Document 105B0mzjrnenoyn4gm89Z16Qj

ending September 5a 1967. CAF/sec Distribution Armco D7~3T Osborne C, G. Eramsr F. V/. Earnos T. R. Folsy P. R. Smith D. Ccx J. S. Lota J. J, Dolaney R-' J Wolf (Oakland) VI. ?. Bort (Oakland) D. A, Daly P. 2. Kasfc J. VI. Irvin 7. L. Pranksco A. L. Gordca II. C. Bencher cs: Central Fils Kaiser Reading File Armco Reading File KAISER ENGINEERS WEEKLY FIELD ACTIVITY REPORT Week Siding September 1, 1967 HEATHER: Fair and cool throughout the period. TEMPERATURE: Maximum - 87 degrees Minimum - 44 degrees Client: Armco Steel Corporation Location: Middletown, Ohio Job Number: 6471 JOB VISITORS L. II. l&sner, S. Montell, I. D. Thunder Management General Supervision Field Engineering Wareh8. & Mtl. Crrtrol. Survey Office Srv. & Repro. Clerical Craft * TOTAL sumar force report Kaiser Engineers Non-Exemct Stlbcontractors 53 id 3 45 31 3 10 2 25 9 L&Z 73 1,888 20 23 4 15 1.171 1,223 Foothill ' Stestote i9 6 47 14 1Q3 2 15 31 9 20 35 m 3.618 683 3,867 * Average for week of men on payroll. Average for week of Crafts is as follows: Kaiser Engineers Subcontractors Foothill Electric Total Craft8 Working 1,602 1,123 572 3,297 KEN 003962 V 1AIi'.r_?BW^ a . in ._ -3 l-mil FIELD ACTIVITY KEPOHF Week Siding September 5, 1967 GMSSAL Q0IMT3 Our pipefitter forces have increased by approximately sixty max in the past week and we are centinning to hire men* Qnfortunafcely, we are still experiencing a loss of pipe^-weldars* There are indi cations that acre welders will be available for test the week of September 11* 1967* Delta Piping, v&o are doing the Hob Strip Mill piping# have alee acquired mere asn and appear to have a sufficient oral far this week* The electrical manpower has remained about the same for the period* Aithongj a noaber of aen have been hired in the last week, we lost over slaty men in one day* When forty sons nnnansr help and twenty traveler* terminated. It appears that we will hire a number of electricians in the next weak oar so that are cosing in frost other areas* Many of cur recent and contemplated hires in the piping and electrical craft have and will cobs from strifes bound facilities* We cannot* therefore* predict how long this type craftsman will be available. sa^Sr****-*- KEN 003963 ** **" -4 - VEWX F3EED ACTIVITI BKPOHf tlsek Hiding Septesber 5, 1967 FBQJBOf H 1. 71L8 - HOT STRIP KELL 1*1 Ifax&vafcLon. atd Backfill; 460 cubic yards of excavation was accoapliabed HuHngthepsilodfor a total to data of 1,106,542 cubic yards* 5,051 cubic yards of backfill was completed at tbs Hot Strip Hill for a total to data of 880,495 cubic yards* 1*2 Ccscrofcet 251 cubic yards of ccnerete was placed during the period Scat a total to data of 203,814 cubic yards* The major concrete pour was the slab reject transfer car foundations. Approximately 1*000 outdo yards of concrete are reasoning to complete this project* 1,3 Structural and Miscellaneous Steel* At the Clarification Building, structural and mlscellanfloua steel is essentially complete except for outside access ladders end aonoraila* At tha Pus?> House facility* progress was znaanfcalwed on the deflector pistes for the softened and unfiltsred sdll water entrance to the basement* Miscellaneous irenwesk in the Hot strip Hill was accelerated during the period* The heater i platforms in the motor room are now 60$ complete and 8" square handrail tubing was installed at the extractor area and along ths flume line between column linn 1 and cabas* line 3 of the gain mill aisle* This heavy handrail work is nay 70$ complete* Progress was cocblnusd at ths dry scale ranoisl at both ends of the furnace* Ths deflector plate installation at ihe charge end is near 70$ complete. At the discharge end, dry scale removal tank is 75$ complete. Installation of lay das* blooms was complefeed during the period and dab lay down installation is now 8C$ coaqOste* Major work items in the Hot Strip HUl remaining consists mainly of handrail, grating, platfoms and deflector plates for piping in the flaws area* Kaakinm m.tA Tactilatin Good progress was contirawd during this period on in^UJatim of tttsfiffcaa* bag houses far the Hat Strip321* Bag house units #8, 7 end 3 asm near ccaplefeo* #8 is in operation* $3 has been feft!pd and Is in the final stages of test-cut* #9 is scheduled for 4ttMgag on Septenter 6 and should ha operating by the end of the nexkfSJadU Bag house #9 is now 90$ coaq?lefce. Beaadning Sheas to ha coos^nd are power wiring, lighting and electrical terminations* Bag