Document e1xXjZop1or37vjd557yQ1Ew9

CAUSE NO. CC-00-06741-B PRISCILLA DAILEY, Individually and as Personal Representative of the Heirs and Estate of RAYMOND EMERY DAILEY, SR., Deceased, and a Next Friend of RAYMOND EMERY DAILEY, JR. a minor VS. GAP CORPORATION, ET AL IN THE COUNTY COURT AT LAW #2 DALLAS COUNTY, TEXAS EXXON MOBIL CORPORATION'S RESPONSE TO SECOND REQUEST FOR PRODUCTION TO: Plaintiff, Priscilla Dailey, et al by and through their attorney of record, Scott Frost, BARON & BUDD, 3102 Oak Lawn Avenue, Suite 1100, Dallas, Texas 75219-4281. COMES NOW EXXON MOBIL CORPORATION, one ofthe Defendants in the above styled cause, and makes and files its Objections and First Response to Plaintiffs Second Set of Request for Production. Respectfully submitted, DeHay & Elliston, l.l.p. 3500 Bank of America Plaza 901 Main Street Dallas, Texas 75202 (214) 210-2400 (Telephone) (214) 210-2500 (Fax) GARY D. ELLISTON State Bar No. 06584700 NATALIE M. BRANDT State Bar No. 24031877 Attorney for Defendant Exxon Mobil Corporation CERTIFICATE OF SERVICE A true and correct copy of the above and foregoing document has been forwarded to counsel of record for Plaintiffs herein, on thisr^^U, day of August, 2002. Natalie M. Brandt OBJECTIONS TO PLAINTIFF'S DEFINITIONS 1. Defendant objects to Plaintiffs definition of the terms "Defendant", "you", "your", and "your company". To the extent the terms can be read to refer to Defendant's attorneys, any interrogatory or request for production utilizing any of these terms necessarily invades the work product privilege in violation of Rule 192.5 ofthe Texas Rules of Civil Procedure and Rule 503 of the Texas Rules of Evidence. To the extent the terms are defined to include predecessors, divisions, subsidiaries, foreign subsidiaries, foreign subsidiaries of predecessors, ana/or affiliates, as well as present and former officers, directors, agents, employees and other persons acting or purporting to act on behalfofthe corporate defendant, any interrogatory or request for production utilizing these terms is so overly broad, and over burdensome as to make any request or interrogatory utilizing the term virtually impossible to answer. Further, to the extent the definition is defined to include any merged, consolidated, or acquired predecessors, divisions, subsidiaries, foreign subsidiaries, foreign subsidiaries of predecessors, and/or affiliates, any interrogatory or request for production utilizing any of these terms is necessarily overly broad, over burdensome, and calls for material which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. Defendant further objects to Plaintiffs apparent attempt to place upon Defendant the burden to seek information from former officers, directors, agents and employees over whom Defendant no longer has dominion or control. Any interrogatory or request for production utilizing any of these terms is a "fishing expedition" in violation of Texas law as concerns discovery. 2. Defendant objects to Plaintiffs definition of the terms "document", "documents", "written materials", or "printed matter" as the definition of those terms renders any interrogatory or request for production utilizing any ofthese terms overly broad, over burdensome, harassing, and reduces any such interrogatory or request for production to a "fishing expedition" in violation ofTexas law concerning discovery. Defendant further objects to the definition of these terms as calling for the production ofmaterial or information which is neither relevant nor reasonably calculated to lead to the discovery ofadmissible evidence. Defendant further objects to the definition of these terms to the extent it purports to include an obligation to locate and produce information or documentation which is no longer in the possession or control of this Defendant or from entities who are not parties to this cause of action. 3. Defendant objects to Plaintiffs definition of the terms "person" or "persons". To the extent the terms can be read to refer to Defendant's attorneys, any interrogatory or request for production utilizing any of these terms necessarily invades the work product privilege in, violation of Rule 192.5 of the Texas Rules of Civil Procedure and Rule 503 of the Texas Rules of Evidence. To the extent the terms are defined to include predecessors, divisions, subsidiaries, foreign subsidiaries, foreign subsidiaries of predecessors, and/or affiliates, as well as present and former officers, directors, agents, employees and other persons acting or purporting to act on behalf of the corporate defendant, any interrogatory or request for production utilizing these terms is so overly broad, and over burdensome as to make any request or interrogatory utilizing the term virtually impossible to answer. Further, to the extent the definition is defined to include any merged, consolidated, or acquired predecessors, divisions, subsidiaries, foreign subsidiaries, foreign subsidiaries of predecessors, and/or affiliates, any interrogatory or request for production utilizing any of these terms is necessarily overly broad, over burdensome, and calls for material which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. Defendant further objects to Plaintiffs apparent attempt to place upon Defendant the burden to seek information from former officers, directors, agents and employees over whom Defendant no longer has dominion or control. Any interrogatory or request for production utilizing any 01 these terms is a "fishing expedition" in violation of Texas law as concerns discovery. Defendant objects to Plaintiffs definition of the words "meeting" or "meetings" as any interrogatory or request for production utilizing those terms is overly broad, and over burdensome in that it purports to require documentation or information concerning any casual or coincidental meeting. Defendant objects to Plaintiffs definition of the terms "describe" or "description" as it is vague, ambiguous and requires Defendant to speculate on what identification rises to the level of sufficient particularity so as to enable one to "fully comprehend" or understand the place, thing or occurrence described. Defendant objects to the stated definition of the terms "products containing asbestos fiber", "asbestos containing products" and "asbestos products" on the grounds it is overly broad, vague and not limited to the matters made the basis of this lawsuit and therefore, seeks disclosure of information and/or the production of documentation wholly irrelevant to any material issue in this case and not reasonably calculated to lead to the discovery of admissible evidence. Defendant objects to Plaintiffs definition ofthe term "medical advisory capacity" in that the definition renders any interrogatory or request for production utilizing the term overly broad, overly burdensome, harassing and calling for information or material which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. Defendant objects to Plaintiffs definition of the terms "trade organization" and "trade association" in that the definition renders any interrogatory or request for production utilizing these terms overly broad, overly burdensome, harassing and calling for information or material which is neither relevant or reasonably calculated to lead to the discovery of admissible evidence. Defendant objects to Plaintiffs definition ofthe terms "plant" and "facility" as the definition of those terms renders any interrogatory or request for production utilizing any ofthese terms overly broad, over burdensome, harassing, and reduces any such interrogatory or request for production to a "fishing expedition" in violation of Texas law concerning discovery. Defendant further objects to the definition of these terms as calling for the production of material or information which is neither relevant nor reasonably calculated to lead to the discovery ofadmissible evidence. Defendant further objects to the definition ofthese terms to the extent it purports to include an obligation to locate and produce information or documentation which is no longer in the possession or control of this Defendant or from entities who are not parties to this cause of action. 