Document NN260qd2GQwy54M6anxd2RzYE

WESTINGHOUSE ELECTRIC CORPORATION' MUNCIE POWER EQUIPMENT DIVISION (sold to ABB on December 31, 1989) 23rd Street & Cowan Road Muncie, Indiana 473,02' THE LAW j "A broad synthesis of these opinions provides the conclusion that punitive damage awards may be imposed for business activities, harmful to others, carried out in disregard of the corporation's societal obligations. In brief, the issue is whether the defendant .has damaged the property of plaintiff by conduct evidencing, an XI don't give a damn' attitude." Orchard View Farms, Inc. v. Martin Marietta Aluminum, 500 F.Supp. 984 (Oregon, 1980) THE DOCUMENTS Received and reviewed by David McCrea. on Saturday, July 19, 1993 As ofFebruary 2, 1977, the Large Power Transformer Division of Westinghouse Electric Corporation h a d 'approximately .1600 employees involved with the manufacture and repair of large power transformers for use by various electrical utility firms. Of particular significance are the facts that; I. THE VAPOTHERM USED THERMINOL AS A HEAT TRANSFER FLUID A. The deposition which supports summary judgment in the Baker property damage case is that of Ed O'Korn taken on Saturday, June 5, 1993. (The August 28, 1970 letter .from Lyon Mandelcdrn, Electrical Performance of Insulating Materials Department; to the R & D Centers regarding means to dispose of PCBs, including Aroclor, . Inerteen, and Therminol [Bates Number 00867990], totally destroys, the June 5, 1993 sworn testimony of Ed O'Korn, Health & Safety Director for Westinghouse- at its Muncie, Indiana power transformer plant that he -did not know Therminol contained PCBs. Incredible1 If Ed 0 'Korn did riot know that Therminol contained PCBs, the Mandelcorn memorandum compels an entry of summary judgment for the plaintiffs, John Baker and Norma Baker. O'Korn's lack of knowledge, coupled with the Mandelcorn memorandum, is verification of the accuracy of the 1987-.88 Bair memorandum that health and safety 1 precautions established by Westinghouse's Industrial Hygiene Department were NEVER implemented to protect Westinghouse's employees, customers or the public. Case closed.) B. On June 21, 1993, Westinghouse asked John W. Baker and Norma Baker to admit that: "Exhibit A is a true and correct copy .of Monsanto literature on Therminol FR entitled 'Therminol FR Fluid Heat Systems' which was in Westinghouse's possession prior to 1974." Plaintiffs answered on July 12, 1993 that they were unable to admit or deny the request. 1. Significantly, the Monsanto brochure, 'Therminol FR Fluid Heat Systems', states that : "Monsanto THERMINOL FR heat transfer liquids are chlorinated biphenyls, manufactured under exacting process control to produce fluids consistent in all properties important to heat transfer." Ed 0 'Korn had this document, which Westinghouse asked us to authenticate as being in its possession prior to 1974, and thus, Ed O'Korn had constructive, if not actual, knowledge of its contents. In the documents reviewed on Saturday, July 19, is Safe Practice Data Sheet C-10 entitled "Chlorinated Diphenyls [Biphenyls] and Chlorinated Naphthalene", dated 1-2-53, which came from Westinghouse 's plant in Muncie, Indiana II. FAILED TRANSFORMERS CAME IN FROM THE FIELD FOR REPAIR A. Mineral oil transformers which Westinghouse manufactured were acknowledged by Westinghouse to be contaminated with PCBs in 1976. (Pikeville Exhibit 338, 11-8-79) B . In Westinghouse's Instruction Book for Inerteen Insulating Fluid for Electrical Apparatus dated February, 1952 (I.B. 44-860-1), Westinghouse knew the potential existed for mineral oil and Inerteen to mix in electrical apparatus. Westinghouse states: "Mineral oil is completely miscible with Inerteen and it is practically impossible to separate them. Therefore, it is important to avoid contaminating Inerteen with any kind of oil, since its presence changes the noninflammable and non-explosive characteristics of Inerteen." C. This 1952 acknowledgement is similar to the 1950 acknowledgment of General Electric which states: 2 "Pyranol [PCBs] must be handled in containers, pipes, all-metal hose, etc., that are free from oil, grease, pitch, or other foreign materials. It is desirable that all such equipment used in storing and transporting Pyranol be maintained for exclusive use with Pyranol, as it is extremely difficult to remove all traces of oil or other Pyranol contaminants from equipment of this type. Also, mineral oil is completely miscible in Pyranol and it is practically impossible to separate the two liquids after they have been mixed." (General Electric Exhibit 2 in Pikeville case) . ** The language of Westinghouse and General Electric is identical: "Mineral oil is completely miscible [with Inerteen//in Pyranol] and it is practically impossible to separate [them/the two liquids after they have been mixed]." Did these companies have a common source of information in that the language is so strikingly similar? D. In 1976, Westinghouse issued a teletype which stated in part: "Recent tests conducted by Westinghouse indicate that some oil filled transformers may contain varying traces of P .C .B .,S - poly-chlorinated biphenyls - In addition, traces of PCB have been found in customer oil storage facilities and oil supplier shipments. PCB,s have been identified specifically by the Toxic Substance Act effective January 1, 1977." E. With the 1952 information, the 1976 teletype, and the 1979 confirmation of the 1976 teletype, it is unconscionable that Westinghouse never informed its workers in the Muncie Westinghouse plant who repaired failed transformers from the field about the PCB contamination of mineral oil. Westinghouse had a policy of "not answering questions, even if [it] knew the answer" (Pikeville Exhibit 71, 8-29-75), III. THE MUNCIE PLANT IS PART OF WESTINGHOUSE'S COMPLAINT AGAINST ITS INSURANCE CARRIERS WHEREIN PLAINTIFFS DIRECTED DISCOVERY TO WESTINGHOUSE REGARDING ITS COMPLAINT, AS FOLLOWS : 3 PLAINTIFFS' REQUESTS FOR ADMISSIONS (May 20, 1993) Come now the plaintiffs, by their attorney, David S. McCrea, and request the defendant Westinghouse Electric Corporation, within thirty (30) days after service of this request to make the following admissions for the purpose of this action only and subject to all pertinent objections to admissibility which may be interposed at the trial. The requests for admissions are directed to the complaint of Westinghouse against its insurance carriers filed May 8, 1987, Cause No. L 6935287, Superior Court of New Jersey. 