compound "A" Shift implemented a procedure to label all partially used stabiliser and plasticizer drums. This eliminated a source of stabilizer and plasticiser waste.
The Compound "B" Shift completed a project recommending work to improve compound mill safety.
The Compound *C" Shift documented stock temperatures of different compounds. These records will be used for customer information and improve product consistency.
The Compound Supervisors natural Team documented operating procedurae for products run on lines X and III. These proceduras will help product consistency. Ode customer indicated that they sew improved consistency.
The Accounting Natural Team completed a project which will reduce
telephone coats end improve cost
capabilities.
The Plant Superintendent' s Natural Taam recommended enlarging the warehouse staging area at a fraction of the cost of yearly overtime.
The Plant Superintendent's Natural To ing far new employees. This available for current employees.
recommended improved trainprogram will also be made
r
r,
VAB.0001188801
COST VABTAWCRS - D. C. Skokna Variable Costs
Price
Total
PVC Flexible Compound(l) Plasticizer
Total
<$22.2>
< 30.9>
42.4
<$10.7>
$153.3 116.5 7.0
$276.8
$131.0 85.5 49.4
$265.9
(1) Flexible Compound includes automotive compounds and PLENKX made at Aberdeen.
VCM use vt above budget due to producing sore of~grade than budget. However, there is a question of accuracy of the IPA since a new OASIS modeling aetiled was used for the first tine in October.
Raw material use was above budget due to above budget production of offgrade.
Raw material use was above budget. Varlances;
VCM m Resin to Compound Plasticizer m Electricity m Initiators m Natural Gas m Other Price Variances
Fixed Cost Variances
Payroll and Benefits MM&C Miscellaneous TI&D Clearances
Total
$239.7 89.8 43.1 13.1
< 26.0> < 70.3>
$276.8
Variance - 8M
Total
$ 6.0
15.9
< 1.0>
6.5
< 20.5>
$ 6.9
VAB.0001188802
rflTT vabtamcies - Continued Payroll and Benefits
This category was essentially at budget.
MM&C Contract costs were $27.7M below budget while materials were $11.8K above budget.
Rentals: <$11.9M> - An air compressor was rented while one of the main compressors underwent a major overhaul, Funds for the
rental were put In MM&C budget.
Due to an October.
This error.
item is due to the Rigid Compound Unit.
did not clear
* Outside: <$20.5M> - Low activity in the pond #2 cleanup project caused this variance.
l
VAB.0001188803
I
VINYL - J. D. Olson, D. E. Knittig
I
The Vinyl Department had no injuries In October.
The monthly safety meetings were held on shift discussing the injury to our forktruck mechanic and the dangers of pinch points.
/'N,
1. A power failure caused by a TVA transformer problem caused minimal downtime. DCS modifications in September helped to control the reaction with limited effect on quality during tills upset.
2. There was 152 hours of downtime associated with low VCM inventory. Some maintenance items were completed to coincide with the necessary downtime.
3. The new water plant produced water used by the unit this month. 121 hours of downtime were required to flush the process water header completely and wait on the results of the first batch of resin made with Coker aquifer water. We produced samples for customers and monitored resin quality. After sample production was completed, we returned to the old aquifer, approvals are pending.
October
- Production, MM lbs. Daily Hate, M Lbs./C.D. - Capacity Utilization Factor, % - Total Reactor Charges
- Reactor Stream Factor * % - Rotary Dryar Stream Factor (#4>#8), % - Fluid Bad Dryar Stream Factor, % - Rasln Quality, % Prime
38.9 1253.A
93.2 921.0
29.7 87.5 90.1 92.9 97.2
Reactor Downtime
XD
38.9 1253.4
93.2 921.0
29.7
87.5
90.1
92.9 97.2
Operational downtime (recovery scheduling conflicts, charge/rinse water conflicts, Q.C. data delays, dump conflicts, and no blend tank space). NOTE: 152 hours lo* VCM inventory; 121 hours for new Coker water.
525.0
/""N
t
VAB.0001188804
VINYL - Continued
Reactor Downtime
Hours
Maintenance downtime (D-745 annual inspection and relief valve rework, plant steam outage for boiler tie-ins and steam leaks, 0-300 annual inspection, DCS program work, 0*700 agitator seal, D-741 cooling jacket, D* rinse valve, 0-745 rinse nozzle, Old Module cooling tower, D-700 seal oil pump, and D-741 rinse valve).
