Document 15Q1MJB5Zm7ra9DbLkd3q4KNj
c.v.
m J 4 1981
MAKING INSTRUCTIONS:BATCH UNIT D.V*
c g 03
CODE KY-787-D PKG
PROCESSES
APPROVED BY
LOT < > KY-787-D <T> FWP 4/30/81
MAY -0-81-
<)
(>
()
STANDARD HRS* 8.9
TIME
M
<)
<)
JOB NAME 03KY787DMT
COMPONENT CONSUMPTION
CG CODE
LOT
PO
14 YC002B
MSi>14 YC002B
'I
14 YC002B ________ 93
1J
LBS 1 CG .6 0 0 ; 14 ~~fdir 1 14
1 14
CODE
YC002B
YC002B YC002B
LOT ____ L-,, .
PO
93 93
LBS
f/emo ^ *3-/%T
TOTAL EST'D WGT 3464
)!
r ~~..
NON-BLEEDING
} USE
N~
NAME : "KROLOR" YELLOW-MEDIUM
I LBS
CODE
J----
UN 60"<990 G) WATER IN V-203. SET AGITATOR ON
HIGH SPEED WEIGH IN DRUM & POUR IN DUMP IN AND STIR 5 MIN
LOT
I 250
32-D
150X50 YC-2-B
RECORD*. START,,J*.,, PIN jfc*.'
iMulfJ
(&& I--
1____ _
ADJUST TO 75' <1275 G)
I
WITH AGITATOR ON LOW SPEED PUMP V-203 THRU
I
10G AT 240O-26O0 PSI INTO V-205
I
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN I
HOT WATER AT 240O-26OO PSI INTO V-205
I
CORD: V-205 VOL jjrJl" 6 ADJ TO 60" <2100 G) I
'^^T'tNSPECT HOMOG STRAINER G CLEAN IF NECESSARY
I
ACCT LBS
250 250
_ 205"T3^RON~T0""'<5T4"GrWATER'"lNf6"v"I3J'&-'START'
(
l^rAGITATOR
SV Hpfo I PUMP V-205'THRU HOMOG AT ,4800-5200 PSI INTO SV.! y RECORD: TIME START ZiJft&r TOTAL MINUTES %.Q I
'2 NOTE: IF HOMOG PRESSURE FALLS BELOW 4800 8SI, |
WAY VALVE WILL RECIRCULATE SLURRY TO V-205 |
WHEN V-205 MT, RUN IN 5" <240 G) WATER & PUMP I
THRU HOMOG AT 4800-5200 PSI INTO SV
I
wrrrmSP N'T2 I SP^STEP^0T"*r`~SET"F6RMULA"SELECT6R""f6~POSlfl6f5"*
2 <V-243) OR POSITION' 7 <V~244>
CP, PRESS SV CAM RESET PB - SET 22 TC IN AUTO
1 REMOTE (TEMP IS SET AT 190-14#F>
? 1 A*. 11LG'JQL.Z PRESET #1
84 GAL f ,
l B* 13LG ^2sr,,% PRESET 6
141 GAL 1
i J SET STRIKE FLOW CONTROLLERS AS FOLLOWS:
1
1 3FC10 (N-27-D CONTROLLER) IN MANUAL 0.64 GPM 1
i '3FC20 (N-27-D WATER) IN MANUAL LOCAL 8.36 GPM 1
l 3FR10 <N-27-D/WATER) RATIO 1
1.31
I
1 8FC10 (N-32-D CONTROLLER) IN MANUAL .84 GPM l
$ 8FC20 (N-32-D WATER) .IN MANUAL LOCAL 7.40 GPM I
8FC20 (N-32-D WATER) IN REMOTE
|
OCOJ A /
/l.l ATETtt \ DATT M
A ~V Jt.
!
