Document 1g9J54KjBrqGr5xLG4bpKz2QX
l>IOTECTlVE EQUIPMENT *9
RESPIRATORY PROTECTIVE EQUIPMENT
PLAINTIFF'S EXHIBIT DUP-1820
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SAFETY ENGINEERING standaid
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This standard providn information for ihr selection, u-ir. and car* of respiralorv protective equipment Irrspirniort). The tarin "respirator" in Ihia standard in ward inclusively and applies lo atmosphrre-supplving and air purify mg drvicra dial provide breathable air lo the wearer thin the limila of die equipment. whatever the aourre of air. This atandard dora not apply for exposure to airborne radioactive contamination for which apeetal con sideration may be neceaaarv
2. GENERAL
2.1 Respiratory protective equipment should not be used as a substitute for adequate exhaust ventilation or other engineering eontroi methods.
2.3 Respiratory protective equipment shall be worn at alt limes where the atmosphere may be harmful lo env ploy res due lo unusual condidons. and where work 1ne-'essary in contaminated or oat gen-deficient, confined an-as.
Z2.1 M hen the air is defiriral in oxy gen. the tv mgtoins range from increased volume of breathing and ac celeration of pulse rale to unconsciousness and death, defending upon oxy gen content and the degree of a person's activity. Unaansdausnass is immadiota whan a mtm breathes pur* nitrogen and daath may follow in a loir minutas.
2.2.2 An oxygen deficiency mav indicate a hazard in addition to inert gas: eg. flammabiJily (see 4.4). skin toxicity, or absorption through the akin, particularly hydrogen cyanide. Threshold limit values (TL\'*) of air eoMaminants are given in Standard S2T. Portable oxy. per and toxic-gas detectors art covered in Standard S3T.
2.3 Pure oxygen shall aot be used in atmospheresupplying respirators.
the Superintendent of Document!. I. S. Government Printing Office, Washington. DC 20402. Copies of a upplemental liat containing approvals since 1903 mav be obtained from the Bureau of Mines. Health and Safety Research and Testing Center. 4800 Forbes Ave. Pittsburgh, Pennsylvania 15213. At the present time, the Bureau does not have approval schedule* lor the following equipment:
a. Filler-type respirators for protection against paniculate aerosols, such as beryllium duals and fumes, dusts impregnated with orpanir phosphurus insecticides (paratbionl. and radioactive substances
b. Air-supplied suits.
c. Chemical cartridge respirators for respiratory protection against gases and vapors other than organic vapors.
2.4.2 A list of respirators for respiratory protection against certain pesticides may be obtained from the l. S. Department of Agriculture. Pesticide Chemicals Research Branch. Beilsvilie. Maryland 20703.
3. MANUFACTURERS
Names and addresses of companies lo which ap pro vais on currently available respiratory protective de vices have been granted by the l . S. Bureau of Mines are given in Table 1. Companies lo which approvals have been given by the l . S. Department of Agriculture for insecticide respiratory protective devices slut are indicated in Table I. The listing of s manufacturer in this standard does not mean necessarily that all of hi> products are approved.
4. TYPES, USE, AND LIMITATIONS
4.1 A list of the several typea of respiratory protective equipment, method of operation, use. limitations, and remarks is given in Table 2. For additional information in this regard, reference should be made to:
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P H U P E B IT A Y NOT
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M *O R M A T IO N H tN C O H
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NOTE
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2.4 Only equipment Baled and approved by the l . S. Bureau of Mtaea shall be uaed, it schedules for a particu lar ty pe of equipment have been eetabiiahed.
