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AROCLOR PLASTICIZERS A series of inert, chemicaliy-resistant, fire-retarding plasticizers compatible with wide variety of resins. TECHNICAL BULLETIN O/PL-306A CAUTION: see sections entitled Toxicity and Safe Handling, and Environmental Hazzards, on page 12. "Nothlnecontained herelnllto be construed as a recommendation to me any product In conflictwith any patent. MONSANTO MAKES NO WARRANTIES AS TO THE FITNESS OR MERCHANTABILITY OF ANY PRODUCTS REFERRED TO, no guarantee of talitfaclory result* from reliance upon con tained information or recommendations,end disclaims all liabilityfor any rasultirsg iota or damage." Organic Chemicals Divlsion/800 N. Lindbergh Blvd./St, Louis, Missouri 63166 05)31859 LEXOLDMON004689 WATER PCB-00030007 Introduction The unique Aroclor plasticizers are among the most versatile chemi cally produced materials available. One outstanding characteristic -- inertness -- makes Aroclor useful in many ways for many different v applications. The major benefits offered by Aroclor include: Chemical Resistance Fire Retardance Compatibility with most resins Nonoxidation Adhesivity Low Cost Monsanto's Aroclor plasticizers comprise a series of chlorinated bi phenyls and chlorinated polyphenyls. They vary from mobile, oily liquids to white crystals and hard, transparent resins. Twelve of the Aroclor plasticizers, each of which represents a series, are discussed in this bulletin. An understanding of the system for designation of each Aroclor should prove useful in the evaluation of the property gradations among them. The last two digits indicate the approximate weight percentage of chlorine in the product, and the first two digits indicate the type of material, as follows: 12 -- chlorinated biphenyls 25 -- blend of chlorinated biphenyls and chlorinated triphenyls (75:25) 44 -- blend of chlorinated biphenyls and chlorinated triphenyls (60:40) 54 -- chlorinated triphenyls For nearly every Aroclor mentioned, a darker, less-pure grade exists, with about the same physical and chemical characteristics, but lower in price. Solubility_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ' The Aroclor liquids and resins are readily soluble in most common organic solvents and drying oils. Although all Aroclor plasticizers are insoluble in water, the hard, crystalline materials are generally less soluble than the liquids and softer resins. Solubilities of some Aroclor . plasticizers are shown in Table 1. o^n60 3 LEXOLDMON004690 WATER PCB-00030008 TABLE 1 SOLUBILITIES OF AROCLOR* PLASTICIZERS IN VARIOUS SOLVENTS Amchr 1242 Sofmrt_______________ 2FC Hat Andor124t 2FC Hot Andar 1254 2FC Hut Andor12tt CM Ha Acid Acetic Add Oleic Add Benzoic Add S s __ s s __ S s ---- s s ---- 10jprc -- 10.03" -- -- -- -- -- Aldehyde 40% Formaldehyde Forfaral 11111111 VS vs vs vs vs vs ss ss Amine Aniline Pyridine S 132.5^ s 440c -- -s s-- 1143TC 425WC -- -- Chloro derivatives Amyl chlorides -- mixed S s s s s s Carbon Tetrachloride s s $ s s s ---- Chloroform s sss s sss Dichlorethylene ---------------- Ethylene Bichloride s s s s s