Document Rj5zOxGqj26EZ3oXm6xK3Roya
FILE NAME: Avondale (AVD)
DATE: 1971 Feb 18
DOC#: AVD148
DOCUMENT DESCRIPTION: Draft of Manual for Shipyards - Mt. Sinai School of Medicine with Cover Memo
SHIPBUILDERS COUNCIL OF AMERICA
1 7 3 0 K S T R E E T IM. W . * W A S H I N G T O N . O .C . 2 0 D 0 S 2 Q 2 | 3 3 0 - 7 7 2 2
F e b r u a r y ' 18, 1971
TO:
ACCIDENT PREVENTION COMMITTEE
SUBJECT: D raft M anual on Handling 6f Insulation M aterials
E nclosed is self-exp lan atory correspondence from Duncan A. H oliday, R esea rch A sso cia te P r o fe sso r at Mt. Sinai School of M edicine on the above subject.
W ould a p p re c ia te your forw ard in g c o m m e n ts d ir e c tly to:
H arry Howard A ssista n t to the V ice P resid en t B ethlehem Steel C orporation 25 B roadw ay New York, New York 10004
M r. Howard is a m em b er of the Shipyard M anual C om m ittee rep resen tin g the Sh ipbuilders C ouncil of A m erica . I would a lso app reciate your m aking a copy availab le to Sh ipbuilders C ouncil.
cc: Edwin H artzm an J. M. C onley, Jr. Thom as J. Defoe John A. Byington W. B. P o w e ll
P L A IN T IF F 'S E X H IB IT
SBCA 5030
M O U N T SINAI S C H O O L OF M EDICINE
oj The City University oj New York
F I F T H A V E N U B A N D I OOTH S T R E B T - N E W YORK, N.Y. 1 0 0 2 9
Dtparlmtnt of Community SMldicint
Februa ry .9, pTf
To: From: Subject:
Members o f S h i p y a r d Manual
Duncan A. Hol aday
^
Rough D r a f t o f Manual f o r
Committee Shipyards
Mr. R e i t z e and 1 have composed a rough d r a f t o f a manual o f
recommended p r a c t i c e s f o r h a n d l i n g i n s u l a t i o n m a t e r i a l s in
shipbuilding, ship repair and shipbreaking. This is enclosed
f o r your e d i f i c a t i o n , comments and s u g g e s t i o n s . Thi s d r a f t
was p r e p a r e d wi t h t h e e x p e c t a t i o n t h a t t h e commi t t ee members
* *
-i*
,
Wwu I u c o l i i i c c I a Lumpu o i u n UJ
r
_ ir ,_
l. t _ j
_
_
ai Io , a u u lu , u c o uu ,
i iw
wr i t e the m a t e r i a l . Ther ef ore, t h i s document is not intended
t o be compl e t e - - but s i mpl y a t a r g e t . We p l a n on us i ng p i c t u r e s
and design s k e t c h e s of cont r ol pr ocedur es o r equipment where
a p p r o p r i a t e . Some o f t h e s e i t ems we have o b t a i n e d from Mr. Man
gol d and Mr. Ay, but would a p p r e c i a t e any m a t e r i a l which you may
have and s ug g e s t i o n s pn what would be d e s i r a b l e to include,
Particularly needed (in our opinion) are discussions of general d i l u t i o n v e n t i l a t i o n and s u b s t i t u t e m a t e r i a l s . Each o f you s ho u l d have s u g g e s t i o n s on t h e s e o r o t h e r t o p i c s , and' you a r e ur ged t o c o n t r i b u t e . We would a p p r e c i a t e your comments by March 1, 1971. A f t e r t h e s e a r e r e c e i v e d , we w i l l r e w r i t e t h e ' manual , snd you a copy and a r r a n g e a me e t i n g a t which we hope to a r r i v e a t a f i n a l form.
