Document evKxxdgaZbOmZw61KY1kNoqXy

A^EKiCAK-c^taudard HtATINC^PLUMlINC ' Erecting Directions Operating Instructions Parts List American ARCOLINER BOILER (Wet Base) OIL FIRED IAJtSS 4343 American q <tada*d Radiator 9WJW CORPORATION 9>UUUufA Offices nr mil Prmdpml Cities ...... ................ PLAINTIFF'S EXHIBIT rts-5? 3 08683 DUCTING HMCTIONS ftwrwtcsw ARCOUNEB BOILER (Wet Ban) Boiler* are shipped as below. Jed with secdcss snangxd Is tbs tsqsssss : :i;d <s list CODE LETTERS WF--Oil Front Section WC-Oil Canter Section WCX--Oil Canter Connection Section NWB--Oil Back Section lor 701 or 703 Heater TWB--Oil Back Section lor Flanged Water Heater 587 or 589 BOILER WITHOUT WATER HEATER OR WITH WATER HEATER 701 or 703 Bailer Number Assemblage B or W-0-153 g or W-O-154 S or W-O-155 S or W-0-156 WT-WCX-HWB WF-WC-WCX-NWB WF-WCX-WC-WCX-NWB WF-WCX-WC-WC-WCX-NWB BOILER WITH FLANGED WATER HEATER 587 or 589 Boiler Number Assemblage S or W-O-153-T SarW-O-154-T S or W-0-155-T S or W-0-1S6-T WF-WCX-TWB WF-WC-WCX-TWB WF-WCX-WC-WCX-TWB WF-WCX-WC-WC.WCX-TWB Wkes locoting boiler, be rare to allow sufficient clearasce to oeareet wall lor isnrtios and remoeal ai water beater. When using No. 701 beater (is tract or back lection), allow 20' or mare tree rpace far iruertioa and rematral d beater. Wbes using No. 703 beater is rear eectioa oi 5 and 6 eection boilerr, allow at leart 25' bee rpace is rear ai boiler. Wbes using No. 589 tasbleee beater or No. 587 task type beater, allow at leaxt 15' rpace at right basd ride ai bailer. IMPORTANT U a water oenditino estate is the basement, or where it bar bees necessary to water-proof the baeement Doer, boiler should be mounted os a oeocrete or hollow tile bare, preferably to a height ai at least 3 '. DRAIN TAPPING Drain tapping Is located on back section at lowest point practical lor oomplete draining ci boiler. Remove plug lor oomplete draining or connect drain aock to this tapping. DO NOT PLACE DRAIN COCK IN RETURN PIPE LINE. CAUTION--WATER BOILERS Expansion tank should not be set in cold or exposed place. If pipe leading to cr bom tank bootee, serious damage map result. Do not place any vales oi any description is the rlpjjyj Itadi&Q to or iron thi tzposiks 08684 ^ nnctniG omcnoKS AumCia ARCOUHER BOILER (Wt Bom) (l} USE THIS BOOK FOR REFERENCE WHEN ERECTING BOILER, ORDERING PARTS AND FOR OPERATION NOTICE MR STEAMFOTER! The tie rods of this boiler, as it is shipped, have regular steel washers and steel nuts on both ends--front and back. Alter setting boiler, the steel nuts on front end of rods should be removed, but not the washers. You will find special compression washers and safety nuts included in bag of parts. Slip the compression washers over the front end of rod, placing the open or cupped side against regular washer. Then attach the safety nuts in place of the steel nuts re moved. Lubricate them liberally and tighten with FINGQtS ONLY. Do not use wrench. FAILURE TO OBSERVE THIS MAY RESULT IN DAMAGE TO BOILER front / COMPRESSION ^ WASHER back / BOILER TIE ROD LUGS 08685 (2) ERECTING DIRECTIONS No. 1 Asiancam ABCOLINEF BOILER fWet Boset 1. Locate bolter is desired position. Allow sufficient etearanco ter water bsateri as di rected on inside of bon* cc7r. Qz i, 5, zzi 5 ebon narrow back water bolters, install water boater profitably In roar section (tap ping L Poge S). Pina tappings, BO bailer with water and subject U to not test than 10 lbs. nor nor* (ban 30 lbs. prMinis. Inspect baiter Insids and out* ids ter teabag* to insaxs against brsabags in handling and shipping. To safeguard accuracy of gogs snpplisd with bolter. DO NOT INSTALL GAGE UNTIL AFTER TEST Of BOILER. (Whsrs built-in water hsatsr Is used attach hsatsr before test ing). Maks onrtaln there or* no teaks, drain baiter and remove pings trom tappings nssdsd. Connsct supply and rsturn piping. On torosd water fobs whsrs only ons flow tapping is