Document 0JN1dBe0r7dqyzX8eGV710a0V

PLAINTIFF'S EXHIBIT IL050F.ASB 11/17/94 STATE OF ILLINOIS IN THE CIRCUIT COURT OF THE TENTH JUDICIAL CIRCUIT COUNTY OF PEORIA VENETTA KAY JOHNSON, Individually and as Special Administrator of the Estate of Charles E. Johnson, deceased, Plaintiff, v. OWENS-CORNING FIBERGLAS CORPORATION, et al., Defendants. ) ) ) ) ) ) ) ) No. 93 L 544 DEFENDANT/ OWENS-ILLINOIS, INC.'S RESPONSES TO PLAINTIFP8' FIR8T REQUEST FOR DISCOVERY FROM DEFENDANT. OWENS-ILLINOIS. INC. PRELIMINARY STATEMENT Some of the events which may be relevant to the matters inquired about by Plaintiffs' Requests for Production apparently occurred more than thirty-five years ago. In addition, effective April 30, 1958, Owens-Illinois, Inc. disposed of the business involved in this action by way of sale of that business to Owens-Corning Fiberglas Corporation. Since that time, Owens-Illinois, Inc. has not engaged in the asbestoscontaining insulation products manufacturing business. It does not now and it has not since that sale manufactured, distributed or sold any of its Kaylo asbestos-containing insulation products. As a result of the foregoing factors, many of the individuals who might have had personal knowledge of the matters to which plaintiffs' requests relate are deceased, or are otherwise unavailable to Owens-Illinois, Inc., and investigations to date indicate that at least some documents which relate to matters inquired about by these requests were transferred to OwensCorning Fiberglas Corporation with the transfer of the business in question in 1958. Owens-Illinois, Inc. is engaged in a continuing investigation in an attempt to locate, confirm the transfer of, or confirm the absence of, such documents and is also engaged in a continuing investigation into the matters inquired about in these requests. Unless otherwise stated in a response to a specific request, the responses'set out hereinafter are limited to the period during which Owens-Illinois, Inc. manufactured asbestos-containing Kaylo insulation products and to the facilities related to that business. The following is a part of and is incorporated by reference in every response provided hereinafter: This response is accurate as of the date made. However, Owens-Illinois, Inc.'s investigation is continuing, and Owens-Illinois, Inc. cannot exclude the possibility that it may be able to obtain more complete information or even information which indicates that the response being supplied is incorrect. Owens-Illinois, Inc. objects to responding to this request in regard to any period of time other than the period during which it engaged in the manufacture and sale of the Kaylo products alleged to be involved in this case which ended in mid-1958 or concerning any facility not related to that business, on the basis that any such response would be irrelevant to the subject matter of the pending litigation, would not be reasonably calculated to lead to the discovery of admissible evidence, and would be burdensome and oppressive. Commencing in 1963 and continuing through 1977, Kimble Glass Company, a unit of Owens-Illinois, Inc., offered for sale gaskets, inserts and spacers as accessory parts intended for use in conjunction with Kimble's conical end glass piping system. Some of these accessory parts contained asbestos as one of their ingredients. These accessory parts were not manufactured by Kimble, but were purchased from other suppliers. From approximately 1966 through 1977, the Kimble Division also offered 2 for sale a field beading kit which included a small plate and a covering over each of two small hoses. The plate and hose coverings may possibly have contained asbestos, but OwensIllinois cannot yet confirm the ingredients of these materials based upon its business records presently reviewed. Kimble also sold Glass Lined Reactors manufactured by Schwelm for a period of time presently unknown which incorporated gaskets containing asbestos as one of their ingredients. At the end of 1977, OwensIllinois transferred its interest in the glass pipe and Schwelm Reactor product lines and related assets to 01/Schott Process Systems, Inc. in exchange for 50% of the stock of the Corporation and, pursuant to a Sales Agreement dated May 24, 1990, sold its interest in 01/Schott Process Systems, Inc. to Schott Corporation. From 1982 through 1985, Kontes Glass Company, a subsidiary of Owens-Illinois during that time period, purchased certain asbestos-containing materials from other manufacturers and incorporated those materials into four of its products. Based upon the information available to Owens-Illinois to date concerning the nature of Plaintiff's claim, it is Owens-Illinois' understanding that the only Owens-Illinois asbestos-containing product to which the Plaintiff alleges exposure is Kaylo. Therefore, Owens-Illinois objects to responding to these requests in regard to the above described asbestos-rcontaining products sold by Kimble Glass Company and Kontes Glass Company on the basis that any such response would be irrelevant to the subject matter of the pending litigation, would not be reasonably calculated to lead to the discovery of admissible evidence and would be burdensome and oppressive. In the event that OwensIllinois is subsequently informed that the Plaintiff alleges exposure to asbestos-containing products sold by Kimble Glass Company or Kontes Glass Company, Owens-Illinois will supplement these responses to requests within a reasonable time after receiving such notice to the extent that a supplementation is necessary in order to respond to the requests in light of the 3 alleged exposure to asbestos-containing products sold by either Kimble Glass Company or Kontes Glass Company. REQUESTS REQUEST NO. 1. All witness statements of any sort, whether signed or unsigned (together with all documents purporting to reflect the same), and a list of those statements for which a privilege from disclosure is claimed. RESPONSE NO. 1. This defendant objects to this request in that it seeks information protected by the attorney-client and/or the attorney work-product privilege. Without waiving the above objection, neither this defendant nor its counsel is in possession of materials referred to in this request. This defendant reserves the right to supplement its response at any time in the future. REQUEST NO. 2. All data as to the physical or mental condition of Charles Johnson, excluding all documents provided you by Plaintiff's counsel. RESPONSE NO. 2. This defendant objects to this request in that it seeks information protected by the attorney-client and/or the attorney work-product privilege. Without waiving the above objection, neither this defendant nor its counsel is in possession of materials referred to in this request. This defendant reserves the right to supplement its response at any time in the future. REQUEST NO. 3. All photographs, models, sketches or diagrams of the Keystone plant. 4 RESPONSE NO. 3 This defendant objects to this request in that it seeks information protected by the attorney-client and/or the attorney work-product privilege. REQUEST NO. 4. All pamphlets, brochures or other documents prepared, distributed or utilized by Defendant to advertise or promote asbestos-containing products manufactured, sold, or distributed by Defendant in the 1950's, 1960's and 1970's. RESPONSE NO. 4. This defendant objects to this request on the basis that it seeks information which is not relevant to the subject matter of this litigation and is not reasonably calculated to lead to the discovery of admissible evidence, except as it relates, to the period of time during which this defendant engaged in the manufacture, sale and distribution of its Kaylo asbestos-containing products. This defendant ceased the manufacture, sale and distribution of its Kaylo asbestos- containing products in 1958. Without waiving the above objection, refer to Exhibit I. This defendant ceased the manufacture, sale and distribution of its Kaylo asbestos- containing products in 1958. REQUEST NO. 5. All documents reflecting or evidencing a summary of periodic chest x-rays or other medical examinations of the workers employed by Defendant at any site wherein asbestos was used at any time. Stated another way, Plaintiff is requesting the summaries or reports of the health surveys or employee health surveys, which were prepared or used to evaluate the health hazards, if any, arising from the use of asbestos by employees of Defendant. 