Sincerely,
Duncan A. Holaday Research Associate Professor
Recommended P r a c t i c e s f o r Handl i ng i n s u l a t i o n M a t e r i a l s in S,h i p b*u i 1d i n g , Shi p Re p a i r and S h i p b r e a k i n g
Introduction
A. B i o l o g i c a l e f f e c t s o f a s b e s t o s ( s u c c i n c t summary)
B. Tradesmen who a r e expos ed t o i n s u l a t i o n d u s t s
(1) I n s u l a t i o n workmen
(2) Pipe f i l l e r s , ste am fitters
(3) ' Other t r a d e s working in a r e a s where i n s u l a t i o n
i s bei ng a p p l i e d o r removed
'
C.
1 "ns which g e n e r a t e l a r g e arnuuiii.s o f d u s t
(1) Removal o f i n s u l a t i o n ( r i p - o u t )
.
(2) Mixing mo r t a r
'
(3) Cutting i n s u l a t i o n m a t e r i a l s
( a) On s i t e
...........
(b) Fab shop
.. ' ;
(*t) Cl ean- up and wa s t e h a n d l i n g
'
'
(5) Blocking o r hammering on bl ock o r pi p e co v e r i n g
* - to seat material
'
(6) Warehousing or s t o r a g e
2
*
;
'
/
Control of A s b e s t o s - c o n t a i n i n g d u st s by use of s u b s t i t u t e
materials * !
A. F i b e r g . l a s s f o r b l a n k e t and pad f i l l i n g
B. Pi pe c o v e r i n g and b l o c k wi t h r e duc e d a s b e s t o s c o n t e n t
C. Use o f m a t e r i a l s t r e a t e d wi t h d u s t s u p p r e s s a n t
HI.
Reduction o f d u s t by changes in work methods
,
A. Mi ni mi z i ng hand c u t t i n g a t t h e j o b s i t e s and us e o f
down-draft, exhaust-ventila ted tables
B. Pr e mi xi ng a s b e s t o s m o r t a r ` d o c k s i d e
'
C P r ^ v j a s b e s t o s m o r t a r ir. p l a s t i c uciyi,
,
D. We t t i n g a s b e s t o s c l ot h, and f i l l e r s b e f o r e pad and
blanket fabrication
'
I
E. The u s e o f drop c l o t h s a t j o b s i t e s
%
F. C o l l e c t i o n and c o n t a i n m e n t o f w a s t e s as t hey a r e pr oduced
6. Cl ean- up a t end o f j o b o r end o f s h i f t , usi ng vacuum
' cleaners
'
.
H. Conduc t i ng a l l p o s s i b l e i n s u l a t i o n work in t he shop
' r a t h e r than on s hi pboar d
'
I. Packaging of fabricated parts to ship
V
'3
IV.
Reduct i on o f d u s t s by use o f l ocal e x h a u s t v e n t i l a t i o n
A. V e n t i l a t i o n o f l a r g e power t o o l s
(1) Band saws
(2) Gang saws
B. V e n t i l a t i o n o f hand power t o o l s '
'
C. Use o f hoods and d o w n - d r a f t t a b l e s f o r pad and b l a n k e t
fabrication
V.
Reduct i on o f d u s t s by ge n e r a l d i l u t i o n v e n t i l a t i o n
Vi . Vi I.
Cnnl r ni o f numbers p.xnosp.d
'
A. S c h e d u l i n g i n s u l a t i o n work t o mi n i mi z e numbers o f
other tradesmen in the area
B. I s o l a t i n g a r e a s in which i n s u l a t i o n i s bei ng removed
C. Use o f u n t r a i n e d men i n c l u d i n g s h i p ' s company, f o r r i p - o u t s h o u l d be h e l d to a minimum.
Personal P r o t e c t i v e Equipment
'
.
A. R e s p i r a t o r s - - g i v e c i r c u m s t a n c e s in which each t ype
should be used
.
(1) P a r t i eu 1a t e ,fi 1t e r i n g
(a) Reusahle
(b) Disposable ,
.