10. Defendant objects to the stated definition ofthe terms "manufacture," or "manufactured" on the grounds it is overly broad, vague and not limited to the matters made the basis of this lawsuit and therefore, seeks disclosure of information and/or the production of documentation wnolly irrelevant to any material issue in this case and not reasonably calculated to lead to the discovery of admissible evidence. 11. Defendant objects to Plaintiffs definition ofthe terms "research" and "research department" in that the definition renders any interrogatory or request for production utilizing the term overly broad, overly burdensome, harassing and calling for information or material which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. 12. Defendant objects to Plaintiffs definition of the terms "medical department" and "safety Department" in that the definition renders any interrogatory or request for production utilizing the term overly broad, overly burdensome, harassing and calling for information or material which is neither relevant or reasonably calculated to lead to the discovery of admissible evidence. 13. Defendant objects to Plaintiffs definition of the term "industrial hygiene surveys" as the definition ofthose terms renders any interrogatory or request for production utilizing any of these terms overly broad, over burdensome, harassing, and reduces any such interrogatory or request for production to a "fishing expedition" in violation of Texas law concerning discovery. Defendant further objects to the definition of these terms as calling for the production of material or information which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. Defendant further objects to the definition of these terms to the extent it purports to include an obligation to locate and produce information or documentation which is no longer in the possession or control of this Defendant or from entities who are not parties to this cause of action. 14. Defendant objects to Plaintiffs definition of the terms "potential health hazards" or "health hazards" in that any interrogatory or request for production utilizing these terms is vague and ambiguous in that issues exists and minds differ with respect to impairments or disabilities and their associations with exposures to asbestos dust and fibers, if any. 15. Defendant objects to Plaintiffs definition ofthe terms "test" and "testing" as the definition of those terms renders any interrogatory or request for production utilizing any of these terms overly broad, over burdensome, harassing, and reduces any such interrogatory orrequest for production to a "fishing expedition" in violation of Texas law concerning discovery. Defendant further objects to the definition of these terms as calling for the production of material or information which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. Defendant further objects to the definition ofthese terms to the extent it purports to include an obligation to locate and produce information or documentation which is no longer in the possession or control of this Defendant or from entities who are not parties to this cause of action. 16. Defendant objects to Plaintiffs definition of the terms "identify" as it is vague, ambiguous and requires Defendant to speculate on what identification rises to the level of sufficient particularity so as to enable one to "fully comprehend" or understand the place, thing or occurrence described. 17. Defendant objects to Plaintiffs definition of the terms "identify" as it is vague, ambiguous and requires Defendant to speculate on what identification rises to the level of sufficient particularity so as to enable one to "fully comprehend" or understand the place, thing or occurrence described. 18. Defendant objects to Plaintiffs definition of the term "Defendant's Premises at Issue" as the definition assumes that Plaintiff worked on the premises of Defendant as reflected in the definition, which is denied. Any request for admission or production utilizing this term is overly broad, burdensome and calls for information which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. 19. Defendant objects to the stated definition of the terms "workers" or "persons working on Defendant's Premises at Issue" on the grounds it is overly broad, vague and not limited to the matters made the basis of this lawsuit and therefore, seeks disclosure of information and/or the production of documentation wholly irrelevant to any material issue in this case and not reasonably calculated to lead to the discovery of admissible evidence. 20. Defendant objects to the stated definition of the terms "abate" and "abatement" on the grounds it is overly broad, vague and not limited to the matters made the basis of this lawsuit and therefore, seeks disclosure of information and/or the production of documentation wholly irrelevant to any material issue in this case and not reasonably calculated to lead to the discovery of admissible evidence. 21. Defendant objects to Plaintiffs' definition ofthe term "Time Period at Issue" as the definition assumes that Plaintiffworked on the premises of Defendant for the entire period reflected in the definition, which is denied. Any interrogatory, request for admission or production utilizing this term is necessarily overly broad, over burdensome and calls for information which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. 22. Defendant objects to Plaintiffs definition of the terms "Plaintiffs Employer". To the extent the terms are defined to include predecessors, divisions, subsidiaries, foreign subsidiaries, foreign subsidiaries ofpredecessors, and/or affiliates, as well as present and former officers, directors, agents, employees and other persons acting or purporting to act on behalf of the corporate defendant, any interrogatory or request for production utilizing these terms is so overly broad, and over burdensome as to make any request or interrogatory utilizing the term virtually impossible to answer. Further, to the extent the definition is defined to include any merged, consolidated, or acquired predecessors, divisions, subsidiaries, foreign subsidiaries, foreign subsidiaries of predecessors, and/or affiliates, any interrogatory or request for production utilizing any of these terms is necessarily overly broad, over burdensome, and calls for material which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. Defendant further objects to Plaintiffs apparent attempt to place upon Defendant the burden to seek information from former officers, directors, agents and employees over whom Defendant no longer has dominion or control. Any interrogatory or request for production utilizing any of these terms is a "fishing expedition" in violation of Texas law as concerns discovery. RESPONSE TO REQUESTS FOR PRODUCTION REQUEST FOR PRODUCTION NO. 1. Please provide a full and accurate copy of Exhibit "BT-1" (Humble Oil & Refining Company's Baytown Refinery, Pipkin, Hammond, The Medical Bulletin ( October 1951) [EM003019-EM003022]) listed on Exxon Mobil Corporation's Trial Exhibit List filed in this case. RESPONSE: ' Attached REQUEST FOR PRODUCTION NO. 2. Please provide a full and accurate copy of Exhibit "BT-2" (" Hot Equipment Insulation Application," Baytown Engineering Standard, pp. 15-37 ( March 1972) [EM001229EM001248]) listed on Exxon Mobil Corporation's Trial Exhibit List filed in this case. RESPONSE: Attached REQUEST FOR PRODUCTION NO. 3. Please provide a full and accurate copy of Exhibit "BT-3" (Tucker, J.B. correspondence regarding Baytown Engineering Standards Revision, Asbestos Handling (March 20, 1972) [EM001254-EM001259]) listed on Exxon Mobil Corporation's Trial Exhibit List filed in this case. RESPONSE: Attached REQUEST FOR PRODUCTION NO. 4. Please provide the entire, full and complete documents, pamphlets, handbooks, books, articles, periodicals, reports, bulletins or standards, from which "BT-1," "BT-2," and "BT-3" were taken. RESPONSE: Defendant objects to this request to the extent it is overly broad and burdensome to which to respond, and calls for information or material which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. REQUEST FOR PRODUCTION NO. 5. Provide any and ail documents requested by Plaintiffs in this case, but not previously produced by you. RESPONSE: Defendant objects to this request to the extent it is overly broad, vague and burdensome to which to respond, and calls for information or material which is neither relevant nor reasonably calculated to lead to the discovery of admissible evidence. Subject to and without waiving the foregoing objections, Defendant refers Plaintiff to its response in each previous request in this case. V* ,^ V 3 cr J5 a o bn c >> o u 6 b-fi <g .5 S2B (0 00 U (0 u 4- *2 <* e 22 ba .2 (M J2 o~ G -S u <1 > JZ > XS2 -*o 4> *r*t .ie '3 M 2as *s U* s* 2I ' W hA G J> j: ^ 2 ta 2 U* 4->4->uu i i; -I g " 22^-2 ? iL bJ o 3 jf s I s 2t ! - a >o 22 -u8 o G. 21 M ut> I C >..3 %'JJSs, rt ^ 2-S2 2s-SIS ,h ft *u >S2fl,-*a* ~S ufl u7i OLa Uu'a .e5 > 4vS ~ s So-3 s .2 *e3* o o C W X g -g ` ifi ft !