houerik'ie 90$ complete. Bessdning work is essentially electrical wiring and terainatigea* At bag house #4, tho duct work is 80$ complete* The remaining work ccnsdsba mainly of electrical cccdrrita* lighting, wiring and teaainsticpa. At bag haeaos #5 and 15, progress is 70$ complete. Regaining work consists mainly of dampers, shakers, sens duct work and electrical wiring. Progress was sainbtdned during ths period on the remaining seven bag houses which are now ?0$ complete. KEN 003964 ijii 'iii.i mmi. I].!i -5- umax nm aotivut hhpohp Meek fading September 5 1967 Bag bona erection is scheduled to complete dining the next six weeks* The heating and ventilating unite tor the B2 director room, the extractor director room and the finishing mill director rocn are completed except for the diffuser installations which will be completed after final calling work is accomplished* At the downccilor director room, the air handling unit and duet wes-k was completed during the period* The con densing unit, related piping and electrical words remains to be ocmpletad* The finishing mill office heating and ventilating unit is ccmplste and operating* At the instrument repair house, the heating and ventilating duet work was completed daring the period* At the boiler house control room, the air conditioning unit is set in place and the duct work including installation was completed during the period* At the slab yard scheduling office, the heating and ventilating unit has been set on the office roof and progress la continuing on related duct work. At the Clarification Area, no progress was evident on heating and ventilating work* 1*6 Mechanical* Slchleay Corporation maintained good progress in all areas of the Hot Strip Mill during the period* At the rougher area, the .? following activities were worked m during the periods the vertical 1 ccalebreaker entry and delivery roll motors, 22 spindles and balance r cylinders, 24, 5 and 6 work rolls, 21 and 3 spindles and frai cylinders and remedial work on edgers 2 and 4. At the finishing mill, alignment checks were made on the main mill motors and main drive shafts* In the dcaraeoiler area, progress consisted mainly of installatign of pinch roll cany over tables and motors, pinch roll aide guide motors and pinch roll table adjustable aide guides* Progress was Initiated on the seals removal system at Seals Pit #3* The following uncoupled tests were aeccnpUdied daring the period: the FI and F6 ran and the F? screwksn* The following coupled teste were completed: the 22 edger and the ?3, 4 and 5 acrewdgwas. Speed regalafcicn tests were made on finishing mill motor #1. The air gap problem at the vertical scalofareaher sain motor was corrected during the period* At the 22 edger, eogeeslve noise was enccwtered during a test mb ad Hnited Engineering is investigating th^e problem* At canmyor facility, progress consisted mainly of conveyor aupfjjKgfll*d2*&iQn between the Hot Strip Mill and the Qreen Coil Starg^|aidl<Hng* The vertical curve problem encountered earlier consfiNMff of incorrect identification of support units* This problem has been, resolved* Eichlsay Corporation waiked cn Saturday, September 2, 1967, cm mechanical installation at the dcroociisr mad fi n*rfv*g area* 1*7 Pi'siftgt Curing the period, 6,256 linear feet of was installed for a total to date of 239,392 linear feet* The rengining quantity t complete is 110,223 linear feet* Major piping systems worked an during the period were: steam, graie, high pressure descaling. KEN 003965 - 6- IISSSLZ FIELD ACTIVXTT REPOST treak Ending September 5* 196? hydraulic system 12, lube oil 4, hydraulic systemo 15 and 16, voter cooling, and instrumentation. During the period, repinkling was com pleted CD lube oil $4. Morgoil #4 flushing was oocpleted and is scheduled far permanent oil next period* Hydraulic system 12 is presently being hydro tested. All Siar-Bath pumps have been returned from, the factory after rework except fear one pimp tor the lube oil #4 system. Final testing and system balance vaa completed for lube ail 5.1, 5*2 and 6 daring the period* Delta Pipeline Contractors con tinued with service piping in the Hot Strip mil throughout the period* I,700 feet of service piping was installed for a total to date of II,643 linear feet* 1.3 SLactricalt Foothill Electric Corporation installed 2,700 lbs* of embedded conduit during the period for a total to date of 1,492,700 lbs* or 97$ caspuU&e* 23,900 lbs* of exposed conduit was installed for a total to date of 1,177,900 lbs* or 97% couplets. TOO lbs* of structural grounding was installed dozing the period for a total to date of 127,700 lbs* or 99% couplets. 