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AROCLOR PLASTICIZERS
A series of inert, chemicaliy-resistant, fire-retarding plasticizers compatible with wide variety of resins. TECHNICAL BULLETIN O/PL-306A
CAUTION: see sections entitled Toxicity and Safe Handling, and Environmental Hazzards, on page 12.
"Nothlnecontained herelnllto be construed as a recommendation to me any product In conflictwith any patent. MONSANTO MAKES NO WARRANTIES AS TO THE FITNESS OR MERCHANTABILITY OF ANY PRODUCTS REFERRED TO, no guarantee of talitfaclory result* from reliance upon con tained information or recommendations,end disclaims all liabilityfor any rasultirsg iota or damage." Organic Chemicals Divlsion/800 N. Lindbergh Blvd./St, Louis, Missouri 63166
05)31859
LEXOLDMON004689 WATER PCB-00030007
Introduction
The unique Aroclor plasticizers are among the most versatile chemi cally produced materials available. One outstanding characteristic -- inertness -- makes Aroclor useful in many ways for many different v applications. The major benefits offered by Aroclor include:
Chemical Resistance Fire Retardance
Compatibility with most resins Nonoxidation Adhesivity Low Cost
Monsanto's Aroclor plasticizers comprise a series of chlorinated bi phenyls and chlorinated polyphenyls. They vary from mobile, oily liquids to white crystals and hard, transparent resins.
Twelve of the Aroclor plasticizers, each of which represents a series, are discussed in this bulletin. An understanding of the system for designation of each Aroclor should prove useful in the evaluation of the property gradations among them. The last two digits indicate the approximate weight percentage of chlorine in the product, and the first two digits indicate the type of material, as follows:
12 -- chlorinated biphenyls
25 -- blend of chlorinated biphenyls and chlorinated triphenyls (75:25)
44 -- blend of chlorinated biphenyls and chlorinated triphenyls (60:40)
54 -- chlorinated triphenyls
For nearly every Aroclor mentioned, a darker, less-pure grade exists, with about the same physical and chemical characteristics, but lower in price.
Solubility_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
'
The Aroclor liquids and resins are readily soluble in most common organic solvents and drying oils. Although all Aroclor plasticizers are insoluble in water, the hard, crystalline materials are generally less soluble than the liquids and softer resins. Solubilities of some Aroclor . plasticizers are shown in Table 1.
o^n60
3
LEXOLDMON004690 WATER PCB-00030008
TABLE 1
SOLUBILITIES OF AROCLOR* PLASTICIZERS IN VARIOUS SOLVENTS
Amchr 1242
Sofmrt_______________ 2FC
Hat
Andor124t
2FC
Hot
Andar 1254
2FC
Hut
Andor12tt CM Ha
Acid Acetic Add Oleic Add Benzoic Add
S s __ s s __
S s ---- s s ---- 10jprc -- 10.03" -- -- -- -- --
Aldehyde 40% Formaldehyde Forfaral
11111111 VS vs vs vs vs vs ss ss
Amine Aniline Pyridine
S 132.5^
s 440c
--
-s s-- 1143TC 425WC --
--
Chloro derivatives
Amyl chlorides -- mixed
S
s
s
s
s
s
Carbon Tetrachloride
s
s
$
s
s
s ----
Chloroform
s sss s sss
Dichlorethylene
----------------
Ethylene Bichloride s s s s s s s s
Monochlorobenzene
s
s
s
s
s
s ----
QrthudidHurobeniene
--
--
--
--
--
--
--
--
