Document zoJJOExM3Z2QBjrOx3kNGrn9R
ERSEDGO ^oniianbliiemicil Lompiny
STANDARD PROCEDURE.
PLAVTIC* DIVISION
SUPERSEDED
i'J tib Af.
.Ll; i ! -V'
STANDARDS DEPT. FILES
p^t .......SPRIMFJELI)....... Department .......<..5..2...................
Number SDP...9.S.-:1I7CJ ..0..
^..'^l...Sheetg
Page......^......
Yjjjjg..... TO CHECK. LISTS
1171.0 SAFETY INFECTIOUS (CL 1-5) 1171.1 Routine 1171.2 Others
1172.0 HOUSEKEEPING (CL 6-9) 1172.1 General 1172.2 Specific toy Areas 1172.3 General Laborer
1173.0 TRAINING (CL 10-19) 117^.0 EQUIPMENT ENTRY (CL 20-30) 1175.0 MISCELLANEOUS (CL 30-
R ferenoe
ru# fupK*tt*u PORM (M
lud
ISSUED dec 14 1959 STANDARDS DEPARTMENT
or
RSV0026363
'
Monsanto Lhemical Lompaity
PLASTICS DIVISION
t
f.
STANDARD PROCEDURE.
plant ..........SPRIHGFIEnD
D partment
92
TITLE......... P70 CHECK LISTS
Number. SDP-92-IIJO, 0
.Sheets
Page.
1170.0
FVC AREA CHECK LISTS
The Cheek Lists in this manual section apply to 92 Building operations.
In general, section of 1171,0 covers cheek lists for Safety Inspections., both routine and others.
Section 1172.0 covers housekeeping Check LiBts and includes a break-down of the areas In the building kad the ^obs required of the General Laborer.
1173.0 covers training check lists. Included are Orientation for Hew Employees and Fork Truck Driver Trainees.
Section 117^.0 covers equipment entry check lists such as the Kettle Entry Check List referred to in SDP 92-631.20.
Section 1175*0 covers all the miscellaneous cheek lists for the building.
R ference
TW* 'ppUa#oU ln*lrucUen 1"u,d " FOBM ll
ISSUED dec 14 1959
STANDARDS DEPAhi MEN!
BY
RSY0026364
Monsanto Lhemical Lnmpany
PLASTICS DIVISI N
STANDARD PROCEDURE.
Plant ...... ........................................................
Numb r.
D partment
......................................................
......A..... Sheets
Page..... 3......
TITLE '....... ?VC?..CHECK'Mm........................................................................................
1171.0 SAFETY INSPECTIONS (CL 1-5)
1171.1 Routine
Humber CL 1-92 CL 2-92 CL 2-92
CL 4-92, 88, 84
Others
Goverage
Safety Station Haw Material Inventory
Doors Safety Showers
Pump Packings Mechanical Guards Ladders
K.O. Tanks Base of Stack Stack Line Vent Fans G.H. Water Level
Frequency Every Monday Every Tuesday Every Wednesday Every Thursday
CL 5-92
Electrical
1172.0 HOUSEKEEPING (GL 6-9)
Every 4 Months
by Electrical Department
1172.1 General
CL 6-92
Building Check for Visits
1172.2 Specific by Areas
CL 7-92 CL 7-88
CL 7-84
88 Bldg: 84 Bldg.
ISSUED DEC 14 1959
STANDARDS DEPA.\ 1MEl\ f
Reference
BY
Thu
UPMM<U uppUmonU
inctructien
iud
on.
FORM tl
RSV0026365
Monsanto Lhemicsi Lompsuy
PLASTICS DIVISION
STANDARD PROCEDURE. SPRINGFIELD
Department
Number. Sheets
X.9. .9,
Page.....1......
TITLE......... .F?C..GgSCK..^m..............................................................................................
