Document 10RdGkmY8K2nBeQK1R8Mw2Qbd
ANNUAL VCM
1988
SURVEY
Table of Contents
I. The New Module
II. The VCM Tank Farm
III.
The Qld Module
IV. Summation Chart
VAB.0001154344
A
ANNUAL VCM
1988
SURVEY
## ### LEAK # 001
* * 002 003 004
** 005
006 007 008
009
010 011 012
Part One The New Module
This component was bagged -for the survey
COMPONENT TYPE
PPM
LOCATION
V (G)
300
Reactor 741, Shell level. East side evaculation valve stem
F(G)
300
Reactor 741, Condenser level, *m
Northwest side tee to pressure gauge
F(G)
50 Reactor 741, Condenser level, Flange on small vent line
F (G)
1000
Reactor 741, Condenser level, *
South side of condenser, pressure transmitter -fitting
F (G)
1000
Reactor 744, Condenser level. Flange for Chem Nash, Rinse nozzle closest to reactor
F (G)
1000
Reactor 745, Condenser level, Second vent valve, Flange on top
F (6)
350
Reactor 745, Condenser level. East side of reactor flange, Bolt #11
F (G)
100
Reactor 745, Shell level. Southeast side of reactor. Vacuum gau fitting
F (G)
70 Reactor 745, Shell level, Northwest side evacuation valve flang (along siderail)
V (L)
1000
Reactor 743, Bottom level. Second VCM valve
F <G)
150
Nest RVCM receiver. Top level. North side pressure gauge
F (L)
200
Nest RVCM receiver. Middle level, North side elbow in insulated line
VAB.0001154345
.'Tf
A
013
** 014
015
A ** 016
-A ** 017
-A 018
F (L)
VCL)
V/FCL)
VCL) VCL) F <L> VCL) V <L) V (L)
019 -A
020
021 022
*# 023 -A
## 024
-A 025
*# 026 -A -B
-c
-D -E ## 027
028
V/FCL) F(L)
V/F(L)
V (L) V/F(L)
F(G)
FCG)
F CG)
F (G) F <G)
V (G) VCG) V <G) F(6) FCG) FCG) VCG)
VCG)
20 500
20
20 700
40 50 50 1500 50 250 50
20 100
150 200
FVCM receiver. Middle level, North side manway
North FVCM filter, Supply line, Diaphram valve
RVCM charge Equilibrium pumps Zero
piping. Supply side. valve between RVCM charge
Top of RVCM filter. Bleeder valve Zero
Top of RVCM filter, Bleeder valve Zero
RVCM charge line, just before tie in to FVCM piping, Valve 019 V/FCL) 50 N FVCM filter, Discharge valve
North FVCM filter, Discharge valve Zero
Bottom of FVCM receiver, East side, Valve and/or flange
Bottom of FVCM receiver, Charge valve
Bottom of FVCM receiver, Nest side. Valve and/or flange
South seal water seperator, Top level Northeast side pressure gauge Zero
Recovery East VCM Fitting Zero
building, Second floor. condenser, Top pressure
gaug
North seal water seperater, Rupture disk
South Zero Zero Zero Zero Zero
vacuum pump.
Discharge valve
Nest of south compressor. Equilibrium valve, CV--854
Recovery building. Ground floor.
