Document gpw3jk05y9eYEnQO0KqVmkdG

PLAINTIFF'S EXHIBIT DEPARTMENTAL CORRESPONDENCE 15 May. 1992 Subject Safety Audit 92-Stitui of Separate k Cumulative AFE To: RGC_____________________________________________________________ Info: IP (DG). CS (VD). GW (AX. AA. CC. BD2). HD. GR. 1G. OA. MD. IDL. TK). RB2.NG.RB1.RM.XC. 1KD__________________________________________ Fro*;___L. 1. Huw Dgp'l-Mamwnaaw Despite being OBCE", the following status is provided on lh|tubject Safety Audit 92 AFEs. Planning has been working diligently on the separate and cumulative AFE addressals, and for the most part they re ready-lpr approval submittal pending final scope/financial review. ' f^ (Al Cumulative ATE-Sufttv Audit'2 (S64T0--) n The AFE cover letter and estimate are detailed for'TOuowing 22 items U'. identified in the 56 page audit deficiency report, which fall into the $2,000jrtKMJQO cost range. Some of the items may be impractical from a cost and scope <*'^erspectfl >7 ^ n&eplaee^gS .................. ,................. ................................ ,....... ! iTifp 7 ..$106,155 --- - ? L 0^ !' n,7 A Inspect/reoair all plant permanent lift devfcc#..............................$68,080 *23 gantry cranes, chain hoists, etc.... (3) Repairs to East Plant Carpenter shoo......................................................$3,520 (4) Inspect/test plant wire rone U slings (repair/replacement)......... $37,140 Setup turbine overspeed trip testing/record program....................$25,000^* $15,000 ...$3,620 `Paint dedicated walkways to minimze tripping hazards tack personal' $69,312 s' ...$5,448 .$89,760^1 t / ....$7,400 ....$5,780 ....$4,880 ....$1,216 (15) Install platforms ...$6,268 (16) Install Platform top of E/P Condensate tank................................ $ 10,690 (17) Replace temporary pipe supports m MTBE........................................$27,000 (18) Replace temporary pipe supports BTX/Sulfplane........................$29,000 RAM 0002226 119) Install adequate lighting m E/P veld shoo..........................................$7,809 (20) Install adequate lighting # W/P weld shoo........................................$6,009 (21) Install adequate lighting m Quintana weld shoo................................$7,809 (22) Install adequate lighting E/P machine shoo................................... $7,809 SOB-TOTAL.................................................................. .........I3H793 total. iAIfilx CantimacT. S3Lm ..$344.703 .$000 i't !B| Separate AFE-Conlrol Boom (C/B) Pressurization (SlS2.000)Xt^ Upgrade East, West, and Quintana plant C/Rs in accordance vitfrtffPA 496 standard for minimum positive pressure requirements. [Attachments^ & 31 This includes the following C/Rs: (DE/P BTX/Sulfolane j2)FCCU _ )Alky > (4) Southside jr (5) West Plant :JsL i- IS'J \ (6) Quintana Hydrocracker (7) Quintana BTX/TBA (8) Quintana Computer Room A a* (Cl Separate ATE-Insulation Repairs to 52__ ._________________ ,^ AFE generated to maximize salvageability of partially fadretLertecaertanki insulation, to alleviate falling debris hazard to personnel. The expansion and --- S contraaion problem associated with the existing Isosanurate insulation panels will necessitate continued tightening of the insulation bandsj Missing and damaged insulation will require rcnewAlJAttachment 41 \ ^fDl Separate ATE-Eaat rfia^^Limited Albertos AtrttrC72222z{_J^ ^ S'A Attached is the scope provided to outside insulation companies concerning / the asbestos containment lists generated by Operations for the FCCU, Alley, Southside. and BTX/Sulfolane units. We are awaiting budgetary estimate responses. 