Document ZwGr7KxmJOOq9ewbNvngj59d

I Pydraul^ 135 . Fire-Resistant Hydraulic Fluid Pydraul 135 Fire-Resistant Hydraulic Fluid ... a low viscosity synthetic that gives you the performance of premium grade petroleum oils plus safety - at the price of water/ glycols. o/ff -4 fJLU*e,v- ) 0619701 TOWOLDMON0039490 WATER_PCB-00023959 Table of Contents Introduction............................ Propt .'ties of Pydraul 13S Chemical............................ Inspection............................ Corrosion and Stability I;i re Resistance . . . . Performance ........................ Mixing Compatibility, , , Change-over Procedures. . dandling and Storage. . . Ay ob^702 || TOWOLDMON0039491 WATER_PCB-00023960 Introducing Pydraul 135 hydraulic fluid ... Pydr:.ulnk o1 135 is one of Monsanto's growing line of internationally accented, fire-resistant hydraulic fluids and lubricants. Pydraul 13$ is a sister product of recently introduced Pydraul 312. hath aro forerunner of a new chemical concept in hydraulic fluids ... a unique marriages of synthetic fluids with specially chosen petroleum fractions. The result is a fire-resistant hydraulic fluid that matches or excells the properties of existing hydraulic fluids -- including synthetics, premium grade petroleum oils and water-containing fluids -- but sells in the same price range as water/glycol fluids and offers up to 401'savings over other water-free, fire-resistant hydraulic fluids I Pydraul hydraulic fluids first began -working to protect hydraulic operations from fire in 1951. Today, the seven Pydraul fluids have performed millions of machine hours of service without con tributing, to a single fire ... not even when sprayed from rup tured high-pressure hydraulic lines onto white-hot metal. In addition to fire-resistance, the Pydraul fluids have always offered ; : ... lubrication as good as premium grade oils ... freedom from corrosive action and. foam ... ease of maintenance ' ... and permanence -- they don't "wear out" < , ' .. . 'obV*103, | .^ ' TOWOLDMON0039492 WATER_PCB-00023961 Chemically Speaking ... Pydraul US fluid is a permanent solution of carefully selected petroleum fractions in a synthetic base of halogenated hydro carbons and phosphate esters. Chemically similar to Pydraul 312, this new fluid offers fire-resistance, lasting chemical stability, no oxidation or corrosion in normal service, and minimum maintenance for your low viscosity machines. 0619704 TOWOLDMON0039493 WATER_PCB-00023962 Inspection Properties ... Viscosity, SSU 8 40F Viscosity, SSU 100F Viscosity, SSU 8 210F Viscosity Index Pour Point, F Density 25/25 Grams/cc ' pounds/gal ASTM D-892 Foam Test Sequence I Sequence II Sequence III 1600 140.9 40.9 f-49 -X0 \.n 9.92 pass pass pass The viscosity and viscosity index of Pydraul 135 are very similar to those of a high quality R50 (rust and oxidation inhibited) type petroleum hydraulic oil as the comparative viscosity curves indicate. 0619705 H TOWOLDMON0039494 WATER_PCB-00023963 TEMPERATURE, DEGREES FAHRENHEIT' 19 Of HI VISCOSITY.'SAYBOLT UNIVERSAL'SECONDS. VISCOSITY, SAYBOLT. UNIVERSAL SECONDS - -ii HU H w in i i ho 150 fa in in in no :i_bo no : no..no j i no< no c j:j ra w w sj TEMPERATURE. DEGREES FAHRENHEIT //HfITlX weight. AMERICAN SOCIETY FOR TESTING SlQ MATERIALS C- TOWOLDMON0039495 WATER_PCB-00023964 7 Corrosion fi Stability ... The corrosion and oxidation stability properties of Pydraul 13S are equal to those of the best petroleum hydraulic fluids. Pydraul ^ 135 will not rust or corrode any metal in a hydraulic system even ' when over-heated to 250*^. In the ASTM D-665 Rust Test Pydraul 135 showed no rust at .all, and in use Pydraul 135 does not lose its anti-rust properties. Good hydrolytic stability is a basic characteristic of Pydraul 135. If water somehow enters your hydraulic system, Pydraul 135 won't. hydrolyze to foam acidic or corrosive products. Beverage Bottle Test (Pydraul 135 plus water aged 200F for 48 hours with a copper strip through both phases). Neutral No. Change, mg KOH/mg + 0.