Document 0LjkxnxpyL4kp91D3VKbpxeDO

Ac7ffo*P/UX&U INTEROFFICE MEMORANDUM To All Department & From L. B. Tepper, M.D jers Date 29 August 1980 Subject Occupational Medical Records Occupational Safety & Health Administration (OSHA)__________________________________ t(bLowceaitiieonn, uOrrygeannuisaaitioionn,, or oopartmant) Corporate Medical (Location. Organisation, or Oapartmant) On August 21, 1980, the final occupational safety and health standard covering access to employee exposure and medical records maintained by employers became effective. This regulation, published In the Federal Register on May 23, 1980, allows an employee access to his or her medical and toxic exposure records, and also provides for access by employee-designated representatives and by certain Occupational Safety and Health Administration (OSHA) personnel. The standard applies to all industrial, construction, and maritime employees exposed to toxic substances or harmful physical agents (e.g.. Ionizing radiatlon, noise, microwaves). Tire standard does not apply to persons for whom records may be maintained but who do not Incur the potential for harmful chemical or physical exposure at the workplace. Under the standard, exposure records Include environmental and certain biological monitoring information and medical records Include employee complaints, health histories, examination and test results, medical opinions and diagnoses, and descriptions of treatments. Employers are required to maintain exposure records and data analyses for 30 years and medical records for the duration of employment plus 30 years. According to the regulation, each employee (or a designated representative who has the employee's written consent) Is permitted to examine and copy an employer's record of exposure to toxic material or harmful physical agents, personal medical records, and analyses based on these records. Access must be provided no later than 15 days after the request is made. Physicians are given limited discretion to deny direct employee access to portions of medical records which refer to the specific diagnosis of a terminal Illness or psychiatric disorder when access is judged to be detrimental to that employee's health. The employee must be Informed, however, that the material to which access has been denied will be provided to a "third party" deslgnaled In writing by the employee. Presumably the designated "third party" will determine what the employee should be told or otherwise act In his best Interests. The regulation requires that an employee covered under the standard be Informed upon entering Into employment and at least annually thereafter as to the follow ing: 1) the existence, location and availability of any records covered by this regulation; (320) AP00027f 40 I 29 August 1980 \ Page Two 1 2) the person responsible for maintaining and providing access to records; and 3) each employee's rights of access to these records. Site managers will find it appropriate to'confirm their understanding of the disposition of medical records which apply to workers at respective sites. The regulation further requires that a copy of the standard and its appendices be readily available to employees. Copies of the standard are now on order for distribution to recipients of this memorandum. Additional copies will be available from the Corporate Medical Department. Since the inception of the Air Products Corporate Medical Department, it has been our practice to make available to.the employee or his physician the content of the medical record and exposure history. There Is no change in this practice, which applies to all employees, not only those exposed to toxic materials or harmful physical agents. Because physicians In community practice rarely wish to receive unsolicited records, we have sent records to them only upon their request, a simple form being available for this purpose. The employee furnishes the form to his personal physician. It has been our practice not to release to the employee letters, reports, and other documents relevant to litigation; correspondence provided to APCI on a confidential basis; and certain reports or correspondence from non-Compaqy physicians concerning the employee. It would appear that the OSHA regulations make most of these materials available to the employee upon request. To avoid the incorporation within the medical record of materials related to litigation, such documents never previously a part of the medical record should be handled exclusively outside the Corporate or plant medical organizations. It is the preferred practice that an explanation of record contents be provided by a Company physician or nurse when a release to an employee-is made. The actual records will remain In custody of the respective medical unit during inspection by the employee. In general, any copying will be done by medical department personnel. Federal health agencies have a legitimate role in the conduct of studies which seek to examine the relationship. If any, between work exposures or practices and health events. However, the manner in which private medical records are used by OSHA or other agencies In these studies is not entirely clear. If a representative of a Federal agency seeks access to records In which the identity of Individual employees Is disclosed or wishes to examine records for purposes other than ascertainment of their existence, format, scope, and quality or completeness, the request should be referred to the Corporate Medical Department. LBT:ko AP00027I41 {^<^l^AOtUcU) INTEROFFICE MEMORANDUM To_____ L. B. Tepper From R. E. Bennett cc: J. J. Ballker J. T. Barr A. D. Bizzarra M. R. Chmura D. H. Davies Date 27 August 1980 Subject Company Medical Audit Audit No. 80-244 Corporate Medical_____________ (Location. Organization, or Department) Internal Audit________________ {Location, Organization, or oapartmant) R. C.