1172.0 HOUSEKEEPING (CL 6-9) (Cont'd.)
1172.3 General Laborer GL 8A-92, 88, 84
General Laborers Weekly Cleanup
Weekly
CL 8B-92, 88, 84 General Laborers Dally Cleanup
Dally
1173.0 TRAINING {CL 10-19) CL 10-92, 88, 84
Orientation for New Employees
CL 12 - Warehouse Fork Truck Driver Trainee
1174.0 EQUIPMENT ENTRY (CL 20-30} CL 20-92, 88, 84 Kettle Entry Checklist - MS 3216, FVC 4
1175.0 MISCELLANEOUS (CL 30CL 30 - Warehouse Fork Truck Maintenance
Weekly
Reference R. K. Perry - 12/16/58
FORM !M
instruction Issuod on,
ISSUED DEC 14 1959 STANDARDS DEPAM MENf
RSV0026366
CL 1-38,84
MONDAY CHECK LIST - 8'8us 814 Bids*
This Monday Check List covers the safety station.
The inspection should be made by the 3-11 foreman. He
will be responsible for equipping the Safety Station with missing items. Report any deficiencies in Scott Air Pak and Vapor tests by submitting this cheek list to the staff foreman immediately.
SAFETY STATION
Emergency Tools
_____
Vapor tester (Zero Meter)
___________ Entry Permits, Tool Permits
^Lock Out Tags
jSloves, Goggles, Apron
^Safety Harnesses (2) (Check rope & harness)
JFace Shields (Clean)
JDrop Lights (Workable)
JSco;ttt Air Paaik
(Open and inspect contents
wrench preseenntt)
!
JStyrene supply full
SAFETY STATION
____ ___Emergency Tools
Vapor tester (Zero Meter)
Entry Permits, Tool Permit ___ Lock Out Tage
____ ______ Gloves, Goggles, Apron
____Safety Harnesses (2) (Check rope & harness)
Face Shields (Clean)
_______Drop Lights (Workable)
Scott Air Pak (Open and Inspect contents; wrench present)
Inspected y*
Date;
Shift;
s RSV0026367
MONDAY CHECK LIST - 92 Building
This Monday Check List covers the Safety Station and Raw Materials. The Inspection should be made by the 3-H foreman.
He will be responsible for equipping the Safety Station with missing items. Hie raw material Inventory should be turned
into the building supervision Tuesday morning. Report any der ficlencles in Scott Air Pak andvapor tester by submitting this
check-list to the staff foreman immediately.
I. Safety Station %
Emergency Tools _____ Vapor tester (Zero meter)
Entry Permits, Tool Permits _Lock Out Tage
____ Safety Harnesses(2) (Check rope & Harness]
____ Pace Shields (Clean)
Drop Lights (Work able)
Gloves, Goggles, Apron
t*
2. Raw Materials
Type
Lot No.
_____ Scott Air 'Pak (Open and inspect"contents.
Wrench present) No,
of Drums
a. Catalyst
________ ________
3, Styrene Supply Full
Inspected byi Date %
RSV0026368
Tills Tuesday check list covers inspection of exit doors, overhead
oors, fire doors, and safety showers and eye washes. The inspection hould be made by the 3-11 shift foreman. Any item found inoperable should be noted on this sheet and corrected immediately. If the dis crepancy can not be corrected, an MRO must be issued to complete the job. Each item on the sketch must be checked after it has been in spected and the list turned into the building supervisor Wednesday
morning.
KEY: E * Exit OP Overhead Poor 3?/~= Fix' Poor S = Safety Shower
and Eyewash -
e(V
PI (6 @
3
i-----
E3i m
N
Inspected By; Date:
Shift:
RSV0026369
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hi* XadrrAGay1 cheek list ecve-'B iiisp*et:UA of pump packing* toeoh&nleal guards A^fctdder su&hionsu She inspection should fee made by the 3,,,iftl shift foremen pr t Wmttk lead :s to* heavy* i-ist: must be completed by the .11-7 shift foremen. A-- v ten* found defective should be noted on this sheet and corrected immediately.. if A\e discrepancy cannot be corrected* an MEC must "be issued to cnmcdete the joe,>u;;ectalon of each Item must be acknowlecige-c, by foreman' Initials., RRO for re jail* or other earners.ts<, The list must, be fumed into the building ouporvisor
3,ra rsd&y Koming
x- x x x x
X A X X X,
| * X X A X.
