Document XRJngngw60RQkrQDMbpdrVQK
AMERICAN STANDARD
G-40
gas fired boilers hot water or steam
Issued Auaust ! 1971
04515
Recc`' cart crfce tor eoch part number is found at bock of book.
cat no
description
1 assembly nipoie 3" bottom 2 assembly nipple 5" top
rear plate assembly 3 3 section 4 4 section 5 5 section 6 6 section 7 7 section 3 8 section 9 9 section 10 10 section 11 11 section 12 12 section 13 13 section 14 14 section
burner access door: 15 3 section 16 4 section 17 5 section 18 6 section 19 7 section 20 8 section 21 9 section 22 10 section 23 11 section (2 required) 24 12 section 12 required) 25 13 section (2 required) 26 14 section (2 required)
front plate assembly: 27 3 section 28 4 section 29 5 section 30 6 section 31 7 section 32 8 section 33 9 section 34 10 section 35 11 section 36 12 section 37 13 section 38 14 section
1 -1 /4" manifold with brackets (All gases) 39 3 section 40 4 section 41 5 section 42 6 section 43 7 section 44 8 section 45 9 section 46 10 section
1-1/2'' manifold w/brackets (All gases). 47 11 section 48 12 section 49 13 section 50 14 section
20F Issued August 1, 1971
parr no.
3076 3079
31414 31415 31416 31417 31418 31419 31420 31421 31422 31423 31424 31425
27889 27890 27891 27892 27893 27894 27895 27896 31020 31021 31022 31023
27897 27898 27899 27900 27901 27902 27903 27904 31791 31792 31793 31794
9217 9218 9219 9220 9221 9222 9223 9224
31803 31804 31805 31806
O Ot
3-14
27-38
51-62
r
64-75
04516
G-40 gas boiler hot water or steam
note: parts are used for series 4B
80 81 82 - 83
85 - 87
9
84
89
i i I j
0
92
90
I**
93
91 i
I
95 - 96
97
100
101
6
102
o
103
$=
104
0
cat no.
description
51 52 53 54 55 56 57 58 59 60 61 62 63
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
burner support: 3 section 4 section 5 section 6 section 7 section 8 section 9 section
10 section 11 section 12 section 13 section 14 section burner support T-brace (8 thru 14 section canopy -drafthood assembly (shown assembled).
3 section 4 section 5 section 6 section 7 section 8 section 9 section 10 section 11 section 12 section 13 section 14 section port burner, natural gas (L/pilot tapping) port burner, natural gas (W/pilot tapping) ribbon burner, propane gas ribbon cluster (3 required per burner) (not shown) air shutter main burner spud orifice pilot burner, Q327A w/onfice (Nat.) pilot burner Q327A w/onfice (Prop.) pilot bracket 3/4" manual shut-off valve 1" manual shut-off valve 1-1/4" manual shut-off valve pilot filter pitot throttling valve vent tube assembly vent tube clip 1/4" 0 D straight union connector 1/8" M x 1/4" O.D. elbow tube connector 1/4" M x 1/4" 0.0. connector safety pilot switch (24 v.) pilot safety switch (S. .) pilot line valve thermocouple Q309AI24 v ) thermopile Q313A (S. .)
heater ooenmg cover plates: 100 cover plate, blank 101 cover piate, tapped 3/4" 102 cover plate, tapped 1-1/2" 103 cover plate or water heater basket 104 dram valve
04517
part no.
21188 21189 21190 21191 21192 21193 21194 21195 30928 X929 30930 30931 30926
32160 32161 32162 32163 32164 32165 32166 32167 32168 32169 32170 32171
2309 2310 31995 31996
27843 7618 7038 7039
27845 5691 5696 5698 6138 5683
29872 5646 5737 5728 5735 6984 8090 7953 6613 5576
!S12 !30O 2301 6210 5662
` specify type of gas
.
2CG
i -ecoir cart price for eoch port n umber /s found at poc.< of ooo^. i
-uc'jst 1 971
G-40 gal boiler hot water or steam
note: parts are used for series 4B
cat. no.
description
500 right hand end section 501 center section 502 lett hand end section
part no.