5 RESPONSE NO. 5. This defendant objects to this request on the grounds that the phrase "health hazards" is vague, ambiguous, and overly broad, seeks information which is not relevant to the subject matter of this litigation, and is not reasonably calculated to lead to the discovery of admissible evidence, except as it relates to the period of time during which this defendant engaged in the manufacture, sale and distribution of its Kaylo asbestos-containing products. Without waiving the above objection, this defendant has found no documents in its business records responsive to this request for the relevant time period. The documents referred to in defendant's answer to Interrogatory No. 12 in the Venetta Kav Johnson for Charles E. Johnson case filed simultaneously herewith may contain information related to the subject matter of this request. Further, this defendant has no records indicating that any of its employees at its Kaylo manufacturing plants developed any asbestos related disease during the time defendant manufactured Kaylo. REQUEST NO. 6. Each policy of insurance which may be construed to provide coverage for the claim stated in the Complaint. RESPONSE NO. C. This defendant objects to this request on the ground that it seeks irrelevant and immaterial information which is not reasonably calculated to lead to the discovery of admissible evidence. Expressly reserving and without waiving its objections, and subject to them, this defendant states that the issues surrounding its insurance coverage for asbestos claims are complex. Because of disputes over possible insurance coverage, this defendant has engaged in litigation against certain insurance carriers which may provide coverage for asbestos claims. One such lawsuit resulted in a decision of the United States District Court of the District of 6 Columbia in Owens-Illinois, Inc, v. Aetna Casualty and Surety Company. 597 F.Supp. 1515 (D.D.C. 1984). The litigation between this defendant and Aetna Casualty and Surety Co. has been settled. The terms and conditions of the settlement agreement are confidential, and as a consequence, the parties are precluded from disclosing the terms or contents of the agreement. Litigation with other insurance carriers is ongoing. REQUEST MO. 7. All documents reflecting payments or agreements for payments made under any of the policies described in the preceding paragraph which the carrier claims or could claim as a full or partial exhaustion of the policy limits or otherwise affect the amount of coverage available in this case. RESPONSE HO. 7. Refer to this defendant's objection and answer to Request for Production No. 6. REQUEST NO. 8. Each document authored by an employee of Defendant in the course of his employment, dealing in whole or in part with the consequences of exposure to asbestos. RESPONSE NO. 8. This defendant objects to this request as being cumulative, burdensome and oppressive, not relevant to the subject matter of this litigation and not reasonably calculated to lead to the discovery of admissible evidence. REQUEST NO. 9. All medical records of those present or former employees of Defendant who have filed 7 claims for worker's compensation or occupational disease benefits alleging an injury or disease from exposure to asbestos and all personnel and employment records which evidende or reflect the duration, quantity and quality of his or her exposure to asbestos while employed by Defendant. RESPONSE MO. 9. This defendant objects to this request on the basis that it seeks information which is not relevant to the subject matter of this litigation and is not reasonably calculated to lead to the discovery of admissible evidence, except as it relates to the period of time during which this defendant engaged in the manufacture, sale and distribution of its Kaylo asbestos-containing products. This defendant ceased the manufacture, sale and distribution of its Kaylo asbestos- containing products in 1958. Without waiving the above objection, this defendant ceased the manufacture, sale and distribution of its Kaylo asbestos-containing products in 1958. During the period in which this defendant engaged in the manufacture of its Kaylo asbestos-containing products, it received no workers' compensation claims for any asbestos-related disease. REQUEST NO. 10. Each written warning, caution or other document which was intended by Defendant to reach those persons who would breathe or ingest the asbestos from asbestos-containing products manufactured and/or sold by Defendant. RESPONSE NO. 10. This defendant objects to this request on the basis that it seeks information which is not relevant to the subject matter of this litigation and is not reasonably calculated to lead to the discovery of admissible evidence, except as it relates to the period of time during which this defendant engaged in the manufacture, sale and distribution 8 of its Kaylo asbestos-containing products. This defendant ceased the manufacture, sale and distribution of its Kaylo asbestoscontaining products in 1958. Without waiving the above objection, this defendant ceased the manufacture, sale and distribution of its Kaylo asbestos-containing products in 1958. This defendant has not found information in its records sufficient to enable it to answer this interrogatory. However, it does not appear that any warning concerning asbestos was given in that it does not appear that this defendant had reason to believe that the use of its products would result in a foreseeable risk of harm. REQUEST MO. 11. A transcript (including exhibits) of each instance where an employee of Defendant testified at deposition or trial in asbestos disease litigation, except that testimony taken by deposition or at trial wherein James Walker, Ltd. represented one of the parties. RESPONSE NO. 11. This defendant objects to this request as being vague, ambiguous, irrelevant, overly broad, burdensome and oppressive, not reasonably calculated to lead to the discovery of admissible evidence and not limited to any issue which is the subject of this case. REQUEST NO. 12. A transcript (including exhibits) of each instance where an individual whom Defendant listed, retained or called as an expert witness, testified at deposition or trial in asbestos disease litigation, except that testimony taken by deposition or at trial wherein James Walker, Ltd. represented one of the parties. RESPONSE NO. 12. This defendant objects to this request as being vague, ambiguous, irrelevant, overly broad, 9 burdensome and oppressive, not reasonably calculated to lead to the discovery of admissible evidence and not limited to any issue which is the subject of this case. , REQUEST NO. 13. All agreements to which Defendant is a party and which relate to the manner in which this case shall be evaluated, delayed or defended. RESPONSE NO. 13. This defendant objects to this request in that it seeks information protected by the attorney-client and/or the attorney work-product privilege. This defendant also objects to this request on the basis that it is vague, ambiguous, and overly broad, seeks information which is not relevant to the subject matter of this litigation and is not reasonably calculated to lead to the discovery of admissible evidence. REQUEST NO. 14. All documents reflecting or evidencing the sale of asbestos or asbestos-containing products to the Keystone Steel & Hire Plant in Bartonville, Illinois, from 1955-1991, including, but not limited to purchase orders, invoices, and bills of lading depicting