I f/. f. dryer drives I * 2 dryer support rollers
y... ^ if & .33.,
/' f"
t*
i* | >;`
X A X.H
* aX A ' X X XA
1 & 4-
dft, pc, barge rotary vaives
Hopper iVo.ee eiih&usf blower
1 & 2 conveyor drive
1 & 2 bag; flattener
^ Caustic charge pump
^ TOE pump
^1 to 8 kettle jacket pumps
Caustic ^circulating pump
^nn>apl wt>4<-aakt(hf>r>^< 'UOHIJM1
iOfttuutsfiut:lo. metering pump
1 & 2 high pressure water pump*
__ 1 to b blurry pumps
1 & 2 PIH pump
t% i=w c mcinn ivp--w.>*'
_ 1 & 2 VCXi transfer pump
i _ k kettle dump pump.
3x/t|. A
1-8 kettle agit-atcm
y: /: X K X xx XX K / A A A A AXX
1-8 dur-a seal pump
lb slurry tank agltator
i ft 2 cer.irifu.go drive.
1 ft 2 centrifuge torque
,, ft 1 ret.;::lone drive*
f. ft 2 hlov sing drivee
vfvrre ft South
>.
-ft cc ": e r t. n;
RSV0026370
;
kL c-VAKD
pT';Tv(rp
| X KX A M
2 Air conveyor driven 2 hopper discharge rotary valv
YCM pumps Building VCM pimp
YCM pwips^tank farm
"X,*, ,,*,'-'t R^-LE^V 'V'. -t."
i ^ }}.'- "
^ LADIXEB STATION
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i v*<**** *wt** **'
Muem-ta
i*--.)*!*-<>,
:#1 lWWN-Ww *w*^iTvwrt#'W*`Wrt'-"Vifrkiw'J,fWB*w1^*'*!*''>
| #2
, *ma* pl*i't
I#3
MIMA.'
#4
ladder ladder ladder ladder
-Size
-Size -Size -Size
148
14* 108
88
i#*MAT ^-w-
J A #l/-TA^)tA'Wn-WrfIEKT|4-(l4iafj,tWl,^1,v`.A j
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*/<*Li't.'l**V Pi?V'A;.'A>J ','+''-W,,.'"-r'B*',"4',('''W/-.1 'f `TiT t*``V1 ` -*'
Dates Shift
Issepested Byr Completed 'ay s%
fU-- .'w V. i f/lt--` i iwJH'ii*l,J JT'1'
RSV0026371
WifiSRSDi-
.UX& ,
VS:
/o
toils Thursday check list covers Inspection of Knock Out Tanks, Base of Stack Stack line, Vent Pans* Pallets acid Pallet Storage Areas * and Gas Holder, The Inspection should be mad by the 3-11 shift foreman. Any items found defective should be noted on this sheet arid corrected immediately* If the discrepancy cannot be cor rected, arui MKQ must be issued to complete the job,, Each item must
'be checked after is has been inspected and the list turned into the
building supervisor Friday morning*
1. GENERAL
K. Cc Tank -(East Side 84 Bldg*} (Drain out water}
Kc 0" Tank .{NcWo comer 88 Bldg, } (Drain out water)
Ko Ot. Tank (N*W. comer 86 Bldg* ) (Drain out water}
Base of Stack (Bleed water seal - Steam on}
Stack Line (Condition of pipe and flanges)
Vent Fans (operable)
Go Ho Water Level (Water up to ,1 evel} (Winter -steam on)
PACK-OUT AKEA&t (Yes or Ho}
Are Pallets Neatly Stacked?
Are Bad Pallets in Proper Storage?
Are Clean Pallets Being Used?
3* Pallet Storage Areas?
