Document jNkrbkydjzeQ755drVGmyk3a5

E A guideto fire-resistant hydraulic fluids. nto MONS 071636 Contents SECTION I Page No. Pydraul* "E" Serin Straight Phosphate Ester Hydraulic Fluids...............................................1-12 SECTION II Pydraul* "C" Series Phosphate Ester Base Hydraulic Fluids...............................................1-12 SECTION III Santosafe* W/G Serin Water/Glycol Hydraulic Fluids....... 1-6 POCKET Santosafe W/G Maintenance Guide Pydraul Air Compressor Fact Finder BuHstln numbsr IC/FF-30 MGNS 071637 SECTION 1 1 Pydraul "E"series STRAIGHT PHOSPHATE ESTER HYDRAULIC FLUIDS 1 Development Fir* protection for Industrial hydraulic operations began with Pydraul In 1951. Pydraul fluids have since provided Industry with millions of machine hours of safe operation. New ways are continuously being explored to improve the excellent performance records of Pydraul fluids. From the first Pydraul fluid, (Pydraul F-9) the family has grown to ten specially tailored, fire-resistant safety fluids. Each answers a ma|or but specific hydraulic fluid need for Industrial use. In addition to guarding against fire, each Pydraul fluid lubricates as well as premium grade oil. Pydraul fluids have answered the need of virtually every Industrial operation, indoors and out--from the sub-zero, outdoor hydraulic lift operations for refineries and blast furnaces to the low-viscosity fluid demands of high-speed, precision machine tools. Reformulation The Pydraul Fluids in this Selector were reformulated in 1971 to remove all chlorinated components. Monsanto has developed a series of ALL phosphate ester fluids known as the Pydraul E Series which exhibit performance superior to presently available phosphate ester hydraulic fluids. Pydraul E Series fluids are named for their viscosity at 100" F In centlstokes (e.g. Pydraul 30E has 100 F viscosity of 30 centlstokes). The E designation for these Pydraul fluids denotes straight phosphate ester--with no chlorinated components. Pydraul 30E, Pydraul 50E, Pydraul 65E, Pydraul 90E (tor air compressors) and Pydraul 115E are a unique family of fluids. They offer improved thermal and oxidative stability with corresponding long service life compared to present competitive products. With unique low temperature fluids Pydraul 10E and Pydraul 29E LT added to the above line, the Pydraul E Series Is the most complete line of phosphate ester fluids offered for Industrial hydraulic service. Performance Pydraul fluids offer a wide range of viscosities from which you can select the proper range specified by your hydraulic equipment manufacturer. Whichever Pydraul fluid you setae!, each provides the same protection against Mrs, premium lubricity, ease of maintenance, and freedom from corrosive action and foam. Pydraul hydraulic fluids also offer several additional benefits-- Reduced Fire Insurance Rates Pydraul substantially reduces fire hazards from hydraulic operations and firs threats to surrounding structure and equipment. Insurance premiums for plants using Pydraul are often lower than premiums for operations using petroleum oil. Longer Pump Life Machines which operate on water-based fluids frequently require pump repair or replacement as often as every two or three months. Machines which use Pydraul hydraulic fluids can operate on the same pump tor several years. Pydraul hydraulic fluids give the same long pump life es the finest grade petroleum oil. No Corrosion Problems Any metal hydraulic system component in contact with Pydraul will not rust. Pydraul hydraulic fluids do not lose anti-rust properties even after extended use. Maximum Equipment Response Pydraul never produces excessive troth or foam during normal operations to interfere with hydraulic equipment response. Because Pydraul hydraulic fluids lubricate as well as premium petroleum oils, Pydraul permits equipment to operate at optimum response capability. Inspection and Replacement Down-Time Are Virtually Eliminated Pydraul hydraulic fluids are designed to be permanent. Pydraul fluids do not wear out. Except for normal "make-up" requirements, you never have to add new Pydraul to hydraulic systems. Pydraul eliminates "drain and change" periods; it does not have to be inspected in your system from month to month--or replaced from year to year. M0NS 071638 Pydraul "E"series 2 PHYSICAL PROPERTIES Appearance Spec. Gravity 25/25'C. Neulralifitioii No. (mg KOH/g) max. Moisture (max.) % VISCOSITY Canlittoksi () 100*F. Qii 210*F. SSU (> 100'F, (> 210*F. Absolute SSU Or' 10O*F. (SSU x Density) 210"F. Pour Point Bulk Temp. Max. (continuous operation) Boiling Point T at 760 mm Hg Coaflicienl of Thermal Expansion per *F. Specific Heel BTU/|b./*F. C' 77T Thermal Conductivity BTU/hr./tt./*F. Vapor Pressure mm Hr (hr 200*F. Bulk Modulus (Room Temp. 1000-6000 psi) Rust Test ASTM 0-665 Foam Tail ASTM D-89? Solubility in Water FIRE RESISTANCE TESTS Factory Mutual Spray Teat. Test fluid sprayed at 1000 psi through orifice, passing through flams of propane torch. Factory Muluel Channel Iron Teat. Test tluid sprayed at 1000 psi through onfico. onto hot channal iron at 1300*F. Hot Manifold Teat (Federal Teat Method Std. 791). Test fluid dripped on at 13007. Factory Mutual Approval. FM. PYDAUIIO-f Clear Blue Liquid 1.OK-1.0% 0.25 0.10 10.0 a 2.Acs 00 SSU 35 SSU 60.5 SSU 35 SSU -707. 1757. 7077. 0.00044 0.42 0.047 0.00? 321,000 Pm Pm Negligible Fait Fail Intermittent flashing but does not propagate to pan below. No PVORAUL 29-MT Cleat Blue Liquid l.MO-).no 0.35 0.15 30.9 a 7.0 a 145 SSU 5? SSU 151 SSU 51 SSU -48 T 175 7. 5007 000040 0.39 0.0757 9.002 370000 Pm Pm NWVM, Pm Pass Intermittent fladling but does not propagate In pen below. Tes Mvant|n # Py^nul Pydraul fluids protect hydraulic aquipmant and parson nal with ptmmnmnl fire protection. Pydraul fluids contain no water to evaporate end do not leave a flammable residue. During their many millions of machine hours of use. Pydraul fluids have been accidentally sprayed over molten metal, through electrical arcs, into flames and sparks. They peas aN of the important ignition tests tor fire-resistance. HONS 07X639 SECTION I 3 PYORAUL 3Q-E Clear Blue liquid U55-1.IJ5 0.15 0.10 3? cs 4.8 cs 150 SSU 4? SSU 174 SSU 47 SSU -1ST ?25T 725 *F. 0.00035 0.36 0,0737 0.00? 390.000 Pais Pm Negligible PYORAUl 50-E Clear Qlue Liquid U45-1.165 0.15 0.10 49 cs 5.9 cs 231 SSU 46 SSU 262 SSU 50 SSU -5 T 225 T 750 T 0.00035 0.37 0.0730 0.002 392.000 Pass Pass Negligible PYORAUL 65-1 Clear Blue liquid U42-I.162 0.15 0.10 67.3 cs 7.1 312 SSU 50 SSU 349 SSU 54 SSU 0F. 225 *F. 780 T 0.00035 0.38 0.0726 0001 395.000 Pass Pass Negligible PYORAUl 115-C Clear Blue Liquid 1 145-1165 0.15 0.10 122 cs 9.1 cs 565 SSU 56 SSU 644 SSU 61 SSU + IQ *F 775 f. 820 *F 0 00035 0.38 0 0721 <0.001 397,000 Pass Pies Negligible Pass Pass Inteimitlont flashing but does not propagate to pan below. Yes Pass Pass Intermittent flashing but does not propagate to pan below. Yes Pass Pass Intermittent Hashing but does not propagate to pan below. Yes Pass Pass Intermittent Hashing but does not propagate to pan below Yes FOLLOWING 1$ A PARTIAL LIST OF APPLICATIONS FOR TMt PYORAUL FLUIDS; STtlL INDUSTRY conlinumit caters roiling minx furnaces scrap chargers slrippor cranes arc welders combustion controls mobile equipment ALUMINUM INDUSTRY stripper cranes direct chill casters furnaces rolling mitts shearers combustion controls