^Sgg^:S -2G uo 3o -Oo s- & CO CQ o Cl U XS "c `S'2 13afuu V < .2 5 i -2S . 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CWl REVISION I MARCH 1972 HOT EQUIPMENT INSULATION application BTES 14-1-2.1C Page 1 of 6 SCOPE ' 1.1 This standard covers the mandatory requirements for materials and application of external Insulation for equipment within the design temperature range of 78 to 1200*F. 1.2 This standard Is not applicable to boilers, furnaces, and storage tanks. SUMMARY OF ADDITIONAL REQUIREMENTS 2.1 Baytown Engineering Standard 8TES 14-2-50.IB, "Insulation Materials, Purchase Descriptions," shall be used with this standard. 2.2 The following information shall be obtained from the drawings or insulation schedules: a. Equipment to be Insulated and extent of Insulation If partial coverage Is required. -- b. Equipment that requires special Insulation to prevent stress corrosion cracking of austenitic stainless steel. c. Total thickness of Insulation required. . d. Insulation design temperature. ' e. Extent of Insulation designated as fireproofing. f. Equipment that requires Insulation only for personnel protection. g. Equipment to be heat traced. i DEFINITIONS 3.1 The term equipment Is both mechanical equipment and vessels. 3.2 The term mechanical equipment is defined to Include turbines and pumps. 3.3 The term vessel Is defined to Include drums', towers, reactors, spheres, and exchangers. MATERIALS 4.1 Materials shall be per BTES 14-2-50.IB with code numbers, sizes, widths, etc., as specified herein. Insulation materials. Insulation covering, cements, accessories, etc. shall not contain any asbestos. INSULATION 4.2 Board Insulation shall be semirigid mineral wool Code Ho. 134, good for at least 700*F. " 4.3 Block Insulation shall be flat or curved calcium silicate blocks per Code No. II. H G0218 7 18. 18-C000767 431  BTE5 14-1-2.1C Page 2 BATTOWN ENGINEERING STANDARD J4.I 1 pipe Insulation shall be calcium silicate sectional or segmental pipe covering Code No. 14. J4.5 Special insulation shall be mineral vool board, calcium silicate block, or calcium silicate pipe covering that contains less than 25 ppm chlorides or contains an inhibitor that will prevent stress corrosion cracking of austeni tic stainless steel. 4.5 Blanket Insulation shall be 3-inch-thick mineral fiber material with high perma nent resilience per Code No. 131. 4.7 Insulating cement shall be mineral fiber per Code No. 1103. INSULATION COVERING 4.8 The coior of all finish coatings and mastics shall be gray to match the color of Enjay coating Rust-Ban AK-6414. 4.9 Weatherproofing jacket shall be alwnlnum according to the following: a. Sheets shall be 1-1/4-inch corrugated by 33-inch minimum width. Code No. J5, and rolls shall be 3/16-1nch corrugated by 48-inch minimum width per Code No. J6 according to the following thickness schedule: Outside Oiameter of Vessel in Feet Under 6 6 to 18 18 and Over Jacket Thickness in Inches 0.012 0.016 0.019 * b. Prefabricated heads shall be per-Code No. J4. ^4.10 ''Weatherproofing mastic shall be a breathing type per Code No. J17. 4.11 Fireproof covering shall be electrogalvanized carbon steel jacket according to the following: a. Sheets shall be 0.010 inch thick by 33-inch minimum width with 1-1/4-inch corrugations in the long direction per Code No. J13. b. Rolls shall be 0.010 inch thick by 48-inch minimum width with 3/16-1nch cross corrugations per Code No. J15. ' c. Preformed heads shall be 0.010 inch thick, smooth, interlocking gore type per Code Ho. <114. 4.12 Fireproofing mastic shall be a breather type per Code No. J19. ACCESSORIES 4.13 Bands shall be stainless steel, 3/4 inch wide * 0.015 inch thick, Code No. A2. 4.14 Seals shall be stainless steel, closed type, for 3/4-1nch * 0.015-inch bands. Code No. A23. - 4.15 Wire shall be 16 BWG stainless steel. Code No. A30. 4.16 Wire mesh shall be Konel, Code No. A37. 19. 13-0000768 002188 BAYTOWN ENGINEERING STANDARD BTES 14-1-2.1C Page 3 ( 4.17 Screws shall be No. 8 x 1/2 Inch long, sheet metal, stainless steel, Code No. A19. s 4.18 Welding stud caps shall be aluminum to match weld stud. Code No. A19. 4.19 Expansion springs shall be stainless steel for 3/4-inch-wide bands. Code No. AS. 4.20 Mastic sealer/flashing shall be per Code No. J20. . INSULATION APPLICATION GENERAL 5.1 Manholes and nozzles of vessels and equipment that are specified to be insulated shall only be insulated when required for personnel protection or when they are heat traced or contain steam. 5.2 Skirts or the bottom head of vessels inside skirts where the diameter is less than 4 feet 0 inch shall not be insulated, unless otherwise specified by Owner. 5.3 Surfaces to which insulation is applied shall be dry and free of all foreign matter. ._ 5.4 Insulation for personnel protection shall extend to a minimum height of 7 feet 0 inch above grade or platform. 5 Pressure test shall be completed and all repairs made prior to installing insu lation over welds, flanges, or threaded connections. 5.6 Insulation shall be kept dry and protected against the elements during storage and all stages of application until the weatherproofing has been installed. 5.7 Install insulation with all joints tightly butted together. Stagger joints of multilayer construction. Point up cracks'and voids with insulating cement. 5.8 Install each board of mineral wool insulation in a slightly compressed condition in both directions. 5.9 Install insulation in two layers of equal thickness if the insulation design temperature is above 600*F. 5.10 For Insulation design temperatures through 70Q*F, install board insulation. Above 700*F, install pipe or block insulation as the inner layer and board insulation as the outer layer. 5.11 When special Insulation is specified to prevent stress corrosion cracking, use low chloride insulation and/or inhibited insulation. VESSELS 5.12 Secure insulation on cylindrical vessels as follows: a. Use wire on the bottom head of skirt-supported vessels. Use bands and seals in all other cases, except wire may be used to secure block or pipe Insulation on vessels less than 4 feet in diameter. 13-0000769 20. G0218J 433 . 8TES 14-1-2.1C Page 4 EnOOI BAYTOWN ENGINEERING STANDARD UHMT b. Space bands and wires as required to secure insulation but In no case shall they be spaced more than 12 inches apart. c. Secure insulation on the top head of vertical vessels per Figure 1 and the heads of horizontal vessels and the bottom head of vessels not supported on skirts per Figure 2. ' d. Secure insulation on the bottom head of skirt-supported vertical vessels by diagonally crossing wires in both directions between adjacent rows of clips. Secure ends of wire by twisting at every third clip. e. Install expansion springs on all bands that secure the outer layer of insu lation on the cylindrical sections of vessels' equally spaced around the cir cumference according to the following schedule: QUANTITY OF EXPANSION SPRINGS REQUIRED PER 8AND Insulation Oesign Diameter Temoerature Range, *F Section in Feet 400-600 601-800 801-1000 1001-1200 4 to 8 8 to 12 12 to 16 16 to 20 20 to 24 24 to 26 26 to 30 11 1 11 1 22 1 22 2 33 2 33 3 34 2 2 3 3 4 4 5 ' f. With vessel in the cold condition, each spring shall be installed in tension to produce a 3/4-inch spring expansion, 5.13 Secure insulation on noncylindrical vessels (spheres, spheroids, etc.) by ' diagonally crossing wires in both directions between adjacent rows of clips. . { Secure ends of wire by twisting at every third clip. 5.14 Vertical vessels having insulation design temperatures above 400*F shall have expansion joints installed below all support rings except at the bottom support. Installation shall be per Figure 3. 