s s s Monochlorobenzene s s s s s s ---- QrthudidHurobeniene -- -- -- -- -- -- -- -- TetracMorsthane $ s s $ s s ---- TricMorethane s $ s s s s ---- Trichlorethylene s s s s s s ---- OryingOH Tang Oil Linseed OH s $ s s s s ---- ssss$s 1 s Ester Amyl Acetate $ss$ss$s Batyl Acetate ssssssss "Cel/osofre"' Acetate s s s s s s ---- Cottonseed OH s s s s s $ ---- Dibotyl Phthalate s s ss s sss Arvdor4465 Andor 5460 CM Hat 25~C ss s s vs ---- -- -- 11 vs vs -- -- vs vs vs vs -- vs vs vs vs 156 vs vs -- vs vs -- vs vs -- vs vs -- vs v$ -- vs vs -- vs vs -- vs vs -- vs vs vs vs -- -- vs vs vs vs vs vs s vs s vs -- -- -- - 0531861 LEXOLDMON004691 WATER PCB-00030009 Diethyl Pfcthatate S s s s s s - - s vs -- Ethyl Acetate S s s s s s ss ss s vs -- Ethyl lactate S s s s s s 1 s vs vs -- Ethyteoe Glycol Diacetate $ s s s s s -- -- vs vs -- Methyl Acetate s s s s $ s ss ss s s -- Incresyi Phosphate s s s s s s -- -- ss s -- Ether: Ethyl Ether s s s s s s s s s ---- Ether Alcohol CtrbttoT 22431-c 307t vs vs 173** 259sr* 1 s ss - -- Ceflosofn s s s s s s 1 s s ---- Diethylene dycol -------- -------- $ -- '-Dihydroxy Ethyl Ether lO.^ igerc ss ss 830c 10WC -- -- ss -- -- -- Hydrocarbon Benzene Gasoline Kerosene Mineral Spirits Paraffin Pine Oil Toleene Terpentine Xylene vs vs vs vs vs vs s s vs vs 143 vs VS vs vs vs vs -- -- vs vs -- vs VS vs vs vs vs ss s vs vs -- vs VS vs vs vs vs s s vs vs -- 2.02MC $ 2.02TC s --s -- -- 5.0 s -- s S vs vs $ s s s s s -- vs VS vs vs vs vs s s vs vs 142 vs VS vs vs vs vs s s vs vs -- vs VS vs vs vs vs s s vs vs 178 Hydroxy derivatives Amyl Alcohol _s s _ s s ss s s s e-Betyl Alcohol Ethyl Alcohol (3-A) s 23.y s 80.0*rc -- -- --s s 1 -- 1027-C 28* 1 ss ss 1 ss s -- -- -- Glycerine Methyl Alcohol 1 42.529c 1 88.5"* 1 -- 1111 -- 152TC 77 Test -- 111 -- ss -- -- -- Phenol --90% 194TM s -- -- ss s ss s s s -- Ketone: Acetone s s -- -- $ s 1 1 s s 260 Miscellaneous Carbon Disaffide Nitrobenzene Water s s -- -- s s s $ vs vs -- s s ---- s $ -- -- vs -- -- 1 1 1 1 1 1 1 1 1 1-- I --Insoluble SS -- Slightly Soluble S-Soluble VS -- Very Soluble. Figures show grams of Arodor per 100 mini!iters of solvent at 25T anless otherwise indicated. 0531tJb* LEXOLDMON004692 WATER PCB-00030010 TABLE 2 CHEMICAL AND PHYSICAL PROPERTIES OF REPRESENTATIVE AROCLOR PLASTICIZERS AND RESINS Property Appearance Aroclor 1221 Clear, mobile oil Aroclor 1232 Clear, mobile oil Aroclor 1242 Clear, mobile oil Aroclor 1243 Clear, mobile oil Aroclor 1234 Light-yellow viscous liquid Color, maximum *100 APHA 100 APHA 100 APHA 100 APHA 100 APHA Chlorine, percent 20.6-21.6 Acidity, mg KOH/g, maximum 0.0H Moisture, ppm, maximum - Ave. Coefficient of expansion, cc/cc/'C 0.00071 (15*-40*C) Specific Brevity 1.182-1.192 (25*/15.5*C) Density, pounds per Qellon. 25*C 9.8S Distinction Donee, *C. corrected (ASTM 0-20. modified) 275-320 treporetion less, K. 100'C. 6 hours (ASTM D-6, mod.) 1S3'C. 5 hours 1.0-1.6 Flash Point (Cleveland Open Cup), *C 141-180 *F 288-302 Fire Feint (Cleveland Open Cup). `C 176 F 349 Poor Feint (ASTM E-97), *C 1 (crystals) 34 (ciystals) Softening Feint (ASTM E-2S). *C F Pefrectlve Index, n 0-20 20`C 1.617-1.618 Viscosity, Seconds Saybolt Universal (ASTM 0-88) tOO'F (37.8'C) 130*F (54.4`C) 210-F (98.9`C) 38-41 35-37 30-31 'Mwiunto tMcHfcrttm. 