3,30O feet of 2.4 X? cable ms installed during the period far a total to date of 23,200 feet or 64$ complete* 32,000 feet of lew voltage cable was installed during the period for a total.to date of 1,207,500 feet or 92% complete* 1,300 low voltage cable tewtfr nations were accomplished for a total to date of 24*600 or 31$ ccnpleie. 47,600 feet of control cable vaa installed during the period for a total to date of 1,513*000 feet or 33$ ccraplefce. 1,500 control cable termi nations were acccepHahed for a total to date of 35*100 or 61$ complete* 23,000 feet of ecopaber cable was installed during the period far a total to date of 494*200 feet of 62$ ccomplete* TOO computer cable terminations were made for a total to date of 11*700 or 39$ oocplete* 2,400 lbs* of lighting conduit and 2,600 feet of lighting wiring was installed during ths period* 1*9 Mao^Mieqaa Suhcqatxacba* Chicago Bridge and Iron completed painting and mptatag activities) at the fhel oil storage tanks* Some rework will tM^reqoired on the water line before this facility is completed. Bilbrcy Mkacnry Contractors completed block work at Elevation 154 in ths boiler house*. Remaining block work in ths Hot Strip Mill consists of the recorder rooms at column, Up* E-61 and D-50, Mooschl-Edwarde installed roll-up doors at the Clarification during tbs period* The slab mill motor xoca doer was received during the period* Fabrication will be completed on regaining E-line doors next period* KEN 003966 -7- WSEKLf FED) ACTIVITY REPOHT Week Ending September 5, 1967 Tha fflmim Hit 11 Inix Fiheorglaa Company insulated 450 feet of 165 lb* steam line daring the period* Insulation of the deaerator and storage tanka is nor 80% ccraplisfre. Insulation of the condensate tanka at Elevation 154 is new 70% cougjlefce, Ohio Valley Higgers aid Erectors coexisted installation of the floedi lators and nriggpa at the Clarification Plant* They are presently installing the coagulant acid rcrisrera and tanks in this area* Salsa-Broaius maintained good progress on tbs three reheat slab fhmacea the period* The furnace #1 refractory installation was in pro gress for the vasts gas stack lining, thesidd block castables and the air manifold lining* Sefractoxy work fcar this furnace is expected to complete in two weeks* Furnace piping for unit #1 is near completion. The fad oil, afceaa and steasa tracing pipelines are installed and ready for testing* Progress during the period was maintained on impulse lines, compressed air and drains for unit #1. The Jfomace electideal work during the period consisted mainly of wire pulling and terminations ah unit #1 and sons conduit installation for furnace #3 A shortage of electricians fear the lower tier subcontractor, Kongo Electric, is restraining furnace progress at the present tine* Unit #1 is new 9ll complete, #2 is new 79% couplets and &3 is new 68% ccoglcbe* The overall fhnaace contract coccplotian is now 782 ccoplfifre* Babcock and ffilcosg maintained good progress during tbs period on heating and ventilating, air diets and draft fan installation* During the period, refractory work mas continued in the #2 combustion air ducts and the transition duct between the boiler and furnace* lasulaticKt and 1*gg^wiy of combustion air and hot gas ducts were maintained at unit ft and 2* Duct work installation was osnti&aed frhsougicab Saturday, September 2, 1967* The forced draft fan #2 rotor has been sat and is presently being aligned, with the turbine drive. Progress also cootbaaed on pedestals and bearings for induced draft fan #2* Vcribifafr1.cn ducts and fans for unit #3 were installed above Elevation ISO*. This exbccntract is now 58$ cc&pJsbG,, Ths XoitS&fng (Contractor for the Waste Heat Holler 2|n and over piping) is aiKpys caqplnte* During ths period, progress was continued on the mm*"* ^ air heater at unit sfl, drain lines at Elevation 154, l|f1||gJS,ftl boiler safety valve blow off piping, setting solenoid trips and ftMEc&l header piping at boiler #2* Horn WooUegr (Contractor for the Waste Heat Seller 2* and under piping) is new 312 ccsplefce* This contractor worked a small force of fitters on Saturday, Sepfcsabor 2, 1967- Progress during tha period was accenpHshad on pump frrin pipings cexpressed air header, etoaisang stean piping at boiler if! and miscellaneous piping for the desuperheater units* KEN 003967 Janj mm Acnrar hsfobt Week fading Septwber 5* 1967 ITIrrwwpolle-Hcnearwcll (Instrumentation Centrector fcr the Waste Heat Boils*: ires) is near lg complete. During tbo period, stainless steal tiiMngtmi installed between boiler #1 and 2 and tbs water control pansl^ifaogrssa was also accomplished on installation of britfrhwds and iustrvauenta at the deaerator and boiler #1. 