5.15 Weatherproof cylindrical vessels as follows: a. Install aluminum weatherproofing jacket on all sections except the bottom head of skirt-supported vertical vessels. b. Use sheets on vertical vessels and rolls on horizontal or Inclined vessels. c. Install the jacket to shed water and overlap all edges 3 inches, but In no case less than two full corrugations. This includes lapping the bottom course over the lower insulation support ring of vertical vessels. d. Support the bottom course on vertical vessels using welding studs and caps. A minimum of two studs shall be used through each sheet. Owner will pro vide studs installed on not more than 14-inch centers and installer of jacket shall provide caps. Support the other courses with "S* clips fabri cated from 1-inch-wide x 0.030-inch-thick stainless steel. Type 302 or 304 material per Figure 4. Space "S" clips on centers .not to exceed 14 inches. e. Secure the rolls and sheets with bands spaced on not more than 6-inch centers. On vertical vessels, secure bands to sheets with screws on not more than 5-foot centers and in no case less than two screws per band. 21. G02190 18-0000770 BArTOWN ENGINEERING STANDARD 8TES ' 14-1-2.1C Page 5 f. Expansion springs shill be provided for each band on cylindrical sections according to the schedule for securing Insulation. With the vessel In the cold condition, each spring shall have an Initial tension to produce l-l/2-1nch spring expansion. g. Secure gore sections of prefabricated heads with screws on not more than 6-1nch centers. Attach prefabricated heads to shell Jacket with screws on not sore than 6-1nch centers. 5.16 Weatherproof the bottom head of skirt-supported vessels and noncyllndrlcal vessels such as spheres, spheroids, etc., as follows: a. Cover Insulation with wire mesh and lace with wire. b. Apply a 1/4-lnch-thlck wet coat of weatherproofing mastic over the wire mesh. The mastic shall be smooth and completely cover the netting. 5.17 Fji' Insulation design temperatures below 401*F, apply a l/4-1nch minimum fillet of sealer/flashing mastic to weatherproof small openings between the jacket and vessel surfaces such as nozzles, manholes, etc. For temperatures of 40l*F and above, do not Install the sealer/flashing but take extra precautions to Insure a good flt-up. MECHANICAL EQUIPMENT 5.18 If those Insulating materials specified In the General Section of this specifi cation cannot be economically applied, Insulating cement may be Installed but the thickness shall be Increased 501. 5.19 Weatherproof the Insulation with weatherproofing mastic and wire mesh as speci fied for noncyllndrlcal vessels. APPLICATION FOR FIREPROOFING t 6.1 Application for fireproofing shall be per the section, "Application for Insulation," with the following exceptions: --a. Use calcium silicate insulation and Insulating cement only. Do not use mineral fiber Insulation. b. Insulation used to fireproof equipment composed of low melting point metals such as aluminum shall be Installed In two layers regardless of the Insul ation design temperature. - c. Fireproofing jacketing shall be Installed In place of aluminum jacketing. d. A band shall be Installed not more than 2 Inches above all rows of studs supporting fireproofing jacket on vertical cylindrical vessels. e. The Insulation of equipment, noncyllndrlcal vessels, and the bottom head of vertical vessels supported on skirts shall be coated with the fire proofing mastic reinforced with wire mesh In place of the weatherproofing mastic. 13-0000771 22. BAYTOWN ENGINEERING STANDARD BTES 14-1-2.1C Paqe 6 INSULATION support PING OP CRIMPED ROD AS REQUIRED WIRES OP Band ANO SEALS AS REQUIRED CONTINUOUS FLOATING RING FIGURE 1 . ATTACHMENT OF INSULATION TO TOP OF VERTICAL VESSELS FIGURE 2 . ATTACHMENTS FOR HORIZONTAL VESSEL HEADS AND BOTTOM HEAD OF VERTICAL VESSELS WITHOUT SKIRT insulation BANOS INSULATION SUPPORT RING 3 IN. THICK RESILIENT mineral FIBER blanket COMPRESSEO TO \i INCH ALUMINUM JACKET TO FIT WEATHER PROOFING JACKET FIGURE 3 . EXPANSION JOINT DETAILS 0ANOING FIGURE 4 . MS" CLIP I8-000C772 23. C021 O 3 VJ A A 4 n 7 t 43 6 (EMCo) V'V ----- Ll art. I engineering (E/UXr) STANDARO V--/ (Wmt iumi ** _ 1 REVISION 1 MARCH 1972 HOT PIPING INSULATION APPLICATION BTES ' 14-1-2.SC Page 1 of 5 SCOPE 1.1 This standard covers the mandatory requirements for materials and application of external Insulation for aboveground piping and Instruments within the Insu lation design temperature range of 78 to 1200*F. 2.1 2.2 SUMMARY OF ADDITIONAL REQUIREMENTS 8aytown Engineering Standard 8TES 14-2-50.18, "Insulation Materials, Purchase Descriptions," shall be used with this standard. The following Information shall be obtained from piping drawings. Instrument sketches, or Insulation schedules: a. Piping and Instruments to be Insulated and extent of Insulation If only partial coverage Is required." . b. The piping and instruments that require a special Insulation to prevent stress corrosion cracking. c. Total thickness of insulation required. " d. Insulation design temperature. e. Extent of insulation designated as fireproofing. f. Piping and Instruments that only require insulation for personnel protec- tlon. , g. Piping and instruments that are heat traced. h. Areas specified to be Insulated and subject to foot traffic. _ _ MATERIALS 3.1 Materials shall be per 8TES 14-2-50.18 with code numbers, sizes, widths, etc., (- as specified herein. Insulation materials, Insulation covering, cements, accessories, etc. shall not contain any asbestos. INSULATION 3.2 Mineral fiber Insulation shall be molded pipe covering per Code Number 140, prefabricated ell fitting Code Nunber 136, and prefabricated flange insulation Code Number 138. 3.3 Calclun silicate shall be molded pipe covering per Code Number 14, prefabricated ell fitting Code Number 12, and prefabricated flange Insulation Code Number 13. "** 3.4 Special Insulation shall be mineral fiber or calcium silicate pipe covering that contains less than 25 ppm chlorides or contains an inhibitor that will prevent stress corrosion cracking of austenitic stainless steel. 3.5 . Blanket insulation shall be 3-inch-thick mineral fiber material with high permanent resilience per Code Nunber 131. 3.6 Insulation cement shall be mineral fiber type per Code Number 1103. 24 00210.} 18-0000773 r v/rt . 137 . BTES 14-1-2.SC Page 2 BAYTOWN ENGINEER INC STANDARD INSULATION COVERING 3.7 The color of ill outside coatings and mastics shall be gray to match tfie color of Enjay toating Rust-Ban AK-6414. ' 3.8 Weatherproofing for pipe, weld tees, and end pieces shall be 0.012-1nch-thick aluminum jacket, preformed sections with a longitudinal lock joint or roll stock ' per Code Number 06. 3.9 Weatherproofing for weld ells shall be 0.016-inch-thick aluminum jacket, pre formed or gore type with overlapping beaded joints per Code Number Jl. 3.10 Weatherproofing mastic shall be a breathing type per Code Number Jl7. 3.11 Fireproof "ivering for pipe, weld tees, and end pieces shall be 0.010-inch-thick electrogalvanized steel jacket, preformed sections with a longitudinal lock joint or roll stock per Code Number Jl5. 3.12 Fireproof covering for weld ells shall be 0.010-fnch-thick, electrogalvanized steel jacket, preformed or gore type with overlapping beaded joints per Code Number J16. 3.13 Fireproof mastic shall be a breathing type per Code Number J19. _ ACCESSORIES 3.14 /Iber cloth shall be white, glass fiber per Code Number A7. 3.15 Wire shall be 16 Bwg stainless steel per Code Number A30. 3.16 / 3.17 Bands shall be: a. Aluminum, 3/8 inch wide x 0.020 inch thick per Code Number A3, rb. Stainless steel, 3/4 inch wide x 0.015 inch thick per Code Number A2. Seals shall be: a. Aluminum, short-wing type, for 3/8-inch x 0.020-inch aluminum bands per Code Number A24. b. Stainless steel, regular-wing type, for 3/4-inch x 0.015-inch stainless steel bands per Code Number A23. 3.18 - Screws shall be 1/2 inch long x No. 8 pan head, a. Code Number A18 for a1 urninun. b. Code Number A19 forstainless steel. 3-19 Insulation supports shall be1/8-inch-thick carbon steel clamp-on type. The outside diameter, after installation, shall be 1/2 to 3/4 inch less than the outside diameter of the insulation. GENERAL APPLICATION va-0000"77 X 4.1 Because of painting and pressure testing requirements, permission shall be obtained from Owner's representative before installing insulation. 