1. As of May 8, 1987, its Power Equipment Division, transformer plant in Muncie, Facility"). ANSWER: Westinghouse, through owned and operated a Indiana (the "Muncie 2. As of May 8, 1987, Westinghouse was engaged in the manufacture of medium and large electric power transformers at the Muncie Facility. From 1959 to 1972, Westinghouse maintained a vaportherm process tank system and a tank farm for the treatment and storage of solvents and heat exchange fluids, including PCBs-containing fluids, used in routine operations. Westinghouse replaced the vaportherm system in the early 1980s. ANSWER: 3. In early 1981, there occurred a spill of PCBs-containing materials at the Muncie Facility. As a result of the spill, Westinghouse conducted an investigation at the Muncie Facility and discovered evidence of previous solvent spills. ANSWER: 4. As of May 8, 1987, in order to prevent further releases of contaminants into t h e . environment at the Muncie Facility, Westinghouse has undertaken extensive on-site investigatory and remedial action, including, inter alia, site sampling and excavation, and removal and disposal of PCBs-contaminated soils. ANSWER: 5. As of May 8, 1987, in compliance with regulatory requirements, Westinghouse incurred damages in containing the release and/or the threatened release of contaminants from the Muncie Facility into J the adjacent properties and the environment. In addition, Westinghouse reasonably anticipates that expenditures will be incurred in the future to monitor and contain such threatened releases and to 4 satisfy continuing regulatory obligations. Westinghouse may also be subject to claims for bodily injury and/or property damage by area residents or property owners relating to releases or threatened releases of contaminants from the Muncie Facility. ANSWER: 6. The allegations in rhetorical paragraphs 72 through 346 in the complaint of Westinghouse against its insurance carriers filed May 8, 1987, Cause No. L 6935287, Superior Court of New Jersey were true to the best of Westinghouse 's knowledge and belief as of May 8, 1987. ANSWER: ) 7. Regarding the allegations in rhetorical paragraphs 72 through 346 in the complaint of Westinghouse against its insurance carriers filed May 8, 1987, Cause No. L 6935287, Superior Court of New Jersey, Westinghouse was always an environmentally sensitive corporation and strictly enforced policies dealing with any materials that could affect employees and the public's health and welfare. (See Westinghouse's First Quarter Report, 1990 at page 9) ANSWER: McCREA & McCREA David S. McCrea, 9460-53 Contention: There is no difference between the acknowledged need of Westinghouse to prevent releases of PCBs from its facility and the need to prevent releases of PCBs from the Baker property. Likewise, there is no difference between Westinghouse being subject to claims for bodily injury and property damage of residents next to its plant and Bakers being subject to claims for bodily injury and property damage next to them. (See Reguests for Admission Nos. 4 and 5 which quote the Complaint of Westinghouse) 5 INDEX OF DOCUMENTS Date Description Tab 10/12/76 Letter from Peter Greene to Westinghouse ................................ 1 Westinghouse workers were exposed to PCB contaminated transformers which came to the Muncie plant from the field for repair, as well as the PCB contamination of the plant itself. As of November 1976 Westinghouse knew there was "potential oil/PCB mixing". The 1976 Westinghouse teletype describing the PCB contamination of mineral oil transformers appears to be dated November 17, 1976 (MN 458 11/17 1603 RO) . The teletype states that separate mailings will be made on November 19, 1976 within Westinghouse and a customer notification letter will be sent on November 22, 1976. The document states: "Recent tests conducted by Westinghouse indicate that some oil filled transformers may contain varying traces of P .C .B ,s - polychlorinated biphenyls -. In addition, traces of PCB have been found in customer oil storage facilities and oil supplier shipments. PCB,s have been identified specifically by the Toxic Substance Act effective January 1, 1977." Note: This information was not given to the workers at Westinghouse's Muncie, Indiana transformer manufacturing and repair facility. This information was not given to the workers at Westinghouse's Cincinnati, Ohio facility. The date of acquisition of the information in the teletype is important because W .T . Duboc, General Manager, Westinghouse's Large Power Transformer Division, Muncie, Indiana, responded to Peter Green, Staff Associate, Public Citizen, on November 3, 1976. Westinghouse knew on November 3, 1976 or shortly thereafter that mineral oil transformers were contaminated with PCBs. Westinghouse was not candid with Peter .Greene, who informed Paul Browning on November 8, 1976 that the mineral oil in the transformers contained no PCBs. Duboc should have informed Greene of the information contained in the teletype when it was obtained by Duboc. When the survey was commenced on January 18-20, 1977, Westinghouse had absolute knowledge of the information in the November 17, 1976 teletype. It is probably true that the mineral oil received by Westinghouse from its suppliers was not contaminated with PCBs. 6 However, PCBs contaminated the transformer oil at the point of manufacture (Therminol contamination of the plant and storage tanks and use of PCBs in the Divine system). PCBs also contaminated the oil by customer's replenishing the transformer oil in the field ("topping off") and as a result of repairs both in the field and within the Muncie facility. Precautions were not in place to prevent the mixing of mineral oil and PCBs. Westinghouse sent a letter to its customers about this situation. To put it mildly, it was not a "red flag" warning. 11/3/76 Response letter from W.T. Duboc to Peter G r e e n e .............................. 2 11/8/76 Letter from Peter Greene to Paul Browning .................................... 3 "It seems I was wrong about the PCBs. If Duboc is correct, there are no PCBs in the oil." 2/2/77 Memorandum -- Surveillance, Hazard Evaluations and Field Studies Report for Westinghouse's Large Power Transformer Division, Muncie, Indiana . 4 1. Walk-through survey, January 18-20, 1977 by Dr. Blair Smith, M.D., Mr. Gary White, and Mr. Raymond Hervin. 2. Concern : the transformer oil. 3. Medical interviews with cutaneous examination of employees. (What did Westinghouse tell Dr. Smith about Johnnie Taylor who was poisoned in 1976?) 4. Oil samples to NIOSH 's lab in Salt Lake City. (PCBs not specifically mentioned -- need FOI request). 5. According to specifications, the oil does not contain; PCBs. (This is a classic half-truth in that the information in the October/November teletype was not disclosed) (p*2) 6 Reference to health effects caused by mineral oil. (P*2) 1. Reference to vapor therm operators. (p~2) Again, there is no reference to Therminol (PCBs). 