402.0
% of Total Downtime
downtime (centrifuge
33,5
Maintenance downtime (activator problems,
37.3
Reactor llmitod production.
29*2
- J, B. Autrey/S. A. Truitt
i The cooling tower #2 fan gearbox was rebuilt and placed back in service.
m Reactor 700 agitator seal was rap laced after only six months in service, Resin plugged the seal oil line and backed into the oil tank.
A nozzle on the hot water tank in the New Unit was replaced. The old nozzle was lashing; galvanic corrosion was suspected. A flange insulating hit was also installed.
Reactors 300 and 743 were blanked for safety relief valves to be sent out for reconditioning. Reactor 300 was blanked for annual inapaetlom and ruptura disk changes. The agitator motor on roaotor 300 was changed out due to a bad baaring detected on the vibration route.
Compressor 905 was replaced after a lash was discovered. The unit was repaired for a spare.
t
m The #8 air compressor was rebuilt. The unit had normal wear.
VAB.0001188805
p t mm - Continued Kav MalmteiWlIre Items - J. B. Autrey/S. A. Truitt - continued m The biannual Inspection/overhaul was completed on the west Joy centrifugal compressor. Also, the motor had bad bearings and was sent out for repair. ' Two control cards failed during October. Both failures were due to a problem with the power supply. m The steam control valve on reactor 742 was replaced. The valve was plugged. m Critical instrumentation Pits were completed on common equipment in the New Unit on flow, temperature and pressure instrumentation.
t
VAB.0001188806
COMPOUND - S. C. Hillman, J. B. Hegwood
The Compound Department had no OSHA recordable Injuries in October.
Orders continue to be down slightly on Line 1 and Line III. Line V production has Increased greatly since the Donnelly automotive material was moved from Line 111. Production for the month was up 100M pounds from last month.
Operating
Month
Ate./Pav
Line X
31
Line 111
31
Line V
24
Total
% Prime
Capacity Utilization Factor
Downtime
1892 3646
969 6527 97.28 86.97
Hours
61 117
41 219
1891 3646
989 6527 97.28 86.97
Line I
- Product Changes One Dicer Offline - Miscellaneous Maintenance - Quality - Coverage for Other Lines
94 43 45 12 27
Line III
- Product Changes - Miscellaneous Maintenance - Quality - One Dicer Offline
114 32 15 13
Line V
- Product Changes - Quality - Miscellaneous Maintenance
81 4
12
Operating __Pn
Plasticizer
30
% Prime
Capacity Utilization Factor
Production CM Lbs.3 Month Avg./Dav Fiscal T.T.D.
1668 78.09 86.45
56
1668 78.09 86.45
VAB.0001188807
1 1
COMPOUND - Continued
Key Maintenance Items - J. B. Autrey/S. A. Truitt m PM was completed pn Line III #6 dicer. The motor was also replaced and sent out for repair due to bad bearings. m Line I "B" blender gearbox was changed. The old gearbox has been rebuilt for a spare. a Plasticiser reactor R-l agitator blades and seal were replaced and the leak In the coll repaired. i Line I #1 dicer controls' capacitors and Inductors were replaced. The power supply and digital board for the plasticizer scale on Line I Pro'Batcher was replaced.
h
VAB.0001188808
/ r
9
lEMfiX'HRKftXHO *
SSHJCBSMRHBVbpK
Bickerson. T. &. Mtekaj, t. H. S&Md, X. L. Cattit
Water plant
tup is In progress. Chemical some fine tuning still needs
-is
lade
Mew Boiler
the specification and bid package for an 80,000 lb./hr. boiler was sent out to selected vendors for bids.
Continuing to work on the Class *A* tankage.
< i * t ids
Construction for upgrading the compressors and installation of safety equipment is In progress*
Policies fer each element of OSHA PSM have bean approvod by the Plant Manager, those policies have been assembled into the OSHA PSM Manual and serve as the besis fer the Aberdeen PSM Program. Efforts in OSMA PSM will mm bo concentretod in: 1) Development of protoss safety imfometien; 2) Training certification and "needs analysis"; and 3) Continued updates to operating procedures.