25. C0213'{ * I 43S baytowh engineering standard BTES 14-1-2.5C Page 3 4.2 Piping, Instruments, and heat tracing shall be dry and free of loose scale and foreign matter before insulation application. 4.3 Insulation and electric tracing shall be kept dry and shall be protected from the weather until the final weatherproofing or fireproofing covering has been Installed. 4.4 All heat-traced lines and instruments shall be Insulated. , INSULATION 4.5 Lines and Instruments specified to be Insulated shall be Insulated individually and all components of the lines shall be insulated completely with the following exceptions: a. Only valves, flanges, and flanged fittings that are in steam service, are heat traced, or that are specified to be fireproofed shall be insulated. b. Wheh specified for personnel protection only, Insulation shall be Installed to a height of 7 feet above grade or platforms. c. Rotation joints, steam traps, corrugated pipe expansion joints, and similar mechanical equipment shall not be insulated. ' d. Insulation shall be notched 5 inches on each side of obstructions that pro trude into insulation, such as pipe supports adjacent to pipe flan%s, etc. e. Steam traps, bypass block valve, and piping downstream of both shall not be Insulated. ' 4.6-' -- 1 Mineral fiber Insulation shall be used for design temperatures below 451*F, calcium silicate shall be used for design temperatures of 451*F and above, and insulation cement shall be used for all design temperatures with the following additions and exceptions: a. Use special insulation for stainless steel tubing and for piping and instru ments where special Insulation to prevent stress corrosion cracking of stainless steel is specified. Insulation cement shall not be used on these items. Use blanket Insulation to point-up cracks and to Insulate instruments that cannot be Insulated with pipe covering, b. Insulation cement shall only be used when special insulation is not specified and only to insulate l-l/2-1nch and smaller valves, connections, and fittings or point-up cracks. The thickness shall be' 1-1/2 times the pipe insulation thickness specified. 4.7 Insulation for tees and valves shall be fabricated from pipe Insulation (all joints glued) except where insulation cement is allowed herein. 4.8 Insulation shall be installed in two layers of equal thickness if the insulation design temperature is above G0Q*F. 4.9 Insulation joints shall be butted together tightly and the joints of multilayer construction shall be staggered. 4.10 The insulation shall be secured with wires spaced on centers not to exceed 9 Inches for pipe and not less than three wires each for each fitting, flange, or valve. ,;26. 00210 13-0000775 480 CU/liM -r  STES 14-1-2.SC 8ATT0WN ENGINEERING STANDARD 4.11 pip- Insulation shall be stopped at flanges and the ends shall be tapered so flange bolts can be removed without damaging Insulation or covering. 4.12 Clamp-on-type insulation supports shall be provided on existing piping according to the following: a. Near the base of vertical lines when the Insulation will extend more than 12 feet vertically. b. Above flanges when the Insulation will extend more than 6 feet vertically above the flange. c. Space the supports on not more than 21 feet 1-1/2-inch centers. d. Locate supports above flanges so the flange bolts can be removed. 4.13 When the Insulation design temperature Is above 400*F, Insulation expansion joints shall be Installed below Insulation supports or where effective for expansion. WEATHERPROOFING 4.14 Aluminum Jacket shall be Installed on all insulation except fittings smaller than 2 Inches NPS, all Insulated valves, flanges, flanged fittings, and items Insulated with Insulation cement. For these exceptions weatherproofing shall be mastic reinforced with glass cloth. _ 4.15 Weatherproofing covering shall be Installed over Insulation so as to shed water, lapping all weatherproofing joints a minimum of 3 Inches. Lock-type joints tjiat are self-sealing do not require a 3-1nch lap. 4.16 ' Jacket, except self-supporting lock jacket, shall be secured on centers not to exceed 6 Inches according to the following: a. Use alumiman bauds on horizontal lines. b. Use aluminum screws on the longitudinal joint of vertical lines and support / each section with a minimum of three "S" clips per Figure 2. In addition, Install one aluminum band at the middle of each section and secure to jacket with at least two aluminum screws. c. Use no less than three aluminum screws per joint on weld ell jacket. 4.17 Junctions of end pieces to pipe for Insulation design temperatures below 401 *F and all projections through the jacket shall be sealed with a l/4-1nch fillet of sealer/flashing mastic. . 4.18 Weatherproofing mastic shall be 3/32-1nch minimum dry film thickness with glass cloth completely embedded In the mastic. APPLICATION FOR FIREPROOFING 13-0000776 5.1 -- Application for fireproofing shall be per the section "Applicatlon for Insulation" with the following exceptions: a. Install calcium silicate insulation and insulation cement only; not mineral fiber insulation. b. Insulation, used to fireproof piping composed of low melting metals such as aluminum, shall be Installed In two layers regardless of the Insulation design temperature. c. Install fireproofing jackets and mastics In place of weatherproofing. d. Use only stainless steel bands, clips, screws, and wire, not aluminum. 27. GQ210tJ 430 ENO 01238 BAYTOWN ENGINEERING STANDARD 14-1-2.SC Page S FIGURE 1 - TYPICAL INSULATION EXPANSION JOINT TO FIT WEATHER PROOFING JACKET u 13-0000777 FIGURE 2 - STAINLESS STEEL 'S' CLIP Z8. 00210/ > 491 " (S3) Sattowh ENGINEERING STANDARD fRWf) VmX spirit mat CwewKaa C---- REVISION 1 MARCH 1972 INSULATION MATERIALS PURCHASE DESCRIPTIONS *. * HES 14-2-50. IB Page 1 of 9 SCOPE 1.1 This standard contains purchase descriptions of Insulation materials. The term "KIT" used herein Is the abbreviation for nominal Insulation thickness. The contents of this standard are arranged as follows: Item Code Numbers . fiS ACCESSORIES Bands........................................... Breather Springs.................. Fiber Cloth.............................. Finger Straps......................... Joint Sealer............................ Rivets......................................... Screws......................................... Seals........................................... Welding Pins............................ Welding Studs and Caps... Wire.............................................. Wire Mesh.................................. A2 - A3 A5 A6 - A7 A9 A12 - A13 A15 A18 - A19 A23 - A24 A2S A27 - A28 A30 - A31 A37 2 2 2 2 2 2 2 2 3 3 3 3 INSULATION r-- Calcium Silicate................... Dlatomaceous Earth.............. Mineral Fiber......................... Polyurethane............................ n - 14 121 - 125 131 - 140 151 - 157 INSULATION CEHEHT ' 3,4 4 '5 5,6 Mineral Fiber......................... 1103 JACKETS AND MASTICS . Aluninum Jackets................... J1 - J6 Felt Jackets............................ JI1 Steel Jackets......................... J13 - J16 Mastics....................................... J17 - J20 7 7.8 8 8,9 9 j.8-0000778 29. 00210J EMO 0124 0 492 BTES 14-2-50.IB Pane 2 BAYTOWN ENGINEERING STANDARD PURCHASE DESCRIPTIONS 2.1 Accessories Code Nos. Description A2 Binds, specify size (thickness x width x length), 18-8 Cr-NI stainless steel, AISI Type 302 or Type 304, annealed temper. A3 Bands, specify size (thickness x width x length), aluminum illoy Type 3003 or Type 5005, annealed temper. AS Breather springs, to fit (specify size of band) 18-8 Cr-NI stainless steel, AISI Type 302 or Type 304, 5-1nch minimum expansion with 125 pounds pull, 98S minimum return after relaxation. AS Fiber cloth, specify number of square feet, specify width, open weave (10 x 10) mesh, asphalt-coated glass fiber. A7 Glass fiber cloth, specify number of square feet, specify roll width, open weave, 10 x 10 mesh, white starch sized, 0.256 ounce per square foot, equal to Perma-Glass-Mesh Corporation's No. 207. /A Finger straps, 0.020-Inch minimum thickness x 3/4-1nch minimum width x specify length, with approximately 1/4-lnch-wlde x l-l/2-1nch-long fingers spaced on 9-1nch centers, 18-8 Cr-NI stainless steel, AISI Type 302 or Type 304, annealed temper. A12 ( Joint sealer, specify container size, permanently soft mastic sealer (Benjamin Foster Company 30-45). A13 Rubber cement. Insulation bonding adhesive, equal to Benjamin Foster 81-81, In 5-gallon or 1-gallon containers (specify which). A1S Rivets, pop, specify size (diameter x length), aluminum. A1B A19 A23 A24 Screws, self-tapping, slotted pan head, sheet metal, specify size (nunber x length), aluminum. . Screws, self-tapping., sheet metal, specify size (number x length), slotted pan-head type, AISI Type 302 or Type 304 stainless steel. Seals, banding, specify band size (thickness x width), specify type (closed, regular wing, or short wing), 18-8 Cr-NI stain less steel, AISI Type 302 or Type 304. Seals, banding, specify band size (thickness x wjdth), specify type (closed, regular wing, or short wing), aluminum alloy Type 3003 or Type 5005, 30. 