Document 0gzMmrzr0mg6vpJQ1Za5gm34n
.' CO 32 c o d e
RT-428-D
pkg .
c.v. 990011,, 903 .
EST. WGT. STD. HRS.
2332 UBS.
TIME *
M
MAKING INSTRUCTIONS: BATCH UNIT
o.v. 902, 904
f$
PROCESSES
APPROVED BY
< ) RT-428-0 (W) JJG d7-ld-78 f) "RC-14-A < \ Dermis"
( ) R.T-139-P <P) MW 08-11-78
U...... - ________ u_
TYPED BY
emw082l78
... i .
\
*
NON-BLEEDING `
JIPMENT
NAME, WATCHUNG RED 0
USE r N ACCT.
-__ft.
UBS. CODE 1B5.^
"NOTET uo not start. It press will not*be available within
$ hrs after Making. Making Supv to review with P.R. Supv f> Record:
asr
Press will be ready
y Start Making
M
M/
P..R,. Su pv
/ Maktnq Suov
>
Prep ft Record: tf batches since Sparkier last cleaned
A _ .
1 /'/After 5 batches clean, dress Sparkler 4 pre-coat with 15#
;777-A
'Obtain tor S 11
174Q-C
A, Obtain for S 40
1 82-C
Install DV & CV Recorder & Controller charts
1 .........................
921jum
.Run 10" (10.6 6) water into V- 9AS l heat, to 80-100^
2 A? Add in 2-3 min 'Sdrir 5 min & Record: d H /#& f9..5-10,51
' ~~~
m / 530-A m 77?
"Stir-20 min or longer to dissolve for S 43
__ji *>1
............................ .......... ~ 1
1
922 3 M, -W^igh in V-926 & run In
i M . J2'~q J % ft/%"- < 7-0
w Turn on agitator & steam & dump in from S 2
j
.............
Lot: yxr
#100% s/*7
.% r8.
~77TT
:740-C, ~ffo . :>
%
... : ........
z.
<QmP In
.
t,. 25 113--B 25
JBtfmD in
' (/A;*
10 777-A JO..
vf tte&i- to 212-214F
__________ _____ 'k&mi CH FOAM
!Mcord: BY
{*) If necessary ad.i to +BY
SteTf 30 min at 2l2-214ui then shut off steam
Wsome 50% wAwV"buAM
. -
-i..f-7' - '0-t -1
*J
w Circulate 15 min or longer thru Sparkler until sol Ln vs - . tfc.fa
jjOAymJ
clear. Maintain at 190-195UF tor S 21
_ Record: Start
. Total Min .TO
. . ' HT S9f o f & Rec /U F
7*/ ------------ --*----------------
yjO . Claris 0/t ...
.....
W fcl \ ; mm vJi&k&y.. p T
1 Misc '~W.'Measure 1 4 ~w
units In V-928 for S 33
M / . 3/L! %;
... 28-0 /mss
l .y.pJs%L- 725-Al liSJi
1 904^ 1' 5
..........
** Run l
01 water into V-
sSPhiflilT1 Vr. *. UU>rnrT fl.vV iIfI MJiTlYl.. 1T1f UTV-l V1<2; ,nlAufLitLt^,,Ua.v.BajL,i,1t MA-UhJlI, VP.-. U^p V-Qu4 --
2%-''When S i7 complete, pump In V-922 thru Sparkier. Maintain
..
V-922 at 190-195F.. Record: Start ./!/* Total Min Af
! i%i *'
1 1 11 4
* i:
s.v. \ ' CG 32
r** .Jim
EST. WGT.,
STD. HRS.
JAR ! 6
PKG.
1 38741 LBS.
c.v.
TIME
MAKING INSTRUCTIONS: BATCH UNIT
P.V. 902, 904 ______ ?
PROCESSES
APPROVED BY
( )/J1T-428-D m JJG 07-10-78
(L 006 08-10-78
( )V 'RT-139-P (0) MW 08-11-78
LJ____ _____ ' ( )
TYPED BY
emw081878
EQUIPMENT
NAME; Note:
WATCHUNG@ RQ B.
Do not start if Dress will not be available within
3 hours after makina. Makina Su pv to review with
P.R. Supv & Record:
Press will be ready
M/
P.R. Su d v
Start Makina
M/
Makina Supv
USE ' LBS.
NON-BLEEDING
N CODE
ACCt. LBS.
-j
Prep 1
1 Record:
batches since Sparkler last cleaned-
After 5 batches clean, dress Sparkler & pre-coat with 15#
2 Obtain for $ ll
3 Obtain for S 40
4 Install 0V & CV Recorder & Controller Charts
921/931 0 Run 10,J tlOO G) water into V-
& heat to 80-100F
2 6 Add in 2-3 min
7 Stir 5 min & Record: pH
(9,5-10,51
8 Stir 20 min or longer to dissolve for 5 43
--
777-A 740-C
82-C
530-A 125
922 9 Run 35" (722 Gl water Into V-922
3 10 Weigh in V-926 & run In
M
11 Turn on agitator & steam & dump in from S 2
Lot #10Q&
" X
%
7-D _216 740-C 1107
**
A .
