Document 1ygdwOwVLG41RXnJ24k92Vdvd

'W v* i*. .> UNITED STATES ENVIRONMENTAL PROTECTION AGENCY Office of Air Quality Pfenning and Standards ftssaarch Triangle Park. North Carolina 27711. MAY 3 0 1974 /A Mr. E. D. Macias, Plant Manager 01In Corporation 238 South Main Assonet, Massachusetts 02702 Dear Mr. Macias: The Office of Air Quality Planning and Standards of EPA 1$ In the process of gathering Infomatlon for possible use In the development of national emission standards for vinyl chloride (VC) and polyvinyl chloride (PVC) plants In accordance with the Clean Air Act of 1970. This Information will be obtained from a nunber of such plants for purposes of quantifying the emissions, antlent concentrations, and Identifying control techniques presently being used to reduce emissions. We will need the following Information from your company regarding your PVC plant located In Assonet, Massachusetts. Process and Emission Data Please provide a brief description of the process to Include all transfer and storage points. Include Information on the manufacture of PVC through the formation of PVC pellets.* The following Information should also be Included. ,,A. Process flow sheet - Provide a simple process flow sheet showing - \.Xall major equipment and the amount of product produced. B. Emissions?- On the process flow sheet Indicate all continuous and 1 ntermlttent sources of air emissions.'* Give the composition and amount of each emission expressed In terms of pounds per pound of productproduced, concentration, and pounds per hour. If emission data atm not available "best estimates" are to be prepared. The bases and assunptlons used In preparing the emission estimates are to be discussed In detail. RECEIVED JliK 01974 t1 i\,+~. r- iz OLI 5283 *> -2- /ci< C. Control Device-1- Emission control devices presently In use should be Indicated on the process flow sheet. Show the amount and composition^ of process stream Into and out of each control device.? Provide a brief engineering description*and significant operating and design parameters for each device. Provide a discussion of the control devices or techniquesthat could be applied to each source of emissions and the approximate emission reductions that would result from application of that technology. ' *'V;V sA'>' 0. Fugitive Emissions7- Estimate by material balance (or other method) the total amount of vinyl chloride lost from leaks through valve stems, safety valves, pump seals and other miscellaneous sources. In addition, emissions resulting from line or vessel blow down, reactor ventilation, storage or transfer operations within the plant are to be estimated and simmarlzed. The Individual locations and amount of each emission In pounds per hour Is to be specified. E. Emission Control Procedures - If special maintenance procedures, process design features or plant operating procedures are used to control emissions describe the methods used and estimate their effectiveness. Discuss procedures that could be used or are planned to reduce emissions. Control and Economic Data ' For each of the control devices or emission control procedures currently in use or planned give the following Information. ^. Af A. Investment Cost - Provide separately the total Investment cost and the cost of Installation (where applicable). Include a list of the equipment, the year of purchase, and whether the system was part of the original plant or was retrofitted. ` ^ AV'- o- . B. Operating and Maintenance Cost - Provide estimates of the expected life of the control equipment and the annual operating and maintenance costs required. Operating costs should distinguish labor costs, capital charges, cost of utilities used, fuel costs, and costs of chemicals and other materials. Siva amount and value of any material recou|re4 both annually and per unit of production. Anfclent Affr Data. -__J.' a ^ f/A. Provide the results of any ambient air sailing for vinyl chloride which you have done. Show layout of plant with location major process areas, sampling points, and concentrations found. X.