used, oonnset tlow pips to top tapping osarstl to back. 2. Attach SBokspips collar to rsar section. Install crown sbsst balfls on 3, 4 and 5 ssetion baiters. To install balfte, Insert it through hrs door opening lengthwise, with narrow plain edge hist, and keeping Qanged side down. Tarn baffle inside boiler so that east lettering "To front" will face front of boiler. Place tbs right tide of baffle on top of side lug and push to rear until notch on left side bnM op with lug on left side of boiler. Then lift the left side of naffie over the log through the notch and pash back so that rear edge rests in slot formed by break in Bn* on rear section When installed, the baffle, with flanges down, is supported by lugs on sides of sections and by slot in rear. Attach door hinges and catches but tight en bolts only moderately. Lock doors in posi tion with hinge pins. Door should lift over patches easily and does tightly. Adjust doors by tapping binge and eaten lightly. After ad justment, tighten hinge and catch bolts. Putty outside of sections at joints with boiler putty. No. 2 08686 ERECTING DIRECTIONS )VMTliCAy ARCOUNER BOILER ("Wet Base, (3) No. 3 No. 4 3. To install Jacket, screw jacket etude 1b back section. Attack jackot side panel# at boot with ends oi Center cod Lower front Jackot pieces fastened under sides. Attack Upper Roar and than Lowoi Roar panel. Slide Upper front panel into grooves at bent of sides. Piece right and tkoo loft kand top paool* io position and insert acrow*. REMOVE KNOCKOUTS oppoaito tappings to bo aood boforo attacking paooi*. See cat No. 3. Wkoro extended Jackot front io aood (Cat No. 4), aabotituto tko plato with two studs io place of tko appor boat paool. alto oubotituto hid* far tko two lower acrows bolding tko oen- tor ixoat panel aa skown in Cut No. 5. Assemble aides of Jackot extension by attacking two spacer stripe to studs inside, witk flanged ride of strips facing bailor. Attack frost Adaptor (angle strip) to bet* tom of appor boat panel and slid# U into the side grooves at apper bant. Attack Door SiH at bottom. Place tke extension against boiler witk slots in tke spacer stripe engaging lour studs; fasten witk wing nuts. Assemble tke top panel and access doer. Doos enters opening at top first, tken drops to engage rilL See addi tional data on page 7. 4. On steam boilers, attack saiety valve at left band top of rear section aad water eol- No. S amn trim at left band side of boat section. Attack pressure or water temperature gouge to top of boot section. Attack controls as directed an Paget 5 and 6. fill steam boiler witk water until ft reaches a height of 4' In tie gauge glass. On water boiler Installations fill system up to of height of expansion took or oa dosed system until relief valve relieves. This must be at less than 30 lbs. If necessary, adjust valve setting. Remove rim and glass from gauge and set movable pointer under automatic pointer. Replace rim and glass. 5. INSTALLATION Of BURNER AND COMBUSTION CHAMBER--Where steel combus tion chambers are used, the boiler is skipped witk chamber in place and burner can be mounted directly on burner plate. Where HEAT-LIB-O-RATOR pre-cast combustion chambers are used, install as per instructions packed witk chamber. Recommendations far kand built chambers are given on Page 7. NOTE: Draft tube for reading draft in combustion chamber can be inserted through a hole in service door which is open when sight glass shutter is moved into open position. 