TetracMorsthane
$ s s $ s s ----
TricMorethane
s $ s s s s ----
Trichlorethylene
s s s s s s ----
OryingOH Tang Oil Linseed OH
s $ s s s s ----
ssss$s 1 s
Ester
Amyl Acetate
$ss$ss$s
Batyl Acetate
ssssssss
"Cel/osofre"' Acetate
s
s
s
s
s
s
----
Cottonseed OH
s s s s s $ ----
Dibotyl Phthalate
s s ss s sss
Arvdor4465 Andor 5460 CM Hat 25~C
ss s s vs ----
-- --
11 vs vs
-- --
vs vs vs vs
--
vs vs
vs vs 156
vs vs
--
vs vs
--
vs vs
--
vs vs
--
vs v$
--
vs vs
--
vs vs
--
vs vs
--
vs vs vs vs
-- --
vs vs vs vs vs vs s vs s vs
-- -- -- -
0531861
LEXOLDMON004691
WATER PCB-00030009
Diethyl Pfcthatate
S s s s s s - - s vs --
Ethyl Acetate
S s s s s s ss ss s vs --
Ethyl lactate
S s s s s s 1 s vs vs --
Ethyteoe Glycol Diacetate $ s s s s s -- -- vs vs --
Methyl Acetate
s s s s $ s ss ss s s --
Incresyi Phosphate
s
s
s
s
s
s -- -- ss s
--
Ether: Ethyl Ether
s s s s s s s s s ----
Ether Alcohol CtrbttoT
22431-c
307t
vs
vs 173** 259sr*
1
s ss - --
Ceflosofn
s s s s s s 1 s s ----
Diethylene dycol
-------- -------- $ --
'-Dihydroxy Ethyl Ether lO.^
igerc
ss
ss
830c
10WC
--
--
ss
--
-- --
Hydrocarbon Benzene Gasoline Kerosene Mineral Spirits Paraffin Pine Oil Toleene Terpentine Xylene
vs vs vs vs vs vs
s
s vs vs 143
vs VS vs vs vs vs -- -- vs vs --
vs VS vs vs vs vs ss s vs vs --
vs VS vs vs vs vs
s
s vs vs --
2.02MC
$
2.02TC
s
--s
-- -- 5.0 s
--
s S vs vs $ s s s s s --
vs VS vs vs vs vs
s
s vs vs 142
vs VS vs vs vs vs
s
s vs vs --
vs VS vs vs vs vs
s
s vs vs 178
Hydroxy derivatives Amyl Alcohol
_s s
_ s s ss s s s
e-Betyl Alcohol Ethyl Alcohol (3-A)
s 23.y
s 80.0*rc
-- --
--s s 1
--
1027-C
28*
1
ss ss 1 ss
s --
-- --
Glycerine Methyl Alcohol
1 42.529c
1 88.5"*
1 --
1111
--
152TC
77 Test
--
111 -- ss --
-- --
Phenol --90%
194TM
s
-- -- ss
s
ss s
s
s
--
Ketone: Acetone
s s -- -- $ s 1 1 s s 260
Miscellaneous Carbon Disaffide Nitrobenzene Water
s s -- -- s s s $ vs vs --
s
s
----
s
$
-- -- vs -- --
1 1 1 1 1 1 1 1 1 1--
I --Insoluble SS -- Slightly Soluble S-Soluble VS -- Very Soluble. Figures show grams of Arodor per 100 mini!iters of solvent at 25T anless otherwise indicated.
0531tJb*
LEXOLDMON004692
WATER PCB-00030010
TABLE 2 CHEMICAL AND PHYSICAL PROPERTIES OF REPRESENTATIVE AROCLOR PLASTICIZERS AND RESINS
Property Appearance
Aroclor 1221
Clear, mobile oil
Aroclor 1232
Clear, mobile oil
Aroclor 1242
Clear, mobile oil
Aroclor 1243
Clear, mobile oil
Aroclor 1234
Light-yellow viscous liquid
Color, maximum
*100 APHA
100 APHA
100 APHA
100 APHA
100 APHA
Chlorine, percent
20.6-21.6
Acidity, mg KOH/g, maximum
0.0H
Moisture, ppm, maximum
-
Ave. Coefficient of expansion, cc/cc/'C 0.00071 (15*-40*C)
Specific Brevity
1.182-1.192 (25*/15.5*C)
Density, pounds per Qellon. 25*C
9.8S
Distinction Donee, *C. corrected (ASTM 0-20. modified)
275-320
treporetion less, K. 100'C. 6 hours (ASTM D-6, mod.) 1S3'C. 5 hours
1.0-1.6
Flash Point (Cleveland Open Cup), *C 141-180 *F 288-302
Fire Feint (Cleveland Open Cup). `C 176 F 349
Poor Feint (ASTM E-97),
*C 1 (crystals) 34 (ciystals)
Softening Feint (ASTM E-2S).
*C F
Pefrectlve Index, n 0-20
20`C 1.617-1.618
Viscosity, Seconds Saybolt Universal
(ASTM 0-88)
tOO'F (37.8'C)
130*F (54.4`C)
210-F (98.9`C)
38-41 35-37 30-31
'Mwiunto tMcHfcrttm.