1AMauMni ^ /, --a/S o* c {^f-A I Or f fr- . (El Serviceability ef 71 Taak^vvf ^ A Inspection Report#6503 was generated for an external inspection. Further external thickness measurements are necessary to determinejLshel^plate fS thickness has degraded in the past 11 years (Cut ` / Limited shell thicknesses appear to be acceptable, and leakage may be limit rivet leaks caused by severe temperature cycles. (Attachment 61 The roof and top shell plate course was renewed in 1981. An extended outage would ^commodate repairs to leaking rivets. The serviceability question V Ai l-'/A & A- v"- RAM 0002227 essentially is tied to the condition of the floor, which would require an outage for inspection/assessment. Attachments: (DM. Harris Cumulative AFE Itr/estimate dtd 4-3-92 (2) M. DeBerry AFE Itr dtd 3-25-92 (3) NFPA 496 (Purged U Pressurized Enclosures)(4) X. Carranza AFE Itr/estimate dtd 4-10-92 (w/ SPC quote) (5) M, DeBerry memo dtd 3-31-92 (6) IR#6503 dtd 2-26-92 (includes history) LJHiljh RAM 0002228 DEPARTMENTAL CORRESPONDENCE DATE: 4-10-92 SUBJECT: INSULATION REPAIRS TO 71. 52, 53. & 55 TO:__ L_J_HUWE________________________ ' V i.*- ;.l r-- It' DEP'T: MAINTENANCE SIIPT FROM: X. CARRANZA____________ DEP'T: MAINTENANCE PLANNING ATTACHED FOR YOUR APPROVAL IS AN ESTIMATE FOR $263,100 TO REPAIR THE INSULATION ON THE ABOVE SUBJECT TANKS. TANK 71115'O.D.X 31'TALL ASPHALT SERVICE. TANKS 52,53 & 55-118'O.D.x 42'TALL- COKER FEED SERVICE, PLEASE NOTE THAT THIS TYPE OF REPAIR IS NOT GUARANTEED TO PRESERVE THE INTEGRITY OF THE INSULATION ON 71, 52 & 55 TANKS.THESE TANKS HAVE BEEN INSULATED WITH POLY ISOSANURATE INSULATION PANELS. THE PANELS SHRUNK AND WILL CONTINUE TO DO SO BECAUSE OF THE TEMPERATURE SERVICE. PROVISIONS WILL BE MADE TO TIGHTEN THE PANEL CLAMPING BANDS AS NEEDED. THE REPAIRS ARE GOING TO BE DONE FOR PERSONNEL PROTECTION. TANK 53 HAS FIBERGLASS INSULATION AND IS REPAIRABLE; IT MUST BE NOTED THAT 55 TANK FIRE WALL AREA MUST BE CLEANED OF ASPHALT SPILLS BEFORE SCAFFOLD CAN BE ERECTED. THE PURPOSE OF THESE REPAIRS IS TO PROTECT PERSONNEL WORKING IN THE AREA OF SUBJECT TANKS FROM THE DANGER OF FALLING 47 8SHEETS OF METAL. THE.AFE CONSIST OF THE FOLLOWING: SCAFFOLDING__________ INSULATION LABOR _ RENTAL EQUIPMENT _ MATERIAL DI DPO^Ai_,_ COASTA^ SUPEnVi CON SUMALLES TOTAL TAX (INCLUDED) CON TIN.PEN 3Y . 0/=, INS RAM 0002229 THIS WORK CAN BE ACCOMPLISHED IN 86 DAYS WORKING 8 HOURS PER DAY. THIS WORK CAN BEGIN IMMEDIATELY UPON APPROVAL OF THIS AFE. ATTACHMENTS: AFE APPROVEL FORMS ESTIMATE SUMMARY ESTIMATE DETAILS SAFETY WORK LIST -SPECIAL SERVICE PAINT BUDGET ESTIMATE RAM 0002230 DCiKUlIIG JOB IDHBIB. biuati mm KSaiPTlOl__ IISDUTIOI UPAIES TO 71/52/53/55 Till ________________________ SUIT KMBI1 PtlPiilt BT__ I.B.C.DATI 4-10-92 COCUD BT. MTI D1TIS10I nsbirioi 1 SCAHOLD 2 IISOLATIOI 3 uital wcinnr 4 DISPOSAL 5 COASTAL SCPUVIS10I 6 COST TIACIIIG 7 TIBI UIP1IB CXXSOBABIiS > HATIE1AL 1l ! ; 1| SOt-TOTAL j SALES "ki : conuM. TvTAu CCSi > OB BATIilAL LAIOI minor comers TOTAL 36,000 36,000 99,000 89,600 3,372 3,372 1,180 1,180 16,000 16,000 1,000 1,000 800 800 1,500 1,500 SB,900 56,900 0 0 0 0 0 0 0 !: !i |i i 0 o; 0i 5MDC ! 