Document Z8NoomnqqwDEw2gO6KNYzXr67
TO:
Distribution
Interoffice Communication
FROM: DATE:
SUBJECT:
S. V. Corkran March 28, 1990
TC Transfer ASU Acclimation
Transfer of TC material to the VCM ASU will increase organic loading on the ASU by approximately 350%. This number is based on single-point COD and TOD data. Attached are hydraulic and organic stream data used to base this loading estimate, and an acclimation schedule.
In general, methanol will be used to increase organic loading on the ASU until the LCCP TC Transfer system is installed. The methanol is easily flow controlled by VCM personnel. When the TC transfer system is operational, the organic loading will be replaced, in two steps, with an appropriate loading of TC water. The required rate will be determined by TOD analysis at LCVCM and will be controlled by LCCP personnel. LCCP must be able to route the set amount to VCM and divert the remainder to the LCCP Secondary for " 2 days to allow a smooth transition.
Discussions with Jim Shamburger (LCCP) on 3/28 indicated that installation of a floating roof on the fuel oil tank, if agreed upon, would probably result in a startup date of 4/16. This is consistent with the attached schedule. The loading increase schedule is significantly more aggressive than in the past; however, the rate will be increased ahead of schedule if the condition of the system is favorable. By 4/18, all of the Phase I TC wastewater should be directed into the VCM ASU.
Please review the attached material and return any comments to me ASAP.
S. V. Corkran Process Engineer
br (4)
CUH 000010284
TC TRANSFER HYDRAULIC/ORGANIC OVERVIEW TC Transfer to VCM (GPM)
Timing
Phase 1 - April 16, 1990 Phase 2 - July 1, 1990 (After EXAM T/A) Phase 3 - October, 1990
Phase 1
Phase 2
Ethylene Quench Water LAB Wastewater Ethylene Oily Water
Sewer (OWS)
150 80 -
230
150 80
120 350
Phase 3
80 120 200
Hydraulic Diversion From ASU (GPM)
Phase 1
Cooling Tower Blowdown Incinerator Acid
170 100 270
COD Data
Stream
Quench Water LAB Wastewater
ows
Cooling Tower Blowdown Incinerator Acid
PPM COD
5,838
540
501 38
1,725
(TOD)
Organic Loading Effect of Phase I
Stream
Lbs./Day COD (TOP) to ASU
C.T. B/D Incinerator Acid Quench Water LAB Wastewater
-74 -2,062 +10,466
+516
Net Effect Avg. ASU Feed
+8,846 lbs./day "3,000 lbs./day
ClJH 000010285
TC TRANSFER ACCLIMATION SCHEDULE
Ethylene/LAB Composite Stream - 230 GPM, 3,995 ppm COD/TOD, 11,000 lbs. TOD/Day Transfer
Date 3/28 3/30 4/02 4/05 4/09 4/12 4/15 4/16 4/18
Comment
MLBS TOD/DAY
Increase
Total
MeOH Addition
11
MeOH Addition
12
MeOH Addition
13
MeOH Addition
14
MeOH Addition
15
MeOH Addition
27
MeOH Addition Replace 1/2 of MeOH w/TC
29
09
Replace remainder of MeOH w/TC Water 2
11
MeOH .1 .2 .3 .4 .5 .7 .9
.5 0
GPM
TC Water m
0 0 0 0 0 0 0 "84 "230
Actual TC wastewater transfer rate from 4/16-4/18 will be determined by TOD analysis to attain desired organic transfer.
CUH 0 0 0 0 1 0 2 8 6
TC WASTEWATER TRANSFER CONTROL/SAMPLING
Once TC wastewater transfer to VCM begins (est. 4/16), the VCM
offsite Pumper/Loader will catch a sample of the water discharging
into the West Basin every 4 hours. The lab will run a TOD analysis
and will inform the VCM Shift Supervisor (S/S) of the result. The
S/S will determine the desired flowrate and inform the Steam Plant
Control Room at LCCP (494-5310) of the setpoint.
Steam Plant
personnel will be responsible for making the appropriate adjustment
in flow.
This flow control operation will last " 2 days (4/16-4/18) until the remainder of the Methanol is backed out and all of the TC wastewater is directed to the West Basin.
Once the entire stream is being transferred, a TOD analysis will be conducted each week day and the result included on the VCM Secondary Log. LCCP will record flow data.
CUM 000010287
To: Distribution
Interoffice Communication
From: Date:
T. R. Bsll March 4, 1990
subject: Bioremediation Core and Interval Sample Results From LCCC Analyses
VIO
Three individually consolidated core samples and three individually distinct foot interval core samples were taken from each of the following facilities: North Lagoon, South Lagoon, North Stormwater Diversion Pond and South Stormwater Diversion Pond. The core sample locations were adapted from the screening and sampling procedure developed by PED. The consolidated core samples were analyzed for volatiles at LCVCM using the Toxicity Characteristics Leaching Procedure (TCLP). The components the samples were analyzed for are tabulated in Table 1. The TCLP leacheate concentrations from these samples have been tabulated in Table 2, for those compounds with concentrations above the minimum detectable limit. The TSS, VSS and percent solids were also determined for most of these samples. These data have been tabulated in Table 3.