Vil A ( c o n t i n u e d )
*
,
(2) Ai r - s u p p l Ied
I
( a) A r - 1 ne
'
(b) Self-powered '
'
B. P r o t e c t i v e c l o t h i n g
VIII.
Education of workers Constant train ing and updating of information
IX. . *
Medical s u p e r v i s i o n
'
'
*
X.
Summary
A. . Measures involving l i t t l e c o s t which can immediately
'
be adopted
B. Those me a s u r e s i n v o l v i n g more c o s t l y e n g i n e e r i n g and
cap i ta 1 funds.
\
ROUGH DRAFT 2/ 8/ 71
i n t r o d u c t ion
'
..........." '
i
Inhalation of asbestos fibers has caused serious injury
t o workmen. Many s t u d i e s have found t h a t c a s e s o f a s b e s t o s i s ,
lung cancer and pleural and peritoneal mesothelioma occur
f o l l o w i n g e x p o s u r e t o a i r b o r n e a s b e s t o s . To p r e v e n t t h e s e
serious effects, it is necessary to reduce exposure to asbestos
dust to the lowest feasible level. Exposures to high concentra
t i o n s , even t hose o f only a few mi n u t e s ' d u r a t i o n , should be
avoided.
'
Handling insulating materials during ship construction,
s h i p r e p a i r and s h i p b r e a k i n g o p e r a t i o n s can expos e many pe o p l e
Ke s : d e s t h e s e d e s c r i b e d ec i n s u l a t i o n w o i k e i s . P i p e f i t t e r s ' -
and s t e a m f i t t e r s may have t o remove i n s u l a t i o n dur i ng t h e i r
work and r i p - o u t o f o l d i n s u l a t i o n may be done by any gr oup.
F r e q u e n t l y , members o f o t h e r c o n s t r u c t i o n t r a d e s a r e working in
t he same a r e a s wher e i n s u l a t i o n i s bei ng a p p l i e d o r removed
and are thus also p o te n tia lly exposed to airborne asbestos
dus't. Although areas
. a >f r e s p o n s i b i l i t i e s w i l l
-
...................
d iffe r from,yard
to yard, one responsible person, perhaps the industrial hy
g i e n i s t or the sa fe ty o f f i c e r , should meet with the job
s u p e r i n t e n d e n t and the j ob foreman to survey the job before
any work i s s t a r t e d .
The o b j e c t of t h i s s ur vey would be to.
/
2
determine what and where the p o t e n t i a l dust problems will be. Thi s commi t t e e would t hen recommend p r o c e d u r e s t o r educe t h e asbestos dust exposures during the completion of the job. The committee r e p o r t would be a v a i l a b l e to t he c o s t e s t i m a t o r s as well a s t hos e concer ned f o r t he d a y - t o - d a y work s c h e d u l e . .
Operati ons which ge n e ra t e l a r g e amounts of dust include:
1. R i p - o u t o f o l d i n s u l a t i o n
*
2. Mixing a s b e s t o s mortar
3. Cu t t i n g i n s u l a t i o n m a t e r i a l e i t h e r on s i t e o r in
.
fab rica tio n shops
If. Bl ocki ng o r hammering on b l o c k o r p i p e c o v e r i n g to
\
s e a t m a t e r i a 1.
5. Warehousing and s t o r a g e o f m a t e r i a l '
6. Clean-up and waste handl i ng.
P a r t i c u l a r e f f o r t s s h o u l d be made to c o n t r o l d u s t
dispersion during these operations to reduce peak exposures
and prevent general contamination of the atmosphere of the
t
J work a r e a .
v
'3
. The f o l l o w i n g s e c t i o n s o f t h i s manual d i s c u s s in
d e t a i l p r o c e d u r e s which have been used to reduce a t mo s p h e r i c
'
.
c o n t a m i n a t i o n by a s b e s t o s d u s t . These p r o c e d u r e s have been
a s s e mb l e d from s e v e r a l s o u r c e s wi t h ma j o r c o n t r i b u t i o n s made
by t h e pr ogr ams d e v e l o p e d a t t h e Puget Sound and Long Beach
Naval S h i p y a r d s .