31.5-32.5
0.014
0.00073 (25*-100'C)
*1.270-1.280 (25715.5*C)
10.55
290-325
1.0-1.5
152-154 305-310
238 460
-35.5 -32
-
1.620-1.622
44-51 39-41 31-32
42
0.016
50
0.00068 (26*-65*C)
*1.381*1.392 (25*/15.5*C)
11.50
325-366
0-0.4 3.0-3.6
176-180 348-356
None to boiling point
-19 2
-
1.627-1.629
92-92 49-56 34-35
48
*0.010
50
0.00070 (25**65'C)
1.405-1.416 (66715.6"C)
12.04
340-375
0-0.3 3.0-4.0
193-196 379-384
None to boiling point
-7 19.4
-
1.630-1.631
185-240 73-80 36-37
54
0.010
50
0.00066 (25*-85*C)
1.495-1.505 (95716.6*C)
12.82
365-390
0-0.2 1.1-1.3
None to boiling point
None to boiling point
10 50
-
1.639-1.641
1800-2500 260-340 44-48
0531665 6
LEXOLDMON004693 WATER PCB-00030011
Amclor 1266
Light-yellow, (Oft. sticky rstin
`ISO APHA
60
0.014
60
0.00067 |20'-100'C)
1.666-1.666 (90*/tE.6*C)
13.60
366-420
0-0.1 0.6-0.8
Nont to boiling point
None to boiling point
31 66
1.647-1.646
Arocfor 1262
Arocfor S442
tight-yellow sticky, viscous resin
Clear yellow sticky resin
160 APHA
*2 NPA (molten)
61.6-62.6
42
0.014
0.06
-
0.00064 <26`-66*C)
-
0.00123 (25*-99,C)
1.672-1.683 (80716.6`C)
1.470 (26726*C)
13.72
12.24
380-426
216-300 (4 mm. Hg)
0-0.1 0.6-0.6
0.01 0.2
None to boiling point
247 477
None to boiling point
>360 >662
38-38 06
46 116
46-62 116-126
1.6601-1.6617 -
Arocfor 4466
Clear. light-yellow, resin
2 NPA (molten)
Arocfor 2666
Areclor 6466
Arnler 1266
Black, opaque, brittle resin
Cleor, yollowto-amber, brittle resin or flakes
White to off-white powdor
__
2 NPA
*1.6 NPA
(molten)
(molten)
65
65
68.6-60.6
68
0.05 1.4
0.06 0.05
-
0.00061 (26'-65*C)
-
0.00066 (26"-65*C)
-
0.00179 (26*-124,C)
-
0.00067 (20'-100'C)
1.670 (26726'C)
1.734 (25725'C)
1.670 (26726*0)
1.604-1.811 (26726'C)
13.91
230-320 (4 mm. Hg)
14.44
__
13.91
260-335 (5 mm. Hg)
16.09 436-460
0-0.02 0.2-0.3
0.2-0.3
0.03
0-0.06 0.1-0.2
None to boiling point
None to boiling point
__
-- __
_
None to boiling point
None to boiling point
__
None to boiling point
None to boiling point
_
60-66 140-151
1.664-1.667
66-72 149-162
-
98-106 208-222
1.660-1.665
160-170 (hold 302-338 point)
-
600-660
3200-4600
(160'F; 71*0
90-150
--
--
--
72-78
66-100
300-400
(266'F: 130*C)
I^kMhHww.
0531666
LEXOLDMON004694 WATER PCB-00030012
Density
All the Aroclor plasticizers are heavier than water, a valuable property for many applications. Densities are shown in Figure 1.
Specific Volume 8
Tampefature, C Fig. 1 -- Densities ef Aroclor Plasticizers et Various Temperatures
The specific volume of Aroclor 1248 at different temperatures is as follows:
Temperature cn 0 100 200 300 400 000 000
Aroclor 1248 Specific Volume fmilsj
0.074 0.000 0.726 0.760 0.790 0.820 0.670
0531867
LEXOLDMON004695 WATER PCB-00030013
Volatility
The low vaporization loss of Aroclor plasticizers is indicated in Table 3.