Plant surveys were conducted to identify areas for potential water use reductions. A report will be Issued which details the results of these surveys.
Continued to follow and provide input to the technology licensing agreement.
The aeration design estimate is $179M. The project will begin con struction in January and be completed in February.
The fish are still doing well and a part of the aeration design is to put screens around Pond S aerators. The screens are needed to keep a larger algae-eating species out of the blades when we use fat-head carp.
Jt * Work has begun on a dechlorination and foam-trol design for the ponds.
VAB.0001188809
I
EHG1HKKRINC - Continued Cooling Tower Work was done with Betz and Puelcorius, a consultant, to determine the treatment system the plant will need. It was decided to move ahead in three areas of improvement in the following order, continuous chemical feed; second, automatic chlorination; third, blowdown control. A chemical feed design was started.
VAB.0001188810
M.L. CARTER OCTOBER REPORT
AP.EBPSM
MONTHLY PROGRESS REPORT
4
Month 1st Qtr. YTD
ACTUAL 165.7 165.7 165.7
BUDGET 166.0 803.0 4253.0
VARIANCE
MS %___
1
oO
u
-0.2 %
- 637.3
-79.3%
+4087.3
-96.1%
- Expenditures in October were $0.3 M less than the plant's budgeted expenditure forecast approved in the First Quarter Budget submitted in August FY92.
It should be noted that the capital expenditures associated with project H612 Pond 2 Resin Drying are not accounted for in the reported actual above due to the accounting procedures and contract agreement with Conoco.
- Current Quarter Expenditure Forecast as submitted and approved for the current quarter capital budget.
budgets.
Total of current and previous quarter approved
- Total Expenditures for the First Quarter FY93 are forecasted at $ 803M while November expenditures forecasted at$319M.
1
VAB.0001188811
Mv nil "I*0AMIIVf IWIA T - mW>m fb* . AlVK4lliltSt
Water All wastewater discharge parameters were met for the month of October. Work continued on meeting the new permit limitations for BOD effective February 1. The work included computer modeling of the stream to determine appropriateness of the limits and work on recycle of wastewater. rai,.jEtowi The MDEQ approved the work plan for further investigation of the vinyl chloride contamlnation of the shallow groundwater at the Aberdeen Plant, field work will begin in early December beginning with use of Conoco' s cone pane troute try equipment. Iffto Waste shipments during the 1 lonth included:
A bulk shipment of empty lead bags to Chemical Waste Management In Estelle, AL.
VAB.0001188812
- J. A. Bodron
I. Energy
pate
A. linedjusted BOX B. Adjusted BOX C. BTU/lb. Product D. Total Energy Consumption
MMM BTU
XX
ffT&Itr
No. 1 No. 2 No. 3
4
October 1992
Fiscal YTP
< 4 2>
< 3 2%>
2757 5
132 0
< 4 2%>
< 3 2%>
2757 5
0
83 4% 83.0% 83.4%
83.4ft 83.0ft
83.4%
BTU/ LB
ABERDEEN
EFFICIENCY
BTU/LB TOTAL PRODUCTION
3600
3400
3200
3000
2800
2600
2400
2200
2000
JAN 87
JAN 88
JAN 89
JAN 90
JAN 91
JAN 92
JUL 87
JUL 88
JUL 89
JUL 90
JUL 91
JUL 92
MONTH
VAB.0001188813
HUMAN RESOURCE REPORT
B. Beall
France* W. Reeves - New Hire - Part time Nurse hired replacing Ginhy Belk.
Samuel Brown - Maintenance Department - Instrument Technician "A promoted to Process Control Specialist.
promoted to Mechanical inspector.
Operator
Teresa
services Department -
Materials
- transferred to
due to her job being
eliminated during the reduction in-force (replacing Vicki
Chris M. Markerson - Safety
- Safety Director
Transferred from OKC to Aberdeen (replacing Bruce Trego)
Wayne Lee Cadden - compound Department Claimed General Helper position due force.
reduction-in-
Nathaniel Smith - Compound Department - Compound utility Claimed General Helper position due to reduction-in
Richard Reynolds - Compound Department - Compound Utility Claimed General Helper position due to reduction-inforce
Robert Williams - Maintenance Department - Head Building Attendant - Claimed General Helper position due to reductiosi-in-force.