12 Dump in
E 113-B
13 Dump in
10 777-A
14 Heat to 212-214F
Watch Foam
15 Record: BY
(+1 If necessary ad.i to+BY
Assume 50%
7-D
16 Stir 30 min at 212-2140F. then shut off steam
Watch Foam
17 Circulate 15 min or longer thru Sparkler until soVn is
clear. Maintain at 190-195** for S 21
Record: Start
Total Min
Clarity
HT OF X Ren F
25 10
J Ml sc 4
18 Measure
units in V-928 for S 33
19 Weigh in PT for S 36
M M
, ,
% %
1 904/CV 20 Run 1" (
g ) water into V-.....
5 .
Note: Use CV if MTY,, if CV is not available use V-904
21 When S 17 complete, pump in V-922 thru Sparkler, Maintain V-922 at 190-195F. Record: Starttotal Min
1
28-0 533 725-A 352
1 v. . ! j
` .M-
DUP050292139
EQUIPMENT
p a s e 2 CO 32 c o d e RT-428-0 (Vfcst. #g t .
912 22 -Run ,56".(16,18 G water into V-962 6 _23_ Weigh In v-926 & run in 24 Dump In & stir to smooth slurry for S 41
3066 M.
,
l bs.
%
USE LBS.
N
CODE
V
ac c t .
'LBS.
------- T-V ~t5 '525 " 542-A 525
922 25 When S 21 complete, stop pump $ insert V-922 foot plug 7 25 Run in 12" (247 G) water & neat to 180-I90wf
-
904/CV 8
27 Pump V-922 thru Sparkler into V-904/CV
28. When MTY blow out Sparkler into V-904/CV
29 Pour in
.Jtlll
30 Heat to 165-1709?
60 979-0 60
CV NOTE: If N-740-C sol*n (S's 20 & 2l) was pumped directly from
9 Sparkler to CV. omit (S's 31 & 32)
31 Run in 1" (95 G) water into V-...................
32 Pump V-904 at 165-170F thru undersurface distributor into CV AFAP (12-15 min). Maintain 165-170F in CV
33 Run in N-2B-B from S 18 in 12-15 min
? 34 Stir 15 min at 165-170F 35 Ad.1 to 43" (4080 G) at 32-3SF
50 X 330 57-*A
36 Run in N-725-A from S 19 AFAP (5-10 min)
fc 37 Stir 10 min at 32-38F maintaining +CR, +KI
,
Record: Time Start
CR (+). KIT+S
Note:
E If CR-. KI-..add 20# "as is" increments
Assume 32%
~ 28-F
... Record: CR
(+), KI
(+)
2. If CR+, KI-, add 20# "as is" increments
Assume 332
725-A
Record: CR
(+). KI
(+)
38 Dump in
244 246-E 244
39 Dump in 43 Dump in from S 3 & stir 10 min
47 65-A 47 Lot 82-C 1012
902 41 Dump into V-9028 stir 2-3 min
--m~
220
10
CV 42 Immediately after S 41 complete, pump V-902 thru undersurface
11 distributor into CV in 18-20 min. Let CV temp rise freely
Record: Start
Total Min
43 Immediately after S 42 complete. steam elect V-921/931 into CV
44 Stir 5 min & Record: Diaz
(-). Base
(+)
*
dH
9,0-9r8), Temp
W (5-60F)
45 If necessary. ad.i to pH 9.0-9.8
Assume 50%
& Record: pH
Assume 32%
46 Weigh & pour ih
1 ~ ~~
47 Heat to 193-195yF in 65-75 min & Record: HTF & RecF
7-i * 28-D 25 bid-A 25
48 Stir:15 min at 193-195F
Record: Start
49 Record: d H
(8.8-9.3)
50 FTopd to 180-190" (18.000 G) & stop aqitator
51 When instructed by Processing Area halfway thru pressing.
dump In,"stir 5 min, stop agitation, resume pressing
10 58B-A 10 "
START
FIN
IFTR
'` w
*
DUP050292140
i&M
v
EQUIPMENT
j?AGE 2 CG
CODE
EST. WGT.
902 JiC Run 45" (1300 G) water into V-902
-S
6
JfL.Dtafip in & .stir to smooth slurry for s 41
_*_r f
922 When S 21 complete, stop pump & insert V-922 foot plug 7 Run--i-n--la11--(247 G) 'waleg-S^hoat to 180-l-90aR'
904/Stt 27 ,,^unn li'-922 ..Ph-ru- frea-irl l 1cir into-Vi'901/CV
8 4Jhen Mfcy blow out Sparkler into V-904/CV jPour in
^<1 Heat to 165-170F < W------
LBS.
.
,, if ,,
USE LBS,
iv ,
N
jbA. CCf
CODE
LBS,
jots.