TABLE 3
VAPORIZATION RATES OF AROCLOR PLASTICIZERS
Plasticiier (Surface area: 12.28 sq. cm.) Aroclor 1221 Aroclor 1232 Aroclor 1242 Aroclor 1248 Clorafit?"-42-S Dioctyl phthalate Dutrn" 25 Aroclor 1254 Shell Dutrax 20 Aroclor 1262 Aroclor 1260 Aroclor 4465 Aroclor 6442 Aroclor 5460 Tricresyl phosphate
Wt. Loss (8)
0.5125 0.2572 0.0665 0.0448 0.0745 0.0686 0.0256 0.0156 0.0047 0.0039 0.0026 0.0064 0.0039 0.0032 0.0010
Exposure at 100'C
(hr.) 24 24 24 24 48 46 24 24 24 24 24 72 72 72 24
Vaporiiation Rate
(glsq. cm.lhr.) 0.00174 0.000874 0.000338 0.000152 0.000126 0.000117 0.000087 0.000053 0.000016 0.000013 0.000009 0.000007 0.000004 0.000004 0.000003
It is concluded that the vaporization rates of Aroclor plasticizers -- especially the most widely used 1254 and 1260 -- compare most favorably with the similar constants of other plasticizers selected specifically for these tests because of their low vaporization rates.
**Tr*4wmrkol Wall Oil to.
0531668
9
LEXOLDMON004696 WATER PCB-00030014
Vapor Pressure
The vapor pressures of several Aroclor plasticizers are indicated in. Figure 2 over the temperature range 150 to 300C.
^-x 10* T, K
Temperature, C Fig. 2 -- Vapor Pressures of Aroclor Plasticizers
The estimated vapor pressures of several Aroclor plasticizers at 100F shown in the following table were determined by extrapolation from the values shown in Figure 2.
Approximate Vapor Pressure ofAroclor*1 Plasticizers Estimated at 100' F (37J* C)
Aroclor 1232
0.005 mm. Hg
Aroclor 1242
0.001 mm. Hg
Aroclor 1248
0.00037 mm. Hg
Aroclor 1264
0.00006 mm. Hg
0*31869 10
LEXOLDMON004697 WATER PCB-00030015
Viscosity
The viscosities of the Aroclor plasticizers vary according to whether the base material is a biphenyl or a polyphenyl and on the degree of chlorination. In general the low-chlorinated biphenyls have the lowest viscosities (Figure 8).
0531870
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LEXOLDMON004698 WATER PCB-00030016
Toxicity tad Ssh Hsndllni
Mihtht ,
, / ., /]>-. b i / Mu. y/-* ^
At ordinary temperatures the Aroelor chlorinated pelyphenyls have
not presented industrial toxicological problems. The hazard of potential
toxic exposure varies with their volatility: the lower-chlorinated, more-
volatile ones present more of a potential problem from the] standpoint of both inhalation and skin contact. When Arodwptt&tieizeW hre used
at elevated temperatures, engineering controls must be applied, either
by the use of closed systems or by effective local-exhaust ventilation
together with general workroom exhaust.
Vv ajpTMoir ovfi mo s^uiu imvvivi e|-/pimhtwstviewizveirue aavt riowoumi tveomup^eiraattuurive sBUhVoUu1ldU ,
i
not be breathed in a confined space, and no vapor of any Aroelor 4 /u > o
evolved at elevated temperatures should be allowed to be dispersed
into the general workroom.
Inhalation tests on animals indicate that the maximum safe concen tration of vapor is in the range of from 0.5 to 1.0 milligram eHhe lower-chlorinated Aroelor plasticisers- per cubic meter of air. The threshold limit values (maximum allowable concentration for an 8hour working day) set by the American Conference of. Government Hygienists are 1.0 milligram of the lower-chlorinated mnw com pounds per cubic meter of air and 0.5 milligram of tbs more-highlychlorinated compounds, such mr Ai'oelei118W, per cubic meter of air.
Skit Cttltcl
Prolonged or repeated skin contact with the Aroelor piaswcisew must
be avoided by the use of gloves and protective garments, because of the possible occurrence of a condition called chloracne. Although re ports of this condition caused by jtMsci|r are rare, it can be produced by excessive skin contact. If aaywwlw is spilled on the skin the skin should be washed in the usual manner with a^oap solution. A burn caused by contact with a hot ^SSer should be treated like any
ordinary burn. Arorim. piiiHif"r
u. bltrnd "11
not be rftmnved imTmdigtehr^inUn treatment of-the-bum. demands
Jtrln-which oaoc either soap and water or repeated -waahmga-with-a
I<di/?oSc\,
UU
-f
i b -see
SW
JS3T
Si( yes'.