2. m$l.T..SLftBTO> 2.1 Excavation and Backf^i* 1,329 cubic yards of backfill was accomplished during the period for a total to date of 162,021 cubie yards. 2.2 Canerertet 191 cubio yards of concrete was placed for a total to date of 42,062 cubic yards* Major concrete pours during tbs period were* the will office footings, electrical fill, railroad bunkers at 3-line, cccdait eTWAScwint and the crop cunwyar support deck* 2*3 Structural and IHscellanecna Steal! During the period, tbs support steel far the pdlsr pulpit was erected and progress was continued on support steel for the beg house units* Installation of the floss covsr plates coribinusd during the period* 2.6 Mechanics!* During tbs psriod, Eichleay Corporation Maintained progress on aotocra snd aster bases for approach table #2 and adll runout tabled #10, shear approach table #4, adll approach table #9, aoarfer runout I table #13 and the horlsoctal and vertical aaia adll installation* 200 tens of Meats eqaipeant was received at the job site daring the period for a total to date of 4,329 tons or 5& eoaplste* Major item re ceived were ccn|Hiumf far tables #16, 17, and 10, pilar tables, slab transfer cars snd table #12 aids guides* 2.7 Piping* Hunter (Piping Controetcr far tbs Slab Mill Piping) doing tbs psriod onrdlmsd with installation of tbs tbrss lube oil system in the oil eellar and tbs oil cellar water piping* Progress was also main tained on hydzsalis qjrstrn #2, service piping headers on D-line, and pips supports fbr ssnios bssdars along 5-line of the win adll aisle* Huatar am bee tmnfegr <pnfl1f1s1 welders on tbs job aits* 3.2 Concretst 232 eubie yards of concrete vae placed for a total to date of 26,097 cubic yards* Major concrete poors during tbs period were* the charging trade blab at column 3*5, 7-line trench slabs at cotonn 10,5 and 11*5, the loading dock slab at edam 14*5, and eenduit wimswmt south cf pudisr #1. KEN 003968 tiSSOX FZ5XI) ACXXTJCS BS*OB Ueek Baling Septonbcr 5, 1967 v 3.3 Strorisnsfl ad Hlflcullaaaona Stedi 119 tens of strucfeasl atol U orecteo curing the period for atotal to dot* of 3,9*5 toco* 3.4 Bocfto* aad Siding* 13,300 square feet of roofing and siding was installed for an adjusted total to dato of 82,968 square foot* 3.5 Heating aad caapleio. Installation of ridge ventilators is nae 3.6 Mechanical* Eefractary work la the six waking pit stacks is new ccnplete. Boring the period, progress was continued cn fine steel erection at pits #L, 2, 3 and 4. The regaining eleotrleal central eonsoles arrived at the j<b site during the period and the actor control eeatere have boon Slipped and are due to arrive neat period* Befractcry work continned in pits #23 sad 24 during the period* Desk steel at Elevation 124 near bat&eoy #4 was initiated during the period* Delta Pipeline was given notification to proceed with soaking pit piping* 3.8 Blectaiealr 6,000 lbs, of embedded conduit ess to date of 59,400 lbs* or 77? conpleto* 4. for s total js f I 4.1 Excavation and Backfill* 6,764 cubio yards of ooBeavetlon was aecoopliWjed during the period for a total to dato of 163,075 cribis yards, ill oajor excaiatlm is now ccnplsbed along 05 and 3-lino* 29,72* cable yards of backfill was crap! shod along <3 and H lines during the period for * total to date of 141,033 outaia yards. 4.2 Concretes 931 odds yards of oeaerefee ess pissed for total, to date of 14,374 cafcd* yards* Ifcjor concrete work during the poriod oonadsted oft consisting the last pile cep, 3-27, fbsnsoe fLtrurnion auppert piers, first list* the laet pair of the hot eUbal reladling pit wall, aad aevilem (17) neiller piers in tbs fktmes ares. 4*3 _____ 237 tons of structural steel was a total to cfate of 1,863 tens* Structural Thrd Building is eapeeted to oorgdato in 5. 5.3 Structural Steel? 33 tons of structural stool was erected et the Stripper Building daring the period for a total to dato of 497 tons* 6. 7150. 