Document 0gokMzMbz6KRmgBVqV1qZJG1b
CAUSTIC I
1997
REACTIVE CHEMICALS REVIEW LOADING & DISTRIBUTION
no CONF
A 036643
rOFNTlAI
CAUSTIC DISTRIBUTION 50% REGULAR GRADE CAUSTIC
09/M
DOW CONFIDENTIAL
CAUSTIC LOADING & DISTRIBUTION
POTENTIAL PROBLEMS TANK TRUCKS TANK TRUCK CONSTRUCTED OF ALUMINUM.
NON-CAUSTIC HEEL IN TANK TRUCKS FROM PREVIOUS LOAD.
COMPARTMENTED TANK TRUCKS CONTAINING CHEMICAL REACTIVE WITH CAUSTIC IN ADJACENT COMPARTMENT.
PREVENTIVE MEASURES
1 - T. E. D. sheet requires truck to be constructed of nickel clad, stainless steel, or lined carbon steel (MC-304, 307, 311,312, 316).
2 - Listed on loading checklist.
1 - Tank trucks required to have completed cleaning sheet.
2 - Visual inspection performed before loading each truck.
3 - Heel checked by chemical methods; litmus paper, mixed indicator, non-caustic heel verification tests.
4 - Written procedures for loading and checklist completed on each truck.
5 - Personnel training.
1 - Site Logistics approval required before loading compartmented trucks.
2 - Contact reactive chemicals committee member as needed.
Dow Confidential
01/23/97 D0 A 036645 CONFTDFNTTAl
CAUSTIC LOADING & DISTRIBUTION
POTENTIAL PROBLEMS TANK CARS NON-CAUSTIC HEEL IN TANK CAR FROM PREVIOUS LOAD OR FROM CUSTOMER CONTAMINATION.
BARGES NON-CAUSTIC HEEL IN BARGE FROM PREVIOUS LOAD.
PREVENTIVE MEASURES
1 - Dedicated fleet of tank cars. 2 - Dow-owned tank cars not stenciled
"CAUSTIC" only loaded after cleaning. 3 - Visual inspection before loading each car. 4 - Heel verified as compatible by lab prior to
loading. 5 - Written procedures for loading and checklist
completed on each car. 6 - Personnel training. 7 - Follow-up with customers in cases of car
contamination. Cars cleaned before reloading.
1 - Dedicated fleet of barges. 2 - Visual inspection before loading. 3 - Heel verified as compatible by lab prior to
loading. 4 - Written procedures for loading. 5 - Personnel training.
Dow Confidential
01/23/97
D0 A 036646 CONFTDF/VT IA(,
CAUSTIC LOADING & DISTRIBUTION
POTENTIAL PROBLEMS
SHIPS NON-CAUSTIC HEEL IN SHIP.
PREVENTIVE MEASURES
1 - Ships required to be cleaned before loading. 2 - Last cargo information supplied to LAD ship
coordinator and caustic plant loading coordinator. 3 - Visual inspection before loading each ship. 4 - Written procedures for loading. 5 - Personnel training.
Dow Confidential
00 A 036647 01/23/97 C.ONFTDFNTTAl
Dow Barg* Cloning Matrix
HfdNwvboM
SoNwrta
Cautifc Mim
Glycate
To Load----------------------->
I
i j
i 1 tfJ
s* ti
i
1 i 1 tI
s
i
a 1
I I
i
i 1
3
11
ia i
J lf #|
X 1
i
i
l p
< es 2
P
1
]
!
1 ii
i 1
m
ii !
j
1 i
i
ii
1j
1 Ii
i
11
i
i iI lJ 11
1 I 11 1
i
Ii }
1i
Last Contained
If i. 2. 2
2
to. It. 13. >2 14. It. ft. 17. It. tt ie. >i. n. N. n >4. 17. M. N. n 21. n. 33 M at. at. 37. at. 33. to. tt. L ta. tt. tt.
1.