143,400! ..1 \ 3,650' 6.963' 3,372* i 21l' l,lBo! 20l,352; 1 74 i 12.897 62,060' 152,362: 3,563 1,254' 215.14: 12,410 30,473 74,460 182,835 717 4.299 2:1 <3 Edi 1,5051 265.099; ii RAM 0002231 RAM 0002232 RAM 0002233 ESTIMATE DETAILS PAGE 2 DEPARTMENTAL CORRESPONDENCE DATE: li Har::. I hi SUE JE ?T: OPERATION'S LIST OF ASEESTCS REPAIRS FROK : _K.K. DeEERKYDEFT: MAINTENANDE_... TS: L . J . HUWE______________ .... CC : VD , JG , XC , JKL T:.is : e 11 e i sets fcrth the generai conditions of the insulation ucrr. to remove asbestos hazard from the East Plant Process .Areas The intention is tc answer questions that have arisen fror preliminary site visits. I. Hot Work permits will be requested by contractor ar.c issued r. tne 'Jmt Operators as required for use cf electrical toc.s c: cine: not worn procedures. The cost of enclosures and other safety related expenses shall re included m the lump suit price . E Air Monitoring costs are to be included ir. tne bid using c.n.y one air mom tor per day. Worn snail be scnedui ec si tnat w c : >: can ue none wit.n only one monitci. ? Wnen scaffolding is required it snail be requested or. tne Wednesday of the preceding week so that planning can request a scaffo.o crew. 4. When an item or. the work list is found to be calcium silma^ o_ otherwise nor. nazaraous the insulation will be repaired using standard practices for non hazardous insulation materials. However for tne purpose- of bidding, assume ail iisted it-rco tc- contain asbestos. When possible leave asrestos ir. place and repair the metal cover and seal, however wnt.e a pipe flange or a valve is contained ir. the listed repair item the insulation shall be rem.ovec three E , feet behmc the flange and replaces witr. new cslciuc siii.-ate and new metai installed. i . r.e cent racier sna,,, surrr.it a linear roc-t price :c. aoorii:: won-: re: included m the Operation's Asoestcs List as reques' .nirac::; s n a.. a . s; w* 11; - - a :.Ou:.;- p:::t : :: worn cr. C . . ou: ra-:s zl recruaz-e: RAM ooo: ur.i t rr;c;r,c Pipe Size price/foot of 1" truer, caisii. e" price/foot of 1,5" thick caisi price/foot of 2" thick caisii. pnee/foot of 2.5" thick caisi * Price to include .215 aluminum cover and labor to install. Ai i Mom tor Cost price/hour for additional air monitor.....................................................$____ RAM 0002235 DEPARTMENTAL CORRESPONDENCE DATE S APRIL 3 . 1992 SUBJECT ! & SUBMITTAL - CUMULATIVE SAFETY APB TO: lu. HUWB PROM : ILl HARRIS DEP'T : MAINTENANCE MANAGER DEP'T : MAINTENANCE PLANNING Attached for your approval is an AFE Estimate of $40,000.00 To implement Twenty One Safety Deficiency Repairs. cumulative AFE combines items between $2,000.00 $100,000.00 referenced in the, "1992 Safety Audit". This and The AFE consist of the following: 1. Replace 24 existing H2S Detectors & Monitors with new H2S Detectors 6 Monitors and install 6 new Monitors and Detectors in other potentially Hazardous Locations that were identified by the Coastal Safety Dept. $104,155.00 (30 Sensors) (Reference Page 6) 2. Inspection of all Gantry Cranes, Portable Chain Hoists, Barrel Lifts, Ect. by qualified Inspector and the required repairs to this equipment. $68,080.00 (23 Units Total) (Reference Page 20) 3. Termite Inspection & Repairs of the Carpenter Shop Storage Area Ladder, Floor, and the Installation of Handrail and Midrail. $3,520.00 (Reference Page 21) 4. The Inspection and Testing of all Plant Wire Rope and Cloth Slings along with repair and replacement of the defective Slings and disposal cost. The setting up of Records and Testing requirements for Slings. $37,140.00 (Reference Page 21) 5. Set up Records