7156* rae - Picmc ABSfc 6.2 Ccocrsfcet At pickle line #4, tbs entry motor room elSh was placed during the period aad the amintenanes aisle slab is scheduled to couplets next period* The teaparaxy dewatering facility at J-line in the picklo ooil storage is new in operation continuously on a 24-hour basis. KEN 003969 20- UE25LT F3EZS kCKTTEH IffiPOBT Week Efading Septanber 5 19^7 atttiillhwn Ceil Storage facility and by neadb period a large portion of this banding will be available far roofing and aiding to proceed. 6.4 Hoofing *r>A 5,600 square feet of elding at the Fickle line Bnllding w installed far a total to date of 94*764 square feet* 8,932 square feet of roofing waa Installed at the Pickle line Building far a total to date of 51>752 square feet. 6o8 Electrical* At the Green Coll Storage* eafcedded conduit south of the A-Line coil conveyor is nor 75% complete. Qabedded conduit at the Control roots is near 50% complete and is scheduled to ocmp&ete by Septmsber 15* Collector rail installation along B-line of the Green Coll Storage Building is 50% complete* The crane collector rails at the Pickle line Building are new complete. Green Coil Storage piping has been awarded to Norm Woolley Ccapaay. 7. jesses, SQL - Steen* During the period, the ireeworimra completed a Joatanxfcs at the steam pits* Painting at the steam pits is in pro- * grass and some structural modification work ranine to be completed at anchor pit #41. Steam was shot down by Antes on Saturday* September 2* for 8 hours and then placed bade in service. 710^-Jfrtar- ITorte Order hr HcQraar - Water Trataent Plaati At the Vaster Treatmnat plant* the warm process ysten was activated during the period and la present3y being checked cat and balanced. No aajcr prnhl mes bare been enaoustersd so fbr. At the ftiver Pay Station, no progress was reoorded daring the period. The factory representative for the pay is due to arrive nest period to cheek oat the noise problem winner* arad lx the Salami pay last week* QtZSLjLfiMUaiB1 W**l> tie-in work west cf Tankee Boed was in prograss daring the parsed. IT--filing work on this project consists aalnly of piling at' tower L4 was completed during the period and foundations for tower #15 was eoay2sted. Progress continued on 13.3 57 underground power lines to the Beale Oxygon Shop. The first section of this run is expected to oceylsfce by September 15* Walls for nanhole #2 were also poured doping the period. At the cold flniahing substation* all hi^i voltage oonrtuctqr Since were pulled in during the period and progress KEN 003970 11 ueekli ?izm acnrnz hb>oh* Week adding Sopfceatoer 5, 1967 is continuing cn th# low roltage conductors* Driving of the ground rods is now coexists and the ground mat is presently being laid out and cad-welded. At ths Stripper Building, tbs manholeffl for tbs 13.8 xmdergrcnad pcwsr 11ns is formed up complete and is expected to pour next period. 711,1 - Sanitarr Sewers: 227 cubic yards of backfill was 1rfe*'n*4 tor a total to date of 49*302 cubic yards* During tbs period, Dslta Pipeline Contractors continued with progress cn manhole tops for 3 and F type manholes frae manhole 570 to 576 In ths Ste&Unklng Ares* Manholes 553* 554 and 557 through 560 In ths south arse bars been formed and are ready far pouring* 7112 - Drft-*nag and Site Dsve&opBWBt: 15>919 cable yards of emaraticn was completed during the period for a total to date of 513*143 cable yards. 35*757 cubic yards of backfill was accomplished for a total to dato of 822,319 cubic yards* Delta Pipeline Contractors concentrated their work effort cn installation of tbs atom sewer qrstsn in the Basie Cbygen Shop Area* During the period, 441 linear feet of 15* and 12* CMP pipe was laid in thin area* 7113 - Tracta During the period, 930 foot of trade was installed west of the Stripper Building and 514 feet of trade Installed south of the Ibid lard including two turnouts* latest estiaated trockucrk at completion is now 171*700 feet* to date 76,941 foot of track has been laid* this work is approximately 4Qf eonpiete. TiiA - Twifn David L. Smith Ccnsbrwoticn Cctpary continued with progress of the south area locker roam throughout tho period* Granular backfill and fins grading was completed during tbs ported and tho aubflear wnrfmat preparation is in progress* At the Steel- making Area, eraetlcn of tho steal ftanawnmh was completed and installation of tho eahflcor boating and maotilating duet grata* was ccntimed daring tho period* 77 - frffroon tferk* 18,362 cable yards of aaosaratlcn was aeocnplidied during ths period for a total to date of 62,429 cable yards* 3*499 cable fBSts of backfill was ccnplsted for a total to date of 44*577 cuMa OAF/sec Ccnstructicn Manager KEN 003971