sales of asbestos or asbestos-containing products to Keystone Steel & Wire. RESPONSE NO. 14. This defendant objects to this request on the basis that it seeks information which is not relevant to the subject matter of this litigation and is not reasonably calculated to lead to the discovery of admissible evidence, except as it relates to the period of time during which this defendant engaged in the manufacture, sale and distribution of its Kaylo asbestos-containing products. This defendant ceased the manufacture, sale and distribution of its Kaylo asbestos- containing products in 1958. Without waiving the above 10 objection, this defendant ceased the manufacture, sale and distribution of its Kaylo asbestos-containing products in 1958. This defendant has found no documents in its business records responsive to this request. REQUEST NO. 15. All documents which reflect the suggestion, consideration, discussion, and/or decision of Defendant to stop the manufacture of asbestos-containing products and/or to stop the sale, distribution, or use of asbestos- containing products. RESPONSE NO. 15. This defendant objects to this request on the grounds that it is vague, ambiguous, overly broad, seeks information which is not relevant to the subject matter of this litigation, and is not reasonably calculated to lead to the discovery of admissible evidence, except as it relates to the period of time during which this defendant engaged in the manufacture, sale and distribution of its Kaylo asbestos- containing products. This defendant ceased the manufacture, sale and distribution of its Kaylo asbestos-containing products in 1958. Without waiving the above objection, this defendant ceased the manufacture, sale and distribution of its Kaylo asbestos- containing products in 1958. This defendant has found no documents in its business records responsive to this request. REQUEST NO. 16. all documents which Defendant provided or should have provided to the Environmental Protection Agency in response to the Asbestos Information Act of 1988 (15 USC $2607) and the regulations issued April 18, 1989 (54 CFR 15622) and August 7, 1989 (54 CFR 32430). RESPONSE NO. 16. This defendant objects to this request on the basis that this defendant's submission is a 11 matter of public record, and therefore, plaintiff's counsel has equal access to same. This defendant objects to producing same. The documents are available from their proper' source. REQUEST NO. 17. A list of the names, addresses and employers of each person involved or consulted in the preparation of your response to this Request. RESPONSE NO. 17. This defendant objects to this request on the basis that it seeks information which is not relevant to the subject matter of this litigation and is not reasonably calculated to lead to the discovery of admissible evidence. This defendant further objects to this request in that it seeks information protected by the attorney-client and/or the attorney work-product privilege. REQUEST NO. 18. An affidavit stating whether production is complete according to the knowledge of Defendant and Defendant's insurance carriers, attorneys, agents and employees. affidavit. RESPONSE NO. 18. Refer to the attached AFFIDAVIT STATE OF OHIO ) )SS: COUNTY OF WOOD ) H. G. BRUSS, being duly sworn according to law, deposes and says that he is an Assistant Secretary of Owens- Illinois, Inc., a defendant herein; that as such he is authorized to make an Affidavit on its behalf; and that the facts set forth in the foregoing DEFEN DANT, OWENS-ILLINOIS, INC.'S RESPONSES TO REQUEST FOR PRODUCTION, are true and correct to the best of his knowledge, information and belief. LAMINATION amination over o Koylo Insulating Coro--Almost any .ace material may be bonded to Kaylo Structural Insul ating Block surfaces. Bonding agents can be selected to meet the requirements of the particular facing--also to satisfy the service requirements of the finished product --and still offer some choice in curing procedures. Some adhesives and primers which may be used with various types of face materials are listed below. tThis list is not intended to be complete. Its only purpose is to identify a partial list of adhesives. An adhesive nore listed does not imply that it is not suitable. These has 0 been found to provide a tensile strength of 35 lb. per square inch and a minimum shear strength of 100 lb. per square inch when cured according to the manufac turer's recommendation. They are not listed in the order of their adhesive strength.) ADHESIVES AND PRIMERS FOR JOINING STRUCTURAL INSULATING BLOCK TO: Weed Veneer Steel, Stainless Steel Kaylo > or Paper or Plastics Galvaneal, or Aluminum Insulating Black or Cement-Asbestos Beard * Durif* No. 3026A O Ponacolifs 0113) O Pscoro 718 o Catabond 720 o Vinyl|#ol MA 28*18 o Ambsrlits P8 14 0 Sottik 7026 o oItdui oSynce S-8348 + 1301W (OW) 8sonobond 8*12 o Armstrong J-1162 o oTogo Durito No. 3026A or 4m No. A NH267 W QN100 Pocora 718 O 3M8C 826 000 Psnocolito G1131 Intalul* No. 1 oo Intorlako 4162 oo Vulcalocfc oo DuPont 4653 ooo DuPont 4646 000 KsBonobond 8*12 o O.l. 2142 o 0.8. 7031 o lo<tik 7026 o lortk 8X8 138 o Sortfk 1007 o Vbiyboal MA 21-18 o Amborffto Pt-14 o oMw Armstrong J*H62 o Duril* 3026A Pwiaeotit* OI13I Armtrong J 1162 Imalut* 1 OX 2142 Suludron 3003 Vmyb.ol MA 28-11 Ambartit* Pt-14 Sort* 7026 tofhk 8X8 138 Sodium SiBcolo bdi Syncs X-8348 + I301W (OW) Inonobond 8-12 Togo Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q r t Q Clamped at roam temperature for 24 hour*. Q Clamped in even at 120s F. far 1 hour. Symbols for method of core: 0 Placed in press at 10 p.s.i. at 300s F. for 10-30 minutes. For Maximum Strength i Q Placed in press at 100 p.s.i. at 300 F. for 10-30 minutes. Q Clamped in even at 250 F. far 10-30 minutes. High-frequency curing has been tried successfully on an experimental ^asis with wood, aluminum and stainless steel bonded to a Kaylo sulating core. Many of the manufacturers making the above listed adhesives can provide adhesives suitable for high-frequency curing. rI ----------- ------K---a---y---l-o------D----i-v---i-s--i--o---n---------OWENS-I LLI NOI GLASS COMPAN Talada 1, Obia KI2 503 3m Cows* 18*8. 0--w-lMMow OMu Co***r <n U S a The Right Material... Expert Application First. Kaylo Heat Insulation is proved a better material hydrous calcium silicate. Its light weight, strength, waterinsolubility, low conductivity and wide temperature range give you extra advantages at no extra cost. Second, Kaylo distributors have the technical knowledge and experience to provide you with a complete insulating service. Their trained applicators are skilled craftsmen who do neat and efficient installation. To be sure of getting the most out of your insulating dollars for your next job. call the nearest Kaylo distributor. Chances are you can find him listed in the yellow pages of your phone book. If not contact us and we'll give you his name. KAYLO WRIT! lot Fill loot--"Kaylo H.al Insulation." Addreit: Oept. N-370, Ow#*i-JMoit Clou Comparty, Kaylo Division, Toledo I, Ohio. .. first in calcium silicate ...pioneered by OWENS ILLINOIS Glass Company MAIN Ofltd: TOUOO I. OMIO-KAYIO SAUS OfflCIS: ATlANtA CMICAOO HOUSTON NSW YORK PHIlAOIlfHIA HTTSRUIOM . ST. 10UII Owens-Illinois Glass Company--Kaylo Division Advmncmeru No. K ISJ. appearing <n the following publications: Chemical Engineering -Jan.. WSJ Otl&Gaa Journal-Jan. 12. WSJ Plant Engineering Jan.. WSJ Power--Jan.. WSJ Petro'eum Reftnee--Feb.. WSJ Chemical Processing --Feb.. WSJ Combustion --Feb . WSJ tnH nrrv % Power--Feb . 