Are Pallets Neatly Stacked?
_____ Are .Pallets in Proper Places?
____ Are all B&d Pallets Tagged?
Are Sufficient Pallets available?
* Corrective Action Takeng
RSV0026372
//
TT ? Terras
..KhJ W ,1 4' 1
vj.'-y:f'Wx=" v',,ii ;Vi*
Oy<Pe h3UTT-D"T'0
AivJftfvifW*7
1 Goppuss Slower
(on Kettle Floor)
Ot~ J\ Vacuum Cleaner
(At Pack-out)
Dr-op Lights
(At Safety Station li Kettle FXoc
Night Lights in Area 3} All 3530 v and 110 V outletsi
'j
Key 1 110 Vo
5: jo v
'*v" night 11
V v> /
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Tier
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1ST
RSV0026373
HOUSEKEEPING WORK AREAS 92 BUILDING
or, 7"92
KETTLE FLOOR PERSONNEL Entire Kettle Floor area including area, ini-
mediately uncer the"Kettles, tops of kettles, and storage crib.
Clean-tip Check List
Hoses Colled
Safety station fully equipped
and In order
*
All elec, coils hung
Raw material area clean
Crib neat and orderly
Glycerine cups empty
_______ Desk arid tool locker area
" clean
________ Floor hosed down _______^Slurry tank area clean
________ Sewer In front of tanks policed
________ Kettle covers cleaned
Loose flanges, nuts, bolts, rags, gaskets removed from floor, kettle covers, etc,
DRYER OPERATOR ** Entire area around centrifuges and caustic scrubber
system,.
Clean-Up Check List
CHIilBHil^WII i W--T--%nl-
MU lllliMII I lllllllil I'l
Centrifuge area clean
Desk area neat and orderly
________ ___ Caustic scrubber area hosed
down
Loose flanges, nuts, bolts, rags, etc, removed from area.
BAGGER OPERATORS Entire area around pack~out machines and dryers also warehouse around bag flattener.
Clean-Up Check List
Hose down Dryer floor 'Clean up west side of trench
"Coil hose
Remove trash from pack-out
area
Conveyor and flattener area
clean
WAREHOUSE PERSONNEL - Entire warehouse area Including ramps and pallet 'sSorSgei
Clean-Up Check List
Drums in order by elevator
Trash removed
"Broken pallets removed
Warehouse crib orderly
_______ Pallets properly stacked
`"
RSV0026374
CL 8A, ~ 92-88-84
l-TC GENERAL LABQKBBS kWJSKBY CLEAN UP CHECK LIST
I
on: HTTuplunir^Srag
pent house and 92 dog house
3*11
viehxrbrr&nr wincoir
sills inside and out*
side sills at ground
level,,(88 Bldg,)
11-7
and wall behind all
buildingso (All Bindings)
!T1354 Clean all bulletin
beards inside and out .
(92 Building;
I'BD. | Hose down roof and
l pick up Junk* 3 Building )
I 9uuqiwrp^MnfWfMWl
|Mm.| Hose down roof and
pick up Junko |S4 Building )
Clean all bulletin boajvls inside and
out
4 84 IX,
Clean tops of ansi behind
Inst* panels and storage
shelves*
Wipe off all safety
Wipe down conduit troughs
equipment arid wall be*
hind
(All building^
(All landings)
Hose down area be*-
1 Clean behind recovery
tween 84 and 86 Bldg* | compressors-piek up junk,
(88 Building)
Clean off all window
sills inside and out
side sills at ground
level* (84- Bldg*)
Wipe off all fire
equip0 'and wall be-
hind' all buildings ,,
(All Buildings)
,Wipe off all safety equip-
jment and wall behind
(All Bindings)
1`-AT,
Hose down roof and pick up Junk.
y12 Building)
Clean off catwalk above washed .C.M( storage tanks
Clean area east side
Building.
| 'TJN 'Clean off all window sills inside and out*
| side sills at ground level (92 Building)
Clean and straighten | Clean and straighten area
92 Bldg* Warehouse
? above smoking room
crib*
(88 Binding)
Sate i
#
RSV0026375
GSMSBAL LABOHER - DAILY CLEM-PP CHECK LIST
Check all safety equipment (free from obstructions}
Check all fir equipment (free from obstructions)
Hose down area between 83 and 92 Buildings under VGM tanks* dog house, etc. Pick up junk and polymer on sewer grating.