3995 3991 3993
11 i
Reoa ir parr ;rce tor eocn ocrr nurroer is found at back of book.
?0H Issuea August 1 1 97 1
04518
Cast iron parts for this boiler will be discontinued December 31, 1991 Revised August 1, 1971
04519
once far each part number is found at back of book.
description
1 assembly nipple 3" bottom 2 assembly nipple 5" top
rear plate assembly 3 3 section 4 4 section 5 5 section 6 6 section 7 7 section 8 8 section 9 9 section 10 10 section
burner access door11 3 section 12 4 section 13 5 section 14 6 section 15 7 section 16 8 section 17 9 section 18 10 section
front plate assembly 19 3 section 20 4 section 21 5 section 22 6 section 23 7 section 24 8 section 25 9 section 26 10 section
1-1/4" manifold witn brackets 3ii oasesi: 27 3 section 28 4 section 29 5 section 30 6 section 31 7 section 32 8 section 33 9 section 34 10 section
burner suDOOft: 35 3 section 36 4 section 37 5 section 38 6 section 39 7 section 40 8 section 41 9 section 42 10 section
canopv-draftbooo assemo:\ s~;.\.n assembled)' 43 3 section 44 4 secnon 45 5 section 46 6 section 47 7 section 48 8 section 49 9 section 50 10 section
22 *>rv AUGUST i 1971
part no.
3076 3079
30850 30851 30852 30853 30854 30855 30856 30857
27889 27890 27891 27892 27893 27894 27895 27896
27897 27898 27899 27900 27901 27902 27903 27904
9217 9218 9219 9220 9221
9222 9223 9224
21188 21189 21190 21191 21192 21193 21194 21195
i l !
28066 28067 28068 28069 28070 28071 28072 28073
O O<
3-10
11 - 18 19 - 26 27-34 35-42
C
#
04520
G-40 gas boiler hot water or steam note: parts are used for series 3B
V ;:!!
54 f
55 56 - 57
58
59-60
61
62
mm
63
#^
66
1 ig^ *_ M 69
64 *" 67
*' ' 70
* 65
Jt 08
1
j
1
j
71
0
&
72
73
74
75
cat. no
description
51 51A *52 *53 54 *55 *56 *57 58 59 60 61 62 63 64 65 66 67 68 69 70
71 72 73 74
75
port burner, natural gas (L/pilot tapping) port burner, natural gas (W/pilot tappi"gi ribbon burner, mixed and LP ribbon cluster (3 required per burner) (not shownl air strutter main burner spud orifice pilot burner, 2D311 with orifice pilot burner, Q327A with orifice pilot bracket 1" manual shut-off valve lij" manual shut-off valve pilot filter pilot throttling valve terminal block, 5 point vent tube with tip vent tube clip lj" O.D. straight union connector 'i" M x ij" O.D. elbow tube connector V O.D. tube tee connector safety pilot switch 853-1 pilot line valve 817-F-ll
heater opening cover plates: covet plate, blank cover plate, tapped V cover plate, tapped l'y cover plate or water heater gasket
drain valve
1 |
i
i
|
i
i
part m
2309 7310 2308 9225 27843 7618 6959 7036 27845 5696 5698 6138 5683 5106 9144 5639 5737 5728 7823 6984 7953
2512 2300 2301 6210
5662
)
wmmimp
I
i
I i i
04521
specify lype of gas
2
"eDOir port once for each oarr number is found CT bock or zzor.
ted August 1 1971
55
G-40 gas boiler hot water or steam note: parts are used for series 3B
cat. no.
sections descnption
500 i :ght hand end section 501 center section 502 left hand end section
part no.
3995 3991 3993
t
500
Repair dort prtce tor each oart number <s found or back oi book.
24
> 502 V
04522
o13 16
co
u 15 17
18 19
PFA-3 pressure fired oil boiler, water or steam
Series IB
cat. no.
description
part no.
13 pressure relief door assembly 14 5" slip nipple 15 3" slip nipple 16 water heater opening gasket 17 water heater opening cover plate
blind flange 18 water heater opening cover plate with '/; control tapping 19 flue collar 20 damper assembly 21 drain velve
series no.
