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American Society of Heating and Ventilating Engineers Guide, 1937
economizers and recuperators are used, when the temperature will vary between 300 F and 450 F., If a chimney has been properly constructed, properly lined and has no air infiltration due to open joints, the temperature of the gases throughout the chimney will not differ appreciably from the foregoing figures. In most up-to-date heating plants, the temperature may be read from instruments or ascertained from a pyrometer. The analysis of this section is predicated on the assumption of constant gas temperature and no air infiltration throughout the height of the chimney.
> 5. The coefficient offriction between the chimney gases and a sooted surface has been taken by . many workers in this field as a constant value of 0.016 for the conditions in volved. This value, of course, would be less for a new unlined steel stack than for a brick or brick-lined chimney, but in time the inside surface of all chimneys regardless of the materials of construction becomes covered with a layer of soot, and thus the coef ficient of friction has been taken the same for all types of chimneys and in general constant for all conditions of operation. For reasons of simplicity and convenience to
Fig. 5. Variation of Friction Factor / with Reynolds Number
the reader, this constant value of 0.016 has been employed in the development of the various special equations and charts shown in this chapter.
However, much to be recommended as an alternate method is the practise of separ ately deteirnining duct friction factors as a function of the flow conditions, specifically as a function of the Reynolds number and the relative duct roughness. The Reynolds' criterion is based on the physical properties of the gas, the duct dimensions, and the gas
velocity. The gas velocity for a chimney is usually well above the critical velocity. It is likely that this procedure of using a separately determined variable friction factor for chimney flow will give results that are to be preferred over those based on a set constant.
The Reynolds number, a dimensionless ratio, may be stated as follows:
where
DVp Cr
V-
(4)
D = chimney diameter, feet.
V = velocity of hot gas, feet per second, p = mass density of the chimney gas per cubic foot,
p. = viscosity of the gas in pounds-second per square foot taken at the gas tem perature.
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26Chapter --Chimneys and Draft Calculations
In another form:
.
^ 1.27 W . 0.0396 W
Dv-gLt ---- n--------- ---- '
Dn\t.
t,,\
W/
where
W = weight of gas passed per second. g = acceleration of gravity. . ! ;
u
: .'/
The value of p for chimney gases is usually taken as that of air or nitrogen, and for the variation of p with temperature, the Sutherland equation may be employed as follows,
giving p in pounds-second per square foot:
11
110 Lr2r7c3 ++ Cc~j\
L Jr Tc -|i-s 273
where
Tc = chimney'gas temperature, degrees Centigrade,
pn, = gas viscosity at O C. C = constant for specific gas.
Using International Critical Table values, for air p<> = 35.6 X 10-8; C = 124; for nitrogen po = 34.5 X 10-8; and C = HO.
Values for the viscosity of air and of nitrogen (the principal component of chimney gases) for the different temperatures follow, in which the values given in pounds-second per square foot are to be multiplied by 10-8:
Temp. F Air Nitrogen
300 49.7 ' 47.7
400 54.5 52.2
500 58.5 56.0
600 62.5 59.8
700 66.7 63.5
800 70.5 67.0
Example 2. To determine the Reynolds number CT for a flow of 118 lb gas per second up a 12 ft diameter chimney at a temperature of 500 F. The gas may be assumed to have the same viscosity as nitrogen at 500 F. Using Equation 5:
W Cr = 0.0396
0.0396 X 118
io v/ ccn v irv-K
=
698,000
The variation of the friction factor / with the Reynolds number is shown in Fig. 51. Three curves are shown: A, B, and C, where the choice of the friction factor curve depends on the relative surface roughness, and this for usual chimney construction may
be selected by size since surface conditions in service are always undeterminant. For sizes up to 3 ft in diameter, Curve C may be used; from 3 to 6 ft, Curve B; and from 6 ft upwards, Curve A. Thus for the previous example with Cr = 698,000 and 12 ft diameter,
/ would be taken from Curve A as 0.0039.
6. The length of the friction duct is the vertical distance between the bottom of the breeching opening and the top of the chimney. Ordinarily this distance is approximately
equal to the height of the chimney above the grate level.
7. Assuming no air infiltration the amount of gases flowing and being discharged is,
of course, equal to the amount of gases generated in the combustion chamber of the boiler. The total products of combustion in pounds per second for a grate fired boiler
may be computed from the equation:
W
=
CgGWtv 3600
(6)
where
Cg = pounds of fuel burned per square foot of grate surface per hour.
G = total grate surface of boilers, square feet.
Cg X G = total weight of fuel burned per hour.
,
Wtp = total weight of products of combustion per pound of fuel.
A similar computation may be made in the case of gas, oil, or stoker-fired fuel.
'See also Flow of Fluids in Closed Circuits, by R. J. S. Pigott (Mechanical Engineering, August, 1933).
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