mobile equipment FOMINA AND tXTRUSION forge presses extrusion presses billet menipuletore FOUNORICS furnaces molding tines CHCCASTIN8 dlecest mechtnos trim presses FABRICATION forming presses welders furnaces MONS 071640 Pydraul"E" series 4 HONS 071641 5 MONS 071642 l N 0 U 03S I RMMMTtC V C M lTV . CCTTCMt* Pydraul "E"series 6 Hi Ui 5m HI i 1*1 * < O TEST TIME, MOUM MCMS 071643 SECTION I ING COMPATIBILITY PydraulWith Olhr Pydraul Fluid*** 10-E m it 30-E 50E 65-E USE 230C 312-C MOC IM m it 30-E 5M IM 11M - YES YES YES YES YES rts - YES YES YES YES YES YES - YES YES YES YES YES YES - YES YES YES YES YES YES - YES YES YES YES YES YES - YES YES YES YES YES YES YES YES NO YES YES YES YES YES NO YES YES YES Pydraul*Wlth Other Hydraulic Fluid* I im 1 aiTifT in I so-; I rmto*________________________ 90 YES YES YES YES ISO YES YES YES YES 220 YES YES YES YES 300 YES YES YES YES 550 YES YES YES YES aouwrauri'* 1010 YES YES YES YES 1115 YES YES YES YES 1UQ YES YES YES YES 1130 YES YES YES YES 10S5 YES YES YES YES n-t | YES YES YES YES YES YES YES YES YES YES iih YES YES YES YES YES YES YES YES YES YES *Fvrqutl It t ri|litared trademark of Stauffer Chemical Company. **nou|hto-Sa( la ngiiUrad tfadamark of t. F. Houghton Company. MOMS 071644 Pydraul "E" series 8l CONVERTING TO PYDRAUL IS EASY --` Regardless of the type hydraulic fluid being used, converting a system to low-cost Pydraul fluids is easy. Virtually every type of equipment which uses fire-resistant hydraulic fluid has been converted to Pydraul fluids. Most equipment manufacturers are experienced in Pydraul fluid conversions and should be consulted. If changing seats is necessary, equipment manufacturers can recommend what seals to change, and many carry a supply of correct seals. Laboratory tests and operational experience show Viton*. Teflon*, and silicone the preferred elastomers for compatible seals. Please refer to the following section on seal and packing information for compatibility of Pydraul with other elastomers. To replace other fluids which are compatible with Pydraul and where compatible seals are in the system, it is only necessary to add Pydraul as make-up fluid. It is not necessary to drain or clean. When converting from petroleum oils, non-compatible synthetic fluids, water-glycol fluids, or waler-in-oil emulsions, the following steps are recommended, These conform to USA Standard B93.5--1966. Please ask the Monsanto fluids specialist for recommendations and assistance. He may be reached by phoning the nearest salos office, listed on the inside back cover of this brochure. Change-Over Procedures Changing from Petroleum Oil 1, Completely dram and clean the system. Small amounts of oil will not interfere with the performance of Pydraul, but resistance to fire is reduced by the amount of oil loft in the syslem. 2, Drain and blow out pipelines. Manually clean valves and reservoirs. 3, Open or remove and drain valves. Replace gaskets, packings, and seals with those compatible with Pydraul. It is particularly important to change dynamic seals. Static seals do not necessarily have to be changed If they are not leaking. Non-compatible static seals will have to be replaced when the part is disassembled for maintenance 4. Remove pumps, accumulators, and cylinders. If necessary, for draining. Replace packings, seals, gaskets, and bladders with those compatible with Pydraul. 5. Check component functions before the system is closed and fluid is added. 6. If your system cannot be completely drained, you may have to flush it with a small amount of Pydraul. Changing from Water-Glycol or Water-ln-Ott Emulsion 1. Drain and clean system thoroughly. Remove all traces of water. Empty all lines and low points or dead pockets in components. 2. Clean with steam or warm water. Follow by blowing with dry air. 3. Check sealing materials, hoses, and accumulator bags. Replace if necessary with compatible materials. 4. Install a minimum charge of Pydraul and operate the system from 16 to 24 hours. During this period, inspect the reservoir. If water or other contaminants float to the top, skim them off. 5. Drain the flushing charge immediately after shut-down while the fluid is warm. Drain all isolated points or parts which do not drain back to the reservoir, (f water is apparent in fluid clinging to walls, wipe down all accessible parts. Changing from Phosphate Eaters (Other Than Pydraul) The Pydraul E Series fluids are compatible in all proportions with competitive phosphate esters and may be added as make-up to these fluids. *Ho0itio>O(i irAdonuirk of E I Du Pont da Nemours & Co.. Inc. HONS 071645 SECTION 1 SEALS AND PACKINGS INFORMATION Materials compatible with Pydraul hydraulic fluid are necessary for dynamic or moving seals. For static seals they are preferred, but not essential. The following table indicates materials recommended, depending on the Pydraul fluid selected. PYDRAUL FLUID 10-E 29-E LT 30-E 50-E 65-E 115-E R--Recommended NATURAL BUTYL EPR VITON TEFLON NYLON SILICONE BUNA N NEOPRENE RUBBER R R u RR suuu R R R RRRuuu R R R RR Ruuu R R R R n Ruuu R R R RRRuuu R R R R R R uuu S'--Satisfactory U--Unsatisfactory This list of component manufacturers is a guide to obtaining seals compatible with Pydraul fluids. Please contact your equipment manufacturer or seal supplier for their most current recommendations. Acuthnel Process Company Gar'ock Packing Company 776 Belleville Avenue Palmyra New Bedford, Massachusetts 02745 New York 14522 C. W. Marsh Company 36 Hudson Street Muskegon, Michigan 49441 Reliable Rubber Products Eddyington Pennsylvania 19020 Anchor Packing Company 401 North Broad Street Philadelphia. Pennsylvania 19108 Bearings, Inc. 3634 Euclid Avenue Cleveland. Ohio 44115 A. W. Chesterton Company Lverelt Massachusetts 02149 Chicago Rawhide Manufacturing Company 1311 Uston Avenue Chicago. Illinois 60622 C. f.. Conover 6 Company. Inc. 333 Passaic Avenue f airlieid. New Jersoy 07006 Crane Packing Company 6400 Oakton Street Morton Grove, Illinois 60053 Goshen Rubber Company, Inc. P. 0. Box 416 Goshen, Indiana 46526 Greene, Tweed & Company North Wales Pennsylvania 19454 Hercules Packing Corporation 11061 Walden Road Alden, New York 14004 International Packing Corporation Bristol New Hampshire 03104 Johns-Manville 22 East 40th Street New York, New York 10016 Minnesota Rubber Company 3630 Wooddale Avenue Minneapolis, Minnesota 55416 Parker Seal Company 1056? Jefferson Boulevard Culver City. California 90230 Plastic & Rubber Engineering. Inc. 756 East Florence Avenue Los Angeles, California 90001 Plastic & Rubber Products Company 2100 Hyde Park Boulevard Los Angeles. California 90047 Precision Rubber Products Corporation Hartmann Drive Lebanon, Tennessee 37067 Rockwell Mechanical Packing Company. Inc. 1634 Long Beach Avenue Los Angeles. California 90021 W. S. Shamban Company 11617 West Jefferson Boulevard Culver City, California 90230 Vellumoid Company Rockdale Street and Beaman Avenue Worchester, Massachusetts 01606 The James Walker Packing Company. Inc. P. 0. Box 75 Chicago Heights. Illinois 60411 Raybestos-Manhattan, Inc. Packing Division Passaic, New Jersey HONS 071646 Pydraul "E"series filter's"ANDTibSES Fillers/Most standard oil filters are satisfactory. You can use active earth or clay types. Filter manufacturers include: UngKS filtration Division Bowser Corporation Cookeville. Tennessee Capital Engineering Company 5839 S, Ashland