^2 Viscosity change, t 6 100F +1.0 V 4 e 210'B + 0.4 Insolubles none Copper strip no corrosion \ 0619707 1 TOWOLDMON0039496 WATER_PCB-00023965 Fire Resistance Pydraul 135 is an industrial fire-resistant hydraulic fluid listed by Underwriters' Laboratory. ^ Miscellaneous Fire-Resistance Tests ASTM D-2155, Auto. Ing. Temp F 760 High Pressure Spray Test (AMS-3150C) Test fluid sprayed at 1000 psi through orifice, passing through flame of oxyacetylene torch, 6000F Intermittent flashing but self-extinguishing, Low Pressure Spray Test (AMS-31S0C). flight increase in flame Test fluid sprayed at low pressure over 'intensity, ignited, oil-soaked rags to determine degree of increase in flame intensity. Hot manifold test (AMS 31S0-C) Test fluid dripped on tube at 1300F. Intermittent flashing but self-extinguishing. Does not flash Molten Metal Ignition Test. Test fluid exposed to the surface of aluminum alloy at 1200CF to test for spontaneous ignition. Does not ignite spontaneously. Flashes intermittently with ignition source. U.S. Bureau of Mines Schedule 30 Fire Tests#: Pipe Cleaner Test, Number of Cycles: Fresh Fluid 28 Aged 4 hours 6 150F 24 Temperature/Pres sure Spray Ignition Test: Propane Torch Electric Arc Burning Kerosene-Soaked Cotton pass pass pass Ask to see the color motion picture, "Before Hydraulic Fires Start. 0619708 Although Pydraul 135 fluid meets U.S. Bureau of Mines fire-test requirements, it is not approved since required field tests' in mining machinery have not been completed. " TOWOLDMON0039497 WATER_PCB-00023966 ? Performance Properties ... Pydraul 13S has good viscosity and viscosity-temperature (V.I.) properties. These properties are permanent. Pydraul 135 will V not shear mechanically to degrade viscosity. The following chart shows viscosity of Pydraul 135 before a Jli Vickers Hydraulic Pump Test ... and practically the same viscosity after the test. Vickers Hydraulic Vane Pump Test ^ ) (V-105E pump, 1000 hours, 140F, 1000 psi) I Viscosity change 6 100F + 11 C 210 F +5 We. ight oss of pump parts, bushings, 2015 bushings, 2016 Ring Vane 21 11 22 2 . 0619 709 TOWOLDMON0039498 WATER PCB-00023967 t6WOLDMON0039499 WATERJOB-00023968 In the severe Vickers Hydraulic Pump Test (V105C pump), Pydrnul 13S lubricates as well or better than high-quality R$0 petroleum oils. n TOWOLDMON0039500 WATER_PCB-00023969 Four hall Wear Test (620 rpm, 1 hour, 167F) Steel on steel, mm scar diameter 4 kg load 0.1S 10 kg load 0.24 <0 kg load Steel on bronze 0.45 10 kg load 0.4S Timken Tost Ti^ksn OK load, lbs* 45 Pydrsul 135 lubricates under extreme pressure as well as highquality industrial ggpr lubricants, Ficlii Tests In addition to the laboratory tests, Pydraul 135 has been thoroughly evaluated for use in ASKANIA type regulators. Gene1, .. approvals for its use have been given by major equipment manufacturers. Pydraul 13S will give years of trouble-free pump service ... the same long pump life afforddd by high-quality R50 type petroluem hydraulic oils. And Pydraul 135 doesn't wear out. Except for normal "make-up", ... you don't add water ... you don't have "drain and change" periods ... you don't have to check it daily ... or perform most of the other-time-consuming maintenance necessary with water-containing fluids. 0619712 TOWOLDMON0039501 WATEFLPCB-00023970 Mix ; Compatibility ... P)'d'. :1 13S solubility with other hydraulic fluids Type Other Pydraul Fluids . (A-2J0, F-9, ISO, 62S, 5312) Other commerical Phosphate Esters (Houghto-Safe 1130, Ccllulube 220, etc.) Watcr/Glycol Phosphate Esters Pydraul 135 Soluble in all proportions Si phosphate ester is soluble in Pydraul 13S at room temperature; 10 i is insoluble at room temperature Insoluble in water/glycol fluids and vice versa Potroloum oils Soluble'in all proportions, but oil contamination can reduce Pydraul 135 fire-resistant qualities. 