7 8 Future action: contact suppliers to see if there are additives such as FCBs. (Fraud: Westinghouse knew PCBs were in the mineral oil) 9 Copies were sent to eleven individuals, including M r . Edward J . 0'Korn, Safety Supervisor and Mr. C.W. Bickerstaff, Corporate Industrial Hygienist, and were placed in two files: RHE 76-94 File and IHS File. We need FOI request for all of the information contained in these files. (Notation: On July 21 and 22, David Schalk took the deposition of C.W. Bickerstaff in the Nevada Power case. Bickerstaff did not know a PCB from a manhole cover. Example: He did not know PCBs go through the skin. This is consistent with the Bob Dyer deposition in the Evans/Toon cases. Bob Dyer, the Health and Safety Director at the Bloomington Westinghouse plant, never read a single article on PCBs. It is likewise consistent with the O'Korn deposition taken in the Baker property damage case. As part of Westinghouse's strategy, these individuals wallow in ignorance. "Hear no evil, see no evil, speak no evil". They remind me of Bill Westlake who became the manager of the Bloomington Westinghouse plant at a critical time in the PCB controversy and didn't know anything about PCBs and had lawyers write his letters for him. His deposition was taken in the Conard case. The significance of Westinghouse's knowledge about the necessity of warnings and precautions not being communicated to its own managment personnel, employees, customers and the public is apply described by Jeffrey J. Bair who spoke the absolute gospel truth in the 22-page "smoking gun" secret memorandum: "Plant Correspondence Files Please see, for example, Wilbur Speicher's letter dated November 7, 1960 which can be found in Tab 1. Correspon dence of this type was, and continues to be, frequently generated by Industrial Hygiene. D r . Speicher's correspondence might show early knowledge of the Corpora tion to certain health hazards associated with epoxy resin dissolving agents. What use did the Corporation make of this knwledge to protect employees and the public? If none or very little, then this document might become a vsmoking g u n '." 8 "Historical Safe Practice Data Sheet Files Again, the smoking gun possibilities of these documents are clear. If, for example, the safe practices detailed in safe practice data sheets are not made a part of a site's industrial hygiene program and communicated to employees, the potential future problems are readily apparent. In addition, if the information is not or was non conveyed to customers, the public, etc., again the potential future problems are readily apparent." 10. Representatives contacted during January 18-20 survey included Ed O'Korn and C.W. Bickerstaff. (Enclosure No. 1) 11. "Official Notice of Hazard Evaluation" for transformer oil and related chemicals dated January 18, 1977 12. Request for Health Hazard Evaluation from Paul Browning dated June 30, 1976 Undated Memorandum of Understanding .............. 5 8/24/91 50th Wedding Anniversary announcement of Mr and Mrs Paul Browning ........... 6 10/88 Monsanto Material Safety Data Sheet . 7 Emergency phone number 314-694-1000 No reference to NIOSH TLV of 1 ng/m3 (which is 1,000 times lower than ACGIH TLV of 1 mg/m3) G.E. included the NIOSH TLV in its 1981 MSDS. (p*2) Furans produced at 600-650C. (P*3) Furans and dioxins produced in fire situations. (P-3) Aroclor 1260 can cause liver cancer when fed to rodents in high doses. (p*4) "Numerous epidemiological studies of humans, both occupationally exposed and non-worker environmentally exposed populations, have not demonstrated any causal relationship between PCB exposures and chronic human illnesses such as cancer or neurological or 9 cardiovascular effects. PCBs can cause dermatological symptoms; however, these are reversible upon removal of exposure source. 3/15/46 Preface -- Westinghouse Electric Corporation -- Safe Practice Data Sheets -- (SPDS) ......................... 8 This explains the importance and purpose of Safe Practice Data Sheets. There is not a single word in this document about getting the information to the employees, customers or the public. It is designed for Westinghouse's "supervisors, engineers and inspectors". 1/2/53 Safe Practice Data Sheet C-10 CHLORINATED DIPHENYLS AND CHLORINATED NAPHTHALENE ................... 9 "With materials of this type which cannot be easily removed with soap and water... " (P*2) This is an example of Westinghouse's fraud. In other documents, they say to wash PCBs off with soap and water. "ANY PERSON WHO DEVELOPS SKIN IRRITATION, APPARENTLY DUE TO THE CHLORINATED COMPOUNDS, SHOULD BE PLACED UNDER THE SUPERVISION OF THE MEDICAL DEPARTMENT. PROPER PREPLACEMENT AND PERIODIC PHYSICAL EXAMINATIONS SHOULD BE MADE BY THE MEDICAL DEPARTMENT OF WORKERS REPEATEDLY EXPOSED TO SIGNIFICANT AMOUNTS OF THESE MATERIALS." Also see the Westinghouse handbook, "Welcome to Westinghouse -- Muncie, Indiana", which states on page 25: "13. Report any skin rash to the Medical Department at once." (Document No, 10, DSMC's Index of Documents) The criminal conduct of Westinghouse (and Monsanto) is proven by what happened to Johnnie B . Taylor in 1976 when he developed a skin rash which resulted in the total disfigurement of his body, and Westinghouse continued to expose him to the PCB contaminated oil. Relevant excerpts from Johnnie Taylor's Medical Visit Record, Westinghouse Form 30756C are: 9/5/75 "Pimple" L side middle back. 4/26/76 Employee states when cleaning up oil in the section, feels this causes "breaking out" 10 on skin on face -- requests to see plant physician regarding this problem 4/27/76 To see doctor regarding the above. Advised to use phisodex to clean face. Phisodex given and instructed. 4/28/76 Employee complains of general malaise. Temp. 97.2, B/P 118/90. Returned to section. 5/6/76 (2:40 a.m.) Walked in with union stewart, Fred Adams, who requested that I find out what is the matter with employee. Complains of dizziness, hands tingling, lips numb, and face numb, hands cold, staggering when walking, blood pressure 130/72. To employees rest room, emesis of dark red liquids and solids. Advised to lie down in First Aid. States he doesn't feel like staying. Wants to go home. . Mr. Cornelius, Mr. DeHaven and Mr. Mack, union stewart, Fred Adams talked with employee. Taken home per M r . Cornelius and M r . DeHaven -- RTC (7:00 a.m.) To see plant physician -- EDR 5/6/76 Mother called -- too sick to come in. Dr. Osborne states employee must see RN before RTW. 5/7/76 V .0. per D r . Osborne -- employee to have physical before RTW -- re: the 5-6-76 entries. 5/11/76 To see Dr. re: 5-6-76 entries. On exam, no abnormalities noted. OK to return to work. Release states 5-10-76. 