Avenue Chicago, Illinois Commercial Filters Corporation (HonanCrane) LeUrtiiuii, Indiana Cony E ngineering Corporation Sub. ol American Machine & Foundry 4627 S. Vine Street Meridon, Connoclicul Dollinger Corporation 20 Centre Park Rochester 3, New York Fullto Specialties Company. Inc. 410 Fancy Avenue Blancheslor. Ohio Hilliard Corporation 98 W. Fourth Street Elmira. New York Marvel Engineering Company 7227 North HamUn Avenue Chicago 45. Illinois Pall Corporation 32 Sea Cliff Avenue Glen Cove, L. I., New York Purolator Products 1000 New Brunswick Avenue Rahway. New Jersey Rosaen Filter Corporation 1776 E. Nine Mile Road Hazel Park, Michigan Sthrueder Bros. Corporation 101 Nichoi Avenue McKees Rocks. Pennsylvania Serfilro Division Service Filtration Corporation 7408 North Milwaukee Niles. Illinois 60648 Hoses/Although both neoprene and buna elastomers swell somewhat In Pydraul, hose of these materials have given satisfactory service when made of a reinforced braid construction. Butyl, nylon or Viton are preferred when new hoses are installed. Suppliers include: Anchor Coupling Company 3600 N. Fourth Street LibertyviMe. Illinois Eastman Mfg. Company (Saa Imperial-Eastman Corp.) Department T. R. 6300 West Howard Street Chicago 48, Illinois Electric Hose & Rubber Co. 1201 Duro Street Wilmington, Delaware Gates Rubber Company 999 South Broadway Denver. Colorado 80217 Imperial-Eastman Corp. 6300 W. Howard Street Chicago, Illinois Lewis Products Hohenwald, Tennessee 38462 Samuel Moore Co. Mantua, Ohio Resistollex Corp. Roseland, New Jersey Stratoflex, Inc. 222 Roberts Cutoff Rd. Fort Worth, Texas Weetherhead Corp. 302 E. 131st Street Cleveland, Ohio 44108 HONS 07164? OTHER COMPONENTS Swrlvbl Couplings Systems lor Pydrauf fluids often contain swivel couplings. Some suppliers are: Chiksan Division FMC Corporation 332 N. Brea Boulevard Brea, California Pipe Joint Sealers ... can be bought from: American Sealants Company (See Loctite Corporation) 115 N. Mountain Road Hertford 11, Connecticut Crane Packing Company 6410 Oakton Street Morton Grove, Illinois Oow Corning Corporation Midland. Michigan Friesland Plastics Company Friosland, Wisconsin Goneral Electric Company insulating Malarial* Department 1 Campbell Road Scbenoctady 6. New York Permalcx Company Department T. R. Flagler Court Building West Palm Beach, Florida W. S. Shamban & Company 11617 W, JcHerson Boulevard Culver Cily. California Shell Chemical Company 110 W. 51st Street New York, New York Accumulators . .. many hydraulic systems for Pydraul contain an accumulator which uses a bladder to separate the fluid from air or nitrogen pressure. For these, a rubber compatible with the fluid is necessary. Suppliers include: Greer Hydraulics, Inc. 5930 W Jefferson Boulevard Los Angeles. California Paints ... resistant to Pydraul are supplied by: Amercoat Corporation Department T Brea, California Andrew Brown Paint Company 5413 S. District Boulevard Los Angeles, California Carbolme Company 32 R Hanley Industrial Court St. Louis, Missouri Carrol Products 148 Marine Street Farmingdale, New York Finch Paint & Chemical Company Torrence, California W. P. Fuller & Company 1645 W, Valencia Drive Fullerton, California The Glidden Company 900 Union Commerce Building Cleveland, Ohio Interchemical Corporation Finishes Division 1255-T Broad Street Clifton, New Jersey Lowe Brothers Company Third A Madison Streets Oeyton, Ohio Magna Coatings & Chemical Corporation 1785 N. Caatern Avenue Los Angeles. California Nycote Laboratories 15002 Delano Street Van Nuys, California Pittsburgh Plate Glass Company One Gateway Center Pittsburgh 22, Pennsylvania Rrnshed Mason Company 5935 Milford Detroit. Michigan Royalty Paint & Varnish Company Pasadena, California Saran Protective Coatings Company 2415 Burdette at Reed Ferndale, Michigan Sherwin-Williams Company 101 Prospect Avenue. N. W. Cleveland. Ohio Titanine, Inc. Seagrave Corporation Elmwood A Morris Avenues Union. New Jersey U. S. Paint, Lacquer & Chemical Company 2101 Singleton St. Louis. Missouri HQNS 071648 -4 Pydraul "E" series 12! RECLAIMING PYDRAUL FLUIDS Pydraul hydraulic fluid lost from leaks and spills can be reclaimed because it is exceptionally stable and resistant to water and other contaminates. If fluid losses are appreciable--fluid recovery can result in considerable savings. Simply placing a container beneath leaks until they can be repaired will save some fluid. Where drip pans have been used beneath hydraulic machinery, more than half of the total Pydraul leakage has been reclaimed. This dollar-saving recovery appears especially advantageous because it isn't practical to reclaim either water glycol or waler-oil emulsions except to filter out large dirt particles. Reclaiming Pydraul fluid helps make it the most economical fire-resistant fluid available. Reclaiming Pydraul consists of two steps: removing water, and filtering dirt or other solid particles. Water Removal... Water does not mix with Pydraul and will, therefore, form a layer on top. A drum reserved for contaminated fluid with a side and end bung, placed horizontally on a cradle about two feet off the floor, is a simple and effective settling chamber. Salvaged fluid can be added through a large funnel in the top opening and Pydraul periodically drained off through the lower opening. For a more elaborate system, permanently installed settling tanks, or a commercial instailation can be used. A second method is centrifuging. Suitable units are made by DeLaval and Sharpies Co. Centrifuges operate swiftly ... will separate water from large volumes of fluid in a short time. Final Filtration ... A number of filtration units are available complete with filter pump and motor. Other systems use filter media such as cotton linters, felt or metal screens. Attapulgus clay and Fuller's earth may be used to help keep the fluid clean, reduce moisture and lower neutralization number. Dlatomaceous earth filtration is recommended for solid particles removal only. Paper and fiber type filters are recommended for water and particle removal but are ineffective for lowering neutralization number (acidity) values. TOXICITY AND SAFE HANDLING Acute animal studies indicate that the Pydraul E Series Fluids can be classed ae practically non-toxic whan considered as an industrial fluid. They ara non-irritating when the skin is exposed to the fluid. However, this product should not contact or in any way contaminate food, animal teed, food products, food packaging materials, pharmaceuticals or any items which may directly or indirectly be ultimately ingested by humans. Any contact may contaminate these items to the extent that their destruction may be required. Due to their low order of toxicity, the Pydraul E Series require no special handling precautions. However, as in handling any chemical, good hygienic procedures should be followed. In case ol skin contact, wash off with soap and water. In the case ol eye contact, flush with copious amounts ol water. While Pydraul E Series (Pydraul C Series, also AC Series, Santosale W/G) fluids pose no serious problems with respect to the environment, as a concerned supplier to industry, Monsanto urges the user to maintain a tight system, to correct leakage promptly end to exercise care in the handling and disposal ol this and all other such products. FLUID PURIFICATION SYSTIM CENTRIFUGE SYSTEM FOX PURIFICATION Filters In the 3 to 5 micron lemetton. Such filter meSle range are recommended for will not effect the basic Py< Pydraul filtration and rec- draul formulation. 