9276 3079 3076 6210 2512
2300 4046 9275 5662
21
#
04523
Repair part price for each part number is found at bach of booh.
Revised August 1, 1971
95
PFA-3 pressure fired oil boiler, water or steam
Series IB
cat. no.
description
500 front section 501 center section 502 back section
part no.
4015 4016 4017
Repair parr prize ror eazr. zar: numper s touno or pack of book.
96
04524
A-7 and FR-A7 all fuels boiler
64 note: parts used for series IB & 2B
cst. no.
description
fuel part no. used for
63 hand regulator clamp 64 regulator lever
1663 6504
HF HF
fire baffles: 65 upper, 5 thru 8 section 66 lower, 8 thru 8 section 67 refractory crown sheet baffles
5 section onlv -- per set
524 525
5071
0 0
0
67- 96
steel pedestal base - 8" height: 68 front or rear panel 69 base side, 5 section R. or L. 70 base side, 6 section, R. or L. 71 base side, 7 section, R. or L. 72 corner tie angle
6884 6886 6887 6888 5045
0&s oas o &s o &s o&s
steel pedestal base -- 10" height:
73 front or rear panel
6885
0&s
74 base side, 8 section, R. or L.
6889
0 &s
75 base side, 9 section, R. or L.
6890
0&s
76 base side, 10 section, R. or L.
6891
0&s
77 base side, 11 section, R. or L.
6892
0&s
78 base side, 12 section, R. or L.
6893
0&s
79 base side, 13 section, R. or L.
6894
0 &s
80 base side, 14 section, R, or L.
6895
o&s
)
67-96
81 corner tie angle
5046
0&s
82 4 lb. ball weight (not illustrated)
3101
fire tile: 83 5, 6 & 7 section 84 8, 9, 10, 13 & 14 85 11 & 12 section
5437 5438 5439
FR-A7 PARTS
69 - 71 74 - 80
86
87 88 89 90 91
92 93
94 95 96
97 98 99 1 00 1 01
oil service door catch plate steel burner plate:
6 & 7 section 8 section 9 section 10, 11, 12 & 13 section 14 section upper flue baffles:
6, 7, 8 & 9 section 14 required) 10 & 11 section (4 required!
lower flue baffles:
6, 7. 8 & 9 section (2 required! 10 & 11 section 12 required) crown sheet baffle 6 & 7 section
fire me 6 & 7 section 8 section 9 section 10, 11, 1 2 & 13 section 14 section
'0 s *HF
- on firea - stOKer fired
-- ^and Vea (coal!
27838
27267 27268 27269 27270 27271
0524 0537
0525 0536 05071
05399 05400 05401 05402 05403
Reooir 3om r';ce for each port number is found of bock of book.
Revised
jst 1, 1971
r-yv>
04525
A-7and FR-A7 all fuels boiler
note: ports used for series IB & 2B
500 front section 501 front center section 502 center section 503 center connecting section 504 rear center section 505 rear center connecting section 506 back section
FX FC C CX RC RCX BX
3953 3954 3955 3956 3957 3958 3959
i
Repoir port price (or each part
no
04526
American Standard Gas boilers
GW G-40 series 4B-J3
GWP and GW gas boilers
series IB -- J1
GWM gas boiler series IB -- J1
G-40 gas boiler series 4B -- J3
l----------------
description
side panel, right side panel, left rear panel upper front panel lower front panel (removable) tie bar liner assembly top panel screw bag w/suppon brackets jacket support bracket
description
side panel, right side panel, left rear panel, upper rear panel, lower upper front panel lower front panel (removable) tie bar liner assembly top panel screw bag w/support brackets jacket support bracket