-donas A. H. Kaplan G. E. Maurer J. F. Posch R. H. Schenck Attached is the report resulting from our Company Medical Audit. In accordance with standard practices, we ask that you respond to the recommendations of this report In writing within thirty days indicating actions taken, actions planned and expected dates of completion. REB:pmg Attachment (? /3L--^ -o' ^ sty - ,,R. i'.* sp i $18 AP00027i42 i ... v\ ^^fcT-fooducU- AUDIT NO. 80-244 TO L. B. Tepper FROM_________ R. E. Bennett AUDIT REPORT AUDIT OF .Company Medical Audit BY R. R. Brown DATE 27 August 1980 COPIES TO J. J. Baliker J. T. Barr A. D.. Blzzarro M. R. Chmura D. H. Davies R. E. Jones A. H.~ Kaplan 6. E.r Maurer J. F." Posch R. H. Schenck I. Introduction and Scope The Internal Audit department recently completed a corporate medical and chemicals manufacturing operational audit dealing with OSHA com pliance to vinyl chloride monomer (VCM) requirements at our polyvinyl chloride (PVC) plants. Our objectives were to: 1. Determine the extent of company compliance to OSHA requirements. 2/ Evaluate the administration of the company medical programs relating to VCM. 3. Evaluate the effectiveness of the computerized systems which' support our plant and medical staffs. 4.*- Evaluate the administration of VCM controls at our plant locations (Calvert City and Escambia). II. Sjjjjmarv VffiJTe our audit revealed no OSHA violations at either plant, it is our opinion that certain existing conditions potentially could lead to Inaccurate record keeping and erroneous management decisions. Specifically, the conditions noted were: 1. The medical procedures for VCM are not being applied uniformly at our PVC locations. , FORM 2100 (REV. 9/75) AP00027143 CONTINUATION Audit No* _________ 80=m Date 27 August 1980 Page____ <i 2. The computerized medical system which tracks medical data, physical scheduling, VCM exposures, etc. is not being fully utilized by PVC field locations. 3. A common interpretation of the OSHA requirements for VCM does not exist among all areas involved in overseeing PVC operations. III. Detailed Audit Findings and Recommendations As a result of our review of the administration of our medical surveillance program at our PVC plants, we found that: A. Medical procedures are not being applied uniformly at our PVC locations"! 1. There are no specific company policies or procedures Indicating when construction physicals are to be given or who should be getting them at our PVC plants. As a result, plant medical personnel are not sure all required physicals are being admin istered. 2. The format of the medical exam given to construction employees is different at our two plants. Calvert City uses several of the forms that are used for our own employees. Escambia uses a one page physical exam form, specifically designed for con struction employees. 3. Calvert City performs 5-liver function tests for VCM; Escambia performs 6 (OSHA requires 5). 4. The grounds for medically declaring someone unfit for VCM work are different. At Calvert City, any two abnormalities in the 5-liver tests constitutes unfitness. At Escambia, one abnormality in the 6-liver tests constitutes unfitness for VCM work. 5. The follow-up physicals for liver test abnormalities are different. Calvert City re-tests only the abnormal test(s); Escambia re-tests all of the 6-liver function tests and re-tests the person every six months for a period of 18 months. 6. Medical record retention is different. Calvert City main tains MID input forms, lab tests, physician's statements of fitness, and associated computer output. Escambia discards everything except lab tests and computer output. 7. FORM 2100-1 (REV. 9/75) For terminations, Calvert City retains the medical files. At Escambia, the medical files for terminations are forwarded to the Corporate Medical Department in Trexlertown. AP00027144 CONTINUATION Audit No. _________ 8O-244 Date 27 August 1980 Page____ 3. Recommendations Because of the above inconsistencies, we recommend the following: 1. The corporate medical department should establish and communi cate to the field uniform standards for the following areas at all our plants: - Guidelines on which construction employees will be placed under our medical surveillance program and when they will receive abbreviated physicals. - The format of construction physicals including forms .to be used, scheduling of exams, and follow-up testing to be conducted. - Guidelines on liver tests to be conducted, criteria for declaring an employee unfit and follow-up testing for company employees. - Retention requirements for medical records by the plant for employees and contractors. Also, disposi tion instructions for files of terminated employees. B. The existing medical information systems are not being efficiently utilized. 