American Laboratories and Research Services (ALRS) performed a complete hazardous waste characterization on the consolidated core samples. These tests include corrosivity, ignitability, reactivity, and a complete TCLP for metals, pesticides, herbicides, volatile organics, acid fraction and base neutral fraction. All of the core samples were not corrosive, not ignitable, and not reactive to cyanide, sulfide or water. The silver and selenium levels were less than 0.005 mg/1. The TCLP leacheate volatile concentrations, above detectable limits, have been tabulated in Table 4. More results on metals and TCLP leacheate concentrations are forthcoming.
The foot interval samples were analyzed by ALRS, using head space analysis for benzene, toluene, ethylbenzene, xylenes, trichioromethane, EDC and percent moisture. These results have been tabulated in Table 5. The volatile data is approximately 20 times greater than the equivalent TCLP leacheate concentrations.
T. R. Bell tm Attachments Distribution:
Without Tables 4 & 5
JF PDC CRD MG JLJ DMJ GLF OCS MLA WPS ECG MST DKW TJB - LCCP
PLF JCC - LCVCM CRW TWH WSC - Houston
AMN JRR - Austin KM MC - RETEK
CWH 000010288
TABLE 1 VOLATILE COMPONENTS ANALYZED FOR IN LCVCM TCLP
___________ PARAMETER_______
Vinyl Chloride Bromomethane Chioroethane 1,1-Dichloroethane Methylene Chloride Trans- 1,2-Dichioroethane 1.1- Dichloroethane Chioroform 1.1.1- Trichioroethane Carbon Tetrachloride Benzene 1, 2-Dichioroethane Trichloroethene 1.2- Dichloropropane Bromodichioromethane 2-Chloroethylvinyl Ether Cis-1,3-Dichloropropene Toluene 1.1.2- Trichioroethane Tetrachloroethene Dibromochloromethane Chiorobenzene Ethyl Benzene Bromoform 1.1.2.2- Tetrachloroethane Trichlorofluoromethane Chioromethane 1.3-Diehlorobenzene 1.2- Dichlorobenzene 1.4-Dichiorobenzene Hexane
MINIMUM DETECTIBLE LIMIT (PPBl
0.66 0.57 1.47 0.78 0.52 0.71 0.46 1.48 0.85 0.81 0.26 1.06 0.66 0.46 0.40 0.52 0.25 0.17 0.19 0.60 0.27 0.28 0.16 0.14 0.64 1.07 1.59 1.07 0.68 0.32 2.00
CUH 00001028?
TABLE 2
TCLP ANALYTICAL RESULTS FOR CONSOLIDATED CORE SAMPLE
SAMPLE
BENZENE (PPB)
TOLUENE (PPB)
ETHYL BENZENE
(PPB)
Proposed TCLP Levels 7-3-2 S. SWDP Clay1" 7-3-2 S. SWDP Clay12' 9-7-6 S. SWDP Sludge 11-3-8 S. SWDP Sludge 5-2-3 N. SWDP Sludge 4-9-7 N. SWDP Cla/2) 4-3-2 N. SWDP Sludge131 1-8-6 N. SWDP Sludge 5-8-8 SL Sludge 1-4-5 SL Sludge 8-2-8 SL Sludge 1-9-8 NL Sludge1" 5-7-5 NL Sludge 9-5-9 NL SIudge
500 489.6
19.2 519.5 402.3 2773.6
12.4 1065.4 885.8
23.8 6.1
24.7 1639.9
127.2 344.1
1000000 66.5 2.8 9.6 24.4 28.1 4.7 12.6 37.1
411.5 153.4 34.0 783.3 36.8
86.8
_
118.8 8.1
277.2 41.6
127.6 1.3
46.3 204.1
5.5 2.4 2.5 82.9 51.0 118.6
Notes: to This sample was the top 2 inches of the facility bottomi cl ay 1iner (2) This samples was from 4 - 6 inches below the interface siudge/clay (2) Chlorobenzene was 2.4 PPB. (4> Hexane was 10.9 PPB.