"
4
Middle of the east aide. North/south
transfer lines along ceiling,
val ve
A
ANNUAL VCM
1988
SURVEY
** ###
LEAK # 100 101 102
103 104
105
106
107
108 109 HO
Part Two The VCM Tank Farm
This component was bagged -for the survey
COMPONENT TYPE
PPM
LOCATION
V (G)
500
North VCM unload scation, *
North of bridge, East side val ve
V <L)
150
North VCM unload station. South of bridge. East side val ve
F <L)
500
Middle north VCM unload station. South of bridge, VCM tank car connecting line
F <G)
500
Middle north VCM unload station, South of bridge, West side flange
F (L)
700
Middle south VCM unload station, East side. Plug on line south of VCM
F (G) F <L) F (L) F (G) F <L) V/F (L)
50 70 50 70 500 200
Middle south VCM unload station. East side. Union on west side of VCM tank car
Middle south VCM unload station. West side, North of bridge. Next to handrail, Flange
South VCM unload station, East side North of bridge. Next to handrail. Flange below valve
South VCM unload station. East side. Union on west side of VCM tank car
South VCM unload station. East side, *r
Union on south side of VCM tank car
South VCM unload station. West side, North VCM railcar unloading line. Check valve
VAB.0001154347
111 112
## 113
** 114 -A -B --C -D
** 115 ** 116
117
** 118
119 120
V <L) V <L)
F (L)
V (L) F (L) F (L) V (L) V <L) F (L) F (L) V (G)
V (L)
F (G) F (L)
A
200 50 50
700
30 100
20 750
30 100
South of VCM sphere, VCM transfer puffl Recycle valve to VCM sphere
Compressor shed. East pipe rack. Fourth vertical line from north. Horizontal valve. Stem
Compressor shed. East pipe rack. Third vertical line from north,
*
Flange to sensall control
Compressor shed, East pipe rack. Second vertical line from north, Horizontal valve, Stem Zero Zero
Compressor shed. First compressor from south. South flange
Compressor shed. Second compressor from south, Pressure gauge fitting
Compressor shed, West pipe rack, Fourth vertical line from north,
m
Check valve
Compressor shed. West pipe rack, Sixth vertical line from north. East vertical valve
South of VCM sphere. Relief valve, Discharge flange
South of VCM sphere, Middle of pipera FIange
VAB.0001154348
A
EAK 200 201 202 203 204 205 206 207 208
209 210
211
ANNUAL VCM
1988
SURVEY
Part Three The Old Module
This component was bagged for the survey
COMPONENT TYPE
V (L)
PPM 70
V <G)
200
F (L)
30
F (L)
700
F <L)
1000
F (L)
100
V (L)
100
V <L)
80
V/F(G)
150
F (G) V/F(G)
500 100
F<6>
50
LOCATION
North RVCM receiver. Bottom level. Valve stem under receiver
South RVCM receiver, Top level, North side, Valve on receiver
South RVCM receiver, Between levels, Nest side. Grade level connection, FI
FVCM receiver, Second level. North side, Pressure gauge plug
FVCM receiver. Ground level, Charge line flange
North FVCM filter. South side, Pressure gauge connection
RVCM filter. East end, Top side, Val ve
Reactor 500, Bottom level, Main dump valve
Reactor 500, Shell level. Northeast side, Auto AMS injection valve
Reactor 600, Shell level, North side, Vacuum gauge tubing
Reactor 600, Shell level, **
Northeast side. Auto AMS injection val ve
Reactor 400, Condenser level, *
North side, Thermowell stuck in flang
VAB.0001154349
A
212 213
** 214
V (6) V/F(B)
0(G)
70 100 100
215 216 217
-A 218 219 220 221
V (G) F(G) F (G) F(G) F(G> 0(G) V (L) V (L)
500 1000
600
200 1000
500 700
Reactor 400, Condenser level, **
West side. Main recovery valve
Reactor 600, Shell level, **
West side. Secondary recovery valve
Reactor 700, Shell level, *
Southeast side. Valve off of 12 inch f1ange
Reactor 700, Condenser level, Southwest side, Secondary vent valve
Reactor 700, Condenser level, *r
Southwest side. Rupture disk flange
Reactor 700, Condenser level, r t*
Northwest side, Rupture disk flange Zero
Reactor 300, Shell level. Manway D-ring
Reactor 300, Condenser level, *.