description
side panel, right side panel, left rear panel assembly upper front panel assembly front vestibule baffle lower front panel (removable! top panel rear assembly too panel front front hner assembly screw bag assembly
description
side panel, right side panel, left rear panel assembly upper front panel assembly front vestibule baffle lower front panel (removable) top panel rear assembly top panel front front liner assembly screw bag assembly
GWP-5 GWP-6 GWP-7 GW-8 GW-9 GW-10
29419 29421 29423 29297 30812 29371 29404 29339 31881 30388
29424 29298 30813 29372 29405 29340
29425 29299 30614 29373 29406 29341
29426 29300 30815 29374 29407 30142
29427 29301 30616 29375 29408 30143
2942S 29302 30817 29376 29409 30144
GWM-5 GWM-6 GWM-7
29419 30411 30950 30951 29297 31935 29371 29404 29339 31881 30388
30952 30984 29298 31936 29372 29405 29340
30985 30986 29299 31937 29373 29406 29341
G-403 G-404 G-405 G-406 G-407 G-408
31744 31745 31746 20958 27236 27868 31767 31619 28017 32084
31747 20959 27237 27869 31768 31620 28018 32084
31748 20960 27238 27870 31769 31621 28019 32084
31749 20961 27239 27871 31770 31622 28020 32087
31750 20962 27240 27872 31771 31623 28021 32088
31751 20963 27241 27873 31772 31624 28022 32089
G-409 G-4010 G-4011 G-4012 G-4013 G-4014
31744 31745 31752 20964 27242 27874 31773 31625 28023 32090
31753 30965 27243 27875 31774 31626 28024 32090
31754 31683 30720 31687 31775 31627 31726 32092
31755 31684 30721 31688 31776 31628 31727 32092
31756 31685 30722 31689 31777 31629 31728 32094
31757 31686 30723 31690 31778 31630 31729 32094
IMPORTANT NOTE. Oidei must specify boiler size, senes and pan number. Issued August 1, 1971
04527
i90A
Repair Parts--List Prices
current & obsolete boilers
Part No. Page No. List Prices
99*88 99*90
99*92 99494
99496 99498 99800 99502 99504
99506 99508 99510 99512 9951* 99516 99518 99520 99522 99524 99526 99828 99547
995*8 99560 99561 99879
99881 99883 99885 99887 999 8 9
99892 99894
99396 99898 99900 99902 999C3 99905 99907 99909 5991 1
99913 99920 99921
99922 99923 99924 99952 99983 *8112575 48060161
202 202 202 202 202 202
202 202 202 202 202 202 202 202 202 202 202 202 202 202 202 107 107
202 202 196 196 196 196 196 196 196 196 196 196 196 196 196 196 196 196 196 196 197 197 197 197 197 196 196 033 033
26.80 31.60 31.60 36.*0 36.*0 *3.60 *3.60
8.60 8.60 11.00 11.00 13.*0 1 3. *0 15.80 15.80 18.20
18.20 20.60 20.60 23.00 23.00
6.SO 3.20 5.00 2.60 7.80 9.00 10.20 11.*0 12.60 1 3.80 11.60 13.00 1 *. 20 15.*0 16.60 17.80 6.60
6. BO
7.20 7. *0 7.60 7. 80 6.80 8.00 9.20 10.60 11.80 30.40 30.40 33.*0 12.80
GW boiler 1B-J1
3076 5576 5662 5683 5691
5696 5737 6138 6613 698* 7038 7039
0208 020C 020C 02 OC 020C 02 OC 020C 02 OC 02 OC Q20C 020C 020C
2.20 *
*
. 80 e * * *
Part No. Page No. List Prices
7618 8090 20898 29297
29298 29299 29300 29301 29302 29315 29316 29317 29318 29319 29320 29333 2933* 29335 29336 29337 29338 29339
293*0 293*1 293*5 293*6 293*7 293*8 293*9 29350
29351 29352 29353 2935* 29355 29356 29357