and Testing Program along with the necessary repairs to the Turbine Overspeed Trip Mechanisms along with setting up Yearly Work Orders to accomplish maintaining Operational Reliability. $25,000.00 (Reference Page 23) RAM 0002236 6. Product Line (12") is off the support beams and in danger of falling near the Alky Cooling Tower. Fabricate and install Clamp on Pipe Shoes and extend Pipe Supports. $15/000.00 (Reference Page *3) 7. Inspect old Isocracker Absorber Stripper Tower Skirts and HF Stripper Tower in LEU (East Plant) to determine if repairs are required to keep it from falling. Paint Skirts to stop additional external corrosion. $3/620.00 (Reference Page 23) 8. Build concrete ramp over temporary lines on ground in Units (Tripping Hazard). Indicate dedicated walkway with stripping paint. $69/312.00 (Reference Page 29) 9. Repair Sulfur Unit Tank Truck Loading Safeguard personnel from falling off. $5/448.00 (Reference Page 29) Rack to 10. Plug all holes cut in insulation for inspection to take thickness readings from on a Plant Wide Basis that can be reached by JLG lift or from ground or rack. Items requiring Mobile Cranes or Scaffold will be included in the Turnaround Work Scopes for all Units at their next Scheduled Turnaround. $89/760.00 (Reference Page 30) 11. Repair Firewater Pipeline at the NE corner of East Plant Electrical Sub-Station per approved Inspection Memo. $7,400.00 (Reference Page 32) 12. Install Offsets and Ladders on 12-A21 Absorber Tower to provide landings at 30' maximum intervals. $5,780.00 (Reference Page 33) 13. Repair Oil Leak on Transformer at Alky Unit during the next Unit Outage. $4,880.00 (Reference Page 34) 14. Install additional Respirators for the Unit. $1,216.00 (Reference Page 40) Hydrocracker 15. Install Access Ladders and Handrails on the four Reciprocating Recycle Compressors Platforms at the i2 Reformer. $6,268.00 (Reference Page 42) RAM 0002237 16. Install Platform and Handrails at the top of the East Plant Condensate Tank to provide Safe Access to existing valves. $10,690.00 (Reference Page 53) 17. Survey MTBE Unit Piping for Pipe Support requirements and add as needed. Remove supports. $27,000.00 (Reference Page 54) temporary 18. Survey BTX/Sulfolane Unit Piping for Pipe Support requirements and add as needed. Remove temporary supports. $29,000.00 (Reference Page 54) 19. Install adequate Lighting in East Plant Welding Shop. $7,809.00 (Reference Page 32) 20. Install adequate Lighting in West Plant Welding Shop. $6,009.00 (Reference Page 23) 21. Install adequate Lighting in Quintana Machine Shop. $7,809.00 (Reference Page 24) 22. Install adequate Lighting in East Plant Machine Shop. $7,809.00 (Reference Page 21) Maintenance Crews will work 1 shift of 8 hours per day, 5 days per week no overtime to complete this work. Taxes and Contingency are included in this Estimate. Work will be scheduled as Units are Available. The Estimate Costs are broken down as follows: 1. Materials $187,451.00 2. In-Plant Labor $228,584.00 3. Equipment Rental $54,870.00 4. Subcontracts $73,800.00 5. Taxes $36,768.00 6. Contingency $58,527.00 This work can begin immediatly upon approval of the AFE. Expeditious approval is requested so that these Safety Deficiencies can be corrected as soon as possible. attachments : Estimate Summary Estimate Details 1992 Safety Audit RAM 0002238 COASTAL REFINING & MARKETING, INC. v> Ea <z <3 i Ss r En QO lOil 5 Z Sn hu ^a lii uz ua |gr ID L O > DC < z 3 V) Ul H < Z </i