19JJ For Radii from V* Inch... _ Nesting Kaylo Heat Insulation Requires Fewer Pieces Per Job The complete range of Kaylo Insulation includes pipe covering in Simplified Dimensional Standards for diameters from \i in. to 72 in., curved block from 72 in. to 60 ft. and flat block for surfaces of less curvature whose radii approach infinity. With its wide selection of interchangeable sizes and shapes, Kaylo Insu lation reduces the number of items needed per job and permits substantial savings in warehousing maintenance stock. IflYlO WIITtfM Fill IOOK -- 'Koylo Hoot limitation.' Addraeo Oopt. N-371, OwOTS'Ulinot* Glotu Company, Kaylo Wanton, Toledo I. Ohio. ImH HW, ... first in calcium silicate ...pioneered by OWENS ^^ILLINOIS Glass Company MAIN OMICI: TOUOO 1. OHIO-KAYIO SAIIS OlPIClii ATIANtA CHICAGO HOUSTON NSW TOM THOAOSLMtlA P'TTSIUtOH ST LOUIS Owens-Illinois Glass Company Advertisement No. K-IS4 ippwun in the loUmmi publications: Plant Rnfineennc--March. 1953 Oil fe Gn Journal--March 23. 1953 Chemical Rn*ineennt- March. 1953 Chemical Procemnf - April. 1953 Petroleum Refiner May. 1953 EXHIBIT I A NEW HEAT INSULATION WITH A REMARKABLE COMBINATION OF ADVANTAGES.... Kaylo Heat Insulating Block a new type of lightweight mineral ir suiatioa that is tffscitns enough to b used at ordiaary room temperature and resistant enough to perform effe> lively up to 1200 F. Few new products of any kind hav been so thoroughly researched befoc being placed on the market. Kayl Heat Insulating Block is the achieve ment of many years' work by Owen; Illinois Glass Company engineer physicists and chemists. No other material, new or old. s effectively combines the most desii able characteristics of the ideal hea insulation. For instance .. . LOW DENSITY Kaylo Heat Insulating Bloc weighs only 11 pounds per cubic foo This light weight (less than one poun to the board foot) simplifies handling shipping and application. It great! reduces weight --an important advar tage on ships, for an example. C*yriM, 1*41, Uvln, 1M.4 Cwi frtMt t> U.S.A. Notice the clean, straight edge on these insulated precipitator hop pers. Applicators find it easy to do thi kind of work with Kaylo Heat Insulaing Block because they are so easy < cut and yet they have a .avelv hip flexural strength. The s above th hoppers are also insulated with Kayl Heat Insulating Block. Ow THERMAL CONDUCTIVITY The coefficient of conductivity, or K", of Kaylo Heat Insulating Block, s 'uown on the chart on page four, >t. t among the most efficient inulat.-us for medium high temperaures. Its insulation value comes prin1 pally from its fine, interlaced cellular tructure. These cells are so tiny and o numerous that they pres'ent a maerial surface of approximately 140 .cres per cubic foot of insulation. Experience shows that the insulaion value of Kaylo insulation imiroves when the material is put into ervice. EFFECTIVE OVER WIDE TEMPERATURE RANGE Kaylo Heat Insulating Block per forms efficiently not only on tempera:ures in the low pressure steam and hot water range but on temperatures in the superheated steam range as well. This is shown by the flatness of the conductivity curve. One-material cov erage with Kaylo insulation handles applications which often require two thicknesses of different materials. HIGH COMPRESSIVE STRENGTH compressive strength is unuse high for a mineral product of such light weight. Kaylo Heat Insu lating Block withstands compression values equivalent to those of a man's walking on it or even to those of a heel's being ground into it. HIGH FLEXURAL STRENGTH Its flexural strength is higher than the normal requirement for heat insu lation of this type. This strength makes for easy handling and applica tion, and contributes to long service with low maintenance. NO ADDED BINDER Kaylo insulation is an inorganic compound, containing no added binder. Its performance characteris tics, therefore, are not affected by additives, which often reduce insulat ing value, modify effective tempera ture range or otherwise limit per formance. EASY TO APPLY WELL Kaylo Heat Insulating Blocks are clean-cut and trim. They are easy to fit into place to make a good-looking installation. Their "feet" if pleaaeaM and non irritating. They can be cut, scored and sawed with ordinary wood working tools. Finishes that go over the block, whether cement, cloth or other types, can be applied smoothly and with a minimum of effort. No special tools are needed. LOW MOISTURE ABSORPTION Moisture absorption is no prob lem with Kaylo insulation. Even when subjected to an atmosphere of 90% relative humidity and a temperature of 120 F., in standard tests, speci mens absorb less than 1 % moisture by volume. RETAINS EFFECTIVENESS AFTER LONG SERVICE Kaylo Heat Insulating Block re mains strong, free from excessive powdering, and shows little loss in weight or shrinkage after long appli cation to temperatures up to 1200 F. Even conventional tumbling tests, run after prolonged heating, produce relatively little crumbling or break down of the material. STANDARD SIZES Lengths (inches) 36 36 16 36 36 36 36 36 36 36 Widths (inches) 6 6 6 6 6 12 12 12 12 12 Thicknesses (inches) 1 UA 2 2Vk 3 1 1V4 2 2`A J Other sizes ire available on special order. N D A REMA RKABLE VERSATILITY On large or small equipment, in side or out, Kaylo Heat Insulating Block performs efficiently and with a minimum of maintenance. Here it is be>-~ applied to the walls of a large p- tator. Workmen are laying bloc* over 6" x 6" wire mesh welded to the stiffeners. The block are then covered with finishing ctmtnt and asphalt mastic weatherproofing. Kaylo Heat Insulatiog Block cov ers both flat and curved surfaces on the power house equipment pictured here. At the right are fresh air intakes; the center compartments house in duced draft fans; and at the left are conduits leading to a precipitator. Kaylo insulation means continuous fuel savings to this power plant. Hot water is always ready when needed in the office building where this hot water storage tank is installed, thanks to Kaylo Heat Insulating Block. This permanent insulation holds water temperature constant with a minimum of power Consumption. Other applications for Kaylo Heat Insulat ing block art listed on the back page. PRINCIPAL FEATURES OF RATIO HEAT INSULATING BLOCK OC3S0kZ*^DCD<3 V7 Heat Loss, Surface Temperatures and Efficiencies 0>fl*f**** Fio* Sw^oe# ** Hot Air-Dura Tanks Towers Furnaces Dryers- Turbines^ Evaporators ;v Chilling Fits^t Heat Exchangers __ Boilers . ' CondCTs4ra^~ P^pitawgL k2*%t y^ -^Lpcot*oay*s,%&^' - souBcu^Qfyjr^^A^j^gr arw supparted-by^tests Tun m-various^, .laboratories,^*!!^pU/kBoesto the*? insulation industry.- They are farther .-. supported bythe performance of the i produa in service. * ` -- *'* More detailed informadon on Kaylo Heat Insuladng Block is avail able on request. American Structural Products Company, Toledo 1, Ohio. Subsidiary of Owens-Illinois Glass Company. PHYSICAL CHARACTERISTICS AT A GLANCE After heating for 24 hours.- - . .. r? - ------- ,- >> at 750 -- ....... . -***.i*>*,->* 5- * 5>r at iooo F............... ............................7.9* tt 1200* F< vfe^e ** l** -.* i fee . 9>8 % After boiling for 24 houts^H**..I.f1.,.. ..r.' 0.2% Tvi Ao \ . jSf-l- (Convendooal Tumbling Test--Lose in weightafter 10 minutes) '`TjSp-- -*-' * '* - * .-' ?4S^r'* . -WMIIIMWIi ShrinkageaKer heating"for 24 ^ - ._ ifJ50^ F* r*we e *-j^i^j[t*.*** * % .ICm* *' . * *' w*S - at i ooo* t; bw^wsfc. /f.VTrf. `iT:... .\.b.9%- at 1200* p.............. .....::::................ 1.3* Elongation after saturation (max.)........................................ 1 0.4 % 3?I57!J!r? ^2dSU^'7r*y' (vo(um) After 6 hours exposure in atmosphere of 120* F. and 90% Relative Humidity................................................. 