D. w. Clark - Maintenance Department - Building Attendant -
Claimed Head Building Attendant position due to reduction-in-force.
Willis Dobbs - Warehouse Department - Warehouse Worker "A Claimed General Helper position due to reduction-in
Human Resource Report
October, 1992 Page 2
Ezell - Warehouse Department - Warehouse Worker "A" Claimed General Helper position due to reduction-in
Drake - vinyl Department - vinyl "A* Claimed General Helper position due to
force.
j jessup -- Lab Department -- Laboratory **A**. claimed Compound Utility position due to reduction--in
force.
Jeff Sykes
Laboratory MAM Technician due to redactiom-in
Mitchell Bishop - Lab Department Compound
force.
due
Richard Pace - lab Department - Laboratory "A" Claimed Compound Utility position due to reduction-in
Olen Verner retirement
Department
Compounder
Early
laid off due to reduction-in-force
Bruce L. Trego - Safety Department - Safety Director resigned from the company.
Denton Cunningham - Compound Utility reduction-in-force.
r
Victor Elliott, Jr. - General Helper reduction-in-force.
-
Laid Laid
off off
due due
to to
Henry Rogers, Jr. - General Helper - Laid off due to reduction-in-force.
VAB.0001188815
Hunan Resourca Report October, 1992 Page 3
Dennis Whitehead - Compound Utility - Laid off due to reduction-in-force.
Hark Williams
Compound Utility - Laid off due to
reduction--in--force.
Jimmy Winders
Compound Utility
reduction-in--force.
Laid off due to
Dale Wilbanks
Compound Utility - Laid off due to
reduction-in--force
R. Danny Flippo - Vinyl Department - Union Leave of Absence.
Holli Harris - Engineering Department - Educational Leave of Absence.
VAB.0001188816
n 13 35 18 30 31
5 145
79
70 70 80 31 22 1 10 2 20 59 4 6 18
$3,8% 53.8% 22.8% 16.6% 73.3% 32.2%
40% 41% 7.6%
0 0 0 5.5% 3.3% 6.5% 0 2.8% 22.8%
22 00 11 44 58 11 00
4P
CM *
1.3% 0
1.8% 2.2% 2.7%
0
VAB.0001188817
Pr t nted
10/31/92
DEPARTMENTAL SUMMARY HOURS REPORT .................... YEAR TO DATE ......................
Deptartment
mum
YARD GENERAL HELPERS UTILTIY
MAINTENANCE
QC LAS JAN ITORS
9M9.54|1 19'1 *5.501 10.27 644.00
rW Zp r rf t Viv
[
P 2-+ 3R|r i
>.7s1' I
1204.00 120.00
401.50 [
1.50 36.00 M ] 16.90
L-ti-'. . -j :- :?
304.00] 194.00 0.00] 0.00
360.00
t'-./ljl'-vf .5 '. j ji:-... 7.iV.,.. _ /. .
.
j 14*00 l*
j 5.39
J
1 415. . . . . . . . .
...........................
1 4120
. !r.l
1 544
WAREHOUSE
j! 10245*7$jL 1327.25 13.21 j ' 24.00 I 444.00 j 44.50 j .43
0.09
( I.1
o.oof 92.00 tJ ill
[ 144.00
2.74
l.
|
1440
STORES
vmmmi
DEVELOPMENT US
PMll
DRY SLEND
WWW
wwmw
COMPOUND
WsnWihpE
VINYL
PLASTICIZER
nWhw
Total Plant *>:
3000.00] [
J& fife ;
m
:H- '1
7//2wOOJ1..591.50 . f
.1
733*10]
[
.
458.fi
!
2. is ||
9.43 | 11.15 j
0.00 157.0(1 100.00
5494.
OiBi
1 7311 '
(SO
;
14.#. ! 1403.50
:
1
949>.2i]: 20.06 : 1700.00 ji J li |t '
4452.fi m.M 15.32 121.00 ifl l', fififcilJlft4J
E j 45.50 j
320.00 I 17.75
404.60 66.25
1
[E[ IOtiWiiiWJ8A I 577.7S L .?.]
'
-if
.' ;K
'(
2590*99 |[ 2700.75 ...............
* 1 Lt
E* ^ 1
340.00 174.75
tr |1
1[ 11120.40 1 ,1* i
1.52
0.00
o.ool 0.00
.23 :
0.001 0.001 0.00 i *K
.90
'.'