00219c) 13"000773 E KO 01241 493 BAYTOWN ENGINEERING STANDARD 8TES 14-2-50.IB Page 5 PURCHASE DESCRIPTIONS (CONT'O) Code Nos. Description 131 81anket Insulation, mineral fiber, soeclfv number of sauar# feet, specify NIT, specify size (width x length), without metal fabric backing, -220 to 150Q*F continuous temperature limit of fiber, high permanent resilience. 132 Block Insulation, mineral fiber. ASTM C 612. soeclfv class, specify number of square feet, specify NIT, specify block size, specify flat blocks or curved blocks. If curved blocks, specify diameter to fit. 134 Board Insulation, mineral fiber. ASTM C 612. soecifv Class 3 with a minimum density of 8 lbs/ft3, a minimum continuous service temperature of 700*F, and a minimum compressive strength of 200 psf at 101 deflection, specify number of square feet, specify NIT, specify size (width x length), nonpunking binder. 136 Fitting Insulation, mineral fiber. ASTH C 547. 450*F minimum service temperature and 7 pcf minimum density, specify NPS; specify NIT, specify fitting (If ell, specify long or shorT . radius and 45 or 90 degree) specify flange, weld or screw ends; If flange ends, specify rating, nonpunking binder; If fabricated, pieces shall be fitted without gaps and shall be permanently joined, dimensions shall be equal to pipe fitting dimensions plus Insulation thicknesses with a plus 3/16-inch tolerance. 138 Flanqe Insulation, mineral fiber. ASTM C 547. 450*F minimum service temperature and 7 pcf minimum density, specify NPS, specify NIT, specify flange type and rating, nonpunking binder; If fabricated, pieces shall be fitted without gaps and shall be permanently joined, dimensions shall be equal to flange dimensions plus Insulation thicknesses with a plus 3/16-Inch tolerance. 140 Pipe Insulation, mineral fiber, ASTH C 547, 450*F minimum service temperature and 7 pcf minimum density, specify number of feet, specify NPS, specify NIT; if for lines with parallel tracers, specify location and size of grooving, nonpunking binder. ' IS! Block insulation, rigid polyurethane foam. ASTM C 591 Type II. Grade 2 (self-extinguishing), -250 to +230*F continuous service temperature limits, specify number of square feet, specify HIT, specify block width, 36 Inches long, flat blocks. 33. CQ220.J 12-00007S2 19 b' FMO01244 BAYTOWN ENGINEERING STANDARD BTES 14-2-50.IB Page 3 PURCHASE DESCRIPTIONS (CONT'D) Code Nos. Description A26 Rectangular welding pin, 1/4 Inch x 1-1/4 Inches, specify length, pierced, specify hole diameter, carton steel equal to KSM Division of Qnark Industries' Type AW. A27 Welding stud, specify size, 18-8 Cr-NI stainless steel, AISI Type 302 or Type 304. (Nelson Stud Welding's S2P Setlok Stud or KSM's Multiple Groove Korr Pin No. FB-5) A28 Welding stud cap, aluminum, to fit Nelson Stud Welding's S2F Setlok Stud or KSM's Multiple Groove Korr Pin No. FB-5 with a 3/16-lnch-dlameter x 3/8-1nch-long extension. A30 Wire, specify size (Bwg x length), 18-8 Cr-NI stainless steel, AISI Type 302 or Type 304, annealed temper. A31 Wire, specify size (Bwg x length), alunlnum, annealed temper. A37 Wire mesh, specify width, specify square feet, 0.028-1nchdlameter wire, l-1nch-hexagonal openings. Monel, poultry netting. 2.2 Insulation Code Nos. Description 11 Block Insulation, calcium silicate. ASTH C 533, except contains no asbestos, specify number of square feet, specify NIT, specify block width, 36 Inches long, flat blocks or curved blocks, specify which; If curved, specify diameter to fit. 12 Fittlnq Insulation, calclun silicate. ASTM C 533, except contains no .asbestos, specify NPS, specify NIT, specify fitting (If ell, specify long or short radius and 45 or 90 degree), specify flange, weld or screw ends; If flange ends, specify rating. If for weld ells and tees, specify with or without 2-1nch tangent. If fabricated, pieces shall be fitted without gaps and shall be permanently joined, dimensions shall be equal to pipe fitting dimensions plus Insulation thickness with a plus 3/16-1nch tolerance. la-0000780 31. C0220U 1 494 EHO 01? BTES 14-2-50. IB Pigt 4 BAYTOWN ENGINEERING STANDARD PURCHASE DESCRIPTIONS (CONT'D) H Code Nos I Description . ` 13 Flanqe Insulation, calclun silicate, ASTM C 533. exceot contains no asbestos, specify NPS, specify NIT, specify flange type and rating. If fabricated, pieces shall be fitted without gaps and shall be permanently Joined, dimensions shall be equal to flange dimensions plus Insulation thickness with a plus 3/16-1nch | tolerance. H 14 Pipe Insulation, calcium silicate, ASTH C 533, exceot contains no asbestos, specify number of feet, specify NPS, specify NIT; If for lines with parallel tracers, specify location and size of grooving, when required. 121 Block Insulation, dlatomaceous earth. ASTH C 517. exceot contains no asbestos, specify Class 1 or Class 2, specify number of square feet, specify NIT, specify class, specify block width, 36 Inches long, specify flat blocks or curved blocks; If curved blocks, specify diameter to fit. 122 ` 123 Flttlnq Insulation, dlatomaceous earth, ASTM C 517, except contains no asbestos, specify Class 1 or Class 2, specify NIT, specify class, specify fitting (If ell, specify long or short radius and 45 or 90 degree), specify flange, weld, or screw ends; If flange end, specify rating; If for weld ells and tees, specify with or without 2-1nch tangent. If fabricated, pieces shall be fitted without gaps and shall be permanently joined, dimensions shall be equal to pipe fitting dimensions plus Insul ation thickness with a plus 3/16-1nch tolerance. ~ Flange .Insulation, dlatomaceous earth, ASTK C 517, except contains no asbestos, specify Class 1 or Class 2, specify NPS, specify NIT. specify class, specify flange type and rating. If fabricated, pieces shall be fitted without gaps and shall be permanently joined, dimensions shall be equal to flange dimensions plus Insulation thickness with a plus 3/16-inch tolerance. 124 Pipe Insulation, dlatomaceous earth, ASTH C 517. except contains no asbestos, specify Class 1 or Class 2, less jacket, specify number of feet, specify NPS, specify NIT, specify class; If for lines with parallel tracers, specify location and size of grooving. 125 H Yalve Insulation, dlatomaceous earth, ASTH C 517. except contains no asbestos, specify Class 1 or Class 2, specify NPS, specify NIT, specify class, specify yalve description (manufacturer name, valve Identification number, type ends, and rating), insulate to valve bonnet; If fabricated, pieces shall be fitted without gaps and shall be permanently Joined, dimensions shall be equal to valve dimensions plus Insulation thickness with a plus 3/16-1nch tolerance. 32. -0000781. C02201 495 PMom ->u 7 3TE5 14-2-50.18 Page 6 BAYTOWN ENGINEERING STANDARD PURCHASE DESCRIPTIONS (CONT'O) Code Nos. Description . 153 Fittlno Insulation, rlqld polyurethane foam, ASTM C 591 Tvoe II. Grade 2 (self-extinguishing), -250 to +230*F continuous service temperature limits, specify UPS, specify NIT, specify fitting (if ell, specify long or short radius and 45 or 90 degree), specify flange, weld, or screw ends (If flange end, specify rating); If fabricated, all pieces shall be fitted without gaps and shall be permanently Joined, dimensions shall be equal to pipe fitting dimensions plus insulation thickness with a plus 3/16-1nch tolerance. " 154 Flanqe Insulation, rlqld polyurethane foam, ASTM C 591 Type II. Grade 2 (self-extinguishing), -250 to +230*F continuous service temperature limits, specify NPS, specify NIT, specify flange type and rating; If fabricated, pieces shall be fitted without gaps and shall be permanently joined, dimensions shall be equal to flange dimensions plus insulation thickness with a plus 3/16-1nch tolerance. 