0.9% ] ' . %j I | M l' I f ( - A ( At 300* F. mean temperature 0.474 new gnK insi WITH A REMARKABLE COMBINATION OF KAY10 HEAT INSULATING BLOCK is a new type of lightweight mineral insulation that is efficient enough to be used at ordinary room temperatures and resistant enough to perform effectively up to 1200'' F. Few new products of any kind have been so thor oughly researched before being placed on the market. Kay lo Heat Insulating Block is the achievement of many years' work by Owens-Illinois Glass Company engi neers, physicists and chemists. It combines the most desirable characteristics of the ideal heat insulation. LOW DENSITY. Kaylo Heat Insulating Block weighs only 11 pounds per cubic foot. This light weight (less than one pound to the board foot) simplifies handling, shipping and application. LOW THERMAL CONDUCTIVITY. The coefficient of conductivity, or i, of Kaylo Heat Insulating Block places it among the most efficient insulations for medium high temperatures. Its insulation value comes principally from its fine, cellular structure. These cells are so tiny and so numerous that they present a material surface of approximately 140 acres per cubic foot of insulation. Experience shows that the efficiency of Kaylo insula tion improves after exposure to service temperatures. EFFECTIVE OVER WIDE TEMPERATURE RANGE. Kaylo Heat Insulating Block performs efficiently not only on temperatures in the low pressure steam and hot water range but on temperatures in the super heated steam range as well. One-material coverage with Kaylo insulation handles applications which often require two thicknesses of different materials. HIGH COMPRESSIVE STRENGTH. Its compressive strength is unusually high for a mineral product of such light weight. HIGH FLEXURAL STRENGTH. Its flexural strength is higher than the normal requirements for heat insula tion of this type. This strength makes for easy hand ling and application, and contributes to long service with low maintenance. NO ADDED BINDER. Kaylo insulation is an inorganic compound, containing no added binder. Its per formance characteristics, therefore, are not affected by additives, which often reduce insulating value, modify effective temperature range or otherwise limit per formance. EASY TO APPLY. Kaylo Heat Insulating Blocks are clean-cut and trim. They are easy to fit into place to Notice the dean, straight edges on these insulated pre cipitator hoppers. Applicators find it easy to work with Kaylo Heat Insulating Block because they are so easy to cut and yet have a high flexural strength. On large er small equipment, inside or out, Kaylo Heat Insulating Block performs efficiently and with a minimum of maintenance. Here it is being applied to the walls of a large precipitator. '-ation WANTAGES... lake a good-looking installation. Thti so* Inxm and tvott-irnrinny. They can be cut, scored nd sawed with ordinary woodworking tools. Finishes hat go over the block, whether cement, cloth or other vpes, can be applied smoothly and with a minimum >f effort. No special tools are needed. OW MOISTURE ABSORPTION. Kaylo Heat Installi ng Block absorbs little moisture from surrounding tumid air. EFFECTIVE AFTER LONG SERVICE. Kaylo Heat Insulat- ng Block remains strong, free from excessive powderng, and shows little loss in weight or shrinkage after long application to temperatures up to 1200* F. Even conventional tumbling tests, run after prolonged heating, produce relatively little crumbling or break down of the material. TYPICAL APPLICATIONS* Ir r outside, for large installations or small, up to 1200' F., use Kaylo Heat Insulating Block to insulate: Breechings Hot Air Ducts Tanks Towers Dryers Evaporators Heat Exchangers Condensers Lehrs Autoclaves Ovens Furnaces Turbines Chilling Pits Boilers Precipitators Locomotives <aylo Heot Insulating Block covers both Rat and curved urfacei on the power house equipment pictured here. By mnimizing heat loss, it saves fuel aad keeps temperatures within the room at comfortable levels. PHYSICAl ChTrACTERISTICS iSy . j^sr- DENSITY........................................... Approximately . per cu. ft- i. pot to. FlfXURAl STIINOTH............................................. COMPRESSIVE STRINOTM (et 5% Cpfenstelipn) I 50 Ito. Pr to- in. leforo heating.......................................................... After heeling for 24 hours 144 Ito. par to- ot 750* F..................................................... 122 Ik. par so- "> ot 1000* F................................................... 117 Ito par to* 'tv ot 1200* f................................................... . 74 Ito per to- > After tootling for 24 hours (while wet).............. LOSS IN WflOMT After hooting for 24 hours ot 750* F.................................................... ot 1000* F.................................................... ot 1 200* F.................................................. After tootling for 24 hours lafter Oryingl........ RflltTANCI TO ASRAStOM {Conventional tumtoiing tost*ioss in weight offer 10 ninutes) lefora hooting................................................ After hooting for 24 hours of 730* F................................................. ot 1000* F................................................ at I 200* F................................................. OIMfNSIONAl STASIMVY linear shrinkage after hooting for 24 hours ot 750* F................................................ ot 1000' F................................... of 1200' F.............................................. Elongation after saturation (,ex.).............. MOISTURE A4SOR9TION (volatile) After to hours exposure in atmosphere of 120' F. onto 90% Rofotivo Huietgity.. - .2.2% ' 0.04* .0.9% CONOUCTIVITT (K> At 100' F. teoon temperature.............. At 500' F. moon lamferelura.............. 'JO* . T-- *!>#> Jti THICKNESS (inches) it iczro:Tarr&rrrarzErr--- jcz ;: :e=ho. IFT-Ql --_ -- i_______ ________ r __ ____ ^ _.--r_ _ ::~ ~::mp~rrr'o~: other sizes are available on special order HEAT INSULATING BLOCK H*at Loss, Surfaco Tomporaturos, and Efficiencies 300 400 300 600 700 S00 955" Temperature Difference, Bare Surface to Air. *F. 1200 SOURCES OF TEST DATA: The date shown on these pages are supported by tests run at virious laboratories, all well known to the insu lation industry. They are further supported by the performance of the product in service. Mere detailed information on Kaylo Heat Insulating Block is available on request. American Structural Products Company, Toledo 1, Ohio. Structural Insulating Mock:--is * near-white, rigid mineral insulating weighing approximately 20 pounds per cubic foot. It is composed ; principally.of calcium, silicate. Except for density and for those characteris tics that are changed by density it is similar to Kaylo Heat Insulating Block, a lightweight insulation used to insulate against heat loss from hot surfaces. Kaylo Structural Insulating Block (20-lb. density) is designed to develop mtfimam strength and fire resistance without sacrificing its advantages of light weight and low thermal conductivity. In fact the practical combination of these four properties--strength, weight, insulating value and fire resist ance--makes it almost unique as a building material. It weighs nominally 20 pounds to the cubic foot (actually on an oven dry from 19.5 to 22 lb.), has a compressive strength of approximately 500 lb. per sq. in., a "k" of 0.66 at 100 mean and outstanding resistance to the travel of heat and flame at building fire temperatures. Kaylo Structural Insulating Block is not a finished build ing material in itself and is not made for exposure to the weather. Its principal uses are as a structural roof tile, or roof deck unit, in which a steel reinforcing mat is inserted at the time of forming, and as a core material. In this latter use it serves as the core of laminated structures where the faces or laminates are applied with adhesives, and also as the core of structural shells or envelopes where the Kaylo core material is simply inserted in the open spaces and held by its own contact or by such conven tional methods as clips or other attachments. In any of these applications it adds rigidity to the structure nd vastly increases insulation value and fire resistance. PHYSICAL PROPERTIES Light Weight--Nominal 20-lb. density Kaylo Block is about a third lighter than yellow pine. On an oven-dry basis it weighs from 19.5 to 22 pounds per cubic foot. High Strength--Its compressive strength is approximately 500 lb. per sq. in. with a deformation of 5 per cent. Flexural strength is approximately 175 lb. per sq. in. Fireproof--Kaylo 20-lb. density Structural Insulating Block has been tested at the Underwriters' Laboratories in Chicago and given the following rating, based on com parison with untreated Red Oak as 100. Flame spread....................... 