( ' / ',` ;, r 'l OLI 5284 3- Give the analytical and sampling method used and weather data during the sampling period. B. Where possible for each source of emission provide the Information : ? that is necessary to estimate ambient air concentrations- This would Include stack heights, configurations and diameters, the gas flow rates, temperature, and gas velocities to the atmosphere. The Envlrormental Protection Agency has broad authority to secure any Information deemed necessary for development of standards under the Federal Clean Air Act (42 U.S.C. section 1857, et. seq.). Section 114 of the Act (42 U.S.C. section 1857c-9) authorizes this agency to make Inspections, conduct tests and require owners or operators of any mission source to submit Information for the purpose of developing mission standards. This letter and the requests for Information contained herein are being sent pursuant to section 114. Any records or Information obtained during an Investigation shall be available to the public unless a satisfactory showing has been made to the Administrator that the release of the Information obtained would divulge a trade secret. Information requested pursuant to section 114.cannot be with held from EPA on the grounds that you consider It to be confidential. If you believe that any of the Information we are requesting would reveal a trade secret If divulged, you should clearly Identify that Infor mation, and set forth reasons for your claim. Including supportive data or legal authority. Your reasons and supportive data should be presented separately for each Item of Information. Unsupported statements that you consider certain Information confidential will not be accepted. Emission data, however, will always be available to the public. Any Information determined to constitute a trade secret will be covered by 18 U.S.C., section 1905. A copy of the Act Is enclosed for your convenience. Please provide all of the Information requested In writing before June 14, 1974. In addition, we may be requesting that representatives of your company meet with the EPA to discuss the Information requested In this lenm-and other matters concerning the vinyl chloride emission problem. Eft may also request additional Information. OLI 5285 Pleu* contact Mr, Leslie B. Evans at 919*688-8146, extension 295, If you have any questions regarding the specific Information requested In this letter. Sincerely yours Enclosure Director Emission Standards and Engineering Division ' fHi 'S` OLI 5286 zz! ' 'Al /j L c) - ' '*'v " --n ''t- i- -.s- - . '" //.'V> r1' -. - / / J - :Z - ` - Ca / //yC *' v - '---------- - (/ L 'C-Z-i ,. .1 _ . / <' // " ~ \7^l-r ' .'/I,-. - '--- '-f t C / / ^-- '/L-: ---s.-'Ui-- _ -j ^ <-- /V7 r~ ' / w-t- > / ' / A-z SC Asf f / *1 C, * 1 CLw t ai ._ t // -AAo // / lIt;. crX.'Mi. *--* - uf l c i G-- ?tL ~^r U"(-Jr ?7TV- ' :_- n vi- 'v t * - - --- i i C-/-/ ^ C /V ^ ,, Ci . 1 ->" < *^ `iTL- /- ' ' ' /a ' s-^l. - / I ) ** ^ ^ -u-- . ' C f wW - 1-C A/ --fc"' _ * * /' _ fc* (/ <--- K c TP-X / *X X. *+ \ OLI 5287 y/. ^ /'. f'-.-f* - ~ /' ^ .ft* < ^ - `/ si, ' C- * u_ * -*,_ -_ _ -1 ai'scd/*^ It f. ?-/ - ` / ^ L< C ',/f -- ^ - */- tt^Tj-r uf ..'**< tXcjL,.-^ /'.'(-i~u(*.j / y ./ t LA. ^-7t' - /. -- ^A*Jc'<5" / / .v~/ c. >* OLI 5289 OLI 5290 I\ OLI 5291 OUIOOOOS \ >*4 < hfa 44. PRELIMINARY ESTIMATE OF LOSSES t wt sus?i.v;sica retvmavncN (TYPICAL PGOCESSj ENCLOSED M MUXKS iutebuu tiuwa n pw mmrmm OLI 5292 umimt. Mmmint nti ruin' ut cenu tiKirra Miucuamc O IiI 5293 FIGURE I BLOCK FLOW DIAGRAM SHOWING KEY AREAS OF LOSS As-SoOeT Pt/WF ~~ JCVOfKA AA Cbt \\ B ! UsIdrI 1 ! 1 Stottoa i< !i )I t1 I *1 -l : :( : HM -- t "r n. i' _*t A :G A Lipp Ttmi . i *i-- virrrTr VdTTw! 1 LS?gM Lc_T?*"~r_ .1 ; i. |_ JMg._u< __ J .. . ; .. . Block 14: -i..; i- g-TOr^i --i-h-l-XT W*t t r AnA 1 L_ ' .. bi<k* n ; _ a - ti f FW. S5rT b-FSiTFr w^j<r.4t| ; i_ AciMtr _ J : l_t BWck n .: u;'-> -.v - r)* 'sJR, V>.v.* it-r-nrrr^.r^ ?"< rurJ-r--:' ---*- *'''A.* ,V A:"' *t:--.Ai-r -v* ATtetaST' - - ;t= :r:y.:: . ,T V' *- .' - ' : j,' - ' - ' I------- I '. ' ^n: :'f, : ' - J, ">- -.V, |'l -A...-...Vr i1 m a:, A*\w.1 ... a ^ ; ^.. ' -*T4 , IV - * /. .fj ?