31.5-32.5 0.014 0.00073 (25*-100'C) *1.270-1.280 (25715.5*C) 10.55 290-325 1.0-1.5 152-154 305-310 238 460 -35.5 -32 - 1.620-1.622 44-51 39-41 31-32 42 0.016 50 0.00068 (26*-65*C) *1.381*1.392 (25*/15.5*C) 11.50 325-366 0-0.4 3.0-3.6 176-180 348-356 None to boiling point -19 2 - 1.627-1.629 92-92 49-56 34-35 48 *0.010 50 0.00070 (25**65'C) 1.405-1.416 (66715.6"C) 12.04 340-375 0-0.3 3.0-4.0 193-196 379-384 None to boiling point -7 19.4 - 1.630-1.631 185-240 73-80 36-37 54 0.010 50 0.00066 (25*-85*C) 1.495-1.505 (95716.6*C) 12.82 365-390 0-0.2 1.1-1.3 None to boiling point None to boiling point 10 50 - 1.639-1.641 1800-2500 260-340 44-48 0531665 6 LEXOLDMON004693 WATER PCB-00030011 Amclor 1266 Light-yellow, (Oft. sticky rstin `ISO APHA 60 0.014 60 0.00067 |20'-100'C) 1.666-1.666 (90*/tE.6*C) 13.60 366-420 0-0.1 0.6-0.8 Nont to boiling point None to boiling point 31 66 1.647-1.646 Arocfor 1262 Arocfor S442 tight-yellow sticky, viscous resin Clear yellow sticky resin 160 APHA *2 NPA (molten) 61.6-62.6 42 0.014 0.06 - 0.00064 <26`-66*C) - 0.00123 (25*-99,C) 1.672-1.683 (80716.6`C) 1.470 (26726*C) 13.72 12.24 380-426 216-300 (4 mm. Hg) 0-0.1 0.6-0.6 0.01 0.2 None to boiling point 247 477 None to boiling point >360 >662 38-38 06 46 116 46-62 116-126 1.6601-1.6617 - Arocfor 4466 Clear. light-yellow, resin 2 NPA (molten) Arocfor 2666 Areclor 6466 Arnler 1266 Black, opaque, brittle resin Cleor, yollowto-amber, brittle resin or flakes White to off-white powdor __ 2 NPA *1.6 NPA (molten) (molten) 65 65 68.6-60.6 68 0.05 1.4 0.06 0.05 - 0.00061 (26'-65*C) - 0.00066 (26"-65*C) - 0.00179 (26*-124,C) - 0.00067 (20'-100'C) 1.670 (26726'C) 1.734 (25725'C) 1.670 (26726*0) 1.604-1.811 (26726'C) 13.91 230-320 (4 mm. Hg) 14.44 __ 13.91 260-335 (5 mm. Hg) 16.09 436-460 0-0.02 0.2-0.3 0.2-0.3 0.03 0-0.06 0.1-0.2 None to boiling point None to boiling point __ -- __ _ None to boiling point None to boiling point __ None to boiling point None to boiling point _ 60-66 140-151 1.664-1.667 66-72 149-162 - 98-106 208-222 1.660-1.665 160-170 (hold 302-338 point) - 600-660 3200-4600 (160'F; 71*0 90-150 -- -- -- 72-78 66-100 300-400 (266'F: 130*C) I^kMhHww. 0531666 LEXOLDMON004694 WATER PCB-00030012 Density All the Aroclor plasticizers are heavier than water, a valuable property for many applications. Densities are shown in Figure 1. Specific Volume 8 Tampefature, C Fig. 1 -- Densities ef Aroclor Plasticizers et Various Temperatures The specific volume of Aroclor 1248 at different temperatures is as follows: Temperature cn 0 100 200 300 400 000 000 Aroclor 1248 Specific Volume fmilsj 0.074 0.000 0.726 0.760 0.790 0.820 0.670 0531867 LEXOLDMON004695 WATER PCB-00030013 Volatility The low vaporization loss of Aroclor plasticizers is indicated in Table 3. TABLE 3 VAPORIZATION RATES OF AROCLOR PLASTICIZERS Plasticiier (Surface area: 12.28 sq. cm.) Aroclor 1221 Aroclor 1232 Aroclor 1242 Aroclor 1248 Clorafit?"