Kgs down around bottom of slurry tanks and remove chip drum if full and replace, 88 (k 92 Buildings* (92 Building on 11-7 HiXlvJi. fj only unless area messy at other times)
Hose down north side of 88 & 92 Buildings, pick up junk, paper, etc, Clean off grating on open sewer north side 92 Building.
Hose down ramp and stairway east side of 92 Building (3-11 shifts only after traffic stopped).
Bumpster areas clean and orderly by 88 and 92 Buildings (broken pallets stacked* drums not blocking dumpster for pickup, etc.)
Sweep and dust stairwell west end of 92 Building. (il-*7 shift only"unless area messy at other times).
Hose down floors under kettles, (pick up junk-clean off open sewer gratings)i
Hose down floor of dryer rooms. (Pick up junk-clean off open sewer gratings),,
Pick up all junk, rags, papers, nuts and bolts, etc. in whole area *
Clean raw material area In 92 Warehouse.
Bats
nfc=E=VMMe?
RSV0026376
\$
CL 10 - 92, 88, 84
| SAFETY CHECK LIST FOR EMPLOYEES IN FVC AREA (New And Old)
This form should be used as a guide by either the foreman or supervisor in reviewing the safety rules, departmental rules, and FVC operations in Building 84, 88, 92 with employees, both new and old. The Follow ing items should be explained and cheeked off as they are discussed. After the list has been completed, fill in employees name, address and telephone number below for the department files. New or temporary employees must be checked when they arrive in the area. Old employees will be checked'every six months.
DateShift ______________ _________ _ Crew
Name of Employee
Clock No.
Supervisor Reviewing Check List
NOTE:
Items marked with "asterisk" (*) need not be covered in detail unless new or temporary employee is directly assigned to kettle floor operations. Until these items are reviewed, the employee should be restricted from kettle floor operations. Items marked (x) are those covered when list is reviewed with old employee at six month intervals.
1. GENERAL ORIENTATION (New or Temporary Employees Only)
a. Issue safety glasses and explain where they must be worn at all times. Also explain that wearing safety shoes and hard hats, static precautions is desirable.
b. Describe general work areas.
c. Point out locker rooms' and lavatories' locations.
d. Issue locker key If required and available.
2. DEPARTMENTAL SAFETY RULES
a. (x) Explain rules prohibiting horseplay and running in buildings and on stairs.
b. (x) Explain evacuation horn signals and show location of two evacuation areas.
____________ __ c. (x) Explain the location and use of the fire extinguish ers, fire blankets, safety showers, eye washes, and stretchers.
d. (x) Explain reasons for never blocking fire doors.
e. (x) Explain the lock-out and entry procedure for tanks, dryers, and dust collectors.
f. (x) (*) Explain the lock-out and entry procedure for kettles and check list.
RSV0026377
/c
g. (x) Explain reasons for;
1. Immediately disposing of oily rags. 2. Removing rags from steam pipes 3. Never heating soup or food cans on steam lines
_ h. (x) Restrictions covering use of non-sparking tools.
3. HOUSEKEEPING DUTIES
a. (x) Explain that work area must be kept clean.
b. (x) Explain about coiling hoses and placing them back on racks.
c. (x) Explain need for cleaning all spills as soon as-they occur.
d. (x) (*) Explain cleaning assignment for kettles and other equipment by washing them down with soap and water.
4. RAW MATERIALS
Describe the raw materials used in the building., associated hazards,
and required protective equipment.
