Document 1oEp9vpbOb6poe5xXGNmkb2a

E. I. d u Po n t d e Ne mo u r s 51 Co mpa n y iiio c w po w aih Wil min g t o n . De l a w a r e 19898 CHEMICALS, DYES AND PIGMENTS DEPARTMENT JACKSON LABORATORY R. S. Weis, Jackson Lab February 5, 1982 A. W. Bauer B-16235 COLORED PIGMENTS' R&D 1981 COST-ACCOMPLISHMENT REPORTg 1981 Site Cost Accomplishments and variance explanations are attached. PAW:jla Attachment P. A. Wri'ede E. I. d u Po n t d e Ne mo u r s S Co mp a n y NEWARK PLANT NEWARK, NEW JERSEY CHEMICALS AND PIGMENTS DEPARTMENT CC: J.M.Loether/D.O.Miller R.E.Peavy January 26, 1982 P. A. WRIEDE C & P - Jackson Lab NEWARK R & D 1981 COST ACCOMPLISHMENT REPORT Enclosed are exhibits per R and D procedure 1040. Also enclosed are variance explanations. Accomplishment data is consistent with that reported by the Plant for which R & D had joint responsibility for area cost reduction programs. The summary also includes savings realized from technical assistance efforts. DG:mnm Enel. 0 R & 0 DIVISION DU P050145880 N 26486.01 COPPER PHTHALOCYANINE S avings s p lit betw een Newark and N ew port CCC0uoMO)l I >s Uu u0) 33 -| oo Ml uo M| o\ 33 * u(5V0 5I5 *MO- 5S05)' >s 4J OC3O ' 0) >o M aB. cn 3 $ M tO H S U3 iHj OH - H W O I O W w t. to tHoH DU P050145881 N 26486.02 R+D COST IMPROVEMENT ACCOMPLISHMENT REPORT SI 4J Ifl uVCufl 4o4 3 oo VMi V0)l 35 OO a o vO 43 O iH u oo U On es II >* UU U 0) 33 *-<i * <0 5V5 o 0) SB PS 4HJ SO-(30i' V o1>a-1 o oo NO < mm f-l ^ mrH ^ ^ C* w w oo * S avings s p lit betw een Newark and N ew port () () ( ) () () ( ) - O rig in a l Feat 5 IT E E TOTAL- C urrent - O rig in a l Fest aVG>i aV9t Hu DUP050145882 R+D COST IMPROVEMENT ACCOMPLISHMENT REPORT O rig in a l Fcst "1 JK UU U 4) GO .SO in hI TX03) CO <r4 tH unC0 Ml o '*O4* in o HN rH rH cH NO ti is <3$ 4" cn sO O cm CmM mm 41 m T3 (0 M h H (0 O 4) 60 4> 4J H d 05 J-t u *H CO Pm 0) 0J .c CO 0) rH iH " OS X H 2 4) 14 d CO O d& U p< 4) UO E iJ 3 CM g 3 (0 < TJ < QJ W 3 O Q> M 22 O' 2 I QS Q ON / v nO o OON ^NO o o 00 ^ CM 00 Q CM e cm ^ NO ^ CM ^ 4 O CO _ ,, vO m<T NH --< cn m co OO O cmn <y* O m2 <n O ^ w u CuO 4J (0 i CQl fHi <J HW< -6H0 H 3H C MV U3 HOO U W WH I I UH I 1 DUP050145883 0 R+D COST IMPROVEMENT ACCOMPLISHMENT REPORT S ITE E TOTAL o no CM CM ov O' S oo o m r>. in ^ r-t n in ph o CM m mm iH n n CO Vi 0 in m 00 Od H| n m m 00 C0M0 ON CM CM A.e3 vo vo ON ON GO CM H pH O CM < cm cm nnn CM CM n c m H| o CM n CM C tH Vp > 60 0. 60 *o p H a p H 60 C*4 H 0 M o 0 H D >< w 00 Oa 4J G 0 B o5 Va CJ o eM <0 00 4J a C3 oG a) 6 O C4 aO O Vi J3 CJ O H o pH 6 pJ u up H V T> p p O o 3 a:O E 0) C >> H u CJ 0 o 3 pO 4) p H O 0 64 QJ u H . p H 0 < 3M2 X pH pH 0 4J pH Q > >O 4J *o v a 0) E 4) o CJ 0 c 0 0I CO 3 H C/5 O 3 o p H O O ON a. 3 3 oE O* CM *3 *H O 0) pH 3 O V 4J E c l (0 H 6 3 pH Vi Vi sO Q. CL | E eu CJ p H ' 2 PC CO h H a W M HH >1 CJ Ok 4J 0 2 c 0 pH 4J a 3 *3 pH 0 c c o 0 Vi 0 Op ON /~S npH wO n ON On O PH^ cm o CM^ CM on so co n E> n co ^>E> 2^ 00 % 6o1k0 uCo*O u co DUP050145884 LIQUID ALUM INORGANICS COST REDUCTION VARIANCE EXPLANATIONS $M Firm Actual 28 6 Facilities to handle liquid alum not completely installed per forecast. Actual production lower than forecast. YE-698-D MEMBRANE PRESS "DALAMAR" YIELD 240 0 OTHER ORGANICS 100 206 $M Goal 100 Act(ctf4 44 Flow control project not installed per forecast. Scope change. Limited plant trials Water Conservation Production Forecast Trials run have identified facilities upgrading needed for YE-698-D as well as currently run continuous molybdates to improve overall performance Savings realized higher than forcast _ . Labor Material Loss Actual production lower than forecast Conversion from wet 5,2-amine (C.W.) to dry form (alternate suppliers) is basis for goal savings, as well as, improving/ eliminating DIAZO clarification. F/c dollars should have been about $50M vs $100M, press cake solids not consideiwin calculatioi DU P050145885 N 26486.03 OTHER ORGANICS (cont'd) DIAZO Press $M Goal Active 50 Dust Collector 80 Delayed - manpower and conversion to dry 5,2 amine Installation delay and manpower limitations DU P050145886