08687 (4) OPERATION AND CARE AaUMB ARCOLINER BOILER (Wet Bom) BLOWING OFT STEAM BOILERS Ib the process of lastaQatiea, oil, greaM ox gill works into m systems and coums Doom boilers to foam. Therefare, If i* frequently neoeetary to blow off bailor under prouur*. and to omotuBM repeat tbs operation BBtil bailor orator and orator column glass aro eloas. to blow ott, ooaaoet lify' pipe wttb mlto to blew off topping at back of bailor asd run pipe to soltablo drain. Clou Dow and return oalou If available or also all radiator valors. Flu bailor wttb water to top of gauge glass. Start boner asd wboa steam pressure is over 10 lbs. bat below IS lbs. opes blew so mlvs asd regulate valve to maiaiaia pressure is boiler. Add water as required to maiaiaia full gauge level is boiler. Contuse far about 2 beurs. Tbea draia water to proper level and remove blow off piping. U orator (apply has sot sufficieat pressure proceed as above bat opes blow off valve fully aad let proems drop to sera. Then close valve, replenish orator and repeat Mveral times. At sad at blow off build up 10 lbs. pressure, (but off burger aad blow water out through bot tom drain opeBlag. Refill to proper level, AFTER BOILER BAS COOLED. Do not use soda, alkali, vinegar or auy add lor cleansing tbs bailer. 1b moots oases, tbs use of "Vuco" is reoommended (sold by all Sales Offices of Americas Radiator & Standard Sanitary Corpora tion). Um 3 lbs. of Viaoo far 350 sq. ft radiation or less aad 1 lb. more far each additional 150 sq.ft CAUTION 11 a bulb-in Low Water Cutout is used, tt is recommended that this ooatrol be removed during tbs blow off operation. ATTENTION TO BOILER WHILE IN OPERATION Eeep water in steam boiler at proper level (4* visible in gauge glam). If bailer is operated during summer time, it is recommended that tbs water line during this period be carried about 1* higher. Eup water systems filled to Vi of expansion tank (as indicated when moving painter of altitude gauge is even with stationary painter). ON A CLOSED HOT WATER SYSTEM THE PRESSURE MUST NOT EXCEED 30 LBS. IF IT DOES IT MUST BE RELIEVED IMMEDIATELY AND THE CAUSE OF THE FAILURE OF THE RELIEF VALVE INVESTIGATED AND COPRECTO, OTHERWISE PRESSURE MAT BUILD UP AND CAUSE DAMAGE TO THE HEATING SYSTEM. ON STEAM BOILERS--At the start of each heating season and once or twice during the season try Safety Valve to be sure that it is in working condition. To do this fasten wire or cord to valve lever and pull lever standing safe distance away from valve. dean bailer surfaces at regular intervals. Do not draw water from boiler while in um. When adding water while boiler is in opera tion do not open supply valve fully but add water slowly. ATTENTION TO BOILER WHILE NOT IN OPERATION At end ef beating eeasoa clean bailer thoroughly end spray flue surfaces with light lubri cating or crankeaM oil using gun with extended stem so as to reach all earners. Lease boiler doors and dampers open to permit air circulation thru boiler. Cleon asd remove smokepipe where feasible asd all decs hinges. With steam bailers, at and af ssnson, add suificisst water to fill boiler to tap of water "> and leave It that way until fall, when water should be drained again to proper level. E at this time bailer water is dirty, drain water, Bush out bailer, and refill with clean water to prescribed water leveL On water boilers keep systems filled with water, in other wards, leave water alone. It is advisable fa loll to drain a little water to remove sludge but not more than neoessary. IF BOILER IS NOT USED DURING WINTER TIME IT MUST BE FULLT DRAINED (SEE INSIDE OF FRONT COVER). 08688 BOILER DIMENSIONS hwTvfrtm ABCOUNOI BOms (Wat Baw) (5) BOILER WITH NARROW BACK Uxod Without Water Hoator or With Wator Hoator No. 701 or No. 703 _EL 5 Si 5f*7i DPCNWO II Tract Viaw Ksabtroad Boilar Stoo of Boilor Dlaouioiu Asmis- Tapping* (Steam and Wator) Number Flow Datura A B D L 0-1 S3 1-3' 1-3' 9!* 12% 16% 0-1S4 1-3' 1-3' 9l* 17% 21% 0-155 3-3' 1-3* 191* 91* 32% 26% 0-156 2-3' 1-3' 341* 9% 27% 31% BoiUr Dimontioai Tapptogt Looa* Siso, tioa 1st. Staom or Vapor Boilari Watar Boilari A 2%* Istaragl low Alternate Water watar eatsat limit Control B %' Prour* Control Wator Limit Control C %' KatUaod Watar Tampara- atars Castrel (x) D 1 %' Soioty Volrt RaUai Valaa l %' Wator Tempor- Watar Tamparaatur# Control tara Ceatrol (xx) 1 2%' Blow-Otf Watar Kaatar on 4. 