U** 4.05
2-M
.,%-
j 0.09 100.00] 12.00
1 1
a.l
1 60.00 i too.ool 400.00
Bl>
v. i j
fc
1 ^
#
1[moo 1 HfW| <8nf ...
l4j4
jMlg
1 / 4*
j
0.00;i li
o.ool 24.00
i
* j'
M* 1 m-mt m p*a< |
| L3ifci jr _i
L ./J
, jr
...
j,| 1 Wfciofc1474.00
ij
L -gft
11, . .
..
DaPU ' . ,.Y '
.
1.52
;|f - '
-f
-^
-
0.00 .23
1:
404.00
; II...............................................-
^ . .-..is..
-
2012.00
L|
I1 1
i[
1
4.92 *.fc
5.02
7504.00 ; 1
t
19.51
i I*
1500.00
i
24' .8^2
t
j[t IMHRINpitAaMWIt:.,/fttr 4,64dl-|-
1
I | 1
| |
. jt
544
824
1000 7116 7300 1776
37326
Pay Parted ending
Dllblahs. -
VAB.0001188818
Printed
10/31/92
Deptartment
TARO GENERAL HELPERS UTILTIY MAINTENANCE QC LAB JANITORS WAREHOUSE STORES DEVELOPMENT LAB COf&QUND VINYL PUSTICIZER
Total Plant ****>: Pay Period ending
DEPARTMENTAL SUMMARY HOURS REPORT .............. MONTHLY .................
Holiday hr Non Paid Absence Not Marked Hours X ef S/T
0.00 0.00 0.00
0.00 0.00 0.00
0.00 i 0.00
1 ' 0.00'
0.00
0.00
46.75 ;
i7.oo :t 0.00 iI
0.00 1.06
1
0.00 1
: 0.00 ' 1.00 : .13 j
0.00 I 2.00
.65 ]
0.00 0.00
0.00 :'
0.00 i1
17.50 ![I
m
22.75 |
0.00 ]
td *xwt 11ll .45 1
0.00 0.00 j
t VAB.0001188819
PURCHASING/WAREHOUSE - M. A. Swierc Seietr
There were no reportable safety Instances this month.
All teams met In October to review progress on their projects
Futures Natural Gas
MID
PiW(toi)
$0
YTD
$0
Month
Cost Savings Through Bid Process . MRO/AFE Purchase Orders Processed Spare Parts Purchase Orders Issued
$2*8,08
202
187
Inventory
Compound "A" Grade PLENEX
Grade (BC) Compound Off-Grade Mi 11scrap
Dry Blend A* Grade Dry Blend
Resin Type
Resin Ty|
Vacuum Total
4,425.368
32,621
*
88,737
QiiP.r'22
S,001,984 183,278 457,815
it I%
,042i=h -
100
187
(Decrease) /Increase
SbMottk
576,616
64,953 26,702
< 'i*
63,
0
13.03 13.30 37.29 125.32 81.86 < 9.75> 90.50
4.73
0
13.00
Compound *A" Grade Compound Rigid "A* Rigid
Resin Type I Resin
Total
%
iQhgQgg
1. 1* ,985 'A, O
36.09
00
< 589,390> <73.50>
00
0
< 156,030> < 1.46>
<1,220,501> <51.30>
<1,485,957> < 9.78>
A
VAB.0001188820
m
m
m
.Vrf
m
H
11/91
09/92
VAB.0001188821
4
LABORATORY - J. M. Edwards, J. R. Williams
A. Safety
There were no safety incidents in the Laboratory during October.
There were no customer visits during the month of October.
10/01
The customer complained of flow problems with a shipment of 5265 resin. Samples were sent to Austin for further analysis.
The customer complained of varying wall thickness in wire made with 34431 compound.
The customer complained of degrading "purge dry blend" at 250 to 300 degrees F. The samnples sent from Formtech did not show any problems using torque rheometry testing.
flsitmmr
Product
Reason
fio,.
Nibco
5265
D. RVCM of In-Process Samples
Low Bulk Density
1 H/T
The following is a summary of residual VGM results on in-
process samples.
None of the reactor daily averages
exceeded 400 ppm RVCM during the month of October, 1992.