'
'
I 1. Cont r ol o f A s b e s t o s - C o n t a i n i n q Dusts by Use o f S u b s t i t u t e
Ma t e r i a 1s
.
Substitution of materials containina. less asbestos
f i b e r o r no f i b e r a t a l l , i s becoming more common in s h i p
construction. Before a material is substituted for asbestos,
c e r t a i n p o i n t s must be c a r e f u l l y c o n s i d e r e d . From a h e a l t h
'
.point of view, one must guard a g a i n s t t h a t which has
happened in o t h e r environmental s i t u a t i o n s -- where in the
h a s t e to r i d s o c i e t y o f a known p o l l u t a n t , a s u b s t a n c e whose
p o t e n t i a l h a z a r d s a r e unknown has been s u b s t i t u t e d .
A second c o n s i d e r a t i o n must be: wi l l the new m a t e r i a l meet engineering s p e c i f i c a t i o n s and will i t perform adequately under conditions of use. "
b
M a t er i al s containing reduced amounts of asbestos have been used in the following ap p l ic a ti o n s :
/
A. Fiber g l a s s for blanket and pad f i l l i n g
Amosite blanket covered with asbestos cloth is a
. s t a n d a r d m a t e r i a l f or making val ve and f l ange pads. Sub
s t i t u t i o n of the proper grade of f i b e r g la s s as a pad
f i l l e r not only reduces asbestos dust during fabrication
and i n s t a l l a t i o n but a l s o tends to lessen the problems
during subsequent " r i p - o u t " .- Asbest os c l o t h which has
*w-w----.--i. . T -wl -iL .
wwu h i i_i \ w - J . . r -
--------------- , ------------------------ --
?i -^ u- , v. u- . I i1 u- 1u1i-c u- n u 1 1 3
use should a l s o be encouraged.
B. Pi pe coveri ng, and b l o c k w i t h r educed a s b e s t o s c o n t e n t
Over t he yea r s t he ma n u f a c t u r e r s of calcium s i l i c a t e
m a t e r i a l s have been s t e a d i 1y reducing the per cent age of
asbestos f i b e r in t h e i r material. Serious conside.rarion
should be given to those pr oduct s co n t a i n i n g lower amounts
of asbestos fib er, Several B r itis h firms have introduced
/
,
j a s b e s t o s - f r e e c a l c i u m s i l i c a t e b l o c k and p i p e c o v e r i n g . To
date, however, th is material has not been adequately evalu
a t e d in t h e Uni t e d S t a t e s t o d e t e r mi n e how i t wi l l per f orm
in use.
5
111. Re duc t i on o f Dust by Changes in Work Methods
,
-
' In many o p e r a t i o n s , changes in work p r a c t i c e s wi l l
j
'
reduce dust d i s pe r s i o n very s i g n i f i c a n t l y . All of the pro
cedures discussed in th is section have been u t i l i z e d and
found to be e f f e c t i v e .
"
A. Mixing A s b e s t o s Mor t ar
This operation h a s 'usually been done a t the job s i t e .
While t h e t i me s p e n t in mi xi ng i s q u i t e s h o r t , c o n s i d e r a b l e
d u s t is p r oduc e d. A t e s t e d method o f c o n t r o l is to mix t h e
mor t ar dockside, package the mixed mo r t a r in several con
t a i n e r s for t r a n s p o r t a t i o n to the job s i t e . Mortar is a v a i l
a b l e packaged in s e v e r a l s i z e s of p l a s t i c bags which have a
' spout through which water is introduced.
*
\ Sufficient water is
added to moi s t en the morta r; a f t e r pr emixi ng, the bag is opened
and the remaining wat e r added. The c a r t o n in which bag is
packaged serves as a mixing box and waste cont ainer. Either of
these methods e l im in a te s dust d i s pe r s i o n a t the job s i t e .