~S2<
542-A '' me
/ *
/ ^ // r>
liuusj 5
d
&
i s
979-D . 6
cv NOTE; If N-740-C sol'n (S's 20 S 2l) was pumped directly from
9 Sparkler to CV. omit. (S's 31 & 32)
3e&*- T^un in 1" (95 G) Water into V- *f O /
'vpae* Pump V--904 at 165-170F thru undersurface distributor into
.4 .#f '
^ CV AFAP (12-15 min) Maintain 165-170F in CV
S'
in N-28-D from S 18 in 12-15 min
Stir 15 min at 165-170F
.................
** *&di to 34" (3223 G) at 32-38F
46x330
" 3&f- Jsfcm in N-725-D from S 19 AFAP (5-1Q min)
W* Kt.i r^SLp min at 32-38c>F maintaining +CR +KT
.\>
Record: Time Start ^`ea 44 ,CR NOTE:
*f-- (+),KI
H-- +
1. If CR-,KI-, add 20# "as is" increments Assume 32%
&***<
Record: CR
(+) . KI
(+)
2. If CR+, KI-, add 2Q# "as is" increments Assume 33%
Record: CR
(+) , KI
/+)
-Pbuin*o in ------ --
!: f--!-------------------------------------- ---------------!---------------
J&* Dump m
>1 40 Dumo in from S 3 & stir 10 min
Lot
*2*vCS
%
57-A lip la
28-d 725-A 246-R MM
65-A `Sms 82-C ^ e t h
\
i!
Weiah on Postal scale S dump in
fin v 36--r. -jdQBL.
m- JlP'
ws
10
* Ww
Dump into V-902 & stir 203 min
.............
. . ..
r 165-A h it
cv 11
^^
Immediately after S 41 complete, run-V-902 thru undersurface distributor into CV in 18-22 min. Let CV temp rise freely
1
.Record: Start
TOTAL Min 1
& (-) .*
4%
Immediately after S 42 complete, steam eiect V-921/931 into CV
Stir^lBk min Record: Diazo
Blase 4* (+)PH S/hf 5.0-6.0) 'emp4*F ( |0-60?F)
MWeigh in PT and dilute to maximum volume
/ &t.ft),ft
.33 <%
7-n
with water
-
Tr p . ,v*m Run in PT thru undersurface line
W- T4T nprpsfiary;
f-n pHrr n n rQ, .fnl
&7/^%
AS SUme 50%
Assume 32%
&,^L Heat to IIS-IIS^F in 55-65F min min & Record: HT /7 3F
---- 7-D --- 28--D
-. . Stir 60 'min at 173-17SF
Rec /74>~ F
Record: Start 3*
1 -Record: pH 0 (8.8-9.3)
,. "
| Flood to 180-190" (1 18,000 G) S Stop aaitator
*^52 When instructed bv Processina Area halfway thru pressina
1 k : . . * dump in & stir 5 min. Stop aaitator & resume pressing
~--75--~ " : 1jr*
SMTApRpT m
i hF*IN44
OPER
'. .. ...................
. " '*cj- *st
'
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DUP050292142
N 31804.01
DUP050292143
N 31804.02
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N 31804.03
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DUP050292145
N 31804.04
EQUIPMENT #*.
JV-rr"----- ------=-------- ----..........................
PAtiiS CG CODE
A... *
-
...........
........,,.. , _____ _______________ _______________ ---
EST. WOT.
LBS
efiy ----
r*
Aj &a / /W An. 'j V 92*.. v #Ar.^lfa
< )
l*.'A Tie/Z. /sii Trx <*/f(*e/z.Ar
.... /ST/if/*/ o;f
An^) <Z & /? "r'jtyf /? c j
_.__ Spfafikr ^e/2 C*nj T(A Sn 2 ^ r/O,^
/K C Zp/Qfc , /W^ s*i l Ajs/jJ /P/-I>y 0^^=
USE LBS,
y
VQdy
> .... , .. ... .
...
................ .
\/?zz
rwrn? $m# Jc Ap /z
_A_ _______ / til ~Th> u
(s'"
_______________________ ________________________
V?Z2
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W ft
^-
......
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.. .
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Pup) P" /jt*rfrS}A) Ifi/flTP/l /A/r'n
1/ Q
<* S/PA T* "7^
95-*=:
r'/sfst/A jg T-g y.rAStt^Z. && AbrJGP/2.
-
-r'tffttl
Oj *7/l . xT/sAor/asi}
7T7//$e)..., \?y~'.&eSQ*Ai'j'.........................
***** 1 '- -- "
/'
l/?o V
/ x/Ap
PuAf'P l/-P2.2* -T7? fJ . ' '/Af'*~0 iS'-eh*/'
SPAgk-A&jt
---------^-------------------- ..
-
', .........................................
--......
N CODE
ACCT LBS.
/
V CW"T / ft) O .,.. M/ j -T'H ' '
fi.
x-t.. ..................
\ DUP050292146