1 SECTION 2 Pydraul "C" series phosphatFester base hydraulic fluids 1 Development Fire protection for industrial hydraulic operations began with Pydraul in 1951. Pydraul fluids have since provided industry with millions of machine hours of safe operation. New ways are continuously being explored to improve the excellent performance records of Pydraul fluids. From the first Pydraul fluid, (Pydraul F-9) the family has grown to ten specially tailored, fire-resistant safety fluids. Each answers a major but specific hydraulic fluid need for industrial use. In addition to guarding against fire, each Pydraul fluid lubricates as well as premium grade oil. Pydraul fluids have answered the need of virtually every industrial hydraulic operation, indoors and out--from the sub-zero, outdoor hydraulic lift operations for refineries and blast furnaces to the low-viscosity fluid demands of high-speed, precision machine tools. Reformulation The Pydraul fluids in this Selector were reformulated in 1971 to remove all chlorinated components. Monsanto has developed a series of phosphate ester base fluids known as the Pydraul C Series which exhibit performance superior to other phosphate ester base products. The Pydraul C Series products, as with the Pydraul E Series straight phosphate ester line, are based on a unique phosphate ester. This gives the Pydraul C Series improved thermal and oxidative stability with corresponding long service life compared to competitive products. Performance Pydraul fluids offer a wide range of viscosities from which to select (he proper range specified by the hydraulic equipment manufacturer. Whichever Pydraul fluid selected, each provides safety, premium lubricity, ease of maintenance, and freedom from corrosive action and foam. These Pydraul fluids have positive viscosity index values and are shear stable. Introduction of Low Cost Series of Pydraul Safety Fluids Pydraul 312 (now Pydraul 312-C) was the first of Monsanto's new series of low cost high performance fire-resislant hydraulic fluids. Introduced to the market in 1965, this chemistry was the latest innovation in synthetic safety hydraulic fluids. Pydraul 312-C is augmented with two other viscosity grade fluids which combine proved high performance with low cost. Besides providing safe hydraulic operations, these Pydraul fluids offer lubrication equal to or even better than premium grade oils; freedom from corrosive action and foam; ease of maintenance; permanence--they don't "wear out." These new lower cost Pydraul fluids are unique formulations of synthetic fluids blended with selected high viscosity low volatility petroleum fractions. The results are a series of fire-resistant hydraulic fluids which match or excel existing hydraulic fluids--including synthetics, premium grade petroleum oils, and water base fluids--but which self in the price range of water-glycol fluids Reduced Fire Insurance Rates Pydraul substantially reduces fire hazards from hydraulic operations and fire threats to surrounding structure and equipment. Insurance premiums for plants using Pydraul are often lower than premiums for operations using petroleum oil. Longer Pump Life Machines which operate on water-based fluids frequently roquire pump repair or replacement as often as every two or three months. Machines which use Pydraul hydraulic fluids can operate on the same pump for several years. Pydraul hydraulic fluids give the same long pump life as the finest grade petroleum oil. No Corrosion Problems Any metal hydraulic system component in contact with Pydraul will not rust. Pydraul hydraulic fluids do not lose anti-rust properties even after extended use. Maximum Equipment Responee Pydraul never produces excessive froth or foam during normal operations to interfere with hydraulic equipment response. Because Pydraul hydraulic fluids lubricate as well as premium petroleum oils, Pydraul permits equipment to operate at optimum response capability Inspection and Replacement Down-Time Are Virtually Eliminated Pydraul hydraulic fluids are designed to be permanent-- they do not wear out. Normal "make-up" requirements are usually all that is needed for new Pydraul. Pydraul eliminates "drain and change" periods; it does not have to be inspected in your system from month to month--or replaced from year to year MONS 071650 PydrauTC" series 2 PHYSICAL PROPERTIES AppM'MC* Spec. Gravity 25/25*C. Neutrahratien No. (mg KOH/g) mn, Moistvro (mai.)K VISCOSITY CantistofctsOr 1QCTF. Qt im. SSU (to 100*f. P2MTF. Abwtvts ssu^r ioot (SSU i Dtnsily) 210*F. Poor Point Both Tsmp. Man. (cswhwaoat opeistwn) Boding Point *F. it 760 mm H| Coaflidtnt of TNormal Expinmea par *f. Spadfk Moat BTU/1h./f.6G 77*F. Thormat Conductivity BTU/hf./R./*F. Vapor Pressure mm Hg) 200T Bulk Modulus (Room Tomp. 1001-6000 pai) Rust Toil ASTM 0-665 Foam Tost ASTM D-8S2 SohAMNy M Wator 1 PIRE RESISTANCE TESTS Factory Mutual Spray Test Tost third sprayod <t 1000 pu through or** passing through flama of propana torch. Factary Mutual Chaimal Iran Toot. Tost thud sprayed at 1000 pn thmu# orifica, onto hot channot iron at HOOT Hot Manifold Tast (Fodaral Tact Mathad M. Ml). Tost thud dripped on at 1300*F. Factory Mutual Approval. FM, FM Flre-reeiotance Advantage! of Pydroul Pydraul fluids protect hydraulic equipment end psrunnot with ptrmanmt tiro protection. Pydrsul ffutds contain no wolor to ovoporato and do not leave e tlommeWe use. Pydraul fluids have been eccidenlaUy sprayed over moften metal. throufh electrical arcs, into hemes end sparks. They pass aH of the Important ignition tests lor fire-resistance. MGNS 071651 I SECTION 2 ! PY0*ui.!m-c Clsai Gieen liquid 1.040--1.060 0.30 0.15 46.7 ci 69 cs 215 SSU 49 SSU 224 SSU 49 SSU -MV. 203V. 500V. 0.0003ft 0.41 0.0755 0.24 332,000 Pus Pin Negligtbls PYORAUl U2-C Clan Green liquid 1.030-1.050 0.30 0.15 66 c* 8.4 cs 309 SSU 54 SSU 311 SSU 52 SSU -10V. 200V. 540V. 0.00036 0.41 0.0760 0.20 330,000 Pass Pass Negligible PYDRAUL WO-C Clear Green liquid 1.030-1.050 0.30 0.15 106 cs 10.5 CS 491 SSU 61 SSU 498 SSU 59 SSU OV. 200V. 545V. 0.00036 0.40 0.0749 0.22 336.000 Pan Pass NsgtigiWe Pitt Pan intermittent flashing but doe* not propagate lo pan below. Yet Pass Pest Intermittent (lashing but does not propagate to pan below. Yes FOUOWINQ (1 A PARTIAL LIST OP APPLICATIONS FOR THt PYDRAUl FLUIDS: STEEL INDUSTRY continuous castsrs rolling mills furnaces crap chargor* airlpptr crana* arc waldar* combustion controls mobila equipment DICCASTtNQ dlecast machines trim presses ALUMINUM INOUSTRY stripper cranes direct chill casters furnaces rolling mills shearers combustion controls mobile equipment Pitt Pass Intermittent fleshing but does not propagate to pen below. Yes FABRICATION forming prestos welders furnaces FOROINO AND EXTRUSION forge presses extrusion presses billet manipulator* FOUNDRIES furnaces molding lines Pydraul "C" series 4 TEMPESATUAI. OEOMU FAHItKNMtlT HONS 071653 2 N0IX03S I M cuATie viscosity. cimtistoscs 5 MONS 071654 TEWRERATUAE, DEQREES FAHRENHEIT I l l ! *8 888 8 2 ** I Pydraul "C" series 6 ?.S 3E *s ^% a 41 '5 vl/> "* TJ oh S n - U t3S . l III 3a.u*-j# "a J2 i*E3 g.s e * % 2-j 5 U13l ; c~i " jigs Uo>t,o s 2 8*1 si? ||C A , ii*? "> `2. S 2 S a. rnmlHM R1 OON Pump Type: Vickers V105C 8 GPM Fluid Viscosity at test temperature: 70SSU Fluid Temperature: Pump Pressure: Pump Speed: Adjusted to give 70 SSU viscosity 1800 PSIG 1200 RPM w,.