Chem wash/rinse valve
Reactor 600, Ground level, Secondary VCM valve, Stem
Reactor 700, Ground level, Main VCM charge valve, Stem
VAB.0001154350
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137
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VAB.0001154351
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VAB.0001154352
A
ANNUAL VCM
1988
SURVEY
** ###
LEAK # 001
** 002 003 004
#* 005
006 007 008
009
OlO Q11 012
Part One The New Module
This component Mas bagged for the survey
COMPONENT TYPE
PPM
LOCATION
V (G)
300
Reactor 741, Shell level;, East side evaculation valve stem
F(G)
300
Reactor 741, Condenser level,
Northwest side tee to pressure gauge
F (G)
50 Reactor 741, Condenser level, Flange on small vent line
F <G)
iooo
Reactor 741, Condenser level, **
South side of condenser, pressure transmitter fitting
F (G)
1000
Reactor 744, Condenser level, Flange for Chem Wash, Rinse nozzle
Hp
closest to reactor
F(G>
IOOO
Reactor 745, Condenser level, **
Second vent valve. Flange on top
F <S>
350
Reactor 745, Condenser level. East side of reactor flange. Bolt #11
F <G)
100
Reactor 745, Shell level, *
Southeast side of reactor, fitting
Vacuum gauge
F (G)
70 Reactor 745, Shell level. Northwest side evacuation valve flange (along siderail)
V (L)
IOOO
Reactor 743, Bottom level, Second VCM valve
F (G)
150
West RVCM receiver. Top level. North side pressure gauge
F (L)
200
West RVCM receiver, Middle level. North side elbow in insulated line
VAB.0001154353
A
013
** 014
015
A-- X* 016
-A XX 017
-A 018
F (L)
V (L)
V/F(L)
V<L) V(L> F (L) V <L) V <L> V<L)
019 -A
020
021 022
XX 023 -A
XX 024
-A 025
XX 026 -A -B -C -D -E
XX 027
028
V/F(L) F(L)
V/F <L)
V (L) V/F(L)
F (G)
F <G)
F(G) F (G>
V <G) V <G) V (G> F (G) F <G> F (B) V<G>
V <G)
20 500
20
20 700
40 50 50 1500 50 250 50
20 lOO
150 200
FVCM receiver. Middle level, 9
North side manway
North FVCM filter. Supply line, Diaphram valve
RVCM charge piping. Supply side. Equilibrium valve between RVCM charge pumps Zero
Top of RVCM filter. Bleeder valve Zero
Top of RVCM filter, Bleeder valve Zero
RVCM charge line, just before tie in to FVCM piping, Valve 019 V/F<L> 50 North FVCM filter. Discharge valve
North FVCM filter, Discharge valve Zero
Bottom of FVCM receiver. East side. Valve and/or flange
Bottom of FVCM receiver, .Charge valve
Bottom of FVCM receiver, West side. Valve and/or flange
South seal water seperator, Top level. Northeast side pressure gauge Zero
Recovery East VCM Fitting Zero
building, Second floor. condenser. Top pressure
gauge.
North seal water seperater, Rupture disk
South Zero Zero Zero Zero Zero
vacuum
pump,
Discharge valve
West of south compressor. Equilibrium valve, CV--854
*
Recovery building. Ground floor.
Middle of the east si transfer lines along val ve
, North/s lino, B1
r001154354
ANNUAL
VCM
1988
SURVEY
* ### LEAK #
100 101 102
103 104
105
106
107
108 109 110
Part Two The VCM Tank Farm
This component was bagged for the survey
COMPONENT TYPE
PPM
LOCATION
V<G>
500
North VCM unload station, North of bridge. East side valve
V (L)
150
North VCM unload station, *
South of bridge, East side valve
F <L)
500
Middle north VCM unload station, a*
South of bridge, VCM tank car connecting line
F<6)
500
Middle north VCM unload station. South of bridge, West side flange
F (L)
700
Middle south VCM unload station, East side, Plug on line south of VCM car
F<6>
50 Middle south VCM unload station. East side, Union on west side of VCM tank car
F (L)
70 Middle south VCM unload station. West side, North of bridge. Next to handrail, Flange
