Document 2Jagk8XZybGnBJGaGd02KVgDN

jCATION--PHONE) H. Orem -- Galt Labs - 1730 rc August 25_, 1978 3JECT FERENCS O POLYSULFIDE SEALANTS FOR INSULATED GLASS WINDOWS 'My memo June 22, 1978 AWMmeinbAugust.il, 1978 f< >v' N. W. Touchette CCl M. W. Farrar - R2E A. W. Morgan Recommendation: ' Commit one application research man-year in 1979, plus approximately 15% of the' group I'esferT's 't:ner, to the plasticization of polysulfide sealants for insulated glass. Additionally, there will be a requirement for syn thesis work. Summary: . .' Formulation technology, especially in the use of fillers and with the type of catalyst, has changed. New, more severe testing techniques have been developed. Progress in these sealants has resulted in our plasticizers, Santicizers 278 and 261,'not participating in a significant portion of the growth. We are threatened with further losses as new formulations are developed for current and evolving polysulfide sealants. Worldwide sales of Santicizer 278 and Santicizer 261_for this application in '77 yielded a gross profit of $1,000,000 on sales of 3.9M pounds. Through. June 1978, gross profit has reached $625,000; sales climbed to 2.3M pounds. Application research has developed a program to defend our existing business. Ultimately, the program will strive to provide technology to position our plasticizers/modifiers in new insulated glass sealants. Details: The swing from lead dioxide to manganese dioxide catalysts, and the use of high levels of coated calcium carbonate fillers, has made it possible to use chlorinated paraffins in polysulfide sealants for insulated glass win dows. Today's chlorinated paraffins are cleaner than those produced in the early 1970's. They do not cause a fog problem. Their price is 26c to 30c per pound. _ .. Manufacturers of these sealants, the glazers producing insulated windows, and PPG have become very critical of their testing for adhesion and moisture vapor transmission -MVT. We have been advised by Thiokol Chemical and two sealant manufacturers that chlorinated paraffin plasticized sealants are superior to those using benzyl phthalates on adhesion and MVT resistance. This has been confirmed in our testing at the Galt Laboratory. DSW 588356 STLCOPCB4093692 2* ' Screening and scouting work commenced in early 1978 at Galt used . this formulation: Polysulfide (LP-2 or LP-32) Plasticizer Filler (Hakuenqua) Catalyst (50% 100 30 30 15 - Our most recent discussions with sealant producers has resulted in advice that we revise and use a formulation: 1/3 LP-2 or LP-32, 1/3 plasticizer, 1/3 filler. Adhesion promoters and addition of lower cost fillers such as Duramite need to be studied. Hakuenqua is a coated filler that is imported from Japan and costs about 30f per pound. ' - There is an exudation problem associated with these sealants - refer to Work Request 78-49 for details. Our hypothesis of the chemistry involved was confirmed by Products Research and Chemicals Corp. (PRC) during a recent discussion. We have identified the problems, understand the chemistry, have developed several possible routes to solutions and established a dialogue with the rubber producer and leading sealant manufacturers. Now, we need to commit to funding for 1979. JHO/gls DSW 588357 STLCOPCB4093693