n CImOmMi 4 C ( fa
C-nuru - J.~ > ^_____.__
7 fitiutintii
1
WM HCMM
ie
if t? -tj_Trtr_| --
,
fWwiW f1.>tim^*
14 *v+,wm
B4C. tHtl
It hMWItanraLfta t* *!* 17 It IdwtiMM It TTf wCwta. K nr fkHDA
It *--law
n WwM n TMaid
74 n
M IiMmMMI) 17 - f-flj-imn
w It rwJjMoaatuilana wT
>1 TarfdMMhvtM 1.1.1 MTiL Ht-T*
- -r. fi m Cun ta4>tM* l^mam M CMtN t*4a Law WO 9 - m
37 OaNHlia tir^r-f*4tl
7t 40 --________ _
41
47 EMmOmIMi
4fl
44 4
440 440 0
440 4 4
440 4 2
4
40 4 440 40 440 4 NO 44 440 4 440 4 440 4 IN 4 I0 4 440 2 440 2 440 2 4!0 2 770 2 710 2 IN 400 t 400 710 400 710 400 070 400 70 400 710 400 710 400 no 30 401 2 401 2
770 0 >70 0 170 9 >70 2 in 0
010 2
010 2
010 2
2 ue 2 too 2
0 0 0 0 1 0 0 0 1 1 2 2 2 40 40 40 40 40 40 40 40 2 2 2 0
2 f 0 2
9
2 2 9 2
4
0 0 0 s 0 4 4 9 0 0 0 4 4 4 4 4 0 0 ft ft ft
fftt
ft ft 0 0 4 4 4 4 4 4 4 9 0 f 0 4
022 1 20 4
2 2
4 24
24
22
4
04
ft ft ft
0 to 4 4
4 40 3F 3F
44 44
4444
44 2 2
4444
4444
0 4 40 2
4 4 47 2
4 222
0 222
4222
4222
4 2 2
4222
ft ft 44 2 ft ft 44 2
ft ft 44 2
ft ft 4ft 2
ftft ft 44 2 ft 40 2 ft ft 44 2
ft ft 44 2 4 ft 2
4 2 22
4222
44 44
4444
422 9 492 2
4f4 4 4299 f292 4 9 29 4 922 4 999 4 2 22
4 1 2 0 4 2 4 2 a 1 4 i 4 ft ft 4 4H 4M 4M 4M 4M 4M 4H 4H ft ft ft
4 1 2 4 4 3 4 2 2 40 aa i 4 ft ft 4 ft ft ft ft ft ft ft ft ft ft ft
444 1
1 1t> 4
2 3 4 4 4 4 4 4 ft ft ft ft ft ft 4 4 4
4 4 4 t 1 2 4 2 4 4 4 4 4 4 * 4 ft ft ft ft ft ft ft 4 ft 4 4
4 1 2 4 4 3 4 1 3 % 3D a> 4 4 4 ft ft ft ft ft ft ft 4 ft ft
4 1 0 4 1 2 4 1 40 40 4 4 4 4 4 4 ft ft ft ft ft ft 9 ft 8 ft ft 4 2 4 4 2 4 1 2 4 4 ft 4 4H 4H 4H 4M 4M 4|| 4H 4H ft ft ft
4 ft ft ft ft 4 ft 4 ft ft 4 ft 4 ft ft ft ft ft ft ft ft ft ft ft 4
to 0 4 ft 4 30 4 3 4DF a 40F 4 ft ft ft ft ft ft ft ft ft ft ft 9
4 IT
IF 4 9 4 3F 4F 4F 40F 3F aoF ft ft 4 ft ft ft ft ft ft 9 ft ft ft 8
4 0 30
ft 4 4 ft ft 40F a F ft ft ft ft ft ft ft ft ft 9 ft ft ft
442 1
2 4 44 44 4 i ft 4 ft ft ft 4 ft ft 8 ft ft ft ft ft ft
4 14 1 IF
4 3F 4F 44 40F 9 3F ft 4 ft ft ft ft ft ft ft 4 s ft ft ft
4 1 4 t44
ft 4 ft 4df a 44 ft ft ft ft ft ft ft ft ft ft i ft ft ft
4 4 20 4 0 ft 4
ft ft 40F a 4F ft 4 ft ft ft ft ft ft ft ft 9 ft ft ft
4 14 JF 1 OF 2 4
F 40F JF 4F 4 ft ft ft 4 ft ft ft ft ft 4 ft ft
4 IF 3F 1 OF 3 4 1 9 flF Of 3F IF ft ft ft ft ft ft ft 8 ft ( ft ft 9
4 0 244 2 4 1 2 1
4 4 4 4 4 ft ft ft ft ft 4 ft 4 ft ft ft
4 4 I40 2 4 t 2 24
4 4 ft 4 ft 4 ft ft ft 4 ft f ft 9 9
4 0 2 042 0 1 2 244
4 1 4 ft ft ft ft ft 4 ft 4 ft ft 8
42 2 2 2 3 2 2 2 2 2 2 2 4 2 2 1 2 3 2 2 2 3 ao a 9 4 2 2 1 2 2 2 2 2 2 2 2 2 ft