3 8 1. The medical exam scheduling list (report A3C220) can not be used at either plant because it contains inaccuracies relating to the current listing of persons requiring physicals. The Inaccuracies are not the result of any systems failure, but rather are due to incomplete data input and file maintenance. For example: " - 33 of 49 current PVC plant employees at Escambia do not appear on this report. - 43 of 182 total persons listed on the report for Escambia have terminated. - 8 of 149 total persons listed on the report for Calvert City have terminated. 2. The RAMADS system report (A3C505), which lists persons who entered a restricted area and whether they were/or were not authorized to do so is missing 50% of Its total data because Calvert City no longer fills out the input form (regulated FORM 2100-1 (REV. 9/75) AP00027145 Audit No. flru?AA CONTINUATION Date 27 August 1980 Page ____ ^ area access log-form 5583) which provides the data for this report. The remaining 50% of the report is currently being generated for Escambia since they still submit the input form (5583) to MID. 3. The VCM monitoring/exposure report (A3C130) is incomplete because Calvert City forwards the input forms (form 5576) to Trexlertown before all the required information has been put on the form (i.e., respirator usage and type). 4. The medical system reports do not include current contractor physicals. The medical exam scheduling list (report A3C220) shows 18 construction people at Calvert City. However, Calvert's plant medical department has 53 contractors who have received VCM physicals as of May, 1980. Escambia's exam scheduling list shows no contractor physicals. Recommendations Since extensive amounts of data are either missing or incomplete in the medical systems data base, the exposure exists that all the medical system reports are inaccurate, and thus we recommend: 1. With the assistance of MID, all reports from the medical system should be reviewed by the appropriate level of management to determine if their continuance is warranted in their present state. 2. Steps should be taken to upgrade the completeness and accuracy of the medical systems data bases. 3. The medical system users should determine if they need the RAMADS system report (A3C505). 4. The appropriate level of management should determine if contractor physical information is to be maintained on the medical system. C. Area monitoring controls are not applied uniformly at our PVC locations" 1. The existing PVC area at Calvert City was designed to operate as a non-regulated area, and as a result, people are entering the PVC area without signing a regulated area access log or being monitored for medical clearance to enter the PVC plant. However, based on personnel monitoring data reviewed, indi cations are that VCM in excess of the permissible exposure FORM 2100-1 (REV. 9/75) AP00027146 Audit No. 80-244 CONTINUATION l Date 27'August 1980 Page 5 limit (1 ppm in 8 hours - time weighted average or 5 ppm in 15 minutes - time weighted average), is being experienced in certain parts of the Calvert City plant and thus those areas should be regulated. At Escambia, the PVC area is regulated and the access log is still used. Also, a fence surrounds the PVC area at Escambia. Calvert City has no barrier surrounding their PVC area. 2. Area monitoring is required per the OSHA vinyl chloride standard-29 CFR 1910.1017 (g) (6) (ii). At Escambia, area monitoring readings are taken every 15 minutes by gas chromatographs. The readings are recorded on strip charts and are also evaluated and documented immediately by a minicomputer. At Calvert City, the gas chromatographs take readings every 20 minutes. However, the readings that appear on the strip charts are not evaluated until the following day. Calvert City's minicomputer could be used to perform this task with greater speed and effi ciency but is currently not in use. Recommendations Because of the above inconsistencies., we recommend the following: 1. Those areas at Calvert City that have exhibited exposure readings in excess of permissable limits should be identified in order that appropriate measures can be taken to restrict access to such areas to authorized personnel only. Also, other appropriate access controls should be reinstituted. 2. ^ *. The appropriate level of. management should determine how area monitoring is to be handled (l.e., manually or computerized) and develop a plan to accomplish such monitoring. Such a plan should be coordinated between plant and support groups to ensure that it will adequately address OSHA requirements for VCM area monitoring. All of the assistance provided by chemicals manufacturing, corporate medical, legal, and the plant staffs at Escambia and Calvert City was very helpful and greatly appreciated. FORM 2100-1 (REV. 9/75) . . .. v; AP00027147