5-12-76 3rd shift. 6/7/76 LDW (last day at work) 5-17-76. Failed to keep appointment today. 8/20/76 LDW 5-17-76. Under treatment for severe dermatitis, unable to work. 10/22/76 Failed to keep appointment today. 10/29/76 Failed to keep appointment today. 11/1/76 OK to return to work. 11/21/76 RTW slip given. A - 10. (11-1-76. 3rd shift) 12/7/76 Released. 11 4/30/71 Safe Practice Data Sheet 1-1 INEHTEEN (Capacitor M-54201F thru CH and Transformer PDS 54201CM) . . .10 The document states that Inerteen can be destroyed by burning at 2000F. There is no reference to the creation of furans if the 2000F temperature is not reached. This is a half-truth, i.e., fraud and deceit. 9/24/87 Memo re Safe Practice Data Sheet Revisions/Precautionary Labels ........... 11 "Also attached are 5 new Westinghouse precautionary labels which are to be used for inhouse labeling only." 49713: suspect cancer hazards such as hexavalent chromium compounds Question: Were PCBs considered a suspect cancer hazard? 12/31/65 Safe Practice Data Sheets -- D e f i n i t i o n s ................................. 12 "ABSORPTION: A material is said to have been absorbed when it has gained entry into the blood stream and consequently carried to other parts of the body. Absorption requires that a substance pass through the skin, mucous membranes, or air sacs of the lungs." (p*l) The Inerteen Safe Practice Data Sheet states that: "there is a possibility that it can be slowly absorbed through the skin." But it only makes reference to "dermatitis". This is a half-truth, i.e., fraud and deceit. The MSDS on Inerteen says nothing about the possibility of Inerteen getting into the blood stream and being carried to other parts of the body. Toxicity is defined as extremely high, high, moderate or low. Extremely high toxicity indicates MAJOR residual injury that is very likely to result from a short exposure to high concentrations of vapor, fume, dust, gas, etc. Local exhaust ventilation is required to remove the vapor, fume, dust, gas, etc. from the breathing zone unless the operation using that material is completely enclosed. The last paragraph discusses warning labels. It is interesting. It states: "Many materials as received from suppliers are not labeled or are incorrectly or incompletely labeled. The Manufacturing Chemists 12 Association (MCA) has issued the booklet, "Warning Labels for Hazardous Chemicals", as a guide for correct labeling of hazardous materials. This guide is used by reliable manufacturers for preparing warning labels for their hazardous products. The Headquarters Industrial Hygiene Laboratory is routinely preparing necessary warning labels, based on the MCA Guide, for various hazardous materials used throughout the Corporation. These labels are assigned Westinghouse Form Numbers and can be obtained from the Trafford Printing Division. These labels are available in packs of 100 labels each. The cost is approximately one cent per label. If there are questions about the proper warning label for a material, you Safety Supervisor or the Headquarters Industrial Hygiene Laboratory should be c o n s u l t e d ." Contention: In 1965, for one cent, Westinghouse could have supplied a label giving workers exposed to PCBs the warnings, precautions and need for medical monitoring, described by E .C . Barnes in 1947. Question: What warnings did the labels for Inerteen provide? Question: What did the Manufacturing Chemists Association booklet, "Warning Labels for Hazardous Chemicals", provide? 9/30/77 Safe Practice Data Sheets Table of C o n t e n t s .........................12 Preface Index Definitions C-10 - Chlorinated Diphenyls & Chlorinated Naphthalene 1-1 - Inerteen (Capacitor 54201Cf & Transformer 54201CM) 3/8/93 Asea Brown Boveri Inter-Office Correspondence ........................... 13 This references an occurrence of contaminated oil getting into the plant oil supply. What was the contamination? Was it PCBs? 2/22/67 Disclosure of Trade Secrets and Proprietary Information ................ 14 13 4/5/67 Drawing List Function 15 This reference C.R. Murray, who was deposed by Michael Gallagher 8/14/81 Oil Spill Prevention Control & Countermeasure Plan for Westinghouse Muncie Large Power Transformer Plant Tank Farm AR .............................. 16 8/21/91 Receiving Report, Inspection Department Copy (PCB samples) . . . . . . . . . 17 5/17/84 & 6/20/84 Insurances Liability and Closure and/or Post-Closure Insurance .................... 18 1/28/85 Memorandum from Ed O'Korn . . . . . . 19 "Please be advised that drums sold or given to outsiders must have all Westinghouse identifications r e m o v e d ." Questions Did the manager of Industrial Hygiene and Safety ("Eddie 0 'Safety") issue this order because he was, in part, concerned with Westinghouse's potential liability if the drums contained residual toxic chemicals? 11/6/89 Scrapped Material . . . . . . . . . 20 9/19/89, Workplace Meeting Feedback .............. 21 11/13/89 & 2/19/90 10/2/84 The Guardian -- "A Management Safety Newsletter", Volume 10, No. 8 . . . . 22 Question: On how many occasions were PCBs discussed in The Guardian 2/19/85 Handwritten note from Ed O'Korn . . . 2 3 This references a warning label for Therminol. Is it Therminol with PCB? This gives an index for Materials No., Description, SPDS Reference, and Precautionary Label No. 14 undated Non FCB .................................. 24 undated Health and Safety Plan ................. 25 undated Muncie PED - Storage Containers . .26 6/8/89 Process & Finish Specification List . . 27 See Spec. No. LP-84701NK; Rev. 16; Date 10/20/76; Title: Testing of Transformer Oil (PCBs?); Old Spec. No. SH80124. Question: Did Westinghouse ever revised this spec to test for PCBs pursuant to the 1976 teletype describing the presence of PCBs in mineral oil? 6/1/83 Engineering Specification List . . 2 8 undated Health and Safety Plan .................29 Hazard Evaluation Substance Polychlorinated Biphenyls Prime Hazard Cancer suspect. Emergency Response Coordinator E.J. O'Korn 3418 N. Virginia Ave. Office: 286-9257 -- Pager 257 Home: (317) 284-9339 There are hotline numbers listed undated Hazardous Materials List .............. 30 Material Name Transformer Oil Sections Using A10, A20, A30, A60, D30f D40f K10, Power/Utility 15 ADDENDUM 11/17/76 Westinghouse teletype .................... 31 10/18/74 to Medical Visit Record for 12/7/76 Johnnie B. Taylor ....................... 