0.0 Fuel contributed..................negligible Smoke produced.................. 0.0 i Oood Insulation Value--At low mean temperatures Kaylo Structural Insulating Block is one of the most efficient structural mineral insulations. At high mean temperatures it still compares favorably with heat insulating materials of its own weight. High light Reflectivity--Where left exposed and untreated (as with the underside of a roof deck) Kaylo Structural Insulating Block has high light reflectivity. Its light re flection factor is from 70 to 80 per cent. Non-Abrasive Surface--Its surface is non-abrasive. It has a somewhat "soapy" feel that makes it pleasant to handle. At the same time it has a firm surface that assures good contact with surfaces applied over it No Added Binder--It contains no added binder, but in stead constitutes its own binder. Hence its characteristics are not modified as to temperature limit, solubility, insu lation value, fire resistance or otherwise by "binder limitations." L INSULATING BLOCK (20-LB. DENSITY) ood Workability--Kaylo Structural Insulating Block is sponsive to wood working tools. It can be sawed with a and saw or power saw, can be routed, tongue-androoved, sanded, and, in fact, run through most woodorking equipment. igh Modulus of Elasticity--The modulus of elasticity of 0-lb. density block is approximately 160,000 lb. per sq. in. ow Specific Hoot--The specific heat of Kaylo Structural nsulating Block is approximately 0.22. :llular Structure--Kaylo Structural Insulating Block is bout 80 per cent inter-communicating air cells. The cells re extremely small, less than a micron in diameter. ow Moisture Absorption--Kaylo Structural Block is hyroscopic. It will absorb moisture from humid air and will each equilibrium at lower moisture contents when exposed o lower humidities. However, because of its extremely mall pore size and other characteristics, its behavior with espect to moisture differs from that of most porous maeri It has unusual capacity to distribute moisture viti. .s mass, and to give it off to surrounding air of ower moisture content. Its moisture absorption when surrounded by humid air s low. Test specimens dried for 24 hours at 215* F., cooled ind then exposed on all surfaces to an atmosphere of 90 ->er cent relative humidity and a temperature of 120* F. >r six hours, absorbed less than one per cent of moisture y volume. onsistent with the common practice for good construcon involving porous insulating materials of high internal irface area, Kaylo Structural Insulating Block should e sealed against moisture on the warm side when it is ibjected to extremely low temperatures. High Wet Strength--Kaylo Structural Insulating Block, like most other insulating materials, is not intended to serve immersed in water or exposed to extremely damp or numid conditions, yet its flerural strength when wet (im mersed 10 hours) is reduced only about 15 per cent. Dimensionally Stable--The dimensions of Kaylo Struct ural Insulating Block change little with changes in moist ure content. Experience has shown from the manufacture of thousands of units of laminated structures that they have unusual dimensional stability and unusual freedom from warping. Available with and without Reinforcing--In the form of roof tile Kaylo Structural Insulation is available with a steel reinforcing mat. In the form of core material for var ious types of structure it is available without reinforcing. Accepts Nalls and Screws--Both nails and screws can be used with Kaylo Structural Block. Tables showing holding power of both are available on request. Nails should be of the cement-coated type without barbs that abrade the sides of the opening they make as they are driven into the block. Galvanized or non-ferrous nails may be used where greater resistance to corrosion is required. Screws may be inserted either with or without drilling a pilot hole. Sizes--Kaylo Structural Insulating Block is made in a standard size of 18 x 36 inches. Since most uses involve manufacturing operations, thick nesses that are practical can best be worked out with the manufacturer of Kaylo Insulating Products after approxi mate quantities needed are known. These will usually be between one and two inches thick. Certain thicknesses are suggested by certain building re quirements. A thickness of from IH to 2 inches of Kaylo Structural Insulating Block is required to withstand a typical building fire for one hour--usually somewhat more for a partition than for a door because of the greater per formance required of a partition. 20-lb. and 11-lb. Density Block Can Be Used In Combination. Where two thicknesses of insulation are used to build up an insulating structure it is : jssible to use the two den sities in combination to develop the best insulation value strength and fire resistance. AMERICAN STRUCTURAL PRODUCTS COMPANY Toledo 1# Ohio LAMINATION ---------------------:------<j; imination ever a Kayio Insulating Cor*--Almost any face lacenal may be bonded to Kaylo Structural Insulating Block surfaces. Bonding agents can be selected to meet the requirements of the particular facing--also to satisfy the service requirements of the finished product--and still offer some choice in curing procedures. Some adhesives which may be used with various types of face materials are listed below. (This list is not intended to be complete. Its only purpose is to identify a partial list of adhesives. These have been found to provide a tensile strength of 35 lb. per sq. in. and a minimum shear strength of 100 lb. per sq. in. when cured in the manner indicated.) p3gg70@iADHESIVES FOR JOINING ADHESIVES FOR JOINING LIKE MATERIALS: STRUCTURAL INSULATING BLOCK TO: Wood Venoar Aluminum Stainless Slaal Insulating Mack la Insulating Black Aluminum la Aluminum Slainlati Slaal la Stainless Slaal Ourit* N. 3014A Q 3014AWHM7 3014AW* *no*Kia OMJI 0 W 'or. 711 0 Cofobwid 710 Vinylwal MA 2|.| Q 0 AntOcriit* MU >tik 7016 0 0 0 Syncs X-S34I 0 -t- 1301W (0W) Ourite N. 3016A 0 Sacara 711 o Wldwood o oIntoiut* No' Intarlak* 00 4161 Vwkalock oo oooDupont 445) 900Dupont 4644 0. E. 1*41 o G. I. 70)1 o VirtyJtMl MA 2*tt Amfepriit* U Q o Sattik EXE 1M ledua 0 o Dwrit* N*. 3016 Q N*. A. NM167 oNtoa 3 MEC ooo 114 Wildwood o oImaluta N# t IntaHak* 90 4141 Vukalock oo 900OupoM 445) 900Dupont 4444 G. E. 1141 o 0. E. 70)1 o VmyM MA 1S-1S AmMf* FI14 Mfik 7024 A W o o litiia SWcato O oMn Own** 3014A omi WMm6 o o o IamIvH 1 o O. 1 1U1 o 90PtaikM *11 9Stiedrow SMS VmyliW MA It-II O Ambarlife MU latik 7016 lattfk (XI 1M o o Sodium SilkW* o Mwi o Sync* XS144 o + 1101W (DW) 00 909 445) O. E. 70)1 mrik 7016 ImMk EXE 111 l6n 9 O O o Dupont 40) o. t 70)i 0 lattik 7014 0 Satlik UE IIS 0 tdw 0 Clamped at room temperature far 24 hour*. Symbols for method of am Far Maximum Strength 0 damped in avan at 120* F. far I hour. 0 Placed in prat* at 10 p..i. at 300* F. far 10-30 minute*. 0 Placed in prat) at 100 p.t.i. at 300* F. far 10-30 minutat. [ 0 Clamped in avan at 250* F. far 10-30 minutat. High-frequency curing hi* been tried succeedully on n experimental bitit with vood. aluminum and stainleae steel bonded to e Kaylo uleting core. Many o( the manufacturer* making the abov* listed .natives can provide adhetive* suitable (or high-frequency curing. r Afifl(2(&0@ADQ j mmmm | TOLIOO I, OHIO Subsidiary ef OWfNS-IUINOIS GIASS COMPANY (l-lMUdl CmTM*M mi; twAm IkwNMl C--7H-IW M U.J. Kyi Structural Insulating Slack--is a near-white, rigid mineral insulating material weighing approximately 20 pounds per cubic foot. It is composed principally of calcium silicate. Except for density and for those characteris tics that are changed by density it is similar to Kayla Heat Insulating Block, a lightweight insolation used to insulate against heat loss from hot surfaces. Kaylo Structural Insulating Block (20-lb. density) is designed to develop maximum strength and fire resistance without sacrificing its advantages of light weight and low thermal conductivity. In fact the practical combination of these four properties--strength, weight, insulating value and fire resist ance-makes it almost unique as a building material. It weighs nominally 20 pounds to the cubic foot (actually on an oven drv basis from 19.5 to 22 lb.), has a compressive strength of approximately 50m lb. per sq. in., a "k" of 0.66 at 100 mean and outstanding resistance to the travel of heat and flame at building fire temperatures. 