Document wDMQRDJv8rzbg8q27BJrYrQ4E
ASBESTOS SURVEY REPORT OF
CONTROL ROOMS
DHT CONTROL ROOM GAS FRACTIONATION CONTROL ROOM
GAS TREATMENT CONTROL ROOM CAT CRACKER CONTROL ROOM
SHELL REFINERY DEER PARK, TEXAS
PREPARED BY:
TECHNOLOGY SERVING PEOPLE, INC. 5373 WEST ALABAMA, SUITE 450 HOUSTON, TEXAS 77056 713/621-9067
JUNE, 1990
LAM 018251
DPMC-11920
TABLE OF CONTENTS
SECTION 1
SURVEY REPORT - DHT CONTROL ROOM
SECTION 2
SURVEY REPORT - GAS FRACTIONATION CONTROL ROOM
SECTION 3
SURVEY REPORT - GAS TREATMENT CONTROL ROOM
SECTION 4
SURVEY REPORT - CAT CRACKER CONTROL ROOM
SECTION 5
BULK SAMPLE ANALYSIS
LAM 018252
DPMC-11921
SHELL REFINERY DEER PARK, TEXAS DHT CONTROL ROOM SUMMARY REPORT
A limited asbestos survey was conducted on May 30, 1990, on the DHT Control Room at the Shell Refinery in Deer Park, Texas. The following suspect materials were sampled:
Suspended Ceiling Panels Metal-Jacketed Steam/Condensate Pipe Elbow HVAC Unit Mudded Elbow on Fiberglass Pipe in Ceiling Space Cloth Wrap on Steam Reheat Lines Electrical Room HVAC Unit Plaster Ceiling Benzene Lab Foil/Mastic Wrap on Old HVAC Duct Steam/Condensate Hard Pipe Insulation in Ceiling Space
Of these materials sampled, only the hard pipe insulation on the old steam/condensate lines in the ceiling space were found to be asbestos-containing materials. There was visual evidence of small localized damage, but generally, pipe insulation was intact. There are approximately 100 linear feet of this material.
The estimated abatement contractor cost to remove this material is $3,000.00. We would anticipate a two to three day project at ten (10) hours per day. It is possible to design an abatement specification that would allow abatement activities while maintaining required control room activity. Parts of the control room, i.e., kitchen, restroom, etc., would be unavailable during the abatement phase.
LAM 018253
DPMC-11922
DRAFT
The roof deck and building fascia of this control room are of asbestos-containing transite construction. We recommend that the interior surface be encapsulated to reduce fiber release potential. In addition, operations and maintenance plans should specifically prohibit abrasive activities such as sanding, sawing, drilling, etc. on the transite material due to the potential fiber release and exposure. Any work required that would disturb this material should be conducted by properly trained personnel or contracted to a licensed asbestos abatement contractor.
lam 018254 DPMC-11923
DHT CONTROL ROOM
ASBESTOS CONTAINING STEAM/CONDENSATE P Il'E INSULATIO N
LAM 018255
DPMC-11924
SHELL REFINERY DEER PARK, TEXAS
GAS FRACTIONATION CONTROL ROOM
SUMMARY REPORT
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A limited asbestos survey was conducted on the Gas Fractionation Control Room at the Shell Refinery in Deer Park, Texas. Suspect materials sampled included:
Steam/Condensate Pipe Insulation Old HVAC Hard Duct Insulation Mastic on HVAC Cork Duct Insulation Suspended Ceiling Panel Upper Ceiling Tile
Of these materials, the steam/condensate pipe insulation, mastic on HVAC duct and the hard duct insulation were found to be asbestos-containing. The mastic is non-friable and not a significant risk potential. It is estimated that there are approximately 300 square feet of mastic material to be removed.
There are approximately 100 linear feet of asbestos-containing pipe insulation visually observed. This material had some localized areas of damage. There are approximately 1,400 square feet of asbestos-containing hard duct insulation in this control room. We would estimate an asbestos removal cost of approximately $12,000 from an accredited, licensed abatement contractor. There is Considerable debris from the damaged duct insulation in the ceiling space.