--.eYOMAUt MM TESTED IN MONSANTO LAOOaATORICS imuffl* 0 50 100 150 200 2N TEST TIME. HOURS MGNS 071655 MIXING COMPATIBILITY Pydraul With Other Pydraul Fluids 230C 312C 540-C IOC 29-E LT 30-E 50-E 230-C YES YES YES YES YES YES 3t2-C YES YES YES YES NO YES 540-C YES YES YES YES NO YES 65-E 115-E YES YES YES YES YES YES Pydraul With Other Hydraulic Fluids rVAQUCL 90 150 220 300 550 HOUCHTOSAfE** 1010 1115 1120 1130 1055 230-C NO YES YES YES YES NO YES YES YES YES 312-C NO NO YES YES YES NO NO YES YES YES 540-C NO NO YES YES YES NO NO YES YES YES *lyi<|ul ii a tegtslered T.M. ol Stauffer Chem. Co. **Houghtoat is a registered T M. of f F. Houghton Co. MOMS 071656 SECTION 2 Pydraul"C" series CONVERTING TO PVDRAUL IS EASY 8 Regardless ol the type hydraulic fluid being used, converting a system to low-cost Pydraul fluids is easy. Virtually every type of epuipment which uses fire-resistant hydraulic fluid has been converted to Pydraul fluids. Most equipment manufacturers are experienced in Pydraul fluid conversions and should be consulted. If changing seals is necessary, equipment manufacturers can recommend what seals to change, and many carry a supply of correct seals. Laboratory tests and operational experience show Viton', Teflon', and silicone the preferred elastomers for compatible seals. Please refer to the following section on seal and packing information for compatibility of Pydraul with other elastomers. To replace other fluids which are compatible with Pydraul and where compatible seals are in the system, it is only necessary to add Pydraul as make-up fluid. It is not necessary to drain or clean. When converting from petroleum oils, non-compatible synthetic fluids, water-glycol fluids, or water-in-oil emulsions, the following steps are recommended. These conform to USA Standard B93.5--196S. Please ask the Monsanto fluids specialist for recommendations and assistance. He may be reached by phoning the nearest sales office, listed on the inside back cover of this brochure. Change-Over Procedures Changing from Petroleum Oil 1. Completely drain and clean the system. Small amounts of oil will not interfere with the performance of Pydraul, but resistance to tire Is reduced by the amount of oil lett in the system. 2. Drain and blow out pipelines. Manually clean valves and reservoirs. 3. Open or remove and drain valves. Replace gaskets, packings, and seals with those compatible with Pydraul. It is particularly important to change dynamic seals. Static seals do not necessarily have to be changed if they are not leaking. Non-compatible static seals will have to be replaced when the part it disassembled for maintenance. 4. Remove pumps, accumulators, and cylinders, it necessary, for draining. Replace packings, seals, gaskets, and bladders with those compatible with Pydraul. 5. Check component functions before the system is closed and fluid is added. 6. If your system cannot be completely drained, you may have to flush it with a small amount of Pydraul. Changing tram Water-Glycol or Water-M-OH Emulsion 1. Drain and clean system thoroughly. Remove all traces of water. Empty all lines and low points or dead pockets in components. 2. Clean with steam or warm water. Follow by blowing with dry air. 3. Check sealing materials, hoses, and accumulator bags. Replace if necessary with compatible materials. 4. Install a minimum charge ol Pydraul and operate the system from 16 to 24 hours. During this period, inspect the reservoir. II water or other contaminants float to the top, skim them oil. 5. Drain the flushing charge immediately alter shut-down while the fluid is warm. Drain all Isolated points or parts which do not drain back to the reservoir. If water is apparent in fluid clinging to walls, wipe down all accessible parts. Changing from Phosphate Esters (Other Than Pydraul) The Pydraul C Series fluids are compatible in all proportions with most competitive phosphate esters and may be added as make-up to these fluids. Rater to the compatibility table on page 7 ol this section for specific fluid combinations. of E t Du Pont <je Nemours & Co Inc RONS 071657 SECTION 2 SEALS AND PACKINGS INFORMATION Materials compatible with Pydraul hydraulic fluid are necessary lor dynamic or moving seals. For static seals they are preferred, but not essential. The following table indicates materials recommended, depending on the Pydraul fluid selected. PYDRAUL9 FLUID 230-C 312-C 540-C h--NECOMMENOED BUTYL* M M M EPR M M M VITON* NYLON TEFLON* SILICONE R RRR R RRR R RRR M--MARGINAL NATURAL UNA-N NEOPRENE RUBBER uuu uuu u uu U--UNSATISFACTORY Although generally ciiitiiiso is marginal wiin these Pydraul fluids, butyl and EPR (ethylene propylene rubber) nava provad satisfactory in aquipmanl operating under certain conditions of temperature, fluid cleanliness, maintenance, etc. For best service under general all-around operating eendtuene, elastomers ot Vlton, Fluoret, Tellon. and silicone are recommended. This list of component manufacturers is a guide to obtaining seals compatible with Pydraul fluids. Please contact your equipment manufacturer or seal supplier for their most current recommendations. Aeushnet Procaas Company Garlock Packing Company 776 BeNavtlle Avenue Palmyra New Bedford, Massachusetts 02745 New York 14522 C. W. Marsh Company 36 Hudson Street Muskegon, Michigan 49441 Reliable Rubber Products Eddyington Pennsylvania 19020 Anchor Packing Company 401 North Broad Street Philadelphia, Pennsylvania 19108 Bearings, Inc. 3634 Euclid Avenue Cleveland, Ohio 44115 A. W. Chostarton Company Everett Massachusetts 02149 Chicago Rawhide Manufacturing Company 1311 Elaton Avenue Chicago. Illinois 60622 C. E. Conover A Company. Inc. 333 Passaic Avenue Fairfield. New Jersey 07006 Crane Packing Company 6400 Dakton Street Morton drove, Illinois 60053 Goshen Rubber Company, Inc. P. 0. Box 416 Goshen, Indiana 46526 Greene, Tweed & Company North Wales Pennsylvania 19454 Hercules Packing Corporation 11061 Walden Road Alden, New York 14004 International Packing Corporation Bristol New Hampshire 03104 Johns-Msnville 22 East 40th Street New York, New York 10016 Minnesota Rubbar Company 3630 Wooddale Avenue Minneapolis, Minnesota 55416 Parker Seal Company 10567 Jefferson Boulevard Culver City, California 90230 Plastic A Rubber Engineering, Inc. 756 East Florence Avenue Los Angeles, California 90001 Plastic A Rubber Products Company 2100 Hyde Park Boulevard Los Angeles, California 90047 Precision Rubber Products Corporation Hartmann Drive Lebanon, Tennessee 37067 Rockwell Mechanical Packing Company. Inc. 1634 Long Beach Avenue Los Angeles, California 90021 W. S. Shambsn Company 11617 West Jefferson Boulevard Culver City. California 90230 Vellumoid Company Rockdale Street and Beaman Avenue Worchester, Massachusetts 01606 The James Walker Packing Company, Inc. P. 0. Box 75 Chicago Heights. Illinois 60411 Raybestos-Manhattsn. Inc. Packing Division Passaic, Naw Jersey MGNS 071658 `Registered trademarks o! E.i. Du Pont o# Nemours l Co., inc. Pydraul "C"series FILTERS AND HOSES FUtsrs/Most standard oil filters are satistactory. You can use active earth or clay types. Filter manufacturers include: Filtration Division Bowser Corporation Cookeville, Tennessee Capital Engineering Company 5839 S. Ashland Avenue