Document 1QJ4mxzLg6zDVdR8jmN2OgDKm
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Chptr XXI!!: Uniftd Stjttj Rubber Company (now Unireyol, Inc.)
It was on March 30. 1S92, that a snail group of NVv England footwear companies decided to poo! their knowi<.:'.-e * and equipment for greater efficiency and greater profit. an initial investment of $100,000. this endeavor marked the start of the United States Rubber Company. Then the c*- cept of industrial research was yet unknown, hut tn l1.1'.
. U.S. Rubber became one of the first companies to have a ** research laboratory. Over the years the company expann.d
its international Ojjcrntiuns and diversified its product lines and i> today a leading manufacturer of fibers, textiles, chem icals and plastics. n well as rubber products. 1 Iv the early 1900's it was generally recognised that the name U.S. Rubber no longer adequately described the company's operation^. After almost five years of study and research brought on by the need to find a truly representative name for the firm, as of February 27, 1067, tlte now billiun-do.'lar corporation be came officially known as Unirovnl. Inc. George R. Vila i Chairman of ihc Hoard and Rresubnt.
Untroyar* interest in aslcstos textiles stems from tee
inventive genius of otic man, Houtwcll K. Foster, and frea:
his lifelong association with Herbert E. Sunbury. The ea-
lalroration of these two gentlemen is an interesting story ir.
itself and is germane to the asbestos textile history of LV.i-
roynl.
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Ih-th Hout Foster and ITcrb Sunbury were born in Tewkdmry. Massachusetts, were sens of neighboring truck farmers, and were graduates of Lowell. Massachusetts. Hig' School, liach earned his P.acbe'or of Textile Engmeeriej degree at 1 owcll Textile School (now the Lowell TecTuv> logical Institute)--Ilcmt Foster in 1917 aed Herb Sutthurv 'in 191S. They were fraternity brothers in Delta Kappa I';.:
I.**,nn graduation from Lev.-:!! Texr'.'c Fcbo'd,
, Fos:< - '.Tame empioved at UoTavai's Ger..ral L:.!<.:r:;tr:-,c;
He r- .rained there fur a prrie-1 cf rp7-*v".v..*.r<-\- -T r?
until his retirement on December 3i.
The (lencr.-.
Laboratories, now calied the Research Center, were estr.L-
ASBESTOS--April I?::
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Jishcd in 1911 at New Brunswick, New Jersey; moved to
* New York City in 1913; to Passaic, N.J., in 1923: and tc
Wayne. N.T.. in 195/.* Over the years Bout Foster contrib uted importantly to the development oi tire cord, Lnstcx
yarns and numerous other textile products. Approximately
70 patents wcie issued in his name. While the laboratories
were located at Fannie, Bout Foster began his experiments
UV spinning fin*- n-hestos yarns by a new process*--ultimately
resulting in lit-* being awarded a basic patent.
As is known by those in the industry, most asbestos
textile manufacturers card on the woolen system and spin on
the cotton system, but with one important exception. Tlurrc is
no doubling and limning in the spinning of most asbestos
yarns. In the early 1930's Bout Foster conceived the idea
that asbestos fine yarns could 5>e spun without the use of
relatively high-priced. long-staple asbestos fiber if a prac-
' tieablc menus could lie found to incorporate the usual cotton
drafting process into the manufacture ot asbestos yams. As
Uniroval was nit then a manufacturer of asbestos textiles.
Bout Foster iutmd to his good friend. Herb Sunbury, tor the
asbestos roving r'fjuired for use in bis spinning experiments.
At the time, Herb Snnbury was General Superintendent for
the Allbcstn* Corporation. Philadelphia, Pennsylvania. (The
history of AMbr-'ti< u*a* covered in Chapter XVIII.) William i G. Kitchen, pTv>idrnt oi AUbesios, encouraged Bom Foster i to persevere in his spinning experiments, despite early set
backs, and authorized Superintendent Sunbury to furnish the
extremely uniform roving needed for the purpose. P-'wrr-s
warranted the M;t.-ilhilon of nr'.ot faculties at Ury-ovi/a
k General l.a`or-' -in*-. rata:i.. r.nn <;:u*'Huii.;ii .it ir.c emu
. pane's M:u7 catiavi.ic. t-screta.
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in 1939. olhiwmg the c.fatn"ot Mr. Kitchen. t!ie All*
bestos Corporation was liquidated. Kerb Sunbury then be
came associated with the Asbestos Textile Company, X'or:!-
J3rookfirtd. M.;-*.''!u:sc::s. and continued to supply Bear
Foster with rrvirg from that mill.