The roof deck and building fascia of this control room are of asbestos-containing transite construction. We recommend that the interior surface be encapsulated to reduce fiber release potential. In addition, operations and maintenance plans should specifically
LAM 018256
DPMC-11925
prohibit abrasive activities such as sanding, sawing, drilling, etc. on the transite material due to the potential fiber release and exposure potential. Any work required that would disturb this material should be conducted by properly trained personnel.
LAM 018257 DPMC-11926
GAS FRACTIONATE!* CONTROL ROOM
DPMC-11927
SHELL REFINERY DEER PARK, TEXAS GAS TREATMENT CONTROL ROOM
SUMMARY REPORT
A limited asbestos survey was conducted on May 30, 1990, on the Gas Treatment Control Room at the Shell Refinery in Deer Park, Texas. The following suspect materials were sampled:
Steam/Condensate Pipe Insulation Ceiling Space Suspended Ceiling Panel Mastic on Fiberglass Duct Insulation Joints Roof HVAC Steam Line Insulation Roof HVAC Condensate Return Line Old HVAC Hard Duct Insulation Pipe Insulation Plant Air (Exterior to Control Room)
Of these materials, the old duct hard insulation, steam/condensate piping in ceiling space, mastic on fiberglass duct insulation and the exterior plant air pipe run ail are asbestos-containing materials. The mastic is non-friable and not a significant exposure risk. The hard duct insulation on the old HVAC duct is severely damaged and is a significant fiber exposure risk. The exterior plant air line has a severely damaged elbow and should be at least encapsulated and repaired during any planned abatement activity, if not removed.
We would recommend that an abatement project, including design specifications be developed and implemented as soon as possible to address the asbestos-containing materials and debris. There are approximately 175 linear feet of asbestos-containing pipe insulation. There are approximately 600 square feet of hard duct work insulation and 200 square feet
LAM 018259
DPMC-11928
DRAFT
of mastic covered duct work. The estimated removal cost for all these materials by an accredited, licensed abatement contractor is approximately $10,000. It is possible to design an abatement specification that would allow the control room to be manned and still complete abatement activities, if a shut-down period could not be provided. We would anticipate a five to sue day project period at ten hours per day to complete. During this period, only the front portion of the control room, including the control panel, would be available.
The roof deck and building fascia of this control room are of asbestos-containing transite construction. We recommend that the interior surface be encapsulated to reduce fiber release potential. In addition, operations and maintenance plans should specifically prohibit abrasive activities such as sanding, sawing, drilling, etc. or. the transite material due to the potential fiber release and exposure. Any work required that would disturb this material should be conducted by properly trained personnel or contracted to a licensed asbestos abatement contractor.
LAM 018260
DPMC-11929
GAS TREATMENT CONTROL ROOM
ASBESTOS CONTAINING DUCT INSULATIO N
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DPMC-11930
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SHELL PARK REFINERY DEER PARK, TEXAS
CAT CRACKER CONTROL ROOM SUMMARY REPORT
A limited asbestos survey was conducted on May 30, 1990, on the Catalytic Cracker Control Room at the Shell Refinery in Deer Park, Texas. The following suspect materials were sampled:
Original 12x12 Ceiling Tile Metal-jacketed Steam/Condensate Pipe Insulation Suspended Ceiling Panel None of these materials sampled were determined to be asbestos-containing materials.
DPMC-11931
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LAM 018263
DPMC-11932
Technology Serving People, Inc. Occupational & Environmental Safety & Health
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DPMC-11933
LAM 018264
date received
106 Westwood Drive Danville, Virginia 24541 (804) 799-1103
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P.O. Box 30037 Pensacola. Florida 32503 (904) 434-3955
5373 W/AIatefna #450 Houstorvf#3 7705S
TECHNOLOGY SERVING PEOPLE, IN C . 5 3 7 3 WEST ALABAMA, S U IT E 450 HOUSTON, TEXAS 77072 7 1 3 /6 2 1 -9 0 6 7
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LAM 018265
TECHNOLOGY SERVING 5373 WEST ALABAM A, HOUSTON, TEXAS 771
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