B. P r e - c u t t i n g p i p e c o v e r i n g and b l o c k in t he f a b r i c a t i o n shoo Hand- cut t i ng o f pi pe coveri ng and block should be kept to
an a b s o l u t e minimum. Bend s e c t i o n s , p i p e c o v e r l e n g t h s and b l o c k s s h o u l d be c u t in t h e f a b r i c a t i o n shop on e x h a u s t - v e n t i 1a t
6
J equipment.
' /
/
The c u t s e c t i o n s a r e d i p p e d ' I n wa t e r , packed in
p l a s t i c bags which ar e then labeled. This procedure` insures 4 - 'I
t h a t t he c u t s e c t i o n s a r e s t i l l damp and r e l a t i v e l y d u s t - f r e e
when t he y a r e a p p l i e d .
'
.
\
'
C. P r e - s c o r i n g b l o c k s. I n s u l a t i o n b l o c k s s houl d n o t be s c o r e d
a t t h e j o b s i t e . Blocks which have been p r e - s c o r e d by t h e manu
f a c t u r e r can be purchased, or s t a n d a r d blocks can be scored in
v
t h e f a b r i c a t i o n shop u s i n g an e x h a u s t - v e n t i l a t e d gang saw.
i
1- .
. . .
. .
II*..
*.
j . I.
u
i n o m a t i uvj
i p u Q 5 3 c n l u i i c q Mi U i C j u v p .
Some p i p e a s s e m b l i e s a r e q u i t e i n t r i c a t e and a r e t r o u b l e
some t o l ag w h i l e in p l a c e . A s a t i s f a c t o r y method o f doing
t h e s e j o b s , p a r t i c u l a r l y d u r i n g s h i p r e p a i r , i s t o remove t h e
assembly in c o n v e n i e n t l y s i z e d s e c t i o n s , t r a n s p o r t them to the
shop. Here t he o l d i n s u l a t i o n is removed, any n e c e s s a r y r e p a i r
pe r f or me d and t h e c ompl e t e d s e c t i o n r e - l a g g e d . Not o n l y is
d u s t d i s p e r s i o n r educe d, b u t i t i s much more c o n v e n i e n t to r e - l a g
t h e s e c t i o n in t h e shop t han when i t i s in p l a c e s h i p b o a r d .
7
/
E. H a n d -cu ttin g a t lob s i t e s
.
j
`
Some h a n d - c u t t i n g a t j o b s i t e s i s u n a v o i d a b l e .
Dust d i s p e r s i o n can be r educed to a minimum by doing a l l sawi ng
on a d o wn d r a f t t a b l e . T h e d e s i g n o f such a t a b l e i s shown in
Fi g. ___ . A smal l i n d u s t r i a l vacuum c l e a n e r s e r v e s as an
ai r- mover . A p l a s t i c bag under t h e t a b l e c o n t a i n s the l a r g e r
dusts and wastes.
'
.
p
F a b r i c a t i o n of "pads and b l a n k e t s
.
Where p o s s i b l e , pad f i l l i n g and a s b e s t o s c l o t h s h o u l d -
be done In l a t e r a l l y v e n t i l a t e d hoods. In a l l cases both
t h e f i l l e r and t h e a s b e s t o s c l o t h s h o u l d be dampened b e f o r e
u s e . See F i g s . ____ ____
'
6. - Housekeeping and Clean-up .
.
Area and atmospheric cont ami nation with a s best os dust
can be reduced g r e a t l y by m e t i c u l o u s a t t e n t i o n to t h e c o n t r o l
o f d u s t and l a r g e r w a s t e s . Drop c l o t h s s h o u l d be p l a c e d on
the deck'under each working area to prevent spread of wastes.