1 15-A 168 20-A 1 141 1
1 27-D 1 213 1
I1 1 32-D 1 142
II
EQUIP _^ 1
I PAGE 2 `
CG 03 KY-787-D EST UGT 34640
USE N-
: ............................................................. 1 ILBl->BS 1 c' CODE
USE LBS
"7776 """opiRATaR""sTip""pi'"
--------
" '
J~'
320 vK? RECORD LEVEL 2LG ,,% IF BELOW 35% FOLLOW SOL'N!
SV ! V MAKE-UP PROCEDURE FOR N-27-D
|
SP 11 &H/ADJUST SV TO 48" <247.0 fi>
I
CP 119A RECORD PH
ADJ TO 11*1-11*3WITH N-7-D AT I
*0 . PARTS WATER TO 1 PARTN-7-D)
|
SPh QW^INTQ. SV. RECORD: PH tfj&f
ASSUME 50%
ATOgL'StEP PB
'
}
f""'
I j | i
J
7~D j
j
| | | }
}
\ I
06/397~AFTiR"HlAT^UP"RECORDT~PH,^D!I)r^"'""~I """*"^
sv TTC>r 3FC20, 8FC10, & 8FC20 TO AUTO
SP 'OPERATOR STEP PB
*
*~*
I Jfr STER 10/43. WHEN 3FC20, 8FC10 & 8FC20 FLOWS
mC m LIMITS, SWITCH 3FC10 TO AUTO 6 PB
fPvSTEP 11/44. WHEN 3FC10 & 3FC20 FLOWS ARE IN
LJHITS, SWITCH 3FC20 TO REMOTE
Op e r a t o r s t e p p b
rl DURING STRIKE RECORD:
I SP STEP
I V-243/Vr244 I 13/46 <30 MIN)
RANGE,' .TIME D. | 9.0-10.0
I 14/47 <60 MIN)
9.0-10.0
I 15/48 <2 HRS)
9.0-10.0
I 16/4? <2 HRS, 25 MIN)
9.0-10.0
I 17/50 (FINAL 3HRS)
7.5-8.5
I NOTE: IF PH NOT IN RANGE. NOTIFY SUPV t, NOTE |
J IN LOG. IF FINAL PH >8.5, ADJ TO 7.5-8.S.
|
I 6 RECORD: PH ,,*
ASSUME 77% j
27-D 1 ...
I WHILE STRIl<ING~RUN""30""""<234~G)TMWAfER~fNTO~V"339T " ""
>, T5,. f ADD IN 7-8 MIN
. } 365
339*K30 J ADJ TO 49" <382 G) AT 80-1O0*F
j
6 vF31 | STIR 5 MIN & RECORD: PH *jJL <9.5-10.5)
J
JT&2 I STIR^IS MIN OR LONGER FOR -SP STEP 26
,,1
133 | REPOSE; VOL^,,m & CALC
X &.?8 = H^GAL I
RESET 08 TO___ GAL FROM. S 33
1
530-A1 365
Ir i
302 13 7 13
^~7360_G )~WATER~INTO~V-302""'
HR 2 MIN FOR S 40
ASSUME 50%
TT/SO'AFTEFcHECKING'pHT^dPERATOR'PBr^"
23/53. RECORD: PH
<3.7-4*2)
N-7-D FROM S 36 IN 10-12 MIN 6 STIR 5
f: PH9j^X9.0-9.5). ADJ IF NECESSARY &
PM \jr
A 9 IMP *??/
I'E 10"PARTS WATER TO 1 PART) ASSUME 50%
riPWON N-7-D INTO SV)
OPERATOR STEP PB
HTJSSPJSTEP 29/58. RECORD: PH TkJfey. 6 TIME'
14<nx0t5ERATOR STEP PB
45<X SP STEP 60. BATCH COMPLETE
|
1
I {
i i
i 7"""'" START
TIME SP STEP
i i :::::
FINISH TIME SP STEP *lQf S~ .;:
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DUP050096471