29358 29359 29360 29361 29362 29363 2936* 29365 29366 29367 29368 29*371 29372 29373 2937* 29375 29376 29396 29397 29398 29399 29400 29*01 29404 29405 29406 29407 29408 29409
02 OC 02 OC 020C 190A 190A 190A 190A 190A 190A
02 OC 020C 02 OC 020C 02 OC 02 OC
0206 0208 0208 0208 0208 02 OB 190A
190A 190A 0208 0208 0208 0208 0208 0208 0208 020B 0208 0208 0208 0208 0208 0208 020B 0208 0208 0206
0208 0208 0208 0208 020B 0208 L90A 190A 190A 190A 1 90A
1 90 A
0208 0208 0208 0208 0208 020B 1 90A L90A . 190A 1 90A 1 90A
1904
1.00 a
60 l.*0 1.60 1.80 2.00 2.20 2. *0 9.60 10.60
11.60 12.*0 13.*0 1*.*0
1.00 1.20 1.60 1.00 1.20 l.*0 4.60
5.20 6.20 1.60 2.20 2 . *0 2.80 3.20 3.60 2.60 3 *0 *.00 *.60 5.00 5.80 2.20 2 .*0 2.60 2.80 3.00 3.*0 *.00 *.60 5.20 5.80 6 . *0 7.00 1.00 1.00 1.00 1.20 1.20
1.20 1 .*0 1.60 2.20 2 *0 2.80 3.00 *.80 5.40 6.80 7.40 8.00 8.60
Part No. Page No. List Prices
29419 29*21
29*23 29*2*
29*25 29*26 29*27 29*28 29*70 29*71 29*72 29*78 29697 29698 29699
2978* 29785 29786 301*2 301*3 301** 301*9 30190 3027*
30275 30275 30279 30280 30280 30388 30*11 30699 30812 30813 3081* 30815 30816 30817 30895 30896 30950 30951 30952 30961 3099* 30985 30986 31076 31077 31078 311*5 311*9 31881 31935 31936 31937 31959
190A
190A 190A 190A 190A 190A 190A 190A 0200 0200 0200
02 OC 020B 0208
0208 0208 020B 0208 190A 190A 190A 02 OC 020C 02 OC
020C 020C 020C 020C 020C 190A
190A 02 OD 190A 190A 190A 190A 190A 190A 020C 02 OC 190A 190A 190A
020C 190A 190A 190A 020C 02 OC 020C 020C 020C 190A 190A 190A 190A 02 00
12.20
12.80 6.00 6.60 7.00 7.60 9.60
10.60 *5.*0 87.20 77.60 16.80 21.80 22.20 23.20 24.00 24.80 26.00
7.80 9.00 10.40 15.00 1.80 30.20 37.20 37.20 16.20 24.60 24.60
.40 12.20 76.20
6.00 6.40 6.80 7.20 8.20 8.60 55.40 57.20 3.80 3.40 4.20
60 3.60 4.40 3.80 2.60 1.40 6.00 16.80 15.00 3.40 7.00
7.20 7.60 87.20
G-40 boiler 4B-J3
2300 2301 2309 2310
2512 3076 3079
02 OG 02 OG 020G 020G
02 OG 020F 020F
3.00 3.20 30.20 30.20
3.00 2.20 3.00
Form No. 9100-2: Revised Reoair Parts List
August 1, 1971
* Price on aoDUcation
04528
Repair Parts--List Prices
current & obsolete boilers
Part No. Page No. List Prices
3991 3993 3995 5576
5666 5662 5683 5691 5696 5698
5728 5735 5737 6138 6210 6613 6986
7038 7039 7618
7953 8090 9217
9218 9219 9220 9221 9222 9223 922 5 20958 20959
20960 20961 20962 20963 20964 20965 21188 21189 21190 21191
21192 21193 21195 21195 272 36 272 37
27238 27239 27250 27251 27252
2725 3 2 7853
27855 27868 27869 27870 2787 1 27872 2 7873 27875
2 7 8 75 2 78 89
020H 020H 020H
0200 02 OG 02 OG 02 00 02 OG 020G 020G 020G 020G 020G 02 OG 020G 020G 020G 020G 0200 0200
02 OG 02 OG 020F 020F 020F 020F 020F 020F 020F 020F 190A l 90A 190A l 90A 190A 1 90A 1 90 A 1 90A 02 OG 020G 020G 020G 020G 020G 02 OG 020G 1 90A l 90A 1 9QA l 90 A 190A L90A l 90 A 1 90 A
020G 020G 1 90A l 90 A l 90A 190A L90A 1 90A 190A 190A
0 2 OF
96.80 159.80 152.60
.60 *
.60 .60 .80 *
1.50
1.00
e
8.00 8.80 10.20 10.80 12.50 13.50 15.60 18.20 5.20 5.50 5.00 5.40
6.00 6.6C 7.20 7.50 2.20 2.60 2.80 3.00 3.20 3.50 4.40 4.40 3.20 3.80 5.20 5.20 5.60 6.20 6.60 7.20
. 60
.60 5.60 6.50 7.40 9.60
9.60 10.20 l 1.20 12.CO
l . 40
Part No. Page No.