Scrap should be dropped into p l a s t i c bags as i t is produced
8
r a t h e r t han on t h e deck t o be p i c k e d u p - l a t e r . Work a r e a s
s houl d be vacuumed a t t he lunch br e a k and end o f the- s h i f t . tf
In a l l . p o s s i b l e ' i n s t a n c e s , t h e workmen s h o u l d be r e s p o n s i b l e
f o r c l e a n i n g t h e i r own a r e a s . Where work r u l e s p r o h i b i t t h i s ,
t h e c l e a n - u p men s h o u l d be u n d e r t h e s u p e r v i s i o n and c o n t r o l o f
the i n s u l a t i o n foreman to insure proper a t t e n t i o n to t h i s very
important' matter.
.
,
IV. Re duc t i on o f Dusts by Use o f Local Exhaus t V e n t i l a t i o n
_ A. V e n t i l a t i o n o f l a r g e power t o o l s
. .
Band Saws
'
The e x t e n s i v e use o f band saws both in docks i de
f a b r i c a t i o n shops and on l a r g e r s h i p s ( a i r c r a f t c a r r i e r s ) '
*
*
in t h e v e s s e l i t s e l f , make e m i s s i o n s from band saws a ma j or
s o u r c e o f a s b e s t o s d u s t . Cont r ol d e v i c e s f o r such saws have
been known f o r y e a r s and a r e r e l a t i v e l y s i mp l e d e v i c e s .
Conventional low v e l o c i t y , high volume systems using a
n e g a t i v e p r e s s u r e bag house a r e u s u a l l y more p r a c t i c a l in
a fixed i n s t a l l a t i o n 'fabrication shop.
IV A ( c o n t i n u e d )
Because some d e g r e e o f p o r t a b i l i t y i s d e s i r a b l e in
a temporary shipboard fabrication area, a high velocity,
low volume u n i t i s d e s i r a b l e . ( Fi g. ________ )
\
This type of u n i t can a l s o be designed to control dust
e m i s s i o n s from t a b l e saws and gang saws. Because o f i t s
p o r t a b i l i t y , high v e l o c i t y u n i t s can a l s o be used to
perform v a r i o u s housekeeping t a s k s on j o b s i t e s .
"
><
< .
- r I. . _ , i ___ . . . . . _____ l .
'
.
V C I 1 L I l a L M J I I W l I R . I I U y w v < v . i > .w w . >i
.
High v e l o c i t y , low volume c o l l e c t i o n systems a d e q u a t e l y
h a n d l e most smal l power t o o l s . Saber saws f o r c u t t i n g p i p e
~
I
.
cover i r . g and, r o t a r y saws f o r c u t t i n g a s b e s t o s cement boar d
ar e well c o n t r o l l e d with these systems. (Fig.
)
10
Vl# ,
*
. '
)
' Cont r ol o f Number o f Workmen Exposed
'
-
a . Schedul i ng o f i n s u l a t i o n work
.
*
- - " '
---
i, .
,
Standard industrial hygiene practices call for isolating
operations which contaminate the atmosphere with toxic m a te r ia l s
Area's where i n s u l a t i o n work i s b e i n g done s ho u l d be i s o l a t e d by
p l a s t i c c u r t a i n s o r o t h e r means. Whenever p o s s i b l e , work s h o u l d
. be scheduled to minimize the numbers o f o t h e r tradesmen in the
a r e a . Ship c o n s t r u c t i o n o p e r a t i o n s a r e more r e a d i l y scheduled
^than e r e s h i p r e a p i r o r s h i p - b r e a k i n g j o b s . However, e ve r y
...
v
v
n
\
e f f o r t s h o u l d be made t o keep t h e number o f men exposed a t
a minimum. In p a r t i c u l a r , r i p - o u t o f o l d i n s u l a t i o n s houl d
$
a-lways be i s o l a t e d and i f n e c e s s a r y pe r f o r me d on an o f f - s h i f t .
T r a i n e d workmen s u p p l i e d wi t h p r o p e r p r o t e c t i v e equi pment
shoul d al ways be used f o r r i p - o u t work.
VII.