32 16 October 12, 1976 Industrial Manager Westinghouse Large Power Transformer Division P.0. Box `2448 Muncie, Indiana 47302' Dear Sir: We have received a very disturbing letter from some of your employees, indicating dangerous work practices. The: letter is a few months old (though it just came to my attention), so please excuse me if-the situation has already been corrected. The employees' letter reads in part1: "...there must be harmful additives in the transformer oil being used- hcroj We get the oil on us and at times soaked with it. We also are required to enter the tanks * immediately after draining them and -the fumes are terrific. Cuts or abrasions of the skin are very hard to get healed and- often leave scars.' The company refused to divulge a chemical break down'of the contents of the oil." ..; We believe it is the right of every employe to know what hasards he faces in the workplace,.' The House Committee on Government Operations has -just reported in. favor of full employer disclosure of the identities.-of toxic substances. (Attached excerpts). Our group has petitioned OSHA to make such disclosure mandatory. The working conditions and refusal of information described in the-letter, if true., represents a-serious disregard'for the health of your employees, and are incompatible with the Ill-Arm Ki-:si-ai `ii (kopi* 2000 1 Sir h -:i\ N.W., Washington, o c . 20031 i202) 872-0320 Industrial Manager Westinghouse 2 October 12, 1976 high status of Westinghouse in American industry. Will you please look into this complaint and answer us promptly? Sincerely, P.A v d f e v L Peter Greene Staff Associate cc: Board Chairman, R.E. Kirby Westinghouse Electric Corporation Transformer Divisions WTDuboc General Managei Large Power Transformer Division . November 3, 1976 23rdStreet& Cowan Road Monete Indiana 47302 Mr. Peter Greene Health Research Group 2000 P Street, N.W. Washington, D. C. 20036 Dear Mr. Greene: Your letter of October 12, 1976 concerning dangerous practices in the use of transformer oil has been referred to m e for reply. The matter was also brought to the attention of the National Institute of Occupational Safety and Health for their evaluation. Since our plant has been on a prolonged strike since July, NIOSH concluded that an effective investigation of the matter could only be accomplished when the employes are on the job thus NIOSH will c o m m e n c e their investigation at the conclusion of the strike. The transformer oil that we use in our plant is a high grade mineral oil that has no additives. Before employes enter the transformer, the mineral oil is drained and dry air is introduced. The circulation of the dry air throughout the interior of the transformer continues until such time as the transformer is secured and shipped from our facility. While there is an odor of mineral oil inside the transformer, we consider it to be a nuisance rather than a health hazard. It is our plant policy to inform employes about the hazards of their job and to train them in performing their job in a safe manner. This program not only addresses itself to the control of toxic materials but also includes labeling, monitoring of the environment and m a n y other critical items that are necessary for an ongoing health and safety program. W e believe our considerable efforts in this regard will enable us to maintain a safety record which is substantially better than that for industry generally. Sincerely yours. W . /t / Duboc, General Manager Large Power Transformer Division November 8, 1976 Mr. Paul Browning Browning Farms RR #3 Box 300 Muncie, Indiana *17302 Dear Mr. Browning: Attached is a letter I received in response to an inquiry about the Transformer oil at your plant. It seems I was wrong about the PCBs. If Duboc is correct, there are no PCBs in the oil. However, mineral oil itself may still cause some health problems (see page from Work is Dangerous to Your Health). Hopefully, NIOSH will investigate and find out exactly what is in the plant. Since you may be negotiating a new contract, I am sending some material on model safety and health contract clauses, and also an important arbitration ruling that interprets a very general health and safety clause to give employees the right to know the name of every chemical they work with. Best wishes, Peter A. Greene Staff Associate Health Research G roup 2000 P Street, N.W., Washington, d .C. 20036 (202) 872-0320 EMORANDUM DEPARTMENT OF HEALTH. EDUCATION. AND WELFARE rt'wrJC health service REGION VII KANSAS CITY, MISSOURI f>4 1ug Director, Division of Surveillance, Hazard Evaluations, and Field .Studies Thru: Chief, HETAB Thru: Chief, IHS/HETAB Thru: Chief, MS/HETAB Thru: Regional Consultant, NIOSH date: February 2, 1977 from : Regional Industrial Hygienist, Region VII Medical Officer/NIOSH subject: SHEFS-1 Report; RHE 76-94; Large Power Transformer Division; Westinghouse Electric Corporation; 23rd Street and Cowan Road; Muncie, Indiana 47302 I. INTRODUCTION 't Mr. Paul W. Browning, an authorized representative of employees (Local 917International Union of Electrical Workers), submitted a request expressing concern over the possible health effects to employees while working with transformer oil during various operations involved in the manufacturing or repair of large transformers. Section 20(a)(6) of the Occupational Safety and Health Act of 1970, 29 U.S. Code 669(a)(6) authorizes the Secretary of Health. Education, and Welfare, following a written request by any employer or authorized representative of employees, to determine whether any substance normally found in the place of employment has potentially toxic effects in such concentrations as used or found. ii. a c t i o n s t a k e ;; t o d a t e The Large Power Transformer Division of Westinghouse Electric Corporation has approximately 1600 employees involved with the manufacturing operations of large power transformers for use by various electrical utility firms. An initial walk-through survey and an environmental-medical survey were conducted by Dr. Blair Smith, M.D., Mr. Gary White, and Mr. Raymond Hervin on January 18-20, 1977. A list of the primary union and management representatives contacted during the survey to discuss and/or observe operations involving transformer oil is enclosed. Separate entrance interviews were conducted with representatives of management and authorized representatives of employees at the start of the survey. The purpose of these interviews was to present credentials, explain operations within DSHEFS, obtain background information on the request, and conduct a joint walk-through survey of operations involving transformer oil. A medical-environmental survey was conducted during this period and included: (a) Medical interviews of employees which included cutaneous examination of employees, as applicable; (b) Personal observations of the NIOSH investigators; and (c) Personal air samples from employees working with and around transformer oil in Departments A-20, A-30, H-60, K-10, J-10, A-60, B-70, and