Chicago, Illinois Commercial Filters Corporation (Honan-Crana) Lebanon,Indiana Cuno Engineering Corporation Sub. of American Machine It Foundry 4627 8. Vine Street Meriden, Connecticut Dollinger Corporation 20 Centre Park Rochester 3, New York Fulfto Specialties Company. Inc. 410 Fancy Avenue Blenchester. Ohio Hilliard Corporation 98 W. Fourth Street Elmira, New York Marvel Engineering Company 7227 North Hamlin Avenue Chicago 45, Illinois Pall Corporation 32 Sea Cliff Avenue Glen Cove, L. I., New York Purolator Products 1000 New Brunswick Avenue Rahway. New Jersey Rosaen Filter Corporation 1776 E. Nine Mile Road Hazel Park, Michigan Schroeder Bros. Corporation 101 Nichol Avenue McKees Rocks, Pennsylvania Serfilco Division Service Filtration Corporation 7408 North Milwaukee Niles, Illinois 60648 Ho*u/ Although both neoprene and buna elastomers swell somewhat in Pydraul, hose ot these materials have given satistactory service when made of a reinforced braid construction. Butyl, nylon or Viton are preferred when new hoses are installed. Suppliers include: Anchor Coupllnf Company 3600 N. Fourth Street Libertyvllle, Illinois Eastman Mfg. Company (See Imperlal'Eastman Corp.) Department T. R. 6300 West Howard Street Chicago 48. Illinois Electric Hose 6 Rubber Co. 1201 Duro Street Wilmington, Delaware Gates Rubber Company 999 South Broadway Denver, Colorado 80217 Imperlal'Eastman Corp. 6300 W. Howard Street Chicago, Illinois Lewis Products Hohenwsld, Tennessee 38462 Samuel Moore Co. Mantua, Ohio Resistoflex Corp. Roseland, New Jersey Stratoflex, Inc. 222 Roberts Cutoff Rd. Fort Worth, Texas Weatherhead Corp. 302 E. 131st Street Cleveland, Ohio 44108 MQNS 071659 SECTION 2 OTHER COMPONENTS Swivel Couplings Systems (or Pydraul fluids olton contain swivel couplings. Some suppliers are: CIMksan Division FMC Corporation 332 N. Bros Boulevard Broa. California Pip* Joint 3**i*rs ,.. can be bought from: American Sealants Company (See Loctite Corporation) 115 N. Mountain Road Hartford II. Connecticut Crane Pecking Company 64)0 Oakton Street Morion Grove. Illinois Dow Corning Corporation Midland, Michigan Friesland Plastics Company Friesland, Wisconsin General electric Company Insulating Materials Department I Campbell Road Schenectady 6, New York Permatex Company Department T. R. Flagler Court Building West Palm Beach. Honda W. $. Sluimban & Company 1K|7 W. Jefferson Boulevard Culver City, California Shell Chemical Company )\OW. sin Shoot New York, New York Accumulators . .. many hydraulic systems for Pydraul contain an accumulator which uses a bladder to separate the fluid from air or nitrogen pressure. For these, a rubber compatible with the fluid is necessary. Suppliers include: Greer Hydraulics. Inc. 5930 W. Jefferson Boulevard Los Angeles. California Paints . . resistant to Pydraul are supplied by: Amercoat Corporation Department T Brea. California Andrew Brown Paint Compony 5413 S. District Boulevard Los Angeles, California Carbolme Company 32-R Hanley Industrial Court St. Louis. Missouri Carrol Products 148 Marine Street Farmingdale, New York Finch Painl & Chemical Company Torrence, California W. P. Fuller A Company 1645 W. Valencia Drive Fullerton, California The GHddon Company 900 Union Commerce Building Cleveland, Ohio interchemical Corporation Finishes Division 1255-T Broad Street Clifton, New Jersey Lowe Brothers Company Third & Madison Streets Dayton, Ohio Magna Coatings A Chemical Corporation 1785 N. Eastern Avenue Los Angeles, California Nyeote Laboratories 15002 Delano Street Van Nuys, California Pittsburgh Plate Glass Company One Gateway Center Pittsburgh 22. Pennsylvania Rinshed>Mason Company 5935 Milford Detroit, Michigan Royalty Paint & Varnish Company Pasadena, California Saran Protective Coatings Company 2415 Burdette at Reed Ferndaie. Michigan Sharwin-Williams Company 101 Prospect Avenue. N. W. Cleveland. Ohio Titanlne. Inc. Seagrave Corporation Elmwood A Morris Avenues Union, New Jersey U. S. Painl. Lacrjuer A Chemical Company 2101 Singleton St. Louis, Missouri MOMS 071660 2 NOlJ Pydraul"C" series 12 RECLAIMING PYDRAUL FLUIDS Pydraul hydraulic fluid lost from leaks and spills can be reclaimed because it is exceptionally stable and resistant to water and other contaminates. If fluid losses are appreciable--fluid recovery can result in considerable savings. Simply placing a container beneath leaks until they can be repaired will save some fluid. Where drip pans have been used beneath hydraulic machinery, more than half of the total Pydraul leakage has been reclaimed. This dollafsaving recovery appears especially advantageous because it isn't practical to reclaim either water glycol or water-oil emulsions except to filter out large dirt particles. Reclaiming Pydraul fluid helps make it the most economical fire-resistant fluid available. Reclaiming Pydraul consists of two steps: removing water, and filtering dirt or other solid particles. Water Removal... Water does not mix with Pydraul and will, therefore, form a layer on top. A drum reserved for contaminated fluid with a side and end bung, placed horizontally on a cradle about two feet off the floor, is a simple and effective settling chamber. Salvaged fluid can be added through a large funnel in the top opening and Pydraul periodiceUy drained off through the lower opening. For a more elaborate system, permanently installed settling tanks, or a commercial installation can be used. A second method is centrifuging. Suitable units are made by DeLaval and Sharpies Co. Centrifuges operate swiftly ... will separate water from large volumes of fluid in a short time. Pinal Filtration ... A number of filtration units are available complete with filter pump and motor. Other systems use lifter media such as cotton linters, felt or metal screens. Attapuigus clay and Fuller's earth may be used to help keep the fluid clean, reduce moisture and lower neutralization number. Diatomaceous earth filtration is recommended for solid particles removal only. Paper and fiber type filters are recommended for water and particle removal but are ineffective for lowering neutralization number (acidity) values. TOXICITY ANO SAFE HANDLING Animal studies indicate that the Pydraul C Seriea Fluids can be classed as practically non-toxic when considered as an industrial fluid. They are non-irritating when the shin is exposed to the (tuid. However, this product should not contact or In any way contaminate food, animal feed, food products, food packaging materials, pharmaceuticals or any items which may directly or indirectly be ultimately Ingested by humans. Any contact may conlaminata these items to the extent that their destruction may be required. Due to their low order ot toxicity, the Pydraul C Senes require no special handling precautions. However, as in handling any chemical, good hygienic procedures should be followed. In case ol skin contact, wash oft with soap and water. In the case of eye contact. Hush with copious amounts of water. While Pydraul E Series (Pydraul C Series, also AC Series, Santosafe W/Q) fluids pose no serious problems with respect to the environment, as a concemsd supplier to industry, Monsanto urges the user to maintain a tight system, to correct leakage promptly and to exercise care in the handling and disposal of this and all other such products. nUIO PUSIFICATIOM SYSTEM CENTRIFUGE SYSTEM FOS PUatFICATION Filler* in the 3 to 5 micron