(x)
mm Vinyl Chloride Monomer
M(*) . GMS UT(*T
Vinyl Acetate Monomer
Mi*)
, Lauroyl Per(x)(*) oxide(Catalyst)
mm PDR-1
mm DAM
Caustic Flake
M) (*)
mm TCE
30^ Caustic Solution WWT
mm Glycerine
T*TVfT M(*)
Duponol Potassium Persulfate
mm MGD mm Octanol
Sodium Bisulfite
MT)
Sodium Bicar bonate
Span 20
5. MISCELLANEOUS
a. (x) Telephone numbers for emergencies (Fire 2771; Medical 2770).
b. (x) Explain plant fire whistle signal. (South Plot is 4l)
c. (x) Explain need for reporting all minor injuries no matter how slight.
d. (x) Give employee available booklets on emergency pro cedures, raw materials, safety rules and lock-out.
RSV0026378
FOHX TRUCK DRIVER TRAINEE CHECK LIST Driving Instrue tions^Gasoline Truck
ST&P 1, Ignition Kay
Must be off whenever truck motor is not running*,
KEY KJXHT - SAFETY |||, |>n>n , >.. v.,1, , <iTMi,,muii.>ii^.jMh1,jiIvv,
Battery kill ?u! down otherwise' snd may fail to start.- Prev ant unauthorised use,.
2S1 Radiator Water 3* Gasoline
Check and fill as required*
amTM,,..TM-,.-
,f-- ~.m,, -m ttTM-TMTM.TMTM-TM*
mm
wTMTMTM.TM,
Check tank level before
using* Do not use if low * Fill if gas available* Shut motor off firsts Wipe up
any spills*
To prevent not or overheatings
Low g&g level ranovt may be away from supply location* Prevent fires,
*i|0 Oil Level Crankewe
Check level * Fill if Xowu
Run-out may result In
job midst* Prevent motor damage and failure *
Clutch and Shift
Operates in the same manner as standard auto** mobileo Show two forward positions and the reverse
positionc
Avoid gear clashes? CXutch wears if tidier. unneoee&arll v-;
*6C Emergency Brake
This is only other brake than foot brake* Use to brake truck at any time operator leaves Ita
To prevent roiling; May end po&oible Inf Jury to personnel or
tinask damage*;
7 ti Hoist Lever
Full to lift TM push to <2rope Check before using truck on job and also for oil leakagee Always keep forks low when traveling with load or without*
Oil leakage say indie >
ate impending failure.
CarryLag forks and Xoi*d low will permit better
visibility and be lesjs
of a h&a&rdo
Tilt Lever
r'KS
Pull to tilt =* push to straighten hoist Etore tilting is required for heavier loads and higher reaches with loads*
Adjust width spacing to provide good load bal^
ano
*2111 centers load over truck and reduce, tendency of truck to
tip*
T" Harrow fork spacing may allow pal lev, c:load to tip...
*Check these it cams each shift on either type truck assigned before using* Report all defects to foreman for correction before attempting uec
RSY0026379
FORK m?GK DRIVER TRAINEE CHECK LIST {Zant7^}
Driving mstructlons^Oasollme TrucK
STEP ID; Loiuf Rack
il 0 Horn
TECHNIQUE
i KEY FGXMT - SAFETY
Use brucrf wfEh rack only 1 ^m^n&pirrTTm&.
for palletizing 2 and 3 | pallet onto driver
high
1 and truck* $
Test before using truck j Short blasts attract
Short blast rather then more attention,
long sound when using |
*?X2C *13
1M c aft
Overhead OimrO -- -- .. ....
Fire Extinguisher
Batten
i
Test for defects before Guard protects driver j- us-i-n--g-- tru- c-k-- .........................1 from overhead spills-.
S A standard piece of
| truck equipment use Should be on truck at
I all times r
Use in case of truck electrical or gasoline fire
Check once per shift for water level
Use gloves to prevent acid skin bums. Open
battery caps only when motor is not runnings ** to prevent being splasl ed by acid..