Although the f;r: v-.-ns produced fcv the patented process
were less uniform in c:"5-$crricu than were itndr ' ;d yarns,
the new process did preside a means of producing ashestes
fine varus at lower co:< and with greatly improved wenviag
strength. Yarns ranging up to 5000 yards per pound wer:
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produced, xvith the average in excess of 2000 yards per
pound. The trade name of "Asbeston" was adopted to dc
' scribe the yams produced by the new process and the fabrics
woven from thc*c yarns. On December 13. 1941. the A-
beston tr.de mark was filed "witn the U.b. intent Umcc,
under >cri:d AT).
i/l. i tc new trade mark for asbestos
yarns was passed for publication, and was published Febru-
ary 1", 1942.
Early in 19 H Uniroyal decided to begin the commercial
production of asbestos textiles and space was provided at the
Stark Mill*, a major producer of cotton yarns and cotton
duck. On the. ref-mmrmhtion of Bout Foster. Herb Sunbury
was employed, dfcrtivc April 1. 1041, to purchase and super
vise the sett in up of the necessary equipment, which in
cluded picking, curding, spinning and weaving machines. The
mill was in ojvrmion by mid-July of that year and Herb
Sunbury then took over responsibility for Asbeston sales. Uc
served in that capacity until lOrS when he was appointed
Manager. A>bc>i'*n Product Development.
The first commercial production of asbestos textiles sold
under the Ashc-ton trade name consisted of woven asbestos
tapes having nominal gauges of .010". .015" and .020". The
next step wn to develop a line of asbestos fabrics weighing
eight to twenty ounces per square yard. At that time, any
fabric weighing less than sixteen ounces per square yard was
considered "light we ight" by the asbestos textile industry.
In 1942 the demand for Asbeston yams and fabrics
justified the building of a new mill, adjacent to the Stark
Mills. The capacity of the orginai mil! was more than dou
bled. A. C. I.iok. Manager of the Stark Mills, and !I. J.
Daniel, SuporfirrmdrMt, continued to be responsible for As
beston, as" they heal been from ita pilot*p!ant infancy. It soon
became apparent .that full-time supervision was needed and in
1943 Manager ?dike I .ink promoted D. *r. Austin. Jr., to the new pn>i,;'Mi of Snperi:ntnd.nt of the A-bcStOt Depart-
meat. Tex An*: in. as his nickname itv.pli cs is a n-.ti.c of
Texa<; and a ere. d-tc.tc of Texas Tcchnolng :zz.1 Cc:: r c, I.til'bock. His rare c C ubirv :tinn, of managemen : and c: :giucc: ii:g
skills proved to he of ma;ior impcrtancc in funh:erirtg the
perfection of !<:<'-Ic processing techniques and in the rapid
growth of the .Vhrslon Department. Since the latter part or
1906, after 23 years as Superintendent, Tex Austin new
. : ASBESTOS--ApfH 197:
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demote* full time to Asbcston product development in Uni
royal's Research and Development Department and Harold
.,M*. Willingh.-.m became responsible for production of Uni
royal's textiles. At present. B. E. Carden is Superintendent.
* Tex Ajwhj combines to be active in the affairs of the As* bestos Textile Institute, as He has been for many years,
serving originally as a member of the Air Hygiene & Manu
facturing Committee and. currently, of the Technical Com*
- * mittee. ** * The willingness of Uniroyal to spend a sizeable amour.:
of money over a period of approximately ten years in rc*
search and development effort resulted in the c>tnhlUhrrc::t
of the Asbc>tm Department, making products not previously
obtainable at attractive prices and giving employment to many
people in nti area where jobs were scarce. This is in marked
contrast to the present trend to mergers and conglomerates
where large companies acquire, by purchase, the skills and
experience f smaller companies. Uniroyal deserves credit
for carving its ntrite in the asbestos textile industry. H. Cor
don Smith, now retired as Vice President and General
Manager of Unirovnl's Textile Division, was a staunch sup
porter of the Ashton project from its beginning and de
rived much satisfaction from the success of the endeavor.
Dr. George C. Holroyd has been in charge of A-beaten
development work for the 1a*t twenty years. Scheduled to
retire from t`niroynl this month (April 1972), Doc Ho.'rmd
is responsible for the development of most of the special finishes for Unirovnl's asbestos yarns anti fabrics.
One of the factors in Uniroyal's decision in 19-11 to
begin commercial manufacture of asbestos textiles was the probability o no enlarged demand for the materials in rite
event the United States were to become directly invoherf in World War f{. The war record of the Asbestcm Department
proved tin- to have been a wi&e decision. .The !lognr.-uii'e.