A-50. Some bulk samples of the oils and solvents used in the process were also obtained. All samples were sent to NIOSH`s laboratory in Salt Lake City for analysis of oil mists, ethyl alcohol, mineral oil, 200 ({mi o{ '7`wquu U HcoJik Page 2-- Director, DSHEFS and other major organic compounds which may be involved with these operations. The survey was confined to those operations involving transformer oil and some ancillary operations as covered by the original request. The survey did not include an evaluation of other operations such as welding and paint spray operations. A joint critique or exit interview was held with representatives of management and union to discuss our preliminary observations and findings and answer any questions concerning this evaluation and subsequent reports. III. GENERAL OBSERVATIONS AND FINDINGS TO DATE The primary exposure to employees is to the insulating oil (WEMCO-CP.D. Spec 55822AG) used in various operations. This oil is a specially selected and refined mineral oil intended primarily for use in tanks of switches and transformers. According to the specification, there are no additives to the pure mineral oil and the oil does not contain any chlorinated benzenes, polychlorinated biphenyls, or other similar ingredients which may be of concern from a health standpoint. Therefore, it appears that the primary consideration is what the effects of the refined mineral oil are upon the skin and dermatitis. Oil ecne and folliculitis result basically from mechanical blockage of the folicular openings in skin contact areas resulting in comedones (blackheads) and papular lesions (pimples) with varying degrees of inflammation. The health standard for oil mist of 5 mg/I-P (milligrams per cubic meter of air) refers to airborne mists of petroleum base oils. Experimental findings indicate that heat-decomposed oil fumes are an irritant but apparently do not even result in relatively minor changes in the lung. The use of other organic compounds (e.g., denatured alcohol, petroleum distillate, etc.) used in some of the ancillary operations was also evaluated. Excessive exposures to such compounds may cause irritation of nose, eyes and skin, headache, fatigue, lassitude and similar symptoms associated with the central nervous system. The environmental survey consisted of obtaining several personal samples (e.g., preweighed VM filters, AA filters and charcoal tubes) from appropriate employees considered as most exposed during those operations conducted at the time of the survey. The sample results will not be available for several weeks. However, the KIQSH investigators feel that the sample results should be well below any health standard for those potentially hazardous airborne contaminants involved in this evaluation; therefore, employees are probably not exposed to toxic amounts of these airborne contaminants in the form of dusts, mists or vapors. Although there does not appear to be an airborne problem from the potential contaminants involved in this evaluation, there probably is a problem with direct skin contact with the oil (e.g., clothes saturated with oil, no gloves, etc.) resulting in typical lesions consistent with oil acne or oil dermatitis as noted in the past history of several employees and the current history of a few employees. There are several jobs (e.g., vapor therm operators, Page 3-- Director, DSHEFS degreaser operators, employees entering transformers, etc.) which direct contact with oil by the employees is currently unavoidable due to the nature of the job. Although these are preliminary observations, they may (if substantiated by a more indepth evaluation of data gathered dur*.r.n this evaluation) result in the final report containing recommendations c suggestions to obviate observed and potential hazards of employees having direct contact with the mineral oil. Some of the recommendations or suggestions may include consideration of: A. Wearing of appropriate impervious or semi-impervious clothing (e.g., coveralls, jackets, gloves, caps, boots, etc.) for various jobs to avoid skin contact with the oil; B. Emphasizing to each employee that personal hygiene and cleanliness is probably the most effective method for avoiding oil acne problems. Personal cleanliness is a must; C. Changing work clothing frequently; in particular, clothing saturated with oils should be changed frequently and should not be worn from one day to another; D. Providing industrial washing and drying machines for cleaning of oil contaminated clothing. The above information is considered preliminary and may or may not be included in the final report depending upon a more indepth evaluation of the data collected during the medical-environmental survey. The final report will, of course, contain specific data obtained during the survey as well as specific information or elaboration of items considered germane to this evaluation. From discussions with personnel in Department A-50, the manifold system in the trenches is used to heat oil to 110C for various tests. Oil mists are generated from these tranches and pump houses containing the manifold system. Examination of some of the trenches (which are below the floor level) showed that oil puddles, saturated oily rags and other oily debris were in the trenches in direct contact with the manifold system which is heated to 110C during certain tests. It would appear prudent to inspect and clean these trenches to avoid any unnecessary generation of oil mists during these operations. This cleaning may avoid the unnecessary spread of a fire in the unlikely event of a fire. It was also noted that the exhaust from most of the vacuum pumps was vented to the outside atmosphere. At least one vacuum pump (e.g., Department A-30) was vented to the room atmosphere approximately seven feet from the floor level. These pumps do provide for a source of irritating fumes as well as carbon monoxide, particularly during the initial pump down phase. Therefore, in order to provide for consistency of operations and a more desirable working environment for employees, consideration should be given to providing vents to the outside for all vacuum pumps. Page 4-- Director, DSHEFS Other operations which were discussed with appropriate Westinghouse representatives included: A. Evaluation of air supply systems to transformers as employees enter the transformers. This would include evaluation of compressor and ancillary equipment and appropriate tests and inspections to assure adequate air quality for personnel. We checked inside one transformer for carbon monoxide and levels were less than detectable or less than 10 parts of carbon monoxide per million parts of air which is acceptable; B. An asbestos