20-LB. DENSITY For use in fabrications that are to be Underwriters' Labor atories inspected, Kaylo Structural Insulating Block is furnished bearing the Underwriters' label for fire Hazard classification for building material. Kavlo Structural Insulating Block is not a finished build* ing'material in itself and is not made for exposure to the weather. Its principal uses are as a structural roof tile, or roof deck unit, in which a steel reinforcing mat is inserted at the time of forming, and as a core material. In this latter use it serves as the core of laminated structures where the faces or laminates are applied with adhesives, and also as the core of structural shells or envelopes where the Kaylo core material is simply inserted in the open spaces and held by its own contact or by such conven tional methods as clips or other attachments. In any of these applications it adds rigidity to the structure and vastly increases insulation value and fire resistance. r '00 l*S IJO 1/5 200 Mn T*mprofvr, P. PHYSICAL PROPERTIES Light Weight--Nominal 20-lb. density Kaylo Block is about a third lighter than yellow pine. On an oven-dry basis it weighs from 19.5 to 22 pounds per cubic foot. High Strength--Its compressive strength is approximately 500 lb. per sq. in. with a deformation of 5 per cent. Flexural strength is approximately 175 lb. per sq. in. Fireproof-- Kaylo 20-lb. density Structural Insulating Block has been tested at the Underwriters' Laboratories in Chicago and given the following rating, baaed on com parison with untreated Red Oak as 100. Flame spread....................... 0.0 Fuel contributed..................negligible Smoke produced.................. 0.0 Good Insulation Value--At low mean temperatures Kaylo Structural Insulating Block is one of the most efficient structural mineral insulations. At high mean temperatures it still compares favorably with heat insulating materials of its own weight. High light Reflectivity--Where left exposed and untreated (as with the underside of a roof deck) Kaylo Structural Insulating Block has high light reflectivity. Its light re flection factor is from 70 to 80 per cent. Non-Abrasive Surface--Its surface is non-abrasive. It has a somewhat "soapy" feel that makes it pleasant to handle. At the same time it has a firm surface that assures good contact with surfaces applied over it. No Added Binder--It contains no added binder, but in stead constitutes its own binder. Hence its characteristics are not modified as to temperature limit, solubility, insu lation value, fire resistance or otherwise by "binder limitations." STRUCTURAL INSULATING BLOCK Good Workability--Kayio Structural Insulating Block is responsive to wood working tools. It can be sawed with a hand saw or power saw, can be routed, tongue-andgrooved, sandea, and, in fact, run through most wood working equipment. High Modulus of Elasticity--The modulus of elasticity of 20-lb. density block is approximately 160,000 lb. per sq. in. low Specific Hoot--The specific heat of Kayio Struc tural Insulating Block is approximately 0.22. Collular Structure--Kayio Structural Insulating Block is about 80 per cent inter-communicating air cells. The cells are extremely small, less than a micron in diameter. low Moisture Absorption--Kayio Structural Block is hygroscopic. It will absorb moisture from humid air and will reach equilibrium at lower moisture contents when exposed to lower humidities. However, because of its extremely small pore size and other characteristics, its behavior with respect to moisture differs from that of lost porous materials. It has unusual capacity to dis V tribute moisture within its mass, and to give it off to surrounding air of lower moisture content. Its moisture absorption when surrounded by humid air is low. Test specimens dried for 24 hours at 215 F., cooled and then exposed on all surfaces to an atmos phere of 90 per cent relative humidity and a tempera ture of 120 F. for six hours, absorbed less than one per cent of moisture by volume. Consistent with the common practice for good construc tion involving porous insulating materials of high internal surface area, Kayio Structural Insulating Block should be sealed against moisture on the warm side when it is subjected to extremely low temperatures. High Wot Strength--Kayio Structural Insulating Block, like most other insulating materials, is not intended to serve immersed in water or exposed to extremely damp or humid conditions, yet its flexural strength when wet (immersed 10 hours) is reduced only about 15 per cent. Dimonfionally Stable--The dimensions of Kayio Struct ural Insulating Block change little with changes in moist ure content. Experience has shown from the manufacture of thousands of units of laminated structures that they have unusual dimensional stability and unusual freedom from warping. Available with and without Reinforcing--In the form of roof tile Kayio Structural Insulation is available with a steel reinforcing mat. In the form of core material for var ious types of structure it is available without reinforcing. Accepts Noils and Scrows--Both nails and screws can be used with Kayio Structural Block. Tables showing holding power of both are available on request. Mails should be of the cement-coated type without barbs that abrade the sides of the opening they make as they are driven into the block. Galvanized or non-ferrous nails may be used where greater resistance to corrosion is required. Screws may be inserted either with or without drilling a pilot hole. Sizes--Kayio Structural Insulating Block is made in a standard size of 18 x 36 inches. Since most uses involve manufacturing operations, thick nesses that are practical can best be worked out with the manufacturer of Kayio Insulating Products after approxi mate quantities needed are known. These will usually be between one and two inches thick. Certain thicknesses are suggested by certain building re quirements. A thickness of from 1J* to 2 inches of Kavlo Structural Insulating Block is required to withstand a typical building fire for one hour--usually somewhat more for a partition than for a door because of the greater per formance required of a partition. 