ISA Standard Safety Code for Head. Kyr. and Respiratory Protection. Z2.1. I niled biuies of America Standards institute. 10 East lOtlt Street. New York. .New York 10016
2.4.1 Information Circular 8281, "Respiratory Prcifctivr Devices Approved by the Bureau of Mines at of October 1. 1965." can be obtained for 23 rents from
Respiratory Protective Equipment. Data Sheet D--444. National Safety Council. 425 North Michigan Avenue. Chicago. Illinois
Vandsct end mtrshandiss dssianstisns a>a glean ta describe materials snd'atay nat include all aasastabls grsduers. Substitutisns by tuasliart ara ra ha mud's sniy sn saaesesl at fha taaal suths-ity initiating tka vta af this standard. suaeotmtiTTaa no. ss
DUP. 0960492
DU 040702
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RESPIRATORY PROTECTIVE EQUIPMENT _________ ___________
JANUARY 1964 This Pagg Rav Oct 1969
ICG
>: I'niiffluf Devices Manual publi>lir<l \n.rrn.m Imluxnul 11\ fiirrtp \**ociuiitin and
........... hi ( mifrrFinv of Governmental industrial *. .......-i. 11u|tip .irr .tvailuhlr frmn linttin and i,....an .1 tin Hh\ 12U3. \tm \rbor. Michigan.)
4.2 TVs air gunfying rtipirolors, ia. conittar gasmasks, chae*<al csrSndga respirators, and mechanical filter ratp-rosan Tabic 20 (hail not ba uad far raieua work, or t*' mwa-gaftcy work of any nature. This i> because ihr-- i--|iii.Hiif require ul least 16 percent oxygen in the ,nr i nil" hj'> fur this requirement ore dial (a) pas mu*. .nr mirndrd for use with no more than 2 percent ul i..j H.ue*. and lb) chemical cartridge retpirame Jff <UI ro\ed for no more than 1000 ppm by vol ume ui iircaiiK vapor in air.
4.3 I -r ..I rumttrr masks dial bear the label "MlServ Kf V I f'arpu-e." or "l mversai" is prohibited.
4 4 Uihuuili fif-runtained breathing apparatus and hu* ni.i-L fith blower have no concentration limit in rritanl i" t-mfitv. mum to vie puses and vapors are flamm-ililr .mil the u-er could lie exposed to a potential fire or eMi|..lun. The 2-percent concentration limits ap proved lur io\tr pas removal with canister-type masks max tie nittiin the flammable range for some gases. iisnd.it.I li J provides information and instructions for u-r ui porta!If flammable vapor und gas detectors.
s. stucnoN
5.1 In general, in choosing a respirator, die following factor* *hould be considered: la) nature of the liuzard. lb) wrriiv uf the luzurd. Ic) type of conltminant. (d) conrentratmr of the contaminant, (e) period protection is ri-uuiiril. ift location of the contaminated area with rrspeel lu a -ource of respirable air. (g) expected activity of die wearer. (li) operating chararieristiea and limita tion* of ilie uvuilabie respirator*, (it safety regulations of *Mir or luial governments (see Table 2).
5.1 1 'pparatut classified for 30-minute service time, ur lunjrrr. "-hould be used for entry into an irretpir.ddi- atmosphere. In certain casea. 13-minute uaiu may be iierimited. depending upon local conditions.
5.1.2 Duration rattans (or self-contained apparatus are ba*etl upon moderate work rale, brevier life of an utr w tinder w ill be if** for greater work rate.
5.1.3 Only lalkcantainad braothinf apporotus. combination air-lina respirator and salf-canlainod braathing apparatus. or base mask with Mower shall ba used in osygan-daficiant atmosphere* or sstsaea the cantominant it. jr might ba, immediately dangerous to life. I he latter tximltiion i* tieftnrd a* tine from which a worker tannul i -v.ijw uninjured without respiratory pro. tcftive i.iitiipuiriti. I lie air in tlte -rlf-cunluined unit of the
cumhinuiion air-line respirator and self-cuntuined lircaibmg apparatus -hull be used only for rare*, in event the hose-line supply of air is interrupted. The v olume ul litis exit supply may vary for different applications, but *ltull be ample to ulluw the worker sufficient uir to escape from the contaminated urea. In any case, this supply shall not be less than 3 minute*.