5 6 Sacttea Boilari Application at BoiUr Control* x nood whan wator hoator to to tapping 'T'. xx tood whoa water hooter to to frost. Note: Soo Pago 7 fox Extenaod Jackot and Farthor Dlmouton*. 08689 (6) BOILER DOOMSIOHSA*noc* JmCOUNEB BOILER fW.t Ba.) BOILER WITH WIDE BACK Used With Tcmldaaa or Flangad Typa Water Heater --A --e-- Section Thru Boiler Front View Reax View Control Tappings an Back Boiler Assem blage Number Number and Siie of Tappings Sotiii Dimensions (Sloan and Water) Flow Re turn A B D L D-1S3-T 1-3' 1-3' 13 13% 20% O-154-T 1-3' 1-3' 13 17% 25% o-iss-t 3-3' 1-3' 33 13 23% 30% O-156-T 3-3' 1-3' 38 13 27% 35% Boiler Dimensions Tohpings Loca Site, tion Ins. Steam or Vapor Boilers Water Boiltrs A 2% Internal Low Hot Used Water Cutout B % ftMror*Control Watsr Limit Control C % Water Temper ftater Tempera ature Control ture Control B IK Satalr Vain Relief Valve E i% Blow-Ott Alternate Watsr Limit Control Revert# Acting H % Not Used Watsr Tem perature Control Application of Controls Kate: See Page 7 (or Extended Jacket and Further Dimensions. 08690 BOILER DIMENSIONS Ibmaan ARCOLINER BOHEB fWi Bom. (7/ BOILER WITH JACKET EXTENSION 3* TAP Front View T zsj yl=il Cantor Soctien Removoble Jocket Extension--Rear View Showing Cross Ties CAUTION: lackot extension it built tor easy removal and to facilitate servicing oi burner and boiler. Do not attach wiring or piping to ex tension. Oil pipe* and wire* can be run through arches at bottom of extension. Wiring can also be run through grille in top panel as this panel can be detached when re moving extension. Bailer Number and Assem Sise oi Tappings blages Number now Rohua Boiler Dimensions (Steam and Water) *B Narrow Back Boiler (Page S) O-l S3 0-154 O-ISS 0-156 1-3* 1-3* 2-3' 2-3' 1-3' 1-3' 1-3' 1-3' 19* 24Vfe 9* ' 9*i 9* 9* 37* 42*, 471^ 52* O-153-T O-154-T O-ISS-T 0-156-T Wide Back Bailer (Page 6) 1-3' 1-3' 2-3' 2-3' 1-3' 1-3' 1-3' 1-3' 23 28 13 13 13 13 40* 45* 50* 55* Boiler Dimensions Hand Built Combustion Chamber 08691 (8) PACO'S AND PAWS LIST ABCOUHER BOILER (W.t Bom) STEAM AND WATER BOILERS COMPLETE BOILER CONSISTS OF: SECTION ASSEMBLAGE PLATEWORX CRATE CROWN SHEET BATTLE Nairow ior 3 A 4 Section, Wldo far S Boction Auom. TRIM BOX (Steam or Water) FLUE BRUSH HANDLE 30' or 33' Ac Reqd. JACKET relieving an fumiehed on Special Order Only: Water Heater Brick or Steel Combustion Chamber OIVE BOILER SIZE AND SERIES NUMBER WHEN ORDERING REPAIR PARTS BOILER SHIPPING UNITS CONSIST OF FOLLOWING PARTS PLATEWORX CRATE I Cleanout Door Awembly 1 Serriee Doer AihbU) 1 Cftllfir 1 Bag Sundry Paris I Erecting Direction* STEAM TRIM BOX 1 P 8 V Steam Gauge (S 3Vfr 46) 1 Vi'iU * Burking lor gauge I Set Water Column Trim (72Z4SV^) l Saisty Voir* aad Bushing 3 V4' Pip* Plug* 1 Hue Bruik (48-B-2S13-B) WATER TRIM BOX 1 Comb. Altitude Gauge and Thermameter (AW-3^-45) 2 36 ' Ct*k. Pipe Plug* 2 l/l' Ctsk. Pip* Plugs 1 Vi' Pip* Plug 2 34 * Pip* Plugs 1 1>4'Crnk. Pipe Plug | Pin* Bruik (48-B-25I3-B) 08692 miCTTHG DDOCnOMS ABComPi Bonn rwt bqmi (g. NOTE: All porta for this boilar have been carefully inspactad and packad. In caaa of shortage, make sura that all parts hav* baan re moved from shipping containar and examine packing material thor oughly. If part cannot be found, report shortage to your dealer, giving boiler size, series number, data, inspector's number and packer's number. (See Parts last on Page 8 and Packer's Check Ticket below.) PACKER'S CHECK TICKET BOILER SIZE........................................ SERIES No. (see series Plate on Boiler) DATE...................................................... INSPECTED BY..................................... PACKED BY.......................................... GIVE BOILER SIZE AND SERIES NUMBER WHEN ORDERING REPAIR PARTS CORPORATION fttUUyi OJRees <n All Principet Cities l-7 08693