cloth strip v/as being used as an insulation or porous fit between the base of the transforme! and the shell of the transformer. Westinghouse has found a suitable replacement for the asbestos cloth strip which will no longer be in use; C. There was a small spill of mercury from a test apparatus used in the laboratory for testing of transformer oils and the Westinghouse safety and industrial hygiene personnel took appropriate action on this matter. Also, a pan will be provided under the test apparatus for ease of decontamination in the unlikely event of another mercury spill. The above items concerning breathing air inside transformers, mercury spill, and asbestos will r.ot be included in the final report as they are not considered part of those areas covered by the original request. IV. FUTURE ACTIONS The following minimum actions are necessary to complete this evaluation: A. Contact the various suppliers and manufacturers of the chemicals (e.g., transformer oils, solvents, etc.) evaluated to provide additional assurance that the evaluation is complete and that there are no additives such as PCB's to the oil which would give rise to health considerations other than oil acne from direct contact with the transformer oil; B. Evaluate the analytical results of the bulk samples and personal air samples upon receipt; C. Evaluate all medical-environmental data and write up the final determination report for distribution. It is noted that the significant delay of several months from the date of the request until this survey was due to a strike by the union for several months. The final report should be distributed within 90 days. Page 5-- Director, DSHEFS It is hoped that a follow-up visit will not be necessary to complete this evaluation. It should be noted that the management and union representatives were very cooperative during this evaluation. During the interim, please contact me if there are any questions on this matter. Raymond L. Hervin Alexander B. Smith, M.D. Enclosure cc: Director, NIOSH Mr. W. T. Duboc, General Manager Mr. Edward J. O'Korn, Safety Supervisor Mr. James Jones, Vice President of Local Union Paul Browning, Authorized Representative of Employees Mr. C. W. Gickerstaff, Corporate Industrial Hygienist Jerome P. Flesch Robert E. Rosensteel Dr. Channing R. Meyer, M.D. Ralph J. Bicknell RHE 76-94 File IHS File Sharon Morris ENCLOSURE I PRINCIPAL REPRESENTATIVES OF WESTERN ELECTRIC CORPORATION CONTACTED DURING SURVEY CONDUCTED JANUARY 18-20, 1977 W. T. Duboc, General Manager R. M. Daniel, Manager of Manufacturing Edward J. O'Korn, Safety Supervisor C. W. Bickerstaff, Corporate Industrial Hygienist John F. Adams, Industrial Hygiene Engineer James Jones, Vice President of Local Union Paul Browning, Authorized Representative of Employees William Long, Chief Plant Stewart Larry Bradburn, Treasurer of Local Union Supervisors of all various departments involved in this evaluation / U.S. DISFARTMKHT OF HEALTH, EDUCATION, AND WELFARE l'UDLIC HEALTH SERVICE NATIONAL INSTITUTE FOR OCCUPATIONAL SAFETY AND HEALTH " " 76-94 OFFICIAL HOTICE OF HAZARD EVALUATION Pursuant to provisions contained in the Occupational Safety and Health Act, Public Lav 91-596, December 29, 1970, -the National Institute for Occupational Safety and Health, represented by _____________ RAYMOND L. HERVIN. INDIJSTRTAI HYGIFNTST, RFRTON VTJ________ ____________ BLAIR SMITH, M.D.. MEDICAL OFFICER________________________ hereby presents this Notice of Hazard Evaluation to the establishment identified as follows __ _________ WESTINGHOUSE ELECTRIC CORPORATION_________________________ ____________ MUNCIE, INDIANA___________________________________________ for the purjxisc of determining whether any substance normally found in the vork place of employment has potentially toxic effects in such cone outrati onr, used or found. The Institute has received a formal request for hazard evaluation from an authorized representative of the employees at this cstablishment. according to provisions found in Section 20 (a)(6) of the Act to investigate the apparent hazard caused by _________TRANSFORMER OIL, AND RELATED CHEMICALS____________________ & The investigation will extend to the establishment and all related equipment, finished and unfinished materials and all other things therein pertinent to the evaluation of the hazard. Samples will be collected when necessary. Following the hazard evaluation, a written determination will be prepared as soon as possible and sent to the employer and affected employees. PATEJANUARY 18. 1977 SIGNATURE Hazard Evaluation Cervices Branch National Institute for Occupational Safety and Health I U.S. DEPARTMENT OP HEALTH. EDUCATION. A N D WELFARE NATIONAL INSTITUTE FOR OCCUPATIONAL SAFETY A N D HEALTH REQUEST FOR HEALTH HAZARD EVALUATION This form is provided to a s s is t ini registering a request for a health hazard evaluation with the U.S. Department of Health, Education, and Welfare a s provided in Section 20(a)(6) of the Occupational Safety and Health A ct ot 1970 and 42 CFR Part 85. (See Statement of Authority on Reverse Side). Name of Establishment Wh (Company Street .^3-r3. \Address C ity M U State L . .Zip Code 3 O 2 -- 1* Principal Company Acti vi ty . <? > (mMufaetwting* coWswueiion. m nspofUiioA, srvic*s. 2. Specify the particular building or worksite where the alleged hazard is located, including address-r*/^./ffi<=v jQtJs._ S i1 3.. Sbpecifty thne namee,.and pnhoine number of employer's aQent(s) in charge. 7? W-Rj/ 4. Describe briefly the hazard(s) which e x ists by completing the following^information: ' - J Z - .Identification of Hazard or Toxic S u b s t a n c e ( s ) ^ S f r ia y ^ ^ ^ iX . o t ---------------------- Trade Name (If Applicable) J ______ Chemical Name _______ _____ Manufacturer Does the material have a warning label? Yes, X - No if Yes, attach copy of label or a copy of the information contained on the label. Physical Form: D u st Gas Type of Exposure? Breathing g ) J / J 3Number cf People E x p o s e d < /Occupations of Exposed Employees L iq u id J 3 * Mist 0 Swallowing 0 ? Length of Exposure (H ours/Day) Other Q Skin Contact 0 ________________ 5 U sin g the spaefe below describe further the nature of the conditions or circum stances which prompted this re* quest and other relevant aspects which you may consider important, such a s the nature of the illn e ss or symp* toms of exposure, the concern for the potentially toxic effects of a new chemical substance introduced into the Nl0SH-i I* FOAM AP PilO V tO Q M " NO. 66-*1236  * -* *r (a) To your knowledge has this hazard been considered previously by any Govemmer/ agency? (b) If so, give the name and address of each. (c) and, the approximate date it was so