CWH 000010290
TABLE 3
TSS, VSS, AND PERCENT SOLIDS ON CONSOLIDATED CORE SAMPLES
SAMPLE
7-3-2 S. SWOP 9-7-6 S. SWDP 11-3-8 S. SWDP 1-8-6 N. SWDP 1-9-8 NL* 1-9-8 NL** 5-7-5 NL 9-5-9 NL 1-4-5 SL 5-8-8 SL* 5-8-8 SL** 8-2-8 SL 10-9-5 S. SWDP 10-2-4 S. SWDP 8-4-5 S. SWDP 3-6-4 N. SWDP 2-1-5 N. SWDP 5-2-3 N. SWDP 4-3-2 N. SWDP 2-2-7 SL (1 Foot) 4-3-1 SL 10-3-5 SL (0-1 Foot) 10-3-5 SL (1-2 Foot)
TSS
m
45.3 18.1 51.2 30.1 22.8 65.2 25.7 30.4 67.2 20.3 49.6 65.3
-
-
-
-
-
-
-
-
-
-
VSS
(%)
10.6 5.3
24.0 16.9
2.6 14.0
6.3 6.2 14.3 2.3 9.3 13.4
-
-
-
-
-
-
-
-
-
-
PERCENT SOLIDS
(%)
65.1 22.0 53.4 22.7
-
-
-
-
-
-
-
-
17.1 20.1 16.6 22.2 36.2 36.3 25.5 23.6 20.3 19.2 20.9
NOTES: * First foot interval of core. ** Second foot interval of core.
f-vn <>Ol 039 J
TABLE 5 AMERICAN LABORATORIES AND RESEARCH SERVICES HEADSPACE ANALYSES ON FOOT INTERVAL SAMPLES
COMPOUND
SAMPLE
S. SWOP S. SWOP S. SWDP
10-9-5 10-2-4 8-4-5
N. SWOP N. SWDP N. SWDP N. SWDP
2-1-5 3-6-4 4-9-7"* 4--9-7(2>
SI 10-3-5<o SL 10-3-5(2'
i-- (
U)
f
SL 4-3-lu> SL 4-3-lt5) SL 2-2-7m SL 2-2-712'
NL 8-3-9(I) NL 6-3-9*2> NL 3-6-6161 NL 3-6-6(71 NL 4-2-6<e> NL 4-2-6<91
BENZENE (Mq/Kq)
5500 7500 15000
38000 30000 32000 37000
150 70 SO 50
220 550 870
25000 79000
9100 6200 26000 54000
TOLUENE (Mq/Kq)
150 280 3600
23000 440
3200 680
2900 220 120 220 1B0 740 290
750 3900 7100 5200
960 9700
ETHYLBENZENE (Mq/Kq)
3900 6800 23000
61000 35000 61000 92000
510 310 210 150 440 440 730
5400 9700 3900 6700
630 40000
NOTES:
ll> Sample taken from facility bottom to l' recovered sludge level. <2) Sample taken from l' recovered sludge level to 2'recovered sludge level.
Sample taken from facility bottom to 0.6" of recovered sludge level. 141 Sample taken from 0.6" recovered sludge level to 1'6" of recovered sludge level. (5) Sample taken from 1'6" recovered sludge level to 2'6" of recovered sludge level. lf,) Sample taken from facility bottom to l'2" recovered sludge level. <7> Sample taken from 1'2" recovered sludge to 2*2" recovered sludge level. I6> Sample taken from facility bottom to 0.6" level recovered sludge level.
Sample taken from 0.8" recovered sludge level to l'fi" recovered sludge level.
XYLENES (Mq/Kq)
1200 1500
600
20000 8000
13000 400
.
400 160 190 180 210 410
70
8000 24000
7500 5200 7200 13000
chcl3 (Mq/Kq)
<500 <500 <500
<500 <500 <500 <500
<100 <100 <100 <100 <100 <100 <100
<500 <500 <500 <500 <500 <500
EDC (Mq/Kq)
<500 <500 <500
<500 <500 <500 <500
<100 <100 <100 <100 <100 <100 <100
<500 <500 <500 <500 <500 <500
PERCENT MOISTURE _____ 1%)
81.79 73.94 81.52
63.87 70.54 77.97 70.64
80.22 81.91 82.28 82.06 74.78 75.58 76.40
71.70 69.92 81.65 69.75 70.94 65.08
SAMPLE NUMBER COMPOUND Benzene Carbon Disulfide Chiorobenzene Methylene Chloride Methyl Ethyl Ketone Toluene Phenol Cresols (Total)
TABLE 4
AMERICAN LABORATORIES & RESEARCH SERVICES TCLP EXTRACTS ON CONSOLIDATED CORES
S. SWDP S. SWDP S. SWDP N. SWDP N. SWDP N. SWDP
7-3-2
9-7-6 11-3-8
1-8-6
8-4-3
5-2-3
580
-
44
-
130
680 1000
---
- 23 92 40 31 110 - 79 - 41
860 1400
-6 --
10 -
--
62 22 690 68 240 -
1900 11
-
35 26 30
_
SL 5-8-8
16
-
11 300
_
SL 8-2-8
2 -
21
_
SL 1-4-5
2
-
12 200
*_
NL 1-9-8
1500
-
18
-
1100
_
NL 9-5-9
410
-
2
-
110
_
NL 5-7-5
230
-
20 120
95 2
--
C-i O
o o o
^r
3 Ci