Georgia, plant wove many thousands of sards of lightweight
atliz-v`OS ri'jb ned in firefi"! ters suits. Large fir.:'.mi: tubular woven a sliestos cin;l i were used as co'la <i >- '
duets to preheat aircraft ett": :tcs. Another ar:d qui tc :
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uc war effort cor.:sijtcd of air duct s t:
from rvil'J.rrircd asbestos clOlh. More than 2?>Z:0 shape* ami sires were furnished to aircraft ur.mtiactur;
Following World War II, Uniroyal developed a ca-.ted
10 assestos-a;-" it::
Aabestftn cloth for we as** burnproof household ironing
board cover. The hem was a great success and resulted in
one of the largest tn.irl:cts ever developed for lightweight
asbestos cloth. Despite the inroads made by synthetics and
other competitive materials in the last 25 years, asbestos
ironing.bourd covers still represent a substantial market for
lightweight asbestos cloth.
Another consumer product introduced by Unirova! con
sisted of di.h t'mrls composed 20of asbestos fiber and
80% of cotton tilxtr. The towels were dyed in a variety of
attractive colors and they gained for the company much
desirable publicity. However, the costs involved to create 3
volume market were much too high, and production was dis
continued.
In 1958 Unh oval's Textile Sales Department was re
organized. The Asbeston Department became a part of the
Industrial Textiles Sales Division, headed by Fred T. Hop
kins. A modil-ration of the sales organization took place in
1959 and the rc-.pomibility for industrial textile sales, includ
ing Asbestou. wn* n>**if:cd to Staton J. Tecle. Jr. Under Mr.
Peele's supervision tin- Asbeston line was expanded to in
clude standard-wapiti adtestos textiles in addition to the line
of lightweight a>ihc>t'K fabrics and yarns already identified by
the Asbeston trade mark. Mr. Pcclc has been a staunch sup
porter of the Asbestos Textile Institute and served as
President in 1905 pud 1904. When total sales of products in
five.commodity lim-s of industrial textiles became so volu
minous as to he impractical for one person to handle. Mr.
Peele, in 1967, turned over the Asbestnn sales responsibility
to Richard T\ Clark. Dick Clark continued for several years
as Sales Manager of the Asbeston tVnr.rtmcnt. He wr> suc
ceeded by F.tluard A. Morris, now Marketing Manager tor
Asbeston. Umvnyn! T ;bcr and Textile Divi-ion. Ed Mv,rr:< is
also active in the A?>>, stns Textile; Institute, currently serving
on the Hoard of (Governors and as Chairman of the Asbestos
Advisory Committee. In the latter part of 1970, Staton Pceie
was appointed M;m:rcr of Industrial Textiles Marketing, a
key position in the 1 iher and Textile Division. The current
Vice President and General Manager of the Division is
Clarence II. Sigler, Jr.
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Upon reaching mandatory retirement age on March 31,
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J962;,-Herb Sunlmry left*, the Asbeston Department with 21 years of service. This impressive period of employment was but a chapter in a IcntMhy. productive career. He started in the asbestos textile hn-iness in March 1919 as a laboratory tedwicinn with (iemrai A .-best os and Rubber Company. As of hiS;Tvtirc`tnem from L'niroyal. Herb Sur.Lury had been an active member of the industry for 43 years. On July 1. 1963. he accepted part-time employment as Kxeeutive Secretary of the Asbestos Texjile Institute. He has done and continues to accomplish much to stimulate attendance at -ATI meeting*.
Uniroval continues as an active and constructive member of the nshc-ms textile industry. The laboratory experiments initiated by Uomwcll I!. Foster have grown into a mill which is an important factor in the trade. The scores of executives, and others, too numerous to mention in this brief history, who contribute*! to the sin mss of Asl*ston are to be commended for their untiring, productive efforts.
Next blue .... Chapter XXIV: Tal!men-McClujey Fabrics Co.
THE COVER
The largest Trausite transmission pipe project in Colo
rado was iiwaffrd recently in a new housing area and mobile
home park under development in Thornton, about three miles
north of Denver. More than two miles of 24-inch and 1200
feet of 30-inch pipe was laid in five feet of cover.
According to a spokesman for Colorado Pipe Lines. Inc.,
contractor for th** $20" S00 job, the T-pipe ``goes together
easily" and "works wed." Its mixture ct asbestos i'_.r3. *:krn
and cement makes the ppe highly cotrcfior.-resivar.i to
and water*. A /k.,-.- fOi.'.'ricrr c: C=!e9 ninirv^rs intern*.!
friction with tuit'Muvrn heat! loss.
Steel tnnrtar-bned and coated fittings $ alter! by J.
Fomi were U'rd i> nreept the T-pipe coup!..:*. Pipe was
specified by .Robert V. Cnrslinc, city engineer with Tknrtuon.
Trr.nsito ashotns-cement pipe is manufactured by the
Johns-Mar.ville Corporation.
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^ ASsiiTCS--April 1912
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