F (L>
50 South VCM unload station, East side North of bridge, Next to handrail, Flange below valve
F (G)
70 South VCM unload station. East side, *r Union on west side of VCM tank car
F (L)
500
South VCM unload station. East side. Union on south side of VCM tank car
V/F(L)
200
South VCM unload station, West side. North VCM railcar unloading line. Check valve
VAB.0001154355
111 112
** 113
#* 114 -A -B -C -D
*# 115 ** 116
117
** 118
119 120
V (L) V (L >
F (L)
V <L) F <L) F(L) V (L) V (L) F(L) F <L) V <B>
V (L)
F (G) F (L)
A
200 50 50
700
30 lOO
20 750
30 100
South of VCM sphere, VCM transfer pumps. Recycle valve to VCM sphere
Compressor shed. East pipe rack. Fourth vertical line from north. Horizontal valve. Stem
Compressor shed. East pipe rack, Third vertical line from north, Flange to sensal1 control
Compressor shed, East pipe rack. Second vertical line from north, Horizontal valve. Stem Zero Zero Zero Zero
Compressor shed, First compressor from south, South flange
Compressor shed, Second compressor from south, Pressure gauge fitting
Compressor shed, West pipe rack, Fourth vertical line from north, Check valve
Compressor shed, West pipe rack, Sixth vertical line from north, East vertical valve
South of VCIi sphere, Relief valve, Discharge flange
South of VCIi sphere. Middle of piperack, FIange
-up*
Aia>iF
mm
VAB.0001154356
EAK 200 201
202
203 204 205 206 207 208
209 210
211
ANNUAL VCM
1988
SURVEY
Part Three The Old Module
This component was bagged for the survey
COMPONENT TYPE
V <L>
PPM 70
V <G)
200
F <L)
30
F <L>
700
F <L)
1000
F (L)
100
V <L>
100
V <L)
80
V/F(G)
150
F <G) V/F (6)
500 100
F <G>
50
LOCATION
North RVCM receiver. Bottom level. Valve stem under receiver
South RVCM receiver, Top level. North side, Valve on receiver
South RVCM receiver. Between levels. Nest side, Grade level connection, Flange
FVCM receiver, Second 1evel, North side. Pressure gauge plug
FVCM receiver. Ground level. Charge line flange
North FVCM filter. South side, *r
Pressure gauge connection
RVCM filter, East end, Top side, Val ve
Reactor 500, Bottom level, r
Main dump valve
Reactor 500, Shell level, *7
Northeast side, Auto AMS injection val ve
Reactor 600, Shell level. North side. Vacuum gauge tubing
Reactor 600, Shell level. Northeast side. Auto AMS injection val ve
Reactor 400, Condenser level. North side. Thermowell stuck in flange
VAB.0001154357
212 213 ft* 214
V(G) V/F <G)
V <G)
70 100 100
215 216 ft* 217
-A 218 219 220 221
V (G> F (G) F <G> F (G) F (G) V (6) V (L) V<L>
500 1000
600
200 1000
500 700
Reactor 400, Condenser level. West side. Main recovery valve
Reactor 600, Shell level. West side. Secondary recovery valve
Reactor 700, Shell level,
Southeast side, Valve off of 12 inch f1ange
Reactor 700, Condenser level, Southwest side. Secondary vent valve
Reactor 700, Condenser level, Southwest side. Rupture disk flange
Reactor 700, Condenser level. Northwest side. Rupture disk flange Zero
Reactor 300, Shell level. Manway 0-ring
Reactor 300, Condenser level, Chem wash/rinse valve
Reactor 600, Ground level. Secondary VCM valve. Stem
Reactor 700, Ground level. Main VCM charge valve, Stem
VAB.0001154358
ANNUAL
VCM
1988
SURVEY
Part Four Summary
# of Leaks > 1000 # of Leaks MOO but <1000 # of Leaks <100 Total # of Leaks
8 28 34 70
# of Leaks Bagged # of Zeros Bagged Total # of Components Bagged
21 16 37
### 0## 1## 2##
This This This This
componentwas bagged for the survey component is in the new modual component is in the VCM tank farm component is in the old modual
mmmmmmmmrn.