Personal P r o t e c t i v e Equipment
In a d d i t i o n t o- d u s t - s u p p r e s s i o n and dust control pro
cedures, personal protective equipment is often necessary to
reduce e x p o s u r e and l i m i t t he s p r e a d o f c o n t a mi n a t i o n . The
equipment des cr i bed below is used n c ont r ol programs.
A. P ro te ct i v e clothing
.
Protective clothing is required to prevent carrying
a s b e s t o s o u s t i n t o l o c k e r rooms t h u s e xpos i ng o t h e r workmen
and e v e n t u a l l y i rfco
i n s u l a t i o n w o r k e r s ' homes. A s a t i s
f ac t or y type of p r o t e c t i v e cl othing c o n s i s t s of resin impreg
nated paper c o v e ra ll s . These are inexpensive, readily d i s
posable, and eliminate
laundering . and p il ferage
pr obl e ms . They a r e worn . for one s h i f t , t hen removed and
^placed in p l a s t i c bags for disposal with other asbestos-con
taining wastes. These coveralls provide s u f f i c i e n t protection
for al l but extreme conditions.
\ 12
B. R e s p i r a t o r y p r o t e c t i v e equi pment
Even i f d u s t s u p p r e s s i o n and d u s t c o n t r o l p r o c e d u r e s
a r e u s e d , some o p e r a t i o n s g e n e r a t e so much d u s t t h a t i t is
impractical to maintain atmospheric concentrations of asbestos
f i b e r s below t h e Th r e s h o l d Li mi t Value (7LV), and r e s p i r a t o r y
p r o t e c t i o n must be provided to the workers. A v a r i e t y of
r e s p i r a t o r y p r o t e c t i v e equipment is a v a i l a b l e from which devices
s u i t a b l e f o r v a r i o u s s i t u a t i o n s can be s e l e c t e d . American Nation
Standard Z88.3-1971, Saf et y Guide f or Re s p i r a t o r y P r o t e c t i o n
Against Asbestos-Containing Dusts' should be r e f e r r e d ' t o for de-
WM tWV* I | t I ^ -4-1-4--I-U- -Ui-:I --}|
t
,
^ Air-supplied respirators
-Extremely dusty j o b s , such as r i p - o u t of old i n s u l a
t i o n where d u s t c o n c e n t r a t i o n s exceed 10 t i mes t he TLV, r e q u i r e
use of a i r - s u p p l i e d r e s p i r a t o r s which will d e l i v e r clean,
d u s t - f r e e a i r t o a f a c e p i e c e o r hood. Two g e n e r a l t ype s a r e
av a ila bl e; a i r - l i n e and self-powered.
(a) A i r l i n e r e s p i r a t o r s in which a i r is supplied
/
to a hood give the greatest degree of protection.
A i r i s f e d t o t h e hood from a compr es s ed a i r l i n e . The
a i r source must be located in an uncontaminated area
and t h e a i r must be f i l t e r e d t o remove o i l and w a t e r '
13
mi st s before del i ver y. P l a s t i c , disposable hoods are
a v a i l a b l e commercia 11y . P r e f e r a b l y t he a i r l i n e should
be f as t e n ed to the hood with a ^ u i c k - d i s c o n n e c t f i t t i n g ,
(b) Self-powered a i r - l i n e r e s p i r a t o r s
A i r - l i n e r e s p i r a t o rs connected to a compressed
a i r s u p p l y impose l i m i t a t i o n s on movement, and t h i s
l i m i t a t i o n can be troublesome. Self-powered r e s p i r a t o r s
do n o t impose such l i m i t a t i o n s , but do add t o t h e e q u i p
ment which maintenance.
t h e workman must c a r r y a n d . r e q u i r e c a r e f u l
-
. M LL
B a t t e r i e s must be r e c h a r g e d a^-t-e-t5r-ea-e-b--u-s-e,
f i l t e r s replaced and o t h e r maintenance done r o u t i n e l y.