5.1.4 \n u neonlaminated supply of air must be assured when using a hose musk with blower.
5.1.5 Schedule 13E of the l. S. Bureau of Mine* on self-contained brrathing apparatus requires u remain ing service-life indicator or warning for compressed breathing air (except for self-rescue, which has a modmum ruled service lime of 30 minutes). Seme equipment now on plants may not have these alarms. Thesr can und should be ubtu'ned from equipment suppliers for appara tus not so equipped.
5.I.S.I When the device it a combination selfcontained breathing apparatus und uir-line respirator (-upplied-air respirator), either a manual or automatic valve(w) shall be provided to change to the self-contained uir supply if the air-line supply (ails, und to prevent the wearer breathing contaminated air from the outside atmosphere. If a munuu) valve is provided, it shall be ea-iiy operable und located in a position which it con venient to the weurer. If an automatic valve is provided. u warning also shall be provided tt> alert the wearer that lie is breathing from the self-contained air -apply, it) when hi* normul air-line supply fail*, or (2) when the *elf-conluined air supply fulls below 93 percent of its full container pressure. \ quick disconnect und cheek valve shall be provided between the apparatus and the air-line supply hour to permit ready escape from the area, and to prevral loss of breathing uir from the dev ice or inhaling the surrounding atmosphere, respectively.
5.2 Tuble 3 lists the hazards und the respirators that are recommended to afford respiratory protection again*! them. By reference to this table, and by eonidering the foregoing factors, the user can determine the type of respirator that should be used.
6. PRECAUTIONS
6.1 Purchased cy finder* of breathing nir should be antly sed for oxy gen and carbon monoxide content before use. This analysis normally should be done by the plum (tee S3T). Mso. the water content of cy linder air used for air masks should be below the dew point for the lowest prob able temperature to be encountered. This is necessary to prev ent (reezeup und stoppuge of uir (low- to the muk. Dew points at v artout temperature* can be obtained from the "Handbook of Compretwed Case*."
6.2 Vn rxtrnsivr list of instruction* in u*e and precau tions for rurli tvpr of respirator i given in "the previously
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referenced USAS 7.2.1 . Somr precaution* art- given in 1 stile 2 under heading* of Limitations and Hentyrk.
*.3 The manufacturer's instructions or precaution* of thr USA Standard should be potted with the respiratory device.
4.4 All parsons who may have occasion la at* ratpir-
alary devkot, or can** thorn to ba utad, should ba
properly Iraniad in their via bafar* circumstances re
quire that ttiay uc* (bam la prated their live* and the
property of the Company. Alto, in eieculion of plant
ditaiter plant, proper training in ute of respiratory pro-
tectr-e equipment will aid in the performance of smooth
and tafe reteue or repair operation*.
a
4.5 A negative prttenre occur* intide tb* facepiece of
face-fitting air-purifying reepiratort (Table 2C). Care
put be taken to obtain an effective teal between the facepiece and fact to prevent inward contaminant leakage.
Alto, demand-type air-eupplitd reepiratort and demand-
type self-contented reepiratort operate under negative
pretnure wben tbe wearer inhaler, tome inward leakage of contaminant may be poteibl*. A preteure-demand type
telf-cooiaintd retpirator may be need where special pre
caution* mutt be taken to prevent the wearer from in-
baliig any trace of contaminant. (A email positive pree-
ure i* maintaiaed at all time* and. even if a leak *bouid
devetop. there would be no leakage of contaminant into ibt fiiMpim.) 6.6 A prp*r *ot cannot oitobJUhotf if Hi* tempi* bars of oyo ylui a(i4 tfcrovfH tho
fulMic* masks.
4.4.1 All eyepitett in full-face mask* approved by thr iSureau of Mince will pace tbe ball drop test, but some plank eyepiece* may not paaa the needle drop tost (StH ). Current schedule* of the Bureau of Mines, how ever. require that eyepiece* ibell meet tbe pertintot requirimrntt for impact and penetration specified in the mott recent USA Standard Safety Code for Eye Protection.