m
VAB.0001154359
A
ANNUAL VCM
1988
SURVEY
** ###
LEAK # 001
# * 002 003 004
#* 005
006 007 008
009
OlO 011 012
Part One The New Module
This component was bagged -for the survey
COMPONENT TYPE
PPM
LOCATION
V (G)
300
Reactor 741, Shell level, *i
East side evaculation valve stem
F <G)
300
Reactor 741, Condenser level, Northwest side tee to pressure gauge
F (G)
50 Reactor 741, Condenser level, Flange on small vent line
F <0)
1000
Reactor 741, Condenser level, r
South side of condenser,
pressure transmitter fitting
F <G)
1000
Reactor 744, Condenser level, Flange for Chem Wash, Rinse nozzle closest to reactor
F (G)
1000
Reactor 745, Condenser level, *7
Second vent valve. Flange on top
F<6>
350
Reactor 745, Condenser level, *
East side of reactor flange. Bolt #11
F <G)
100
Reactor 745, Shell level, m
Southeast side of reactor, fitting
Vacuum gauge
F (G)
70 Reactor 745, Shell level, Northwest side evacuation valve flange (along si derail)
V (L)
1000
Reactor 743, Bottom level. Second VCM valve
F <G)
150
West RVCM receiver. Top level, North side pressure gauge
F (L)
200
West RVCM receiver. Middle level, r
North side elbow in insulated line
VAB.0001154360
AI,
013
** 014
015
--A ** 016
-A ** 017
-A 018
F (L)
V(L)
V/F(L)
V (L) V (L) F (L) V<L> V (L) V (L)
019 -A
020
021 022
** 023 -A
** 024
-A 025
** 026 -A -B
-c -D
-E ** 027
028
V/F <L) F <L)
V/F <L)
V (L) V/F(L)
F (G)
F (G)
F<8) F(G>
VCG) V <G> V <G) F (G) F<8) F (G) V <G)
V <G)
i-Eitn
20 500
20
20 700
40 50 50 1500 50 250 50
20 lOO
150 200
.^fci i iiy ihi'
FVCM receiver. Middle level, **
North side manway
North FVCM filter. Supply line, Diaphram valve
RVCM charge piping. Supply side. Equilibrium valve between RVCM charge pumps Zero
Top of RVCM filter, Bleeder valve Zero
Top of RVCM filter. Bleeder valve Zero
RVCM charge line, just before tie in to FVCM piping. Valve 019 V/F(L) 50 North FVCM filter, Discharge valve
North FVCM filter. Discharge valve Zero
Bottom of FVCM receiver. East side. Valve and/or flange
Bottom of FVCM receiver, Charge valve
Bottom of FVCM receiver, West side, Valve and/or flange
South seal water seperator, Top level, Northeast side pressure gauge Zero
Recovery East VCM Fitting Zero
building, Second floor, condenser, Top pressure
gauge.
North seal water seperater. Rupture disk
South Zero Zero Zero Zero Zero
vacuum
pump,
Discharge valve
West of south compressor. Equilibrium valve, CV--854
Recovery building. Ground floor. Middle of the east side. North/south transfer lines along ceiling, B1 val ve
m
154361
m
A
ANNUAL
VCM
1988
SURVEY
** ###
LEAK #
100
101 102
103 104
105
106
107
108 109 HO
Part Two The VCM Tank Farm
This component was bagged for the survey
COMPONENT TYPE
PPM
LOCATION
V (6>
500
North VCM unload station, *
North of bridge. East side valve
V (L)
150
North VCM unload station, South of bridge. East side valve
F <L>
500
Middle north VCM unload station. South of bridge, VCM tank car connecting line
F <B)
500
Middle north VCM unload station. South of bridge, West side flange
F <L)
700
Middle south VCM unload station, East side. Plug on line south of VCM tank
F (G) F <L> F (L) F(G) F <L) V/F(L)
50 70 50 70 500 200
Middle south VCM unload station. East side, Union on west side of VCM tank car
Middle south VCM unload station. West side. North of bridge, Next to handrail. Flange
South VCM unload station, East side North of bridge. Next to handrail. Flange below valve
South VCM unload station. East side. Union on west side of VCM tank car
South VCM unload station. East side. Union on south side of VCM tank car
South VCM unload station. West side. North VCM railcar unloading line. Check valve
VAB.0001154362
9V9VPMMNHMMMII
...................
wmfmmm
H
s.