0531871 12
LEXOLDMON004699 WATER PCB-00030017
environmental Hazards
Aroclor 1232, Aroclor 1242, Aroclor 1248, Aroclor 1254, Aroclor 1260, Aroclor 1262, Aroclor 1268, Aroclor 4465, and Montar 1 all contain polychlorinated biphenyls (PCB) of various types and in varying amounts. PCB residues in small amounts have been found in the environment and some studies have indicated that they may be harmful to certain forms of animal life. Extreme care should therefore be taken by all users of PCB-containing products to prevent any entry into the environment through spills, leakage, use, disposal, vaporization or otherwise. Further, the products in which PCB materials are used, or which are formulated using PCB materials as a component, should be given careful study to eliminate the possibility that PCB might reach the environment as a result of use in a given application.
Some specific applications where the use of PCB should definitely be avoided are in paints and sealants for swimming pools, paints and waterproofing agents in silos and other buildings where food products for humans or animals are stored, and as a component of any container or wrapping used in the packaging of food products.
0331872
1
13
LEXOLDMON004700 WATER PCB-00030018
Shipping
Freight Classification
Arodor 1221,1232,1242,
Synthetic Resin, Liquid, NOIBN
1248,1254, 1260, 1262
Rail Classification
Aroclor 1268, 4465, 5442, 5460
Synthetic Resin, Other Than Liquid, NOIBN
Truck Classification Aroclor 1268 Aroclor 4465, 6442, 5460
Synthetic Resin, Powder, NOI
Synthetic Resin, Lumps or Solid Mass, NOI
Shipping Regulations
None
Standard Containers Aroclor 1221
Aroclor 1282
Aroclor 1242,1248,1254, 1260,1262
Aroclor 1268
Aroclor 4465 Aroclor 5442 Aroclor 5460 (flaked)
Tank car, 520-lb. steel drum, 50-lb. can
Tank car, 550-lb. steel drum, 60-lb. can
Tank car, 600-lb. steel drum, 60-lb. can
200-lb. fiber drum, 25-lb. fiber drum
600-lb. steel drum, 50-lb. can
450-lb. steel drum, 50-lb. can
50-lb. bag
0531873 14
LEXOLDMON004701 WATER_PCB-00030019
V
DISTRICT SALES OFFICES ALL DIVISIONS
AKRON, OHIO 44313 260 Springside Drive Montrose Development Perk Tel. (216) 666-4111
ATLANTA, GEORGIA 30326 Lenox Towers East 3400 Peachtree Rd. N. E. - Suite 1711 Tel. (404) 677-2260
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Additional District D/licas era maintained by:
Agricultural Division
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MEMPHIS, TENNESSEE 38104 303 Union Plaza Building 1836 Union Avenue Tel. (901) 278-7811
MUSCATINE, IOWA 62761 P. 0. Box 473 Tel. (319) 263-1331
Hydrocarbons ft Polymers Division
NEW ENGLAND AREA 730 Worcester St. Indian Orchard, Mess. 01061 Tel. (413) 768-6911
Uon OH
EL DORADO, ARKANSAS 71730 Lion Oil Building Tel. (601) 863-3111
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MEMPHIS, TENNESSEE 36113 1023 Riverside Drive, P. 0. Box 13248 Tel. (901) 948-4451
Plastic Products ft Rosins Division EUGENE, OREGON 97402
656 Seneca Road Tel. (603) 342-7201
KENILWORTH, NEW JERSEY 07033 North Seventh St. & Monroe Ave. Tel. (201) 276-2900
SPRINGFIELD, MASS.01101 P.0.60x2130. Tel. (413) 788-6911
Ttxtiles Division
ATLANTA, GEORGIA 30303 Atlanta Merchandise Mart 240 Peachtree St, N. W. Tel. (404) 677-2260
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MONSANTO. BOO N. UNDBBRGH BLVD.. ST. LOUIS, MISSOURI B3166
1
3/70 V
0531874
2-3092-08706 UTHO IN U.SA
LEXOLDMON004702 WATER_PCB-00030020