-42-S Dioctyl phthalate Dutrn" 25 Aroclor 1254 Shell Dutrax 20 Aroclor 1262 Aroclor 1260 Aroclor 4465 Aroclor 6442 Aroclor 5460 Tricresyl phosphate Wt. Loss (8) 0.5125 0.2572 0.0665 0.0448 0.0745 0.0686 0.0256 0.0156 0.0047 0.0039 0.0026 0.0064 0.0039 0.0032 0.0010 Exposure at 100'C (hr.) 24 24 24 24 48 46 24 24 24 24 24 72 72 72 24 Vaporiiation Rate (glsq. cm.lhr.) 0.00174 0.000874 0.000338 0.000152 0.000126 0.000117 0.000087 0.000053 0.000016 0.000013 0.000009 0.000007 0.000004 0.000004 0.000003 It is concluded that the vaporization rates of Aroclor plasticizers -- especially the most widely used 1254 and 1260 -- compare most favorably with the similar constants of other plasticizers selected specifically for these tests because of their low vaporization rates. **Tr*4wmrkol Wall Oil to. 0531668 9 LEXOLDMON004696 WATER PCB-00030014 Vapor Pressure The vapor pressures of several Aroclor plasticizers are indicated in. Figure 2 over the temperature range 150 to 300C. ^-x 10* T, K Temperature, C Fig. 2 -- Vapor Pressures of Aroclor Plasticizers The estimated vapor pressures of several Aroclor plasticizers at 100F shown in the following table were determined by extrapolation from the values shown in Figure 2. Approximate Vapor Pressure ofAroclor*1 Plasticizers Estimated at 100' F (37J* C) Aroclor 1232 0.005 mm. Hg Aroclor 1242 0.001 mm. Hg Aroclor 1248 0.00037 mm. Hg Aroclor 1264 0.00006 mm. Hg 0*31869 10 LEXOLDMON004697 WATER PCB-00030015 Viscosity The viscosities of the Aroclor plasticizers vary according to whether the base material is a biphenyl or a polyphenyl and on the degree of chlorination. In general the low-chlorinated biphenyls have the lowest viscosities (Figure 8). 0531870 11 LEXOLDMON004698 WATER PCB-00030016 Toxicity tad Ssh Hsndllni Mihtht , , / ., /]>-. b i / Mu. y/-* ^ At ordinary temperatures the Aroelor chlorinated pelyphenyls have not presented industrial toxicological problems. The hazard of potential toxic exposure varies with their volatility: the lower-chlorinated, more- volatile ones present more of a potential problem from the] standpoint of both inhalation and skin contact. When Arodwptt&tieizeW hre used at elevated temperatures, engineering controls must be applied, either by the use of closed systems or by effective local-exhaust ventilation together with general workroom exhaust. Vv ajpTMoir ovfi mo s^uiu imvvivi e|-/pimhtwstviewizveirue aavt riowoumi tveomup^eiraattuurive sBUhVoUu1ldU , i not be breathed in a confined space, and no vapor of any Aroelor 4 /u > o evolved at elevated temperatures should be allowed to be dispersed into the general workroom. Inhalation tests on animals indicate that the maximum safe concen tration of vapor is in the range of from 0.5 to 1.0 milligram eHhe lower-chlorinated Aroelor plasticisers- per cubic meter of air. The threshold limit values (maximum allowable concentration for an 8hour working day) set by the American Conference of. Government Hygienists are 1.0 milligram of the lower-chlorinated mnw com pounds per cubic meter of air and 0.5 milligram of tbs more-highlychlorinated compounds, such mr Ai'oelei118W, per cubic meter