2 2H 2H JH JH JM JH JH P* J 9 9 3 3M JH JM JH JM an JH JH 4 ft 9
2H JH JH JH JM JH JH JH 2 ft i
4 4 4 400 4 40 40 40 3BO 330 4 330 4 ft 34 34
2H JH JH JH JH P JH 4 4 9
4 4 4 400 4 40 40 40 33D 340 4 330 4 ft as 30 2H
JH >M JH JH JH ?H 4 9 4
4 4 4 400 4 40 40 40 300 330 4 330 4 ft 33 33 JH P*
2H JH JH P< P* ft 9 9
4 4 4 400 4 40 40 40 380 330 4 380 4 ft 34 33 3tt IN P*
JH JH pt JH ft 4 4
4 4 0 400 4 40 40 40 330 330 4 380 4 ft 34 33 JM 3H JH w
JH JH JH ft f 4
4 4 0 400 4 40 43 40 90 330 4 330 4 33 30 JH JH JH JH
JH JH ft 9 4
4 4 0 400 4 40 40 40 mo 330 4 380 4 ft 4 30 7H JH JH JH 2H P* JH JH ft 4 4 4 4 4 400 4 40 40 40 330 340 4 330 ft 33 34 3H 3H JH 3H 3H JH JH JH ft 4 4
4 4 4 30 4 20 30 3D 330 380 4 330 4 ft 2 34 JH JH JM JH JH JH JH JH
ft4 4 4 30 4 2D 30 30 4 30 8 30
2 34 JH JH JH JH JH JM an JH
ft4 4 4 30 4 30 30 30 4
to 4 30 ft 3 30 3H JM JH 3H 3H JM JH JH ft
a t
4 4 4 4 4 ft 4 4 4 ft 4 ao 4 ft 4 4 JH jh JH 3H 3H JH JH JH f 4 9 4 4 0 4 4 4 4 4 4 ft 4 30 4 ft 4 4 3H 3H JH 3H 3H 3H JH JH 4 9
4 4 4 2 4 30 3D 2 2 3 4 30 4 9 3 3 JM JH JH 3H *1 3H JH JH 9 a a
4 4 4 2 4 30 30 2 2 3 4 30 9 3 3 3 JH JH JH JH M JH JH JH 2 p a
4 4 4 4 4 4 4 4 4 4 4 4 4 3 2 3 JH JM JM JH JH JH JH M 9 a a
4 4 4 2 2 2 2 2 2 3 4 3 4 9 3 9 JH JM JH JH JH JH JH JH 9 a a 4 4 4 9 2 2 2 2 2 9 4 3 9 3 3 3 JH JM 3H JH JH 3N **f JH 9 p a
4 4 4 2 2 9 2 2 3 9 4 3 9 3 3 2 JH JH
JH JM JH jp JH t JL a
9 4 4 2 2 9 2 2 3 3 4 3 9 9 2 9 2H JH JH JH JH m
JH 9 a a
f 4 4 2 2 2 2 2 9 3 4 3 4 9 3 3 Jp 3M JM 3M JH JH Jp PI 9 a p 4 4 4 2 2 2 2 2 3 3 4 3 4 3 2 3 an JH JH JH JH JH m JH 3 a a
4 4 4 ft
4 4 4
4 4 44
4 4 ft 4
4 4 44
4 4 44
4 4 ft ft
4 4 44
9 4 44
4 4 44
4 4 4 ft
4 4 44
4 4 44
4 4 44
4 4 44
9 984
9 9 48
9 9 48
f f 4 ft 4 4 ft
9 23
4 4 44
4 4 22
f 4 44 40
9 9 to 43
9 4 44 44
4 4 to 44
4 4 to 44
9 4 43 44
4 4 44
4 4 43 43
4 4 44 43
f 4 33
4 4 33
4 94
4 44
49
94 f 43
9 4 2f f f 9|
t JL
t
f f 9f
9 f 99
9 4 22
4 4 ft ft ft 4 4 4 4 ft ft 4 4 4
4 4 4 ft 4 4 4
4 4 4 ft ft 4 4 4 4 ft 4 ft 4 4 4 4 ft 4 ft 4 4
9 4 ft ft ft 4 4
4444444 44 44444 4444444 444 4444 4444444 4 4 4 4 44 4
9444444
4 4 4 ft 8 4 4 f 4 S ft 4 4 4 4 4 8 ft ( 4 4
9 4 4 ft 4 4 4
4 4 4 ft 4 4 4 4 4 4 ft 4 4 4
|42 I 39
| |4 339J
2 23 2 233
3 9 ft 33 a 4- _I_
ft? 9 ft
9 -3L
34 m 38 m
9 JL 9 ft
ftf 3 ft SB j* 2 ft
29
23 38
9
9 ft m 34 JL 9
3 9 ft 3 J 3 LJL 3 3 ft 3 2 3 ft
3 f ft 30 m 34 m
9 9 M 2ft 24 9 9 2 3 2ft Jft 24 3 3
4 4 f t j_ t 4 49 44f44
f 9 JL 9 j_ JL ? i9999
3it
3 j_
2 i i9j
fi
*9 9
9 t
91 1
39
9t9
Li_
3
3 3 3 2 1 3 JL-i.
n zo Oo ~n oH > 5
2 U>
J> fy
~ 00