Reactor Slurries
Number of Samples Average RVCM, ppm
902 58
40 0.258
64 0.115
VAB.0001188822
LABORATORY - Continued
E. RVCM of Shipment Samples
The following Is a summary of the residual VCM analysis of shipment samples for the month of October, 1992.
Ember of
5225 5265 5305 5325 5385 5395 5415 5416 5465 Debox Pond
0 71 113 14 61
1 75
8 0 16 12
0
0.137 0.054 0.105 0. Ill 0.045 0.033 0.067
0.097 0.680
* flexible Compound Oualltrr
^
M Lbs. 1
Hardness Color Hard Particles Contamination
Dispersion Dicing Cross Contamination Mischarge Mtal METS - IR
Totals
49.0 43.0 ..... .....
...........
92.0
<0.75> <0.65> ...... ......
----
<1.40>
.... -----------
22.8 <0.35>
3,2 <0.05> 1.6 <0.02>
1.5 <0.02>
7.6 <0.12> 4.8 <0.07>
42.8 <0.65> 10.5 <0.16> 12.0 <0.18>
106.8 <1.62>
VAB.0001188823
Resin Process Capabilities
Bulk Density
Inherent Viscosity (vs. 0.64 <0.67) (vs. 0.715-0.744)
"L* Color
"a" Color
"b* Color
% on Pan (vs. 2% max.)
% thru 140
Hard Particles, Average 5 minutes 7 minutes
METS IR (vs. 95% of Control)
Average Particle Size, Microns
(based on dryer 'regulars")
5265
5305
5325
0.95 1.33 0.32
0.54 1.67 0.78 0 1.58
5.00 2.53 8.00
8.33 9.00 9.00
2.83 3.00 1.58
0.52 2.13 2.20
0.32
1.02
5385 2.33 0.93
2.83
2.00 1.43 1.41
October 1992
5415 1.16 0.63
5416 0.24 0.77
4.33 6.00
2.50
3.89 0.56
2.88
1.56 1.17
0.31
10 4 3 21 1
2.87 0.20 1.63 0.07
132 144 146
152 171
132
VAB.0001188824
SAMPLE SHIPMENTS OCTOBER 1992
RESIN Ship Date 10/01/92 10/02/92 10/00/92
10/16/92 10/16/92 10/16/92 10/26/92 10/30/92
Product 5415
5265
5385 5415
Amount 15 lbs 50 lbs. 5 lbs. 5 lbs.
1 lb. 50 lbs. 5 lbs 100 lbs.
Customer PVC Containers SKY-FORT (Mexico)
OATEYCo Compro Ind. Inc. Lancer Dispersions
DuPont Canadian General Tower
Kappus Plastics
Mode
Airborne UPS UPS UPS UPS
Airborne UPS
COMPOUND
Date 10/01/82
Product 54331 CB 50
10/02/92
35852 NAT
10/06/92
35852 NAT 34431 NAT
10/13/92
462-121B1 BLK
10/16/92
462-121B1 BLK
10/20/92
PLENEX 1250
10/26/92
57121 WC 327
10/28/92 34862 GRY 581 OG
10/30/92 PLENEX 1275 NAT 0
Amount 50 lbs. 300 lbs. 50 lbs. 50 lbs.
1500 lbs. 50 lbs. 400 lbs. 100 lbs. 50 lbs. 10 lbs.
Customer Terhorst Mfg. Co.
GENCA
Vista R&D - Austin
Ship Mode hitawUPS
cc
UPS
Guardian Automotive Products Delux Die Mold
Tandy Wire & Cable Co. Modified Tubulal REKO Co. Northern Telecom
CC UPS Air
CC UPS Airborne Airborne
VAB.0001188825
1*
SAMPLE SHIPMENTS OCTOBER 1992
DRYBLEND
Ship DateProductAmount
10/16/92
RP-421/RP-442
50 lbs.
PLAST.
Ship Pete________ Product
10/07/92
*
610P
Amount 8 X 55 gal.
Page 2
Customer______________ Ship Mode
H. Heller
UPS
Customer Conex of Georgia
Ship Mode CC
VAB.0001188826
4.
'4'H.
m
*
NUMBER OF INJURIES
TOTAL INJURIES
OSHA RECORDABLE
'i >. i . j
.4-t
t, 7:~
jv s
VAB.0001188827