UJ Ul u<. O3 < < V) g K 5 s3 3 G isGn zo tOr UJ a. < B9Z9C 1 <re DIVISION SAFETY DESCRIPTION CO (9 Z 5_i 5 CD f) S 10 s s $ ooeo0Oo *> 8 n0* f01i M 1 10.0 1 11.0 1 10,0 1 14.0 1 10.0 o K o 40 o ti STRUCTURAL CONCRETE VESSELS, TANKS A DRUMS HEATERS A BOILERS HEAT EXCHANGERS MECHANICAL EQUIPMENT INSTRUMENTS PIPING ELECTRICAL INSULATION A FIREPROOFING CHEMICAL CLEANING PAINTING TESTING RENTAL EQUIPMENT CONSTRUCTION SUPERVISION SUBTOTALS INSPECTION A TESTING SERVICES COASTAL SUPERVISION CONSTRUCTION MANAGEMENT ENGINEERING PERMITS A LICENSES COST CONTROL - PLANNING/SCHEDULING FREIGHT INCLUDED IN BIO PRICE j If fc UJ a 5 s * n SALES TAX O 6 3/4% CONTINGENCY O 10 % TDC 1 TOTAL ESTIMATED PROJECT COST s 0002239 MATERIALS 170171 LABOR EQUIPMENT SUBCONTRACT 228584 54870 67300 TOTALS 520925 170171 17280 228584 54870 187451 12653 200104 228584 15429 244013 54870 3704 58574 f* CO CO aCOt 67300 2500 2500 1500 73800 I 1 1 CM CM 520925 25001 172801 25001 5447051 581473 585271 oir> oooo IO S ilt | 00091 | 00094 COASTAL REFINING & MARKETING > OC < D CO z o o < sot t B s33 3O O UJ 3 cr ITEM NUMBER DESCRIPTION .<j 3 01 UJ < I2 0 UJ g CD 1 <0z & $a 1 u UJ AJ a s t sO s CD M X a: 1 CBD UaczoJ. - n NT tf) ID P^> m 0 o - CM O ST 4f> ID Ps. m 01 8 DC 8 8 [INSPECTION OF AU. STATIONARY LIFTING DEVICES [REPAIRS TO CARPENTER SHOP STORAGE AREA 1TURBINE OVERSPEED TRIP RECORDS A REPAIRS |PROOUCTUNE 1 2 'ALKY COOUNG TOWER |REPAIR BASES ON OLD VESSELS IN 01 LEU TO KEEP FROM FAL1ING [RELOCATE TEMPORARY LINES THAT ARE TRIPPING HAZARDS |REPAIR SULFUR TRUCK LOADING RACK TO SAFEGUARD PERSONNFI |PLUG INSPECTION 'DONUTS' M INSULATION WHERE ACCESSIBLE [REPLACE SECTION OF FIREWATER LINE MAIN SUB-STATION |BRING 12-A21 ABSORBER TOWER UDDER UP TO OSHA STANDARDS [REPAIR OIL LEAK ON ALKY TRANSFORMER |ON SEPERATE AFE [INSTALL ADDITIONAL RESPIRATORS IN HYDROCRACKER UNIT [INSTALL UDDERS A HANDRAIL ON 02 REF. RECYCLE COMP. PUTFORMS [ INSTALL WALKWAY ON EAST PUNT CONDENSATE TANK ROOF INSTALL ADEQUATE PIPING SUPPORTS IN MTBE UNIT INSTALL ADEQUATE PIPE SUPPORTS IN SULFOLANF/RTY U N IT S |INSTALL ADEQUATE LIGHTING M EAST PUNT WFI RING SHOP [INSTALL ADEQUATE LIGHTING IN WEST PUNT WELDING SHOP [INSTALL ADEQUATE UGHTING IN QUINTANA MACHINF SHOP |INSTALL ADEQUATE UGHTING IN EAST PUNT MACHINE SHOP MATERIAL i LABOR ' l I to I d CD 5 2 s 1S000 1 M000 1 1 1 S s s i 1 1 1 DC 1 1 1 1 I 2 i 1 1 1 1 1 1 1 1 1 8 X i r i 8 CD 8 4200 i 2r> M 1 1 s M0 3500 ssoo xec ft CD ft I8iI 12!l1 DC i i A s1 EQUIPMENT SUBCONTRACT 10000 1 1 1 1 i> I 1i I I? XX tfot. s XX S 8 i ' 1 to 8 E I to 1 12I X Xto ft. mDO TOTALS 15000 00100 25000 27000 1 | | X X 8i X RAM 0002240 DIVISION TOTALS 1 170171 | I CD Xm X 2m 8 $20925 | COASTAL REFINING & MARKETING 0 UJ 3 1 8 * W ui CXO UCLJ >aao/ (E Q<. UJ E a. a> -j 8 I 1 < H1 UJ o Ii8 1 888 UJ H < 05 2 5 2 2 2 2 2 2 2 2 2 2 2 U<J 2 U<J 2 UJ 6 K u3> tr - DESCRIPTION 1iQ U A N l | H2S MONITOR RECOMMENDATIONS 9 ESTIMATE TOTAL 1 8 to - *4 N <N *4 - D 1 INSPECTION OF ALL STATIONARY UFTING DEVICES 1 |*. COKER UNIT-ELLIOTT COMP. A E-104A A B EXCHANGERS 1 |b. *4 CRUDE UNIT- TROLLEY BEAMS O 2ND. DECK - BARREL RACK 1 |c. W.P. UTILITY AREA-BARREL RACK 1 |d. *4 PLAT UNIT- COMPRESSOR BLDG. - BARREL RACK 1 ! GAS OIL HDS UNIT- COMPRESSOR BLDG. - BARREL RACK 1 |l. SOUTHSIDE UNITS- COMPRESSOR BLDG. - BARREL RACK 1 |g. SULF. /BTX /1 HOA UNITS- COMPRESSOR BLDG. - BARREL RACK 1 |h. 12 HDA UNIT-SOLAR COMP. BLDG. 1 |i. FCCU UNIT - BARREL RACK - 3DR. DECK A-FRAMES - 2NO. DECK O EXCH. 1 |j. ALKY / NONENE UNITS- BARREL RACK 1 |k. QUINTANA HYDROCRACKER- BARREL RACK 1 1. QUINTANA #2 REFORMER AREA - COMPRESSOR BLDG |m. QUINTANA SULF./BTX AREA-COMPRESSOR BLDG 1 1 | n. QUINTANA TBA / UTILITY AREA - COMPRESSOR BLDG . 