Workers u s u a l l y a tors .
prefer
these
devices
/
to air-line
respir'
2 . Pa r t i c u 1a t e - f i 1 t e r i ng r e s p i r a t o r s ' There a r e s e ve r a l t ypes of p a r t i c u l a t e - f i 1t e r i n g re sp ir a to rs. Those equipped with a half-mask facepiece are c o n s i d e r e d most s u i t a b l e f o r us e by i n s u l a t o r s . Only t h o s e appr oved f o r p r o t e c t i o n a g a i n s t a s b e s t o s u s t by t he gover nment -agency r e s p o n s i b l e f o r t e s t i n g r e s p i r a t o r s should be used. These d e v i c e s a r e recommended f o r p r o t e c t i o n in t h o s e s i t u a t i o n s where
t he a t m o s p h e r i c conce'n t ra t i on o f a s b e s t o s f i b e r s does not e xc e e d 10 t i mes t h e TLV. AH t he r ecommendat i ons f o r r e s p i r a t o r '
, f i t t i n g , t r a i n i n g o f workmen and m a i n t e n a n c e , d e t a i l e d in
Z88.3-1971 snould be followed,
(a) Reusable p artic u late f i l t e r i n g respirators
A variety of reusable particulate filtering respira
t o r s a r e a v a i l a b l e . Tc ( i n s u r e p r o p e r f i t t i n g , s e v e r a l
' d i f f e r e n t makes s houl d be a v a i l a b l e from which t h e worker
can s e l e c t one. No one model r e s p i r a t o r f a c e p i e c e w i l l
f i t all faces. Routine maintenance is absolutely necessa
to replace clogged f i l t e r s and leaking inhalation or ex
.
I
h a l a t i o n valves. Un-maintained r e s p i r a t o r s can be booby
t ra p s . >
(b) Disposable p a r t i c u l a t e f i l t e r i n g r e s p i r a t o r s ^
Operation o f an adequate r e s p i r a t o r maintenance
pr ogram can be t r o u b l e s o me and, i f o n l y a few men a r e
involved, impractical. Disposable respirators are
;
a v a i l a b l e which a r e d e s i g n e d t o be worn f o r no l o n g e r
than one s h i f t and then discarded. .\ '
Inherently, these
devices are not as r ugged as a resuable r e s p ir a t o r and
"
no a t t e m p t s h o u l d be made to us e them l o n a e r t han one
15
Education and Training
*
No d u s t c o n t r o l pr ogram can be ' e f f e c t i v e u n l e s s work
men and s u p e r v i s o r s u n d e r s t a n d t h e h a z a r d s a s s o c i a t e d wi t h t h e
/
*
jobs, the sources of the hazards and the reasons for following
recommended p r o c e d u r e s c a r e f u l l y . - Underst andi ng i s o n l y o b
t a i n e d by educat i on of personnel and t r a i n i n g in c o r r e c t
o pe ra t ing procedures. For an education and t r a i n i n g program
to be s u c c e s s f u l , both management and l a b o r must be concerned
and p a r t i c i p a t e . As wi t h a l l s a f e t y pr o g r a ms , i t i s e s s e n t i a l
t h a t f i r s t - l i n e s u p e r v i s o r s be i n t e r e s t e d in. and c o o p e r a t e in
the work.
.
The harmful e f f e c t s *
trolling asbestos dust are
of neglect of procedures for
n o t a p p a r e n t f o r many y e a r s .
I con
There
f o r e , i t i s more d i f f i c u l t t o c o n v i n c e workmen o f t h e n e c e s s i t y
of following r ul es for working with i n s u l a t i n g m a t e r i a l s .than
i f phys i c al hazar ds were involved. However, those s h i p y a r d s
which conduct education and t r a i n i n g programs r epor t good
success.
i
'
Education in hazards associated with use of insulating
. *
.
m a t e r i a l s and i n s t r u c t i o n in c o r r e c t work p r a c t i c e s should be
v