111 112
** 113
** 114 -A -B -C -D
** 115 ** 116
117
** 118
119 120
V (L) V (L)
F <L)
V (L) F (L) FCL.) V <L) V <L> F <L) F(L) V <Q)
V (L)
F (G) F (L)
A
200 50 50
700
30 100
20 750
30 100
South of VCM sphere, VCM transfer pumps. Recycle valve to VCM sphere
Compressor shed, East pipe rack, Fourth vertical line from north. Horizontal valve. Stem
Compressor shed, East pipe rack. Third vertical line from north. Flange to sensal1 control
Compressor shed, East pipe rack. Second vertical line from north. Horizontal valve. Stem
Zero
Compressor shed. First compressor from south, South flange
Compressor shed. Second compressor from south, Pressure gauge fitting
Compressor shed, West pipe rack, Fourth vertical line from north. Check valve
Compressor shed, West pipe rack, Sixth vertical line from north. East vertical valve
South of VCM sphere, Relief valve, Discharge flange
South of VCM sphere, Middle of piperack, FIange
... *N*Wlp
11 ie*4ipiur-
mnwi\m ii MUf
mm
mmmm PPVffMM
VAB.0001154363
m
ANNUAL VCM
1988
SURVEY
** ###
LEAK # He 200 *# 201
202 203 ** 204 ** 205 206 207 208
He* 209 210
211
Part Three The Old Module
This component Mas bagged for the survey
COMPONENT TYPE
V <L)
PPM 70
V <6>
200
F (L)
30
F <L)
700
F (L)
iooo
F (L)
100
V (L)
100
V <L)
00
V/F (B)
150
F <G) V/F(G)
500 100
F(G>
50
LOCATION
North RVCM receiver. Bottom level, *w
Valve stem under receiver
South RVCM receiver,, Top level, North side. Valve on receiver
South RVCM receiver. Between levels. Nest side. Grade level connection. Flange
FVCM receiver, Second level. North side, Pressure gauge plug
FVCM receiver, Ground level. Charge line flange
North FVCM filter. South side, Pressure gauge connection
RVCM filter, East end. Top side, Val ve
Reactor 500, Bottom level, Main dump valve
Reactor 500, Shell level, Northeast side. Auto AMS injection val ve
Reactor 600, Shell level, North side. Vacuum gauge tubing
Reactor 600, Shell level, Northeast side. Auto AMS injection val ve
Reactor 400, Condenser level. North side. Thermowell stuck in flange
VAB.0001154364
t %4 '
212 213 ** 214
V <G) V/F(G)
V (G)
70 100 100
215 216 ** 217
-A 218 219 220 221
V(G) F <G) F (G) F <G) F (G) V(G) V(L) V (L)
500 1000
600
200 1000
500 700
Reactor 400,, Condenser level,, Meet side,, Main recovery valve
Reactor 600, Shell level. West side. Secondary recovery valve
Reactor 700, Shell level, * *
Southeast side, Valve off of 12 inch f1ange
Reactor 700, Condenser level, Southwest side. Secondary vent valve
Reactor 700, Condenser level, Southwest side, Rupture disk flange
Reactor 700, Condenser level. Northwest side. Rupture disk flange Zero
Reactor 300, Shell level. Manway D--ring
Reactor 300, Condenser level, *
Chem wash/rinse valve
Reactor 600, Ground level. Secondary VCM valve. Stem
Reactor 700, Ground level, Main VCM charge valve, Stem
VAB.0001154365
ANNUAL
VCM
1988
SURVEY
Part Four Summary
# of Leaks > 1000 # of Leaks MOO but <1000 # of Leaks <100 Total # of Leaks
8 28 34 70
# of Leaks Bagged # of Zeros Bagged Total # of Components Bagged
21 16 37
### 0## 1## 2##
This component wasbagged This component is in the This component is in the This component is in the
for the survey new modual VCM tank farm old modual
VAB.0001154366