Cheok these items each shift on either type truck assigned before usings Report all defects to fcreasii for correction before attempting uoe..;.
RSV0026380
ffORK WiVOK DRIVER
CHECK LIST
Xft*vng Instructions Electric Trucks
Iffif l Mount truck eat
U Turn oil switch key
Use steps provided0 Do not mount by climbing truck in
any other way* .....................
Avoid slipping and head injury frca guardo
JT""^Start" frock
b, Shift to Low Gear
>0 Start forward move-
_
S^^Brive forward for w^mort distance and
StOp e
r* Place Gear Lever in
Depress Clutch Steve gear
lever to neutral Set emer*-
gency brake Press starter button,,
jlnsure against accident*
Sal movement of truck
iwhen starter button is
bushed
Depress clutch firmly* Move
gear lever to low position.
Prevent grinding of gears and Jerking of
truck
Release emergency brake Re-
lease clutch slowly and
smoothlye Watch ahead for obstacles or people,, Be pre pared to stop immediately
Prevent jerky starting of truck* Watch out fc:
personnel or obstaclesc
Step on accelerator slowly and Prevent jerky movements
evenly Step on brake smo
Repear this movement a
othly to stop
few times to get feel o;
clutch, brake and accel-
erator
Depress clutch* Move lever
firmly to reverse position,, Place on brake 0
Prevent grinding of gears and jerky movement of truck*
Move truck In. Reverse
h Drive in Reverse for short distance
pr&tio fomweti
erse several times ..irTbsitloning forks in
pallet for pickup
Release clutch slowly and
smoothly at same time remove
foot from brake in like man
ners Check rear of truck for
obstructions*
Prevent grinding of gears and Jerky sudden
movement of truck*
Same as 80 Be ready to step
Bmm as 4 " 9 Watch out for low clearance
Get feel of truck while jbacking up Watch out for obstruction
Sated &s$ 4 <- 9
Check overhead arid obst&c
clearancesa /pro&ch pallet in line squarely*
[Pallet lo&d must be
entrally balanced on arks...-,
RSV0026381
jpoim: 'ffiooK urivisft ^check tocsy
Dn, v.ag instrnicv tons lilfrjr,rJc rrck:*
{Continued,
Positioning forks in pellet for pickup
| stop truck 6" * rota pallets
Adjust fork elevation to clearly enter pallet
|Thls is best adjusting position*
bto prevent container breakage
Adjust tilt to clear pallet [To prevent container
boards top and bottom
breakage
Jf
12a
Pallet pickup
48 pallet}
{48 x
;
(
Insert forks ir pallet with truck slowly
Lift pallet vertically 68M off floor Tiit back forks approxlmteiy 2 0* Maneuver to avoid adjacent container breakage
jstop at first contact jof container with rack 1Avoid pushing pallet
\ Loads should be carrier !afc low level for better [control and visibility jTilt helps balance load ;on truck and prevents 'Slipping; off f^rkSo
13 * Transporting pallet (48 x 48 pallet}
Check forward cr reverse
path of truck before
travelo Observe obstacles
and clearances* If clear# move truck with pallet
lOrive around forward land reverse with pallet |to gain clearance ex<~ perience and feel with
load
140 Prop pallet on empty Guide truck approach* raising Cocked or off target
| hoist- If necestary for ample palletising is nob stab!
clearances in direct line#
|0ff target- drops also
for exact vertical drop onto break containers
target
Repeat several times to
train judgment of drop
3,f.c Double stack pallet (48 x 43)
Follow steps 8# 9? 10 and 11 Check items as indicated In steps 8, 9a 10 and 11
I>apajrtiaent g'erk track safety rules reviews; .sad presented to trainee
Storage procedure explained - bulk boxes* pallets# drums heights
spacing,
AT*ea Jiiaitf tlems explained =
tfse of elevators for fA' trucks - materia? storage - truck
clearances explained Til ectrSc feruoRC must not fee used for truck and trailer loading
fjr-a of dock plates explained
or unloading
are of fork blocks or pal let stops on .short pallets explained,
Assign
drive under lead operator'^ or enner experienced driver 1!&
guidance
fj^-|,..back and review to cr*ainee"s questions', and performance made
thre ? days later.