4.4.2 At a temporary mtaaure with fall-face pieces, glstte* with than teaapk ban or wilboat temple bare mey be taped to lb* wearer'* bead. Full-face masks have been devtloped wkb systems for moonting comcuvr lentc.t inside the facepiece.
iiJ A half-mask facepiece should not interfere with the wesrsr'e nee of spectacle* or. goggles. Proper selection of equipment normslly will eliminate any prob lem of proper Gt when usieg a combiantion of baif-maik facrp<ect and epectaclet or goggles.
4.7 Cont ention*) respirator* do not constitute *n abso lute barrier to transmission of speech. 1 he respirator exhalation valve usually provide* a satisfactory pathway for speech tranemiseion over sheet dietetic** in relatively quiet areas. Speech treasmieeion devices err evaiialilr. (Ceutien: check for acceptability of electrical elaeeificition for use in haiardout areas.)
4J Major problems in the us* of full-fact masks at low temperature* ace poor visibility and fretting of exhala tion valves. Antifog compoundtean be uaed to coal the inside of the eyepiece to prevent its fogging dow n to nboul 32 F. Below 0 F. however, antifog compound will not prevent severe fogging.
4.4 Hoses for air supply should be selected to resist chemicals to which they mey be exposed.
7. CAM
7.1 Oeasrof. A centralised maintenance, denning, and storage station should be used to care for respiratory protective equipment.
7.2 Procedures Applicable fa All Respirators-' p
7.2.1 Inspection. All respirator* shall be inspected at regular intervals to make sure that they are ready to as*. It it good practice to integrate tbe respiratory and
firrustJaituNSir Inspection and maintenance program.
Maintenance. When It is necessary to replace worn or deteriorated parts, only (bos* made specifically for the device should be used; and the repair work should be accomplished by trained personnel. For most plants, it is preferable that part* of thie type be replaced as s unit or returned to the manufacturer (or repair.
7.2J Goaniflf and Ditinfading. Respiratory pro tective equipment, except canisters and cnrtridgr*. should be ekaeed and disinfected after each as*, unless assigned to individuals. Respiratory equipment can be cleaned with detergent sad lukewarm water (let* then 123 F) by band breaking or agitation in a washing machine, rinsed, and dried. The qaattraary ammonium salt dis infectants* are recommeaded for sterilising respiratory devices. Rinse completely in clean, warm water. Assure thorough drying of meek end demand apparatus after cleaning to prevent fresting if used in cold weather.
7.2 A Stareg*. All respiratory protective equipment should be stored in a dees, cool, dry' pine*, out of direct sunlight, uadcr coaditions of moderate temperature (see Chemox mask in Table 2B).
* Witts**, Gc**wi-Clo*t; American Oftieel Co, No. 101 and 102 Germicidal Oetereent; Rutmesen $ itiiiter: MSA Cloonc. S** tr
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7.3 Special Procndurot for Maintaining, Cleaning. Dis infecting. and Staring Respirator*
7.3.1 S#ll-C#nt#i#d IraatHing Apparatus In demand-type (Table 2H), (hr cylinder pressure ihould be cheeked periodically and brought lo rated procure if necoeary. (Minimum pretaure in 1600 pai ul 70 F.) Ilechargc after each uae, following manufacturer'* in struction*. Follow manufacturer * inalructiona oa tightnet* teat* for ielf-contained reapirator* and hydroatatic toting of eomptoaed-air cyliadcra.
7.3.2 Hoia Maaka. Check the blower periodically for proper operation. Check hoar for ttrur and tear after each uae and Meant dean when neceaaary. keep ho*# capped when not in uae to prevent entrance of dual or other conlamina nla.
