Document 0q1G5BMOqXDdwj53Dd78obJDx
f V'- sv ( 262.
Kiv'SGiWS
c.y. A/zrt pAh /4^-
CC 03 CODE KV-908-D PKO.
13HF2---- 3.3u72
<4
EST. WGT._____ _ 2106 LBS,
STD, HRS.______
TIME p-
otjZtu- s4u/hx
stzr *
14 YC-3-B 93 4 Lot
Z<^^
14 YC-3-B 93 4 Lot %3%jT~* Z*g>J
14 YC-3-B 93 4 Lot &6?T?6 , >,$S>d #
Tptal Wgt 7606#
._____
MAKING INSTRUCTIONS: BATCH UNIT
D.V.
PROCESSES
APPROVED BY
< > KY-908-D <F> EWK 12-12-77
( )Alternate ()
( ) DCGT12-14-77 ( ) MTW 12-19-77
< ) ..... ... ( ) FWP 03-27-79
TYPED BY
emw0?372o8579^3'
'* k>/3
NON-BLtOlNG
HPMENT
n ame. KR0L0R YELLOW LIGHT i"- . ...
USE LBS,
m'
&
/'"I,
rRun 501' -Rour in
(827
G)
water`into
V-203
730
205 Dump in 1 Record: Start Fin
Lot 11':. Z.37T17
110x50 K >>& 7 ad
. "?S" (/*7) ' A Adi to8^-(486a-G.)
'
'1 n 2"'? A
oc)
> "Tump V-203 thru Homog- at 2400-2600 psi into V-205
'When V-203 MTY, wash color thru Homog at 1800-2200 psi using
-- minimum water. Use...Hot Water
t ........ .....
* K7 Ug
sv.
Record: V- 205 Vol i 9 " & ad.i to 54" (1900 G) Inspect Homoq straine'r & clean if necessary
Run 2".J200 G) into V- 2^'2U. Install temp chart & start
' K
& t.ator ...
...
205 AT "Pump V-205 thru Homoa at 4800-5200 psi into SV 2 Record*-- Time Start J (if Total Min / S? O
, NQJT If Homog pressure falls below 4800 psi^-way valve
. will recirculate slurry to V-205
IAV' '
'When V-205 MTV, run in 5" (240 G) 4800-5200 psi. Rinse in using
water & pump Hot Water
thru
Homog
at
f
34&9v-
^12^ <13
While Homog , run 6" (248 G) water into V-349 Run 1000# water into V-384 & heat to 110-120F
384- "MepfETFi into V-384 & Dump to V-349
*
17
r'A'RRd.ewicro*Vrd-13:04090<#%tow'.2/<a5?t"e7 r7(1in1(6t3o3^r4VG5-)3--8&:H4hsr&2tidrpumV15p-
to V-349 min or lonaer
/ <?-?-?)
.
2570
V^;SV
*
"'When S "Record:
11
pHHfem/obQ.tjcppiiIipieadia.i,.toad.1i 1s.0v_-1ig1./2Vus.1i.ng"
:(2L00 N-7-D
G) </$/
dUu^tTo
5% (10
Siphon
Darts into
SVwa&teRr etcoord1 :
part oH
N-7-D1
J >, 0
Assume 50%
^,2fF "Heat to 190-194F in 35-45 min & Record: KT^fToWl
Re.c - F
NOTE: Strike must be started immediately on completion
of heating
N
CODE
ACCT. LBS.
32-D 730 ' YC-3-B 5500
1 ;
\
32-D 2570
7-D
347 &
^Whi1e Jifter
heati ng SV, run in from V-.386
56"
(152M0 iGq)
water into V-343 HJfc #/Gal M
Gal
386 "W 5 24
Stir 15 min Record:
o!po-1lo7n.g4e2r-J---frirh
( /. e/& - A oi f )
--"
9fn*(
'
"" VP*1' -----------
27-D 380
J\
_fL\\
r\lo _><r^
L 1
-
... __..d..
N32207
lUIPMENT
b a g b 2 c g 03 c o d e KY-908-D ( F)e s t . w g t .