155 Pipe Insulation, riqid polyurethane foam, ASTM C 591 Type II. Grade 2 (self-extinguishing), -250 to +230*F continuous service temperature limits, sectional, specify nimber of feet, specify NPS, specify NIT. 156 / Yalve Insulation, rlqld polyurethane foam, ASTM C 591 Type II. Grade 2 (self-extinguishing), -250 to +230*F continuous service temperature limits, specify NPS, specify NIT, specify valve description (manufacturer's name, valve Identification number, type ends, rating); If fabricated, pieces shall be fitted without gaps and shall be permanently Joined, dimensions shall be equal to valve dimensions plus Insulation thickness with a plus 3/16-1nch tolerance. 157 Pipe insulation, load-bearinq rlqld polyurethane, ASTM C 591 Grade 2 (self-extinguishing), sectional, -250 to +230*F continuous service temperature limits, 250 psi minimum yield strength In compression, 180 psi minimum compressive strength at 5X deflection, specify number of linear feet, specify NPS, specify NIT, 3 perm-inches maximum water vapor transmission rate. Thermal conductivity per ASTM C 177 and C 420, aged at 140*F for 150 days expressed in Btu per (hour) (square foot) (Fahrenheit degree per inch) shall not exceed 0.25 at 100*F mean temperature and 0.22 at -100*F mean temperature. . GO220.* 34 13-0000733 497 EHOOU45 BAYTOWN ENGINEERING STANDARD BTE5 14-2-S0.1B Page 7 PURCHASE DESCRIPTIONS (CONT'O) 2.3 Insulation Cement Code Nos. Description 1103 Insulation cement, mineral fiber, ASTM C 195. contalnino no asbestos, specify number of sacks. 2.4 Jackets and Mastics Code Nos. Description J1 Jacket. Insulated flttlno. smooth aluminum alloy Type 3Q03-H14 or Type 5005-H14, 0.0I6-1ncn minimum metal thickness, 2-inch minimum extension on both ends of weld ells, joints designed to effectively and permanently shed water, free of burrs and sharp edges, baked-on colored converted epoxy on Inside and outside, specify the follow ing: Type of fitting (If ell, specify long or short radius and degree of direction change), type ends (if flanged, give rating), NPS, NIT, and color of outside coating. J2 Jacket, aluminum alloy Type 3003-H14 or Type 5005-H14, for -- insulated fTanqe, specify NPS, specify NIT, specify flanqe type and rating, 0.012-inch minimum thickness, smooth surface, tinted, converted epoxy coating on Inside, outside coating, baked-on, converted epoxy (specify color), all Joints and seams shall be joined to effectively and permanently shed water, l-1nch minimum overlap at longitudinal Joints, free of all burrs and sharp edges. J3 Jacket, aluminum alloy Type 3003-H14 or Type 5005-H14, for insulated valve, specify UPS, specify NIT, specify valve description (manufacturer name, valve Identification number, type ends and rating), specify If valve Is Insulated to bonnet or to packing gland, 0.012-inch minimum thickness, smooth surface, tinted, converted epoxy coating on inside, outside coat ing, baked-on, converted epoxy (specify color) all joints and seams shall be joined to effectively and permanently shed water, 1-inch minimum overlap at longitudinal joints, free of all burrs . and sharp edges. J4 Jacket, prefabricated head, aluminum alloy Type 3003-H14 or Type 5Q05-H14, gore type with overlapping beaded joints and screws on centers not to exceed 6 Inches, 0.020-Inch minimum metal thick ness, smooth surface, 6-inch minimum flange length, free of burrs and sharp edges; colored polyethylene, colored converted epoxy, or 50-pound polyethylene-kraft paper moisture barrier 1002 perma nently bonded to inside; baked-on colored converted epoxy coating on outside, specify the description of head. Insulation thickness and color of outside coating. - 3S. 18-0000734 C0220-I 498 ( r. L .4 BAYTOWN ENGINEERING STANDARD BTES 14-Z-50.1B Page 9 . PURCHASE DESCRIPTIONS (CONT'D) Code Nos. Description J16 Jacket. Insulated flttlnq. smooth electrooalvanlzed steel. 0.010-Inch minimum metal thickness, 2-Inch minimum extension on both ends of weld ells, joints designed to effectively and permanently shed water, free of burrs and sharp edges, vapor barrier continuously bonded to Inside surface, baked vinyl enamel or vinyl organosol chemical and weather-resistant outside coating, specify the following: Type of fitting (If ell, specify long or short radius and degree of direc tion change), type ends (If flanged, give rating), NPS, NIT, and color of outside coating. 017 Mastic, weatherproofInq for high-temperature insulation, containing no asbestos, breathing type, vinyl acrylic or polyvinyl acetate, nonflanmables in noncured state, flame spread less than 20 when cured, not less than 180*F constant service temperature limit, specify color and specify trowel, spray or brush grade. J19 Mastic, flreprooflnq, breathInq type, containing no asbestos, nonflanmable with a flame spread Index of four or less, specify color. _ (Ylmasco WC-1FR) J20 Mastic, sealer/flashinq for high-temperature Insulation, containing no asbestos, nonshrinking, permanently flexible, less than one perm water vapor permeable for l/16-1nch thickness, not less than 400*F constant service temperature limit, specify color. (Childers1 Chi-Joint CP-70) 37. 1S-00007B6 C0220ti 500 W ^ A *4 ' . HUMBLE OIL cahauaV u. 4 Si'REFINING COMPANY '. HiMurAerv.t-t o.vi.icw ATTOWM MCri-- COT BAYTOWN. TEXAS 77520 .March 20, 1972 . * ; _ wiomeiwcnu : BAYTOWN ENGINEERING STANDARDS `To All Recipients of Baytown Engineering Standards . The following changes will bring your Baytown Engineering Manual up to date. Insert tits attached standards and remove all pages of the superseded Issues. INSERT IN MANUAL Standard No. Revision Oate BTES 2-S2-1.1A BTES 2-52-1.10 BTES 14-1-2.1C BTES 14-1-2.5C BTES 14-2-50.IB BTAU 16-12-1 BP 16-12-1 BTES 19-1-1.1C 1 3-72 2 3-72 1 3-72 1 3-72 . 1 3-72 1 3-72 3 6-70 1 3-72- REMOVE AND DISCARD Standard No. Revision Date BTES 2-52-1.1 A 0 11--7(T BTES 2-52-1.ID . 1 5-71 BTES 14-1-2.1C 1-71 BTES 14-1-2.5C 2-71 BTES 14-2-50.IB 3-71 BTAD 16-12-1 12-70 BP 16-12-1 3 6-70 BTES 19-1-1.1C 5-70 GENERAL NOTES' ' BTES 2-52-1.1A - Ftqure 2 has been revised to require safety signs on tanks containing volatile hydrocarbons or tanks equipped with nitrogen or natural gas blanket systems. . ' * BTES 2-52-1.10 - Several new safety signs were added. . . ' . 5TESJL5-1-2.1C4_BTES 14-1-2.5C, _and BTES 14-2-50.IB - These standards were . revised Vn Minenatel insulation Mt-ials coot-Tigign asgestn.. In ngnt . "TMl~nV'~~7'c?pr5T"t.rrpTy latw rnirp'rninq pjrsnnnpl -j-irasurp fn asbestos, -thorc nnf stiffi<-Vnf. .rnnr-ir irrontivn fnr mtrr hating insnl a finri-3Ale- rials containing asbestos. . . .' BTAD 16-12-1 - Paragraph 9.1 of this standard was deleted to reflect accep tance "oFFTragraph 9.1 of the Basic Practice. _` BTES 19-1-1,1C - This standard was revised to give material specification consistent with Managements* recent decision to paint onsite equipment' blue instead cf gray. ` " OSTzbmc >T.. r\t *,0. B. Tucker . 13-0000792 G02 > \ i - ,U -- 506 Tli following >* %( good lately practice which arc bow to**d ky Fufeiol tcfutaliont. That* ool ottrody in wr So/try Procedures book wiil rrifimarely become pari at par pctiMotol softly rules. The* should new h given special emphasis in out normaf wort practices. October 1(3, 1972 GUivr.nsrs ren H<w:ni.nto Ar??.rrror. materia ls MO. 1 The inhalation of asbestos dust may be injurious to the health of our employees The fo1lowins guidelines should be followed to minimize this exposure when asbestos materials have to be handled. Some examples of exposure are: ' .. Installation of asbestos insulation.* * . Hand saving or cutting asbestos insulation.'*'* . Removal (rip-off) of asbestos insulation.** . Cleanup operations involving asbestos materials. '~ . Saving or cutting cement asbestos materials (Transitc, Harinitc, etc.). The procedures to be followed -when handling materials that contain asbestos are: 1. Install rigns to show asbestos dust may be present. (Johs of significant size and duration only.) These signs can be obtained from Ko. 1 tool room. - 2. Schedule work to minimize number of people in area. All personnel whose / -presence is not required shall be restricted from the immediate area unless ' they arc protected with approved *nu-u-c respirators. All personnel working in the area shall wear approved single-use respirators (Symbol Mo. 77700-090). ,. . These respirators shall be discarded at.the end of the day or at the end of the Job, whichever is the shorter period. . .