1 [o. MAINTENANCE SHOPS - 6 TOTAL 1 |p. TOOLROOM - 1 TOTAL I te - ISUB-TOTAL ITEM 2 | --- | REPAIRS TO CARPENTER SHOP STORAGE AREA I. INSPECT FOR TERMITE DAMAGE |b. REPAIR FLOOR 4 SUPPORTS |c. INSTALL LADDER A HANDRAIL W/ TOE PLATE SUB TOTAL ITEM 3 1 1 1 1 | [ INSPECTION A TESTING OF WIRE ROPE A CLOTH SUNGS l. INSPECT ALL SLINGS A CHOKERS |b. DISPOSE OF DEFECTIVE SLINGS A CHOKERS |e. REPLACE DEFECTIVE SLINGS A CHOKERS |d. SET UP A MAINTAIN RECORDS f1SUB-TOTAL ITEM 4 1 1 1 1 1 | h2 - k2 k-- o o_J 5 * ksU-J | 8 i1 81 8 8 8 8 8 s 11 1 i I1 1 LABOR TOTAL 1 TTLMHl 73491 MSTR 1 1EQUIPMENT I TOTAL 1 TYPE 1 TOTAL I 11 11000 0000 i 20 TON 1 11 WELD 1 1 PAINT] W V) 1 dSM s u b c o n t r a c t ! ITEM l TOTAL I TOTAL | 97575 | 17200 | U. 1$ 2 8 88 89 88 88 15000 I CARP | CARP 8 i 8 2m 2ffi 2A 1 25000 25000 PLAN 8 988 88 8 i I3 1 1 1 26000 | I 1 16000 | 66000 | I INSPECTION I1 1 1 I 1 l | 1 20 TON | 1 20 TON | i 2000 |l 1 tNSP____ 1 DISPOSAL iI i 1 3400 | 25000 | 2000 | 36700 lA 1 TOTALS THIS SHEET RAM 0002241 114391 1 | 57084 | 11700 j | 20500 I COASTAL REFINING ft MARKETING & CM Uo- 8 CM or> Ito UJ s1- 1 ft! ta<3 c e < V) 3 o6 ea3c. ft! (fl < H Ui Q CD OUcJ < QUJ. CaE UU H < UHccJ- | 5 (A 2 2 Ui RR 2UJ 4ft t ft 1 DESCRIPTION [ TURBINE OVERSPEED TRIP RECORDS A REPAIRS IDENTIFY A SET-UP A MAINTAIN MAINTENANCE RECORDS b. REPAIR EXISTING OVERSPEED DEVICES NOT FUNCTIONING fSUB-TOTAL ITEM 5 1 INSTALL SUPPORTS ON 1 2 'ASPHALT M DOCK UNE 1QUANl 1 1 1 I 1 1 LABOR TOTAL 1CRAFT 1 MACH 1 MACH 1 SUB TOTAL ITEM 16 1 CO UCOJ a< oUaCzOJ. e < Ac<*T>) REPAIR BASES ON OLD VESSELS IN #1 LEU TO KEEP FROM FALLING b. REPAIR BASES PER APPROVED INSPECTION MFMO 1 [SUB TOTAL ITEM 7 1 1 RELOCATE TEMPORARY UNES THAT ARE TRIPPING HAZARDS L. COKER UNIT-3 LINES |b. KERO /DIESEL - 1 LINE c. *4 CRUDE UNIT - 8 LINES Id. SWS UNIT - 1 LINE CO UZ3nJ X aO UJ U?D_Jj CM If. SOUTHSIDE UNITS - 4 LINES la. SULFOLANE / BTX UNITS - 1 LINE |h. FCCU UNIT - 16 LINES i. ALKY / NONENE UNIT - 4 LINES i *1 LEU AREA -4 LINES k. HYDROCRACKER - 4 LINES 1. QUINTANE - EAST OF DITCH - 10 LINES m. QUINTANA - WEST OF DITCH -14 LINES 1 1 1 I REPAIR SULFUR TRUCK LOADING RACK TO SAFEGUARD PERSONNEL U ,, REMOVE EXISTING RACK lb. PURCHASE 6 INSTALL NEW RACK |SUB-TOTAL ITEM *9 1 TOTALS THIS SHEET RAM 0002242 o_J- 81I1g i31 Ho- O O >o-J- o-J- ho_J- 2 2 s-J 2 2 ho-J- 2 Ho- OOOC 1 OOOC 2"00I* Is INSP PAINT 1 1 3 LaL U5J 8813I 2000 CARP 1LABOR 1 2000 10650 IB M /W E 1 88Si 88 8 8833 8 88 i E! 88 88 8888 i 88 1EQUIPMENT | ITEM lTOTAL 1 TYPE 1 TOTAL SERVICE TYPE| TOTAL TOTAL 1 1 1 D0S6 | 0005 1 000 RPR. SHOP | 20000 | 24000 | 20000 | 25000 15000 | OOOC 1I 1 11 iu I I PAINT 1 1 7300 I 3650 s9cr 1s-- OOOC 1 ENGR ? 19850 6950 15400 15200 1i 1113i3sI 3I 1 40150 1 20 TON 1 20 TON | 48250 i 3 3 K8. 1 66100 | 28300 | 99920 | s 85 D 3 UJ .