lemetion. Such hltor medio range are recommended for will not affect the basic Py. Pydraul filtration and rec* draul formulation. HONS 071661 SECTION 3 Santosafe. W/G WATER/GLYCOL HYDRAULIC FLUIDS ` 1 The new Santosafe W/G series of fire resistant water/ glycol hydraulic fluids are designed for use in hydraulic systems working in areas with a source of heat or Ignition that creates a potential fire hazard if petroleum oils are used. Santosafe W/G fluids are mixtures of water, ethylene glycol, a high viscosity lubricating and thickening agent and selective additives for corrosion protection. When compared to other commercial water/glycol fluids, Santosafe W/G fluids show improved pump performance and lubricity, meaning significantly longer component life and less maintenance costs. Santosafe W/G fluids also exhibit excellent corrosion protection to metals, high VI, tow pour points and excellent heat transfer properties that make the fluids acceptable for a wide range of operating temperatures. Fire Resistance The fire resistance of Santosafe W/G fluids depends upon their water content. The Santosafe W/G fluids contain between 40*45% water and are considered "fire resistant" as long as the water content is maintained. Exposure to elevated temperatures can cause boiling and evaporation which will reduce the safety of this fluid. Every precaution should be taken to prevent a reduction in water content Corrosion Protection Santosafe W/G fluids contain special additives to give improved liquid and vapor phase corrosion protection Tests show compatibility with steel, stainless steel, aluminum, nickel, tin. copper and copper alloys. Zinc, galvanized iron and cadmium plated parts should not be used. Heat Transfer Water and water containing fluids such as Santosafe W/G are known to be excellent heat transfer media. As a result, Santosafe W/G fluids provide lower operating temperatures than other common hydraulic fluids. Storage & Handling Santosafe W/G fluids do not require special handling precautions; normal procedures for handling nvdraulic fluids should be used. Because these fluids are water-soluble, spillage can be removed with water Santosafe W/G fluids can be stored up to six months without problems. For extended storage the fluid should be agitated in some manner to redistribute the vapor phase inhibitor. HONS 071662 Santosafe. W/G TYPICAL PHYSICAL PROPERTIES 2 FLUID SANTOSAFE<9 Appearance Specific Gravity S' 20/20C Water Content (% by weight) Viscosity Centistokes S' 130F 100F 0F ~ Saybolts as measured 130F 100F 0F Absolute Saybolts (SSU x density) 130F 100F 0F Viscosity Index Pour Point Min. pH at 25C Alkaline Content (ml. 0.1N HCI to neutralize 100 ml. of fluid to pH 5.5) Rust test (ASTM) Hash Point (COC) Weight per gallon, lbs S> 60F W/Q 15 1.076 43.4 W/Q 20 Red liquid with a slight hast 1.08 43.0 W/Q SO 1.073 40.0 21.1 32.6 499.6 97 150 2300 104 161 2475 155 min. -40F 9.4 164 Pass None 9.00 28.0 47.0 700 130 200 2600 140 216 2808 155 min. --40F 9.4 165 Pass None 900 29.7 59.3 1050 140 275 4600 150 296 4950 155 min. --40F 9.3 176 Pass None 9.00 HONS 071663 TEMPERATURE. OlOREIt FAHRENHEIT TEMPERATURE. OEOREEt FAHRENHEIT HONS 071664 Santosafe, W/G LUBRICATION AND PERFORMANCE 4 Santosafe W/G fluids will perform satisfactorily in all types of hydraulic pumps at rated speeds and pressures recommended by the pump manufacturers. Of course the fluid Itself must be kept free of contamination and in good condition chemically. Proper maintenance procedures (i.O-, adequate filtration, proper fluid temperature, viscosity and alkalinity control) are vital to good performance. Lubrication: Usage in vane type pumps at pressures to 2000 psig and speeds to 1200 RPM are well within the capabilities of Santosafe W/G fluids. The fluids have also performed in axial piston pumps at 3500 psig and 1200 RPM. Higher speeds (1750 RPM) generally require lowering the pressure to attain equivalent service. Use of Santosafe W/G fluids is not recommended in radial piston pumps. Gear pumps with bronze sleeve bearings present no difficulties and can be operated at full capacity. Heavily loaded needle bearings may require derating or a change In the type of bearing to a more suitable configuration. Santosafe W/G fluids exhibit the best pump wear seen when compared to commercial water glycols in standard pump tests due to the high level of anti-wear protection in Santosafe W/G formulation. In all tests to date no sludge formation or serious corrosion was found. Pumping efficiency showed no significant change. Low Pressure Systems: Pump tests on Santosafe W/G fluids at pressures of 1000 psig in vane pumps show less than 0.1% total wear. High Pressure: As a result of the low wear in low pressure tests, tests were made more severe to discover the fluids' capabilities. Table I shows the results for a V105E Vickers Vane pump The wear rates of 71mg and 57mg are considered excellent. Table II (page 5) shows even more severe tests of Santosafe W/Q compared to 3 other commercially available hydraulic fluids. The results of the V105C Vickers Vane pump show Santosafe W/G superior to all fluids tested. These results indicate Santosafe W/G can operate in the most critical systems with good performance. Table I VICKERS PUMP TEST FLUID Pump Type Pump Capacity (GPM) Fluid Temperature (F) Pressure (PSIG) Duration (Hrs) Total Wear in Mg. (Ring+Vanes) SANTOSAF^W/Q 13 V105E 2 130F 1000 1000 71 W/G 20 V10SE 2 130l'F 1000 1000 57 RONS 071665 V105C VICKERS VANE PUMP TEST nun Pump Type Pump Capacity Fluid Temperature Preasure (PSiG) Speed Duration (Hrs) Wear Ring Vines Total SANTOSAFE W/G 15 V105C B GPM 140*F 1800 1200 RPM 258 476.0 mg 60.1 mg 536.1 mg* SANTOSAFE W/G 20 V105C 8 GPM 140*F 1800 1200 RPM 260 275.7 48.2 323.9* Table II SANTOSAFE W/G 30 V105C 8 GPM 140*F 1800 1200 RPM 260 56.3 17.5 73.8* WATER/ GLYCOL A V105C 8 GPM 140*F 1800 1200 RPM 49* ftWATER/GLYCOL V10SC 8 GPM 140#F 1800 1200 RPM 258 4,365.8 17.9 4,383.7* 7,552.2 40.6 7,592.9* RAO OIL V105C 8 GPM 150*F 1800 1200 RPM SO* 332.2 11.5 343.7* Tm( discontinued due to irraguler wear causing high internal leak age essentially causing test lailure. (System pressure could not be maintained.) Ring showed even wear--no washboarding. Rotor and end plates wait in excellent condition. Light varnish on vanes. Ring showed excessive wear and washboarding. Heavy varnish deposits on vanes and rotor. 3. Ring showed medium weshboerding end tearing wear. Vanes and end pistes showed light wear end medium varnish deposits. 4. Ring showed excessive weshboerding and tearing wear. Vanes and end pistes showed light wear and medium varnish deposits. Tests conducted In Monsanto liboritertoe. HONS OV1666 Santosafe. W/G COMPATIBILITY TOXICITY AND SAFE HANDLING Homs, Pickings snd Soils: No spiclil hoses, seals or packings are needed when changing over from petroleum oil to Santosafe W/G fluids. The following materials have been found compatible with Santosafe W/G: Natural Rubber Butyl SBR Chloroprene Vlton' Nitrile Rubber Teflon' EPR Fabricated neoprene, homogeneous Buna N and Vlton are the most common seals used. Nylon, butyl or neoprene la common for hoses. Because of the water content materials such as leather, cork, untreated cotton and cellulose packing should not be used. Paints: Solvent properties of Santosafe W/G fluids make conventional paints unsuitable. When converting systems, questionable paint should be removed and the surface left unpainted or painted with a compatible paint. Most leading paint suppliers handle compatible paints for water glycols. Filters: Fine mesh metal screens and water proofed cotton or cellulose fiber filters are satisfactory for Santosafe W/G fluids. The use of active clay or other adsorbent filters Is not recommended becsuse they could remove constituents of the Santosafe W/G formulation. Pipe Dopes: Santosafe W/G fluid may dissolve certain pipe dopes. Use only types known compatible with water/glycol fluids. 