20-U>. and 11-lb. Domity Mock Can Bo Usod in Combination. Where two thicknesses of insulation are used to build up an insulating structure it is possible to use the two den sities in combination to develop the best insulation value strength and fire resistance. Kayio Division OWENS-ILLINOIS GLASS COMPANY Tal*4* I, Oh I# l STRUCTURAL INSULATING BLOCK Seed Workability--Kaylo Structural Insulating Block is responsive to wood working tools. It can be sawed with a hand saw or power saw, can be routed, tongue-andgrooved, sanded, and, in fact, run through most wood working equipment. High Modulus of Elasticity--The modulus of elasticity of 20-lb. density block is approximately 160,000 lb. per sq. in. Lew Specific Heat--The specific heat of Kaylo Struc tural Insulating Block is approximately 0.22. Cellular Structure--Kaylo Structural Insulating Block is about 80 per cent inter-communicating air cells. The cells are extremely small, less than a micron in diameter. lew Moisture Absorption--Kaylo Structural Block is hygroscopic. It will absorb moisture from humid air and will reach equilibrium at lower moisture contents when exposed to lower humidities. However, because of its extremely small pore size and other characteristics, its behavior with respect to moisture differs from that of ; tost porous materials. It has unusual capacity to disv*` cribute moisture within its mass, and to give it off to surrounding air of lower moisture content. Its moisture absorption when surrounded by humid air is low. Test specimens dried for 24 hours at 215 F., cooled and then exposed on all surfaces to an atmos phere of 90 per cent relative humidity and a tempera ture of 120 F. for six hours, absorbed less than one per cent of moisture by volume. Consistent with the common practice for good construc tion involving porous insulating materials of hifeh internal surface area, Kaylo Structural Insulating Block should be sealed against moisture on the warm side when it is subjected to extremely low temperatures. High Wot Strength--Kaylo Structural Insulating Block, like most other insulating materials, is not intended to serve immersed in water or exposed to extremely damp or humid conditions, yet its flexural strength when wet limmersed 10 hours) is reduced only about 15 per cent. Dimensionally Stabls--The dimensions of Kaylo Struct ural Insulating Block change little with changes in moist ure content. Experience has shown from the manufacture of thousands of units of laminated structures that they have unusual dimensional stability and unusual freedom from warping. Available with and without Reinforcing--In the form of roof tile Kaylo Structural Insulation is available with a steel reinforcing mat. In the form of core material for var ious types of structure it is available without reinforcing. Accepts Nails and Screws--Both nails and screws can be used with Kaylo Structural Block. Tables showing holding power of both are available on request. Nails should be of the cement-coated type without barbs that abrade the sides of the opening they make as they are driven into the block. Galvanized or non-ferrous nails may be used where greater resistance to corrosion is required. Screws may be -inserted either with or without drilling a pilot hole. Sixes--Kaylo Structural Insulating Block is made in a standard size of 18 x 36 inches. Since most uses involve manufacturing operations, thick nesses that are practical can best be worked out with the manufacturer of Kaylo Insulating Products after approxi mate quantities needed are known. These will usually be between one and two inches thick. Certain thicknesses are suggested by certain building re quirements. A thickness of from lJi to 2 inches of Kavlo Structural Insulating Block is required to withstand a typical building fire for one hour--usually somewhat more for a partition than for a door because of the greater per formance required of a partition. 20-lb. and 114b. Oansity Black Can Ba Ucad in Combination. Where two thicknesses of insulation are used to build up an insulating structure it is possible to use the two den sities in combination to develop the best insulation value strength and fire resistance. Kaylo Division OWENS-ILLINOIS GLASS COMPANY TtUdt 1, OhU r LAMINATION omination over a Kaylo Insulating Cara--Almost any ace material may be bonded to Kaylo Structural Insul ating Block surfaces. Bonding agents can be selected to meet the requirements of the particular facing--also to satisfy the service requirements of the finished product --and still offer some choice in curing procedures. Some adhesives and primers which may be used with various types of face materials are listed below. (This list is not intended to be complete. Its only purpose is to identify a partial list of adhesives. An adhesive nojg listed does not imply that it is not suitable. These ha\ 0 been found to provide a tensile strength of 35 lb. per square inch and a minimum shear strength of 100 lb. per square inch when cured according to the manufac turer's recommendation. They are not listed in the order of their adhesive strength.) ADHESIVES AND PRIMERS FOR JOINING STRUCTURAL INSULATING BLOCK TO: U Wood Vanaar or Papor or Plastics Stool, Stainless Stool Galvanool, or Aluminum Kaylo Insulating Block or Comont-Asbostos Board i*v p- 4 > I. <q Dwfit* Ho. 3026A Psnocolit* 01131 Pocoro 718 Catabond 720 VinylMol MA 28-18 Ambortifo PR 14 ftottik 7026 Rdvx Syncs S-8348-H301W |DW| Roionobond R-12 Armstrong J-1162 Togo O o o o o 0 0 o o 0 o o Ovrito Ho. 3026A of Ho. AHH267 N100 Wa Q Pacora 711 3M(C 826 O GOO Ponacotilo Oil31 Imatuto Ho. 1 O O Intorloko 4162 00 Vukalock OQ DvPont 4633 ooo DvPont 4646 000 KMenabonC 1-12 0 0.1. 2142 o G.i 7031 o loitik 7026 o Sect* tXI 131 0 lortk 1007 VtaybooJ MA 28*18 o o Amberflte PS-14 o b4n o Analrm J-1162 o Durito 3026A Ponecolito OH 31 Armstrong J 1162 Imakrta 1 GX 2142 Sctoctran 3003 VlnyHoal MA 2S-1S Amborifto PR-14 laettk 7026 lo>rik CXI 131 Sediwfli Silicate l4m Syncs X-S34S + I301W (OW) R--ooo bond R-l 2 Tcflo o 0 0 0 o o o o o 0 o o 0 o o ! Q Clamped at room temperature for 24 hours. 0 Clamped in oven at 120* F. far 1 hour. Symbols for method of tans Q Placed in press at 10 p.s.i. at 300 F. for 10-30 minutes. For Maximum Strength 0"i 0 Placod in press at 100 p.s.i. at 300P F. for 10-30 minutes. Clamped in oven at 250* F. for 10-30 minutes. It t te-. ' 'I High-frequency curing hts been tried successfully on an experimental basis with wood, aluminum and stainless steel bonded to a Kaylo t Kaylo Division sulating core. Many of the manufacturers making the above listed adhesives can provide adhesives suitable for high-frequency curing. OWENS-ILLINOIS GLASS COMPANY Telede 1, Okie KI2 509 3 Cooyrifkt 1**1; OowiOMii C1*m *? PrM"d U S A The Right Material... Expert Application First. Kaylo Heat Insulation is proved a better material hydrous calcium silicate. Its light weight, strength, watermsolubility, low conductivity and wide temperature range give you extra advantages at no extra cost. Second, Kaylo distributors have the technical knowledge and experience to provide you with a complete insulating service. Their trained applicators are skilled craftsmen who do neat and efficient installation. To be sure of getting the most out of your insulating dollars for your next job. call the nearest Kaylo distributor. Chances are you can find him listed in the yellow pages of your phone lx>ok. If not contact us and we'll give you his name. WIITt tot nil loot--"Kaylo Maaf InnilaKon." Addreti: Oept. N-370, Owni-Ulino* Gian Com* pony, Kaylo D'viwoa, Toledo 1, Ohio. ... first in calcium silicate ...pioneered by OWENS ILLINOIS Glass Company MAIN ornci; 101100 l, OMIO-KATIO SAIIS OWIC1S: AtlANTA CHICAOO MOU1TON . NIW TOW PHIlAOIlfMIA WTSmGH ST IOUU Owens- Illinois Glass Company--Kaylo Division Advertitemeni No. K-ISJ, appearing m the following publication!: Clicmn.*! Engineering -Jan.. 1953 Oil bGii Journal -- Jan. 12. 1953 Plant Engineering Jan.. 1953 Power--Jan.. 1953 Petroleum Refiner--Feb.. 1953 Chemical Processing -Feb.. 1953 Combustion -- Feb . 1953 trH-nfrv & Power -- Feb . 1953 For Radii from Ze Inch... _ Nesting Kaylo Heat Insulation Requires Fewer Pieces Per Job The complete range of Kaylo Insulation includes pipe covering in Simplified Dimensional Standards for diameters from l4 in. to 72 in., curved block from 72 in. to 60 ft. and flat block for surfaces of less curvature whose radii approach infinity. With its wide selection of interchangeable sizes and shapes. Kaylo Insu lation reduces the number of items needed per job and permits substantial savings in warehousing maintenance stock. IfiyiA wtin rot mii loon-- KoyioHMttawiofto". Addreea* Dpt. N-371, Owem*Utino Glow Company, Kayto Otafton, Toledo 1, Ohio. ImiH ... first in calcium silicate ...pioneered by OWENS (^ILLINOIS Glass Company omcliMAIN TOUDO 1. OMIO-KAUO SA1IS OMICMi ATlANfA CHICAGO HOUSTON NSW YORK PMILAOIIAHIA KTTSIUROM ST IOUIS Owens-Illinois Glass Company Mvmutmnt Ho. K-1S4 ipptinni the foilowini pubiicitiMi: Plint In|ifM*nn|--March, 195J Oil b Gae Journal-- March 23, 1953 Chemical Knfineenn-- March. 1953 Chemical Proccisifif - April, 1953 Petroleum JReAner May. 1953