ourP>-iH >
FOBS VWN
RSV0026382
1^1
FORK TmOE miWF<, r?EFF,
SBSJSCTs
CAS FORK: !HFK;R Jif>*
PATE s
`.Please take corrective action or the following apparent defect,.,lvrn
Items $
;3ngine
Hard Starting
'lenrai-iiPriR^U
Misfires
Stalls
.Brakes
Fedal too low
Brakes grab
Emergency brake -
Xnoper&td vs
Hutch
Slips
l,nWVW vWW-JMnl*>WM)1PW-
Shifting High
Bow
.Defects
Forward
Reverse
Tires
Oxy catalyst
Oil Leaks
Engine
Hydraulic System
Forks teent
Fork Carriage
look pin
Overhead, .guard <* broken
Bent
Fan and/or Gen* Belts
Worn
Loose
Horn ~ Inoperative
Lights ~ Inoperative
Gauges - Inoperative
'-
(specify)
Steering Defects
Load Safety Basic Bent
Broken
Remarks %
3A9/5S
RSV0026383
M' 3216.11/58 IPVC 42 (2/58)
KETTLE ENTRY CHECK LIST (84, 88, 92 Building)
?2
Date___________ Shift
Entry preparations for No,
Kettle in
Building,
Upon completion of this check list and issuance of a Safety Permit by responsible supervision, the above kettle will be ready for entry. This check list must be attached to the approved Safety Permit and returned with the Permit to the responsible supervision upon completion of the job.
Check Here
1. Necessary monomer charge valves closed and tagged or locked out as required.
2. Vent line and stack line valves in proper position.
3. Dump, raw material, high pressure water, and water charge line valves closed as required.
4. Kettle properly aired out:
Vacuum of 20" pulled twice. (vacuum valve closed at completion of this purge.) b Coppus blower blown into kettle for 15 minutes.
5. Jacket instrument at proper setting.
6. Kettle agitator push button tagged and disconnect locked out and tagged.
7. Following equipment available and ready for use as required by the Safety Permit.
a. Harness- with rope to be secured to pipe outside kettle. b. Rubber-fotted aluminum ladder with rope to be secured to pipe outside kettle. c. Explosion-proof extension light or flash light. d. Spark-proof tools. e. Gloves, rubber footwear, goggles or face shield and tool belt. f. Coppus blower plugged in and placed on stand-by.
8. Line tender available.
9. No monomer will be charged to a kettle during entry.
Th'hee above items have been prepared prior to request for a Safety Permit and kettle entry. I am
m iliar with the Standard Operating Procedures governing kettle entry and have read and checked the above precautions. In signing this form I am not waiving any rights to claim benefits under the
Workmens' Compensation law which would otherwise be available to me.
MS 3216
Line Tender
Man Entering Kettle
RSV0026384
5hj
m.
i
UU:U'AO 3^1 !- '
L.E .X..- ^0021^.
PDa^teli^Aapp-ro,v,e.-u21
H.O, Jackson ; Ellsworth ffiPr-j
U^.PhllEottj^
U., SDP, .92-1110,.0 D.iU-r ec^22^..1958
Please check hue attached pr-oc ehroo o
specif'J cat a or*
sign it Jf ft reel
with year approval. If yem have c.ny
suggestions, corrections ?
$ Ion.*
please note the on. this sheet ? DO fV
WHITE OH SPECIFICATION OH PBOCEDtKl"
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Iren aeiacn one inn or separate cover
TO STANDARDS PErAKTr W " 9 Up and. ref.,-r : t ;
Pii-nse pive this your iiss;-sd:lcre attertijr <
Pe os.-ks; -Please 1nlti&I)
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RSV00263B5
DISTRIBUTION
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ADDITIONAL DiamBEClfllL
RSV0026386