considered._________________________________________ 7. (a) Is this request, or a request alleging a sim ilar hazard, being filed with any other Gove.nment agency? ______ (b) If so, give the name and address of each. c The undersigned (check one) Employer < DP Authorized Representative of employees* ii iii (circle one) believes that a substance (or substances) normally found at the following place of employment may have poten ally toxic effects in the concentration used or found. Signatur^ Typed or Printed Name i etrooh-- Address J ein, ^ jmQ a A -'JCf* -- Dot. ^ - j o - d r . Telephone: Home - Z X ? - 6, o 3 - 7 --------- -- Business S f t M T _____ Statej Z - A / Zip Code ^ 7 3 o 2 . Please indicate your desire: & I do not want my name revealed to the employer. My name may be revea led to the employer. Authority: f Section 20(a)(6) of the Occupational Safety and Health Act. (29 U. S. C. 669(a)(6) ) provides a s follows: The S e c r e t a r y of Health. Education, and Welfare shall. . .determine following a written request by any employer or authorized representative of em ployeedrtpecifying w ith reasonable particularity the grounds on w hich the request is made, whether anysubstance normally, found in the place of employment has potentially toxic effects in such concentrations a s used or found: and sh all subm it such dtermination both to employers and affected employees a s soon as possible. If the Secretary of Health. Education, and Wel fare determines that any substance is potentially toxic at the concentrations in which it is used or found in a place of em ployment. and such substance is not covered by an occupational safety or health standard promulgated under section 6. the Secretary of Health. Education, and Welfare sh all immediately subm it such determination to the Secretary of Labor, together with a ll pertinent criteria. * *`Authorized representative of em ployees" means any person or organization meeting the conditions specified in 42 CFR Pan 85.3 (b) (4) (i), (ii) or (iii): (1 " that he is an authorized representative of, or an officer of the organization representing, the employees for purposes of collective bargaining; or (iii -- that he is an employee of the employer and is authorized by two or more employees employed in the workplace where the substanco is normally found, to represent thorn for purposes of the Act. Each such authorization shall be in writing and in cluded in the request: or (iii) -- that he is one of three or le ss employees employed in the workplace where the substanco is normally found. ' .( Sand the completed form to: National Institute for Occupational Safety and Health Hazard Evaluation Services Branch U.S. Department of Hoalth. Education, and Welfare Cincinnati. Ohio 45202 n rw-- twix m r -- 'vtw -jti/h h MEMORANDUM O F U N D ERSTA N D IN G The working, day-to-day relationship between all employes at the Large Power Transformer Division oust be based on mutual respect and understanding of those factors basic to creating and maintaining our transformer business. The assets of the LPTD include the skills and capabilities of all of our employes, the plant itself, the machinery and equipment and the raw materials which form our product. These assets are dependent on each other. They must be utilized in such a way so as to create the highest possible quality product in tho most economic manner. Our competition has the same objective; to survive we must recognize th-L<* fact and excel in our efforts to overcome the competition. 'We must not waste our a s s e t s Failure Co maintain our equipment, failure to utilize materials fully and the failure of people'to dedicate their full capabilities "to the success of our mutual' venture are aE&, equally, dramatic examples of waste. As we recognize the need for physical assets, par-also recognize the need fof human asseCS. As ve recognize the need for m a inlining equipment, we also recognize the need for maintaining human assets. As there are economic requirements of the business, so there are economic requirements for human beings. ^Ihus,- we have dedi4 ated oursebyes to the Area Rate Policy and to providing good benefits ar^ the best*, tworking- conditions^ In turn, all Division members should understand the economic needs of the business, the need to utilize all our assets fully, the need to eliminate waste and the need to meet and exceed the efforts of our competition. As we work together; it Is recognized that some employes of tbe Large Power Transforrar Division arc represented by Local 917. It is recognized that UnionManagement relations must be conducted on an orderly and procedural basis to ensure the successful operation of our plant. Work stoppages, poor attendance, late starting to work, excessive breaks and early quits, lack of normal effort and low productivity levels have an adverse effect on our efficiency and profitability. Such actions result In higher cost which tends to make our plant less competitive MEMORANDUM OF UNDERSTANDING Page 2 and therefore do not b n a base on which stable business and Mplojiant can be founded, nor do they contribute to our actual objectives. Management: of the LFTD has the responsibility to ensure plant efficiency and to provide meaningful work assignments for all our ecq>loyes. Management employes will seek to establish better working relationships with the people whom they supervise by^rbmbtlxftg' v e n u e s ^ dpesf c o m m ! cation 'and understanding. The use of modern equipment and the use of our full productive time wherever they best contribute to our overall objective, as well as the use of our best capability to produce a quality product, are all necessary to meet the challenge of competition and to maintain our leadership in the marketplace. Failure to act in these interests and to understand the business reasons for these actions is a failure on the part of all of us; more importantly it is the surest, most direct road not only to business, but personal, economic disaster. While management recognizes its responsibility to run its business, management also pledges its effort to promote an industrial atmosphere based on cooperation and mutual respect. * Anniversary MR. & MRS. PAUL BROWNING Browning, 50th . sBmywWABaBFWRR(amBitPa5NaEnchnnen0uirBrreirhaaovLTMMaeTraMeFFoaoddoedttnetreoBkahrisrrtbrw)iwwhhoterdttccrrtostrerhreMhsCiieeKiehr.gwesee..nnnnelrPtderBymy.derC.htepBiieiginradeoobanfnntrrsuWtnthyoetdaedrnSeiAnewgog.gaPsBrooCoaurdrAedrshc,,,rPerewemnugecrSndiaihebheeunrobMbsarsPh.ttlpMswuencgytgetoweoosa1uoehewatoerTmi.truv-tnfhnEiclernonrnimape4hn&lcenaa2shedtgrlenimdsBtslh.,anns4idipepDe.meon.noffnerog,deiclca.CBlaoofiatnmaTralfbvtetrBeCr1AwrelhrMenrerPhemlrelmor9.tiiheuldroeSnehsnrecsr4awieasSr.usb.sesetehoitea)