7606 Lbs .
SV &*> ""When 5 22 heating complete. Record: pH/$(7.5-10.0)
6 ''Wet V-343 acid pump at 69 .setting (+ 255 min)
ySSt V-349 silicate pump at 60 setting (210 min) 10H Immediately meter in V-343 & 349, maintain SV at 190-194F
y" during strike
jStf" Record: ! V-343 '
Sjifcart m
Finish A \tt
Minutes JL4 0
V-349
W *wt
S.W d^
> py 1
Record:
Time 1 ' V-343
V-349
SV Normal
I ih. in at 20 min |L*-yt> (52) iV-r (22) -r^
. pH .... QhsP 9.3-10.0
40 min If- *4' (48)
(20)^0 t
9,3-10,0
,
?.1k hnir"s
Jb--: u. (<
(43). tf-J. 18 t* (-2.7 . ( 7) />
"W" 9.3-10.0 9.3-10.0
3% hrs 7' Finish'__
(10) / f'D) 1.0) <3__
IJ 9.3-10.(3 . S-o 7.5- 8.5
r",r Ml E: 1) If pH not as specified, notify Supervisor & note
--------.
in loo
If final d H is above 8.5, ad.i pH to 7.5-8.5 &
.. <~jh77J2A-i?----Record: pH
Assume 78%
* SlilS Sift in ,
...
. ,
357 ^ Rfjw^29" (210 6) water into V-357 & heat to 135-140OF
7 i ^ffifiip fri & stir to dissolve for S 60
1
r'` ^ .
302 24" (294 G) water to V-3.02.......
8 ^Add & stir 2 min for S 63
'
Assume 50%
diSP35
<9r,
jvtr. 3T
**
During stride pump into PT J&/& 'M /v-Jl, 9
Pump in
.
Pump in
Stir 10 min with lightning mixer for S 42
^
'V
356 ^During strike, run 18" (317 G) water into V-356
10 -40 ..Turn on steam
t
Jib0*
jig? 'rMTi
tMi to. 23" (403 G) at 81-82^0
" ----
. Pump PT mixture from .S 38 thru undersurface distributor AFAP
Rinse PT with hot water form hot water mixer & pump in
Shut off pump
Sr Stir 30 min at 81-82C for S 54
~
Do not shut off aaitator
USE LBS.
250 ..
500 V120
680 76 76
When V-349 MTY. rinse in with-minimum water then set Dump to
if* zero, setting
When V-343 MTY, rinse in with minimum water then turn off
- bump motor
.
Heat to 198-200^ in 5-10 min
^50^ ,Close water line & discharge valves at stearate pump
* - Open V-356 discharge valves to stearate pump inlet
?& Open water valve at stearate Dump & run water thru Homoq at
> 2900-3100 psi to sewer
J&5 While Homoa water at 2900-3100 osi, open Homoo discbarae
valve to SV & close valve to sewer
N ACCT. CODE LBS.
".(
i /7 27-D / 1 ?R-A r25(y / 15-A ^500 ~7-- 7-D bO L 169-A 680 L 155-A 76 ' 160-A 76
.
t T
| .J I' !
DUP050457073
OUIPMENT
pac e 3 c g 03 c o d e KY-908-D (F) Es t . w g t .
7606 l b$*
sv, h^Srrt^
---..................... Immediately
open
stearate
pump
............ discharqe
. valve,
turn
... __ on pump
if* & Homoo V-356 to SV at 2800-3100 Psi. Maintain SV at
USE LBS..
cant'd
198-200OF While Homoa V-356 to SV, shut off water valve at stearate
pump ASAP
When Homoa complete, rinse in V-356 with hot water from hot
/* water mixer
w* When S 56 comp ete. turn off Homoa & stearate pump 5r 'Stir 5 min at 98-200F
-Shrut off steam
rRtiii in V-357 from S 32 & stir 5 min "'Sta?*-. Jtecord: d Hj *3 (3.3-3.7)
/
If necessary, ad.i pH to 3.3-3.7 (Downward only) &
Record: d H
, " ............
-x
jtati in N-7-D' from S 34-in 4-6 min & stir 5 min Record: d H-3> (4.2-4.4) & if necessary, adj to pH 4.2-4.4 "
' & Record:' oH. .AC. 3-
Assume 78t
(Dilute 10 parts water to 1 Part N-7-D)
Assume 50%
.7 Siphon M-7-D into SV
J "& '
[Do not stop aaitator .
N ACC CODE LB!
15-A 27-D
7-D . ^
Step g 18
V-262 (20 RPMl 2"
21"
V-243, 244, 245, 247 4" 42"
STAR*
. . /sttwii' M m.
FINISH
-0PTR
?.?*#. ............. 7jt/<3P f*/tf
V
i% 4. JL.7-3z,o
'v
.
, '
DUP0504 57074
N32207.01
DUP050457075
DUP050457076
DUP050457077