7.3.3 Air-lina Kaapirotora. The facepiece ahould be am iced after ench uae, aa for all other reapiralora. The flow control val .ea ahould be inapected after euch uae and deaned and repaired, if neceaaary. Air-line hoae ahould be cheeked for wear and tear after each uae and be *t*am cleaned when nnceaaary. See Standard Sill on air-*upply yatem.
7.3.4 Salf-Rateuar*. Frequent inspection is the moat important phaae of the maintenance program with thin
type of equipment becuuae the equipment i* addum uxetl but tiway* mual be ready.
7.3.5 Chamieal Cartridfa laepiealare. Chemical cartridge* ahould be ehanged when the wearer detect* the odor or irritating effect of the eoniambiunt. la planta with centralized maintenance *lation, cartridge* sometime* are diacurdfd aftee a given period of uae (hated upon group experience); but. in'mtniT cu*e*. the wearer ia reaponaible for diacarding and replacing cartridge* in hi* reapirator. Particular cure ihauld be eacrcind in the atornge of chemical cartridges bccaaae nasally they de teriorate if exposed to exeesa moisture sad to guaeoua air contaminants. Cartridge* ahould not be stored in the area where it ia necessary for the workmen to uae chemical cartridge reepiratora.
CK1
7.3.4 Mechanical Pillar Respirator*. Mechanical
filler* of the "throw-away" type should be discarded when tht breathing resistance becomes bothtraomt to the wearer. Some mechanical filler respirators us* reelennabl* filter*, in which ease the filters are cleaned when the respirator ia being serviced.
CONFIDENTIAL
DUP 0960495
DU 040705
REV.
JANUARY 1964 7t ' Thi Fog* Rev Feb T9M
RESPIRATORY PROTECTIVE EQUIPMENT
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TAW T - MANUFACTURERS OF APPROVED RESPIRATORY OEVICES-
Acme Protection Equipment Co. 1201 Koiomoioo Sir*t. South Hoven Micnigon 49090 Amerxon Opticol Co. Soulhbndge, Mossochusetis 0155'
Souich i tomb, Inc. P. O. Box 478, Rochester, Nw York 14602 3mu Monulpcturing Co, 3114 Carroll Avenue. Chicogo, Illinois 60612 : D. Bullo'd Co, 2680 Brldgtway. Souialiio, California 94965 Coco Softly Products, Inc (formerly Chicago Ey* Shitld Co), 2727 W#t Rosea* Streei, Chicogo, Illinois 60618 H. S Cover, Stotion A. South Bond, Indiana 46614 Davit Emergency Equipment Co, Inc, 45 Halleck Si, Nework, New Jersey 07104 h DeVilbiti Co, Toledo, Ohio 43601 "he Firtwel Co, Inc. Subtidiory ol The Aro Corporotion. 3695 Broadway, Buffalo, New York 14225 "he Fyr-Fyter Co, 221 Crane Street, Dayton, Ohio 45401 Glendole Optical Co. Inc. 130 Crossways Park Drive, Woodbury, New York 11797 Globe Salety Products. Inc (formerly Glob* Industries, me), 125 Sunns* Pioco, Daylon, Ohio 45407 Metallizing Engineering Co. Inc. 1101 Prospect Avenue, Westbury, New York 11590 r Min* Safety Appliances Co, 201 North Braddock Avenue, Pittsburgh. Pennsylvania 15208 r Mm* Solely Appliances Co, Ltd, Oueemlie Industrial Etta's. Glasgow E. 3, Scotland Minnesota Mining ond Manufacturing Co, 2501 Hudson Road. St Poul. Minnesota 55101 f'angborn Corporation, Hagettown, Morylond 21740 ' Pulmosan Safety Equipment Corp, 30--48 Linden Place, Flushing, Nev/ York I 1354 F ile Hardware Manufacturing Co. 540 Wes' Chevy Chase Drive, Glendale, Coliformo 91209 Safeime Products, Post Office Bax 550, Putnam, Connecticut 06260 t Scott Air--Pak, Ltd, 2254 South Sheridan Way, Clarkson, Ontorio, Canada r Scott Aviation Corporation, Lancaster, New York 14086 U. S. Divers Co, 3323 West Worner Avenue, Santa Ana, Californio 92700 W. W. Sly Manufacturing Co. 4735 Train Avenue. Cleveland. Ohio 44102 V/*lsh Manufacturing Co. 9 Mognolio Street, Providence. Rhode Island 02909 ** Willson Products Division, The Electric Sforog* Battery Co (formerly Willson Products Division, Ray--O--Vac Co.