<j O>-- sCO COASTAL REFINING & MARKETING & 8 siA *-- >- o UccJ < aUJ. cc CL I<S o3fc IS <<0 U-J s333 U u UJ 3 (aE (/) < H ii UJ o UJ < |Z I g 8 g g 8 g g g 8 g 8 g g g w UJ 6x K< ITEM 1 DESCRIPTION O PLUG INSPECTION "DONUTS' IN INSULATION WHERE ACCESSIBLE WEST PLANT COKER UNIT b. WEST PUNT 44 CRUDE UNIT c. WEST PUNT KEROSENE / DIESEL UNIT |d WEST PUNT UTILITY AREA WEST PUNT SULFUR / SOUR WATER STRIPPER UNITS WEST PUNT 4 PUTFORMER UNIT CO < UJ Q<C X s UJ 2 >. z> U-Jj f%sj kz-- l co t b h. WEST PUNT QAS OIL HDS UNIT i. EAST PUNT SOUTHSIDE AREAS j. EAST PU N T BCHLERHOUSE AREAS Ik. EAST PUNT SULFOUNE / BTX AREAS |l. EAST PUNT #2 HDA / COLD BOX AREAS |m. EAST PUNT FCCU UNIT / MEROX In. EAST PUNT ALKY / NONENE UNITS |o EAST PUNT 41 LEU AREAS 1QUANl I | | 1 I 1 1 I I 1 1 1 I 1 I *-- UzJ 3Z CC UXJ 0< C 8 CC a1> z<< >z- 3 f-fji aA |q. QUINTANA EAST OF DITCH QUINTANA WEST OF DITCH |J IG LIFT |SU8 TOTAL ITEM 4 10 1 REPUCE SECTION OF FIREWATER UNE MAIN SUB STATION I*. PRE FAB NEW PIPING S. OOLS I I | ] 1 1 J cc kU-J 5 UJ a: u. Z 2 o C z X 8 |c. INSTALL NEW PIPING SPOOLS I |SUB-TOTAL ITEM 4 11 | cv m 1 BRING 12-A21 ABSORBER TOWER UDDER UP TO OSHA STANDARDS I. FAB NEW UDOER SECTIONS b. MOOIFY EXISTING PUTFORMS 4 INSTALL NEW LADOFRS ISUB-TOTAL ITEM 412 1 | 1 | 1 REPAIR OIL LEAK ON ALKY TRANSFORMER I* . REPAIR LEAK 1 | |SUB-TOTAL ITEM 4 13 1 1 TOTALS THIS SHEET >o-J- - ko- Ho_J-- *o_-J Ho- -- ko~ o 2 o-- _J o---J o o- -J o_--J 5-j 2 5 o o---J l g1g8g8gigg8g8ggg g MATERIAL ILABOR TOTAL 1c r a f t ! | YTSNI INSUL INSUL INSUL INSUL I INSUL INSUL INSUL INSUL INSUL INSUL INSUL INSUL 1 INSUL 1 | YTSNI | | YTSNI | 8R8OS UQ.. LCLL 1 Ig 2100 2100 PF/WE I PAINT 1 2500 I PF/W E 88 8 % U. a. gg 88 ggi g ELECT j | 2610 i 8g88888RgRR8gR8RRR 1 8 88 8888 1 888888888888888888 oosc 1 [ 000/S | [ OOOC 1 1 oooc | 1EQUIPMENT | TOTAL TYPE | TOTAL 1 4000 6000 3000 1 1 i11 r s3o00o0 n 1 1111 2000 3000 | 3000 1 120WKS || 24000 | | 2000 1 I 20 TON | | PAINTj | 3790 1 I 65 TON 18% |g 1I ig * 8 | 26050 | cr 5 X gi g 1S|18iI11i1g 8 1 i 1 Csj cu UaJ. 3 c U(0J i11 i1I s u b c o n t r a c t! ITEM TOTAL 1 TOTAL [ 6400 | 1 24000 | | 85200 ] I1 1 8 I 8 | 5 0002243 COASTAL REFINING & MARKETING 1/5 U. C <C o < uU.J <</) UJ rsU3D> (J 6 co a. ? o 5 Q< XC3 2 >s o UccJ < -J <Cl UaJ o CL 1 <J) i < - UJ O UJ <| 5 H (/) UJ z 1 5CO ITEM MATERIAL | l LABOR DESCRIPTION li UNIT REPAIR CORROSION ON FOUNDATION PADS VERTICAL BULLET TANKS 1 t o t a l ! CRAFT 1 ON SEPERATE AFE 1 I'EQUIPMENT TOTALl TYPE ] | ITEM SERVICETYPEI TOTAL TOTAL V) 4* 9* SUB TOTAL ITEM 1 14 INSTALL ADDITIONAL RESPIRATORS IN HYDROCRACKER UNIT a. PURCHASE A INSTALL ADDITIONAL RESPIRATORS SUB TOTAL ITEM 1 1 5 INSTALL LADDERS A HANDRAIL ON 2 REF. RECYCLE COMP. PLATFORMS a. FAB 4 NEW LADDERS A REMOVEABLE HANDRAIL lb. BOLT-UP LADDERS A HANDRAILS TO EXISTING PI ATFORMS 1 1 1 1 1 1 1 t> 2 UJ < *-- O *- s Cf> 1 INSTALL WALKWAY ON EAST PLANT CONDFNSATE TANK ROOF la. DESIGN WALKWAY NOT SUPPORTED BY ROOF |b. FAB NEW WALKWAY A HANDRAIL Ic . ERECT NEW WALKWAY A HANDRAILS 1 1 1 f*. 2 UJ < >-- O b- s to INSTALL ADEQUATE PIPING SUPPORTS IN MTBE UNIT a . ENGINEER NEW SUPPORTS b. FAB A INSTALL PIPE SUPPORTS TO REPLACE WIRE SUPPORTS j TOTALS THIS SHEET RAM 0002244 OOOC 1 rowel I tf) ia IA CM CM CM 8 88 8 IL < U_ 8 Q. iI I Ho- _i - -- o- -J s 8 1s 8 u. CL g8 8 m a: 5 iI 3 CM * CL 8S s 88 Ua.. iPF/WEl PAINT I 1 CARP 1 [ PAINT | 14600 | 1 2000 Rood I 20TON 1 5500 I 6000 120 TON 1 2000 | 15000 | 25300 18 i a. 1 888 S8 U&fa |a O - 88 i c UJ 8i ec UJ I iI 1 1 II a S 1I18 11 i 11 12800 CD 2 UJ X < bo-- b-- S (O a i 8 CO CM a B < >- 5 3 < t E < <n UJ J>3 Xs X u &* |i m 5 * z a3 UJ U4c 4J 8 COASTAL REFINING & MARKETING Mi S U Oif> ? X CO cn < H LU Q UJ H < s (0 UJ 2 a> oUJ s <Q. UccJ CL f 1 3 1 DESCRIPTION INSTALL ADEQUATE PIPE SUPPORTS IN SULFOLANE/BTX UNITS MATERIAL 1LABOR 1q u a n IUNIT TOTAL c r a f t ! 