of air. Skit Cttltcl Prolonged or repeated skin contact with the Aroelor piaswcisew must be avoided by the use of gloves and protective garments, because of the possible occurrence of a condition called chloracne. Although re ports of this condition caused by jtMsci|r are rare, it can be produced by excessive skin contact. If aaywwlw is spilled on the skin the skin should be washed in the usual manner with a^oap solution. A burn caused by contact with a hot ^SSer should be treated like any ordinary burn. Arorim. piiiHif"r u. bltrnd "11 not be rftmnved imTmdigtehr^inUn treatment of-the-bum. demands Jtrln-which oaoc either soap and water or repeated -waahmga-with-a I<di/?oSc\, UU -f i b -see SW JS3T Si( yes'. 0531871 12 LEXOLDMON004699 WATER PCB-00030017 environmental Hazards Aroclor 1232, Aroclor 1242, Aroclor 1248, Aroclor 1254, Aroclor 1260, Aroclor 1262, Aroclor 1268, Aroclor 4465, and Montar 1 all contain polychlorinated biphenyls (PCB) of various types and in varying amounts. PCB residues in small amounts have been found in the environment and some studies have indicated that they may be harmful to certain forms of animal life. Extreme care should therefore be taken by all users of PCB-containing products to prevent any entry into the environment through spills, leakage, use, disposal, vaporization or otherwise. Further, the products in which PCB materials are used, or which are formulated using PCB materials as a component, should be given careful study to eliminate the possibility that PCB might reach the environment as a result of use in a given application. Some specific applications where the use of PCB should definitely be avoided are in paints and sealants for swimming pools, paints and waterproofing agents in silos and other buildings where food products for humans or animals are stored, and as a component of any container or wrapping used in the packaging of food products. 0331872 1 13 LEXOLDMON004700 WATER PCB-00030018 Shipping Freight Classification Arodor 1221,1232,1242, Synthetic Resin, Liquid, NOIBN 1248,1254, 1260, 1262 Rail Classification Aroclor 1268, 4465, 5442, 5460 Synthetic Resin, Other Than Liquid, NOIBN Truck Classification Aroclor 1268 Aroclor 4465, 6442, 5460 Synthetic Resin, Powder, NOI Synthetic Resin, Lumps or Solid Mass, NOI Shipping Regulations None Standard Containers Aroclor 1221 Aroclor 1282 Aroclor 1242,1248,1254, 1260,1262 Aroclor 1268 Aroclor 4465 Aroclor 5442 Aroclor 5460 (flaked) Tank car, 520-lb. steel drum, 50-lb. can Tank car, 550-lb. steel drum, 60-lb. can Tank car, 600-lb. steel drum, 60-lb. can 200-lb. fiber drum, 25-lb. fiber drum 600-lb. steel drum, 50-lb. can 450-lb. steel drum, 50-lb. can 50-lb. bag 0531873 14 LEXOLDMON004701 WATER_PCB-00030019 V DISTRICT SALES OFFICES ALL DIVISIONS AKRON, OHIO 44313 260 Springside Drive Montrose Development Perk Tel. 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(803) 239-9171 NEW YORK, NEW YORK 10001 360 Fifth Ave. Tel. (212) 666-6100 MONSANTO. BOO N. UNDBBRGH BLVD.. ST. LOUIS, MISSOURI B3166 1 3/70 V 0531874 2-3092-08706 UTHO IN U.SA LEXOLDMON004702 WATER_PCB-00030020