27890 27891
27892 27093 27895
27895 27896 27897 27898 27899 27900 27901 27902 27903 27904 28017
28018 28019 28020
28021 28022 28023 28025 29872
30720 30721 30722 30723 30926 30920 30929 30930 30931 31020
31021 31022 31023 31515 31515 31516 31517 31518 31519
31520 31521 31522 31523 31525
31525 31619 31620 31621 31622 31623 31625
31625 3 1626 31627 31628 31629
31630 31683 31685
31685 31686
020F 020F
02 OF 02 OF 020F 020F 020F 020F 020F 020F 020F 020F 02 OF 020F 020F 190A 190A 190A 190A 190A 1 90A 190A 1 90A 02 OG 190A 190A 190 A 190A 020G 020G 020G 020G 020G 020F 020F 020F 020F 02 OF 02 OF 020F 020F 020F 020F 0 20F 02 OF 020F 020F 020F 02 OF 1 90A 190A 1 90A l 9 OA 190A 1 90A 190A l 90A 190A l 90A 1 90 A
190A l 9 OA 1 90A 1 90A 190A
List Prices
1.50 1.60 1.80 2.00 2.60 2.80 3.00 3.20 5.00 5.50 6.00 6.60 7.50 8.00 8.80 6.00 6.20 6.50 8.00 9.00 9.80 10.60 11.20 .80 8.20 8.60 9.00 9.60 3.00 5.50 6.00 6.80 7.60 1.80 2.20 2.60 3.00 5.20 6.20 7.50 8.60 9.20 9.60 10.60
11.00
11.80 12.60 13.50 15.60
9.20 9.60 9.80 12.20 16.00 17.60 18.20 19.00 20.00 21.80 22.60 23.80 7.60 8.00 8.20 8.60
Part No. Page No. List Prices
31687 31688 31689 31690 31726 31727 31728 31729 31766 31765 31766 31767 31768 31769 31750 31751 31752 31753 31756 31755 31756 31757 31767 31768 31769 31770 31771 31772 31773 31776 31775 31776 31777 31778 31791 31792 31793 31796 31803 31806 31805 31806 31995 31996 32086 32087 32088 32089 32090 32092 32096 32160 32161 32162 32163 32166
32165 32166 32167 32168 32169 32170 32171
190A 190A 190A 190A 190A 190A 190A 190A 190A I90A 190A 190A 190A 190A 190A 190A 190A 190A 190A 190A L90A 190A 190 A L90A 190 A 190A V90A 190A 190A 190A 190A 190A 190A 190 A 020F 020F 020F 020F 020F 020F 020F 020F 02 OG 020G 1 90A 190A 190A 190A 1 90A 1 90A L90A 020G 020G 020G 020G 020G 020G 020G 020G 020G 020G 02 OG 020G
13.00 13.80 16.60 15.60 12.00 13.20 16.00 16.80 19.60 21.80
8.00 9.80 12.00 16.60 17.00 19.20 20.60 21.80 23.00 26.20 25.80 27.80 5.00 6.00 7.00 8.00 9.00 10.00
11.00
12.00 13.00 16.00 15.00 16.00
9.80 10. 80 11.80 12.80 19.20 20.60 21.60 22.80 30.20
1.80 1.80 2.00 2.20 2.60 3.00 3.20 3.60 12.00 12.20 12.60 12.60 13.00 13.80 16.60 15.20 16.20 17.20 18.20 19.20
3e\"sea Pecair arts List
August 1, 1971
* Price on application
04529
222