1 V) $ *- c cc c I a d0 (30 uoj. S 0! z 2 ! It 1 < <JO ' 1 1 r 21. D /) ll r t lu c1 s 1 JJ cc cd c0 :ljjc 0> |SUB-TOTAL ITEM 1 19 INSTALL ADEQUATE LIGHTING IN EAST PLANT WELDING SHOP PURCHASE A INSTALL ADDITIONAL LIGHTING FIXTURES SUB-TOTAL ITEM 20 [ INSTALL ADEQUATE UGHTING IN WEST PLANT WELDING SHOP a. PURCHASE A INSTALL ADDITIONAL LIGHTING FIXTURFS [s u b t o t a l ITEM 21 I INSTALL ADEQUATE UGHTING IN QUINTANA MACHINE SHOP [a. PURCHASE A INSTALL ADDITIONAL LIGHTING FIXTIJRFS ISUB-TOTAL ITEM *2 2 | INSTALL ADEQUATE UGHTING IN EAST PLANT MACHINE SHOP |a. PURCHASE A INSTALL ADDITIONAL LIGHTING FIXTURES [SUB TOTAL ITEM *23 | 1 1 | 1 1 1 1 1 1 s1I Nr Ho---J Jo- >o- ---- 1I CARP | i1 5460 1ELECT 4T ELECT 1I ELECT ELECT & PAX K. to P<xe. N(O. 0 D ii 8 i 8 8 8 8 I Q88 RR CM M RR NS |equipm ent | s u b c o n t r a c t! ITEM t o t a l ! t y p e 1t o t a l !SERVICE TYPE! TOTAL| TOTAL iiii I i UJ i 5 l il 2000 | 11 1| i 1 fCx4 1 1i rn- M <st mpx. Mr*-i sa R Mi 7635 8 fx. M> p2x. %fx* 8s 1 TOTALS THIS SHEET RAM 0002245 I 1 8 | 56580 | COASTAL REFINING & MARKETING r a m 0002246 CON)l CO o t UJ UJ UJ < 5 IDO CD i <0 5 a > O >; 20? ,, LU Q CD rr LU 0<* CL O Q. LU UJ 1 CC I 0 0.0 co _i < IUi Q UJ H < H C/5 UJ < 2 < t2 D O a: - D CO CO UJ CO Oj 2 05 o o UJ 2 O o--> CD CC > 0. Q DEPARTMENTAL. CORRESPONDENCE DATE: 21 March ld-1 SU E J E ' : : _OPER AT I DN_'_S LIST OF ASEESTCS REPAIRS___________________________ FROM: _K,K. _DeEERRY _______ __ LEFT . MAINTENANCE TC: _LJL._HUWE. ____ . CC: VL . IG, XC JKL____ T.m: itue: set: tcrth tne gene: a. ccr.c: lions cf the ms u 1 s ti c:. work to remove asbestos hatard from the East Plant Process At-aa r.e intention is tc answer questions that nave arises fits : e 1: mi n a: y site visits. t-* n* Hrt Wc.x permits will Dt requester by ccntracs n arc isst.-.. : tr.e 'Jr.it Operators as required fci use c: electrical tcc.s tine, hot work pro'-cutes The ccs* cf er.c.csures and other larety related expenses shall be included m the lump surt price. 1 Ai: Mentoring scots are to be induced :r. tne bid us me cs.-t air mcr.i tor per day. W c r r. shall be rcnedui ec so tnat w c: I> oOnt '** I *L .G 0 71 i y O Ti tr n . C * * - " C . c.u.y car. i. Wnen scaf folding is required, it st.all be requested or. tne Wednesday or the preceding week so that planning can request a scafio.d ere-. 4. w an 11 err, ot. the w: r k list is fount t c be saiciu.t s;l..a.T :. ctneruist nor. natardcus the insulation will be repaired using standard practices :c: non has arums insulation materia, s. H:we.-. for tne purpose cf bidding, assume ail listed ::-:s.; tc contain asbestos. When possible leave aonestos m place and reparr the met a. ccves an. sea.. r. oweve r w;.c. a pipe rrange or a vajve is contained in the listed repair : t: er t he insulation shall be rerevee three 1 , feet be:.: r. c t h - f 1 ange ar.: replaces with new -amu" si11cat e and new rrierai ins t a 1;1 ec . l Tne contractor w c r v. net include tall s unit: t . r. the Cpera near foot p ~ Ar ce5 : 33 35 1 c - u c > e c:r.:ra & G O 7. c . - . a c. - a . aa w: a:. Cc. . C i' a RAM 0002247 'Jr.it F r i c i r, g ripe Size price/foot cf i" thick caisi 1 . 12468 _ ______ _______ ... __ Fnce/foot of 1.5" thick caisii. _ ___ _______ _______ _______ _______ price/foot of 2" thick calsil. ____________________ _______ ____ price/foot of 2.5" thick caisii . ___ _____ _______________ * Price to include .C1 aluminum cover and labor to instal Air Monitor Cost price/hour for additional air monitor..................................................... $ RAM 0002248