06197X3 || TOWOLDMON0039502 WATER_PCB-00023971 /y Change-Over Procedures Converting to Pydraul 135 hydraulic fluid is easy. Virtually ever; type of equipment that uses fire-resistant hydraulic fluid has been converted to Pydraul fluids. Equipment manu facturers arc, therefore, experienced in Pydraul fluid conversions and should be consulted. If changing seals is necessary, equipment manufacturers can tell you what seals to change, and most even carry-a supply of correct seals. Laboratory tests show that Viton^ A.is the preferred > elastomer for compatible seals. For moderate temperatures, (below 140) Butyl seals, hose, etc, appoar acceptable. To 1 'lace other Pydraul fluids with Pydraul 135, where com patible seals are in the system, it is only necessary to add . Pydraul 135 as make-up fluid. It is not necessary to drain or clean. When you convert from petroleum oils,other synthetic fluids, watcr/glycol fluids, or water-in-oil emulsions, we recommend the following stops. These steps conform to National Fluid Power Association Standards. Your Monsanto representative will assist you any way he can, or you can telephone our technical specialists in St. Louis ,directly. ..... (1),Trademark of .1. duPont de Nemours 5 Co., Inc. ' "i 0619714 TOWOLDMON0039503 WATER_PCB-00023972 Char., inn from Petroleum Oil 1. -Completely drain and clean the system. Small amounts .'.of oil will not interfere with the performance of Pydraul 13S, but resistance to firo is reduced by the amount of oil left in the system. 2, /Iirain and blow out pipelines. Manually clean valves ;d reservoirs. S. .j'.ien or remove and drain valves. Replace gaskets, packings, and seals with those compatible with Pydraul 135. It is particularly important to change-dynamic seals. Static rivals do not necessarily have to be .Changed if there is no objection to replacing them each time hydraulic components uro serviced. 4. Remove pumps, accumulators, and cylinders, if necessary, .. for draining. Replace.packings, seals, gaskets, and bladders with those compatible with Pydraul 135. 5. Cueck component functions before the system is closed and fluid is added. 6. If your system cannot be completely drained, you may have to flush it with a small amount of Pydraul 13S ' Changing' from Water/Glycol or Water-in-Oil Emulsion 1. Iirain and clean system thoroughly. Remove all traces of water. Empty all lines and low points or dead pockets in components. 2. Clean with steam or warm water. Follow by blowing with dry air. 061<>715 TOWOLDMON0039504 WATER_PCB-00023973 3 iicck sealing materials, hoses, and accumulator bags. ;i': eplace if necessary with compatible materials. 4. : ..'.stall a minimum charge of Pydraul I3S and operate the . ystem from 16 to 24 hours. During this period, inspect ilia reservoir. If wntor or other contaminants float to the top, skim them off. 5. Drain the flushing charge immediately after shut-down while the fluid is warm. Drain all isolated points Or parts which do not^drain back to' the reservoir. If water is apparent in fluid clinging to walls, wipe, down all accessible parts. Changing from Phosphate Esters (Other than Pydraul) I, i.'-'j' Drain the system completely. Z\ tVT Cleaning is unnecessary. 3. Hi$ Generally, seal changes are unnecessary. , ' Handling and Storage As with all specialized industrial fluids, certain precautions are advisable when handling Pydraul 135. No problems will arise when Pydraul 13S^used as recommended. Avoid repeated or continuous skin contact. Repeated or prolonged contact can lead to drying and skin "chapping". Where prolonged skin,contact cannot be avoided, gloves should be worn. 061^716 .|| TOWOLDMON0039505 WATER_PCB-00023974 ,1 . ' . // i-. :. . ' ': ; 1 At room temperature thoro is no significant vapor inhalation j| hazard from Pydraul 135; however, inhalation o vapors pro ' duced when the fluid is at high temperatures should be prevented. '; Singlo 6--hour exposures to on atmosphere saturated with vapors ` at ambient temperatures produced only mild discomfort in cx- \ perimental animals and they survived the 10-day subsoquont ob ,) serration period without ill effect. i' | ` i' : Although eye irritation studiesusing Pydraul 135 at full strength indicate Pydraul 155 is a mild irritant, there is no evidence to show Pydraul 135 causes permanent damage to eye tissue. If Pydraul 135 is splashed or sprayed into the eyes, eyes should be thoroughly flushed with water and the workman referred to a physician. To relieve irritation, physicians have used It tetracaine solutions, as well as ophthalmic cortisone acetate solution. Pydraul 135 hydraulic fluid can be stored at subzero temperatures without fluid damage. Before using, simply allow the fluid to warm to 20 -- 30P. Drums stored outside should be sealed tightiy and placed in a horizontal position to keep out moisture. Obi**717 H TOWOLDMON0039506 WATER_PCB-00023975