and Willson Products, Inc), P. O. Box 622, Reading, Pennsylvania 19603
TAW 2 - TYPES OP RESPIRATORY PROTECTIVE EQUIPMENT
Merited ef Operation
Table 2A -- Air-Supplied Suit
Air supply from tupplied-air breathing apparatus. Sae Standard SIH on oir-distribution system.
Use Untrlefians
Operating or rppair work whero thero is exposure to substances that ore irritating or corrosive to the skin and mucuous membranes, but where the atmosphere is not immediately dangerous to life.
The wearing of on impervious suit lor ony extended period is extremely fatiguing and dongorous unless it is wall ventilated. The suit must be impervious to the substance encountered.
lamnrbs
No U. S. Bureau of Minas approval. For additional Information, saa Fleming, A. J,, D`Alonzo, C. A., and Zapp, J. A.. "Modern Occupational Medicine," Chapter 7, "Pro tective Clothing for the Chemical Industry," Lea ond Febiger, Philadelphia, I960,
A Ranque-Hilsch vertex tube worn as o portable refrigerator con satisfactorily cool com pressed air for personnel weonng industrial protective clothing the vortex tube is light and email, ond con be strapped to the belt where it does noet interfere with physical movement. The tube operates on 20-25 cfm ef compressed oir ot 80 - 100 psi and delivers 15--IB cfm of dir coaled 50 -- 60 F below the inlet air temperature. The lube con be reversed and used as a heater.
* Approvals on currently available respiratory protective devices which have been granted by U. S. Bureau af Min**
** Approval given by U. S. Department ol Agriculture for certom pesticides
DUP 096Q496
DU 040706
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*ISHA70Y MOTICTIVI IOUI9MINT
JANUA.1V 1944
This Asfl* l<> ilk llil
T*U - SELECTION Of HISWIATOKY MQTfCTVI OtVICE
Hatord
Respirator
C*yQ*ft atUCitrtfy
Stoff'Contained breathing apparatus Hose mask with blower
Combination oir-line respirator and self-contained breathing apparatus
GattOus comominant lmm#d'0*fy dangerous la lit* (sta 5.1.3)
Self-contained breathing apparatus
Hose mask with blower
~
Combination airline respirator and self'caniained
breathing apparatus
No* >mm#0iOH*iy dangerous to lift
Air-line respirator Has# mask without blower Chemicai'cortridge respirator
Port>cula>* contaminant Immediate1 jr dongtrous to lift (set 5.1.3)
Self-contained breathing apparatus Hot# mask with blower
Combination oir-line retptrafor and seif-contomed breathing apparatus
Not immtco't'ty dangerous to lift
Mechanical filter resptrotor Air-lme respirator Abrasive-blasting respiroter Hose mask without blower
Comp.notion gc'.toui ond oarticuiatad contaminant immtdiottiv dongtrous to lift (it# 5.1.3)
Self-contained breathing apparatus
Hose mask with blower
Combination oir-line respirator and self*contoined breathing apparatus
No* immediately dangerous to lift
Air-lme respirator x Hose mask without blower Combination chemical and mechanical filter respirators
Nete: !h itlf-cSKIaTned breathing opporotut. combination oiHme respirotor and teif*contoined breathing apparatus, and hose mask with blower would give respiratory protection against any of the Hazards listed, but tnese atvcoi or* net included in th list of respirators that could b used in the lots hazardous situations.
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DU 040709