* *. 4. Enployee should ad far as practicable stand upwind from source of asbestos dust to minimize accumulation of dust on clothing. . 5* Remove fibers and dust from clothing using a vacuum cleaner before removing respirators. Change coveralls as necessary. 6. Perform work In such a manner as to minimize exposure. (a) Installation work ' _. 19-0000793 1) Precut and score asbestos, whenever possible, using band saw with C 022.1,4 307 -2- dust collector. When possible tills should be done at a location ' . remote from other work. _ . 2) rick up broken insulation and scraps immediately and place in plastic bags. Dampen asbestos to minimise Generation of dust'. . (b) Removal of asbestos 1) Clip wiring on bands holding jacket. 2) Remove Jacket. ' 3) Remove insulation in pieces as large as practical. Cut or breck carefully to minimise dusting. '';en practical dampen insulation to reduce dusting. ' U) Place all material in plastic bags (Stores Symbol Ro. 18103*003) for disposal. Where practical place drop cloths under work area to retain broken materials (i.e., on tower platforms, etc., where ' material otherwise could be spread over several, levels). _. ' . 5) Area should be cleaned up prior to lunch break and at end of shift. Dampen asbestos to minimize generation of dust. - (c) When insulation materials are removed to do mechanical work and are replaced at end of job, ure asbestos-frre materials for the replace ment. ' (d) Do net spray asbestos materials.- ` Do not use materials containinc asbestos if su-f -- * --1 - * - are available. The Baytown Refinery engineering specifications and purchase* specifications have been chanced to specify materials that are "nsbestes-free. If a nonstandard material is required for a special Job, nsbestos-free material should be specified on the requisition. All insulation supplied as kits such as Kxomet'should be assumed to be asbestos unless the kit is labeled asbestos-free. ' All existing high-temperature insulation should be assumed to be asbestos or to contain asbestos as a binder. ' ' 0022l;V 18-0000794 503 CajiaOH. nu. 3 Himrrrj of osha 'rrrnRTKC cn>r:iTTnE Hnrriwc ho. 16 Hovpmnn I. 197; - Baton Rouge F, S. Venable covered our current position on dealing with hazardous materials. . * Both Humble and linjny Mechanical Divisions vlll Instigate further action to reesphnsize the probleo of handling asbestos containing ' materials. ' * Technical will contact Purchasing to get a positive statement fn all rent rater- which vl It n-nliiblr the use of hi eh asbestos cc-tent materials. * F. S. Venable vlll begin working with Mechanical to develop noire level data for certain tools. The Committee began selecting Items to be part of the sixth Humble - Enjay Safety Regulations Bulletin. ' . 1. Ho loose eombustlble material, empty or full drums or barrels, shall be permitted within the diked area of a tank while it Is In service. 2. Machine guarding shall be provided to protect the operator and otheremployees In the machine area from hazards such as those created by the moving point of operation, nip points, flying chips and sparks.- The remaining items needed to complete the sixth bulletin will be chosen at the next OSUA Steering Cc-taittee meeting. RRDo toiler,Jr. Hovcmbe.r 15, CO-2210 ia-0000l95 January 15, ;1373 C. B. Uoore Hq. Refining Room 3621 . Charles: Rat Refinery Programs for Handling-Asbestos In reply to your recent question Attached Is a safe handling guide aheot from Baton Route Refinery. The Baytown program was given aa a model In the asbestos guide. Bnywav has a similar program. niLLLags. and Benlela Imve less formalized programs and seem to depend more on Contractors to follow Gale practices. ~ Daywny, Dntou Rouge and Baytown superviso the 'AsbcGtos practices through the OSHA Steering Committees. Their chief Concerns are that Exxon employees follow the regulations whllo doing small Jobs in tho units. These Jobs might be done by lnsulntors, mechanics, laborers and/or operators. The big jobs are generally done by Contractors. Hottrolsecplng and disposal of the scraps arc practices needing close supervision. Theso refineries have been held back In the substitution of all non-asbeatos insulation by not having available unlimited amounts of suitable replacements. As sho*.rn by the attached . Johns-Manvlllo Company's technical sheet, this situation is improving. ' - Although each location in the past has been following Its own' standard, tha three large refineries have bad the onree basic policies. If either Billings or Benicia have established a safe asbestos -policy we have not seen It. If 11Q ReflnlnT aan.i'rcnent were to emphasize the importpnrj of "U2^i^ioi?x^rRlfllng_^alr^fljJjj.c.c.^n.a_ibpn-Cjfpxg.lngLJLtip DQL-JCTUlntory practices, this Toulrf assure there should bo no qltntlon from violations. . . JTTJI/ra Attachments Jamas IT. Hammond 13-0000736 oiu MEMORANDUM rm Files HIM F. S. Venable wmct Meeting with Mechanical Division on Asbestos Handling nu mm. BATON B0U6C. LA. 2/19/7S On'February 12, 1975, a meeting was held between menbers of the Medical Department and the Mechanical Division to discuss current practices in working with asbestos materials. Those in attendance were: Medical Pent. JC. E. Jones, M. D. F. S. Venable Mechanical Division J. T. O'Brien C. D. Singer J. A. Pace E. R. Helton J. Holmes Carter Lee P. E. O'Neill Furnishing Clothing for Asbestos Removal Following a discussion of OSHA requirements for the furnishing and -- laundering of special clothing for workers engaged in removing asbestos insulation materials, it was agreed that the following proposals would be studied: , 1. Use mechanical planners to identify and plan those jobs involving significant removal of insulation and where special clothing is to be provided. 2. When feasible such work would be planned for weekends or for shifts having the lowest potential exposure for employees not directly engaged in removal , . 3. The possibility of using single-use disposable coveralls for pro tection against asbestos will be explored. Posting Signs in Asbestos Work Areas F. S. Venable will furnish the Mechanical Division with suggested wording for signs to be placed in areas where asbestos dust arising from removal or other handling operations is present. Such signs shall read: ' CAUTION ASBESTOS DUST HAZARD ' AVOID BREATHING DUST WEAR ASSIGNED PROTECTIVE EQUIPMENT . DO NOT REMAIN IN AREA UNLESS YOUR WORK REQUIRES IT FSV:rk 2.'.PLAINTIFF'S.. EXHIBIT 7.5702/19 r;V i8~000797 G02217 oil J CARLISLE DEHAY. JR 1922 * 991j GARY D ELLISTON CHRISTOPHER P MANNING PAUL c HAMILTON W SCOTT BERRY TODD J SUODLESON THOMAS W, BURCH. Ill WRITER'S DIRECT DIAL (214) 210-2428 DeHay & Elusion, L.L.P. ATTORNEYS AND COUNSELORS 3500 BANK OF AMERICA PLAZA 901 MAIN STREET DALLAS, TEXAS 75202-3736 (214) 210-2400 FACSIMILE (2 1 4) 21 0-^0 Q 02*0007 HEATHER A. BERNER BEVERLY M. BOND NATALIE M. BRANDT NATALIE D. DOLLAR CHARLENE R. ECHOLS JASON W. FATHEREE MARCO D. FLORES S. SHAYNE GARDNER / PAMELA ISAACSON INWARD A. KALABUS, JR. MELISSA M. LEON JEFFREY M. MAROSZ SCOTT D. MARQUARDT MISTI D. MOSTELLER DAVID T. OWENS ROBERT B. PADGETT JUSTIN H. ROY KYLE V. SHORTALL GERALD J. SMITH TINA M. STAMPS JILLIAN J. van RENSBURG JACK A. WALTERS, III KIMBERLY R, WEBER CYNTHIA S. WILLIAMS ASHLEY K. YABLON BERNARD E. ZWILLENBERG Admitted only in Oklahoma August 7, 2002 Via Certified Mail, Return Receipt Requested #7002 0860 0005 4539 7512 Scott F. Frost BARON & BUDD 3102 Oak Lawn Avenue Suite 1100 Dallas, Texas 75219 CERTIFICATE OF WRITTEN DISCOVERY Re: Cause No. CC-00-06741-B; Priscilla Dailey, Individually and as Personal Representative of the Heirs and Estate ofRaymond Emery Dailey, Sr., Deceased, and as Next Friend of Raymond Emery Dailey, Jr., a minor v.s\ GAF Corporation, et ah. In the County Court at Law #2 of Dallas County, Texas Dear Mr. Frost: Enclosed please find Exxon Mobil Corporation's Response to Plaintiffs Second Request for Production. Pursuant to TEXAS RULES OF Civil PROCEDURE 191.4 regarding the filing of discovery, only this letter is being filed with the Court. Very truly yours, NMB:lb cc: Earl Bullock, County Clerk Natalie M. Brandt