'ftotlattrtd trademark! ot E. I. Ou Pont da Namoura a Co., (no. Santosafe W/G fluids are materials of low toxicity by all means of testing. They are not skin irritants or sensitizers and will cause only mild eye discomfort on contact with the liquid. The organic components have very low vapor pressure and are consequently not expected to have vapor Inhalation toxicity. On the basis of the toxicological, physical and chemical properties of Santosafe W/Q fluids, no precautionary labeling is used on the containers. HONS 07166? MONSANTO INTERNATIONAL LIST Argentina BUENOS AIRES Monsanto Argentina S.A.I.C. Tucuman 117 Buenos Alrsa. Argsntlns Australia MELBOURNE Monsanto Australia Limited East Towsr, Prlnoas Oats 1S1 Fttndsrs 3t Malbourna. Victoria 3001 Australia SYDNEY Monsanto Australia Limited 9S Tarry Street Rosalia, Sydney, NSW, Australia 2098 Aualrla VIENNA Monaanto GmbH Austria RutfoHaptau 12 Vlanna 1, Austria BRUSSELS Monsanto Europe 8.A. 1, Place Madou 1090 Brussels, Belgium ANTWERP Monsanto Europe NV/SA 109 Machalsastaenweg 2000 Antwerp, Belgium Brasil SAO PAULO Monaanto Comerclo a Industrie Lida. Rua Araujo 218 9' Andar Sao Paulo, Brazil 01220 LASALLE Monaanto Canada Ltd. 425 81. Patrick St. LaSalle, Quebec, Canada REXDALE Monaanto Canada Ltd. 175 Rexdais Bfvd. Rexdais. Ontario, Canada VANCOUVER Monsanto Canada Ltd. 1004 Hamilton 8t. Vancouver 3. B.C., Canada Chlla SANTIAQO Sarvlclos Tacnioos Padflco Lida. "Sartapar CdMolo Espana Oflclna 802 CaNa Eatado 397 Santiago da Chile Colombia BOGOTA Monaanto Colombian* Inc. Carrara 18 No. 77-50 Bogota, Colombia i Dominican Republic SANTO DOMINGO Moneanto Dominicans Inc. Josefs Perdoma 17 Esquina Pasteur Israel ASHDAD Israel Chemicals Fibres Ltd. Industrial Zone Aghded. Israel JOHANNESBURG Monsanto South Africa (Ply.) Ltd. 85 Rlaalk Street Johannesburg, South Africa Santo Domingo, RspubUca Dominicans Italy Spain BARCCLONA Et Salvador SAN SALVAOOR Monsanto Centroamerlca (El Salvador) S.A. Edtricio Plaza 67 Avenlda sury Calls a Santa Taels San Salvador, El Salvador Finland HELSINKI Monaanto (Scandinavia) AB Arkadiankatu 8 C 20 001000 Helsinki 10, Finland MILAN Monsanto Itellane B.pJL Via Melchlorre Giola 8 20124 Milan, Italy Japan TOKYO Monsanto Japan Ltd. Room 626 Chiyoda Building 1-2 Marunouchl 2-chome, Chlyoda-ku Tokyo 100, Japan Malaysia PETALING JAVA Monaanto Ibarica SA Lepanto 980 Barcelona 13, Spain Sweden STOCKHOLM Monaanto (Scandinavia) AB Ulyaundavagan 108 16111 Stockholm 11, Swadan Switzerland ZURICH Monaanto (8uitee) SA Tlefenhofa 10 8001 Zurich, Switzerland Franca PARIS Soclete Monsanto S.A. 9, rue d'Argenson 76 Paris (6) France Monaanto Far Eaet Ltd. Malaysia Branch 116. Jalan Semangat Petaling Jaya, Selangor, Malaysia Taiwan TAIPEI Monsanto Far East Ltd. -- Taiwan Branch 6<h Floor, Section 1 Guatemala Msxico MEXICO CITY 36 Chang An Seat Road Taipei, Taiwan GUATEMALA CITY Monsanto Guatemala Inc. Edificio Casa Monsanto Comerclal SA da C.V. Celle Thlera No. 248 , Thailand Mexico 5, D.F. Mexico I BANGKOK I 7a Avenlda 711 Zona 9 j Guatemala City, Guatemala i Holland | DEN HAAG Monsanto NV Jan van Nasaaustrsat 53/55 Nicaragua MANAGUA i Monsanto Nicaragua 8A P. O. Box 288 Managua, Nicaragua Monsanto Thailand Ltd. 5th Floor, KaaamMJ Building I 120 Shorn Road 1 Bangkok, Thailand Unifad Kingdom LONDON Dan Haag, Holland Hong Kong HONG KONG Monaanto Far East Ltd. Management House 20 Canal Road West Hong Kong India BOMBAY Monsanto Chemicals ot India Pvt. Ltd. Wakefield House, 11 Sprott Road Ballard Estates Bombay 1, India CALCUTTA Monsanto Chemicals of India Pvt. Ltd. 19 Rajendranath Mukherjee Road Calcutta 1, India MADRAS Monsanto Chemicals of India Pvt. Ltd. 310-311 Linghl Chatty Street Madras 1, India Norway OSLO Moneanto Norge A.S. Fred Olsensgt 11 Oslo 1, Norway Phlllfpplnea MANILA Monsanto Philippines Inc. Suite 314 Ruflno Bldg. 6784 Ayala Avenue Makati, Rlzal 0-708 Philippines Puerto Rico RIO PIEDRAS Monsanto Puerto Rico Company P.O. Box 837 Hato Ray Ste. Rio Pledras, Puerto Rico 00919 Singapora SINGAPORE Monsanto Singapore Company (Pte.) Ltd. (Off Jalan Jurong Kechll, 8 M.S.) Singapore 21 Moneanto Chemicals Ltd. Moneanto Houee I io-i8 Victoria Street > London 8.W.1, England | Monaanto TaxtNaa Ltd. I Monsanto Houat | 10-18 Victoria Street London, S.W.1, England YORKSHIRE ' Monsanto Textile* Ud. 90 Thornton Road Bradford 8 BDI 2DX Yorkshire, England LEICESTER Monaanto Textile* Ltd. 2nd Floor Thames Tower Burleys Way Leicester Lai 9 TP Leicestershire England Vanazuala CARACAS Monsanto (Venezuela) CA Torre Phelpa--Pteo 24 Plaza Vanazuala Caraeae. Venezuela NEW DELHI Monsanto Chemicals of India Pvt. Ltd. 3/6 Aset All Road Near Turkman Gate New Delhi, India South Africa West Germany DURBAN UNGEN Monsanto South Africa (Ply.) Ltd. Moneanto (Deuteehlend) GmbH 151 Guildhall 26-31 Chemlefeserwerk Ungen Gardiner Street D-4450 Ungen (Erne) Durban, South Africa West Germany MONS 0 7 1 6 6 8 r CUSTOMER SERVICE CENTERS AKRON, OHtO 44313 260 Springsida Drive Montrot* Development Park Tat. (216) 666-4111 ATLANTA, GEORGIA 30339 320 Intaratata North Parkway Suit* 500 Tal. (404) 432-7111 BOSTON, MASSACHUSETTS 02149 iverett Stttion Hi (617) 367-5010 CHICAGO, ILLINOIS 31S6 Ott Plaints Ava. Dtt Plaints. Illinois 60018 TaL (312) 296-6689 CINCINNATI. OHIO 45236 8041 Hoabrook Road Tat. (813) 964-1100 DETROIT, MICHIGAN 800 Northland Towars Wast Southfla/d. Michigan 46075 Tat. (313) 387-0910 HOUSTON, TEXAS 77027 1301 Pott Oak Towar 8061 Wasthtimar Road Tat. (713) 621-9550 LOS ANGELES. CALIFORNIA 90022 6670 6. Flotilla St. Tat. (213) 723-2492 NEW YORK. NEW YORK 10036 1114 Avanua of tha Americas TaL (212) 764-5000 ST. LOUIS. MISSOURI 63166 600 N. Undbatgh Btvd. Tel. (314) 694-1000 SAN FRANCISCO BAY AREA 2710 Lafayette Santa Clara. California 95052 Tat. (406) 243-0414 SEATTLE. WASHINGTON 9B121 2112 ThirdAvenue Tel. (206) 622-4203 WILMINGTON, DELAWARE 19810 Suita 204, Bancroft Bldg. 3411 SHvarsida Road 7al. (302) 478-4600 Monsanto Industrial Chemicals Co. A Unit ot Monsanto Company 800 N. Lindbergh Blvd., St. Louis. Mo. 63166 For technical Information phona your Monsanto representative or tha nearest talas ottice (Hated on this page). To place an order for Pydraul products from Monsanto dial toll free 800-325-3850. Monsanto MGNS 071669 V____________________________________________ > "Nothin* contained haraln la to ba contrued at a recommendation to ute any product in conflict with any patant. MONSANTO MAKES NO WaRRAATIES AS TO THE FITNESS OR MERCHANTABILITY Of ANY PRODUCES REFERRED TO. no tuarerrfea of aetlafaetwyraeuRa fwmT? Ilanea upon contained information ot recommendation*, and dlaclaima ail liability tor any raatAtinp iota or damage." In This Pocket... Additional Information on Pydraul and Santosafe W/G Products Monsanto MOMS 071670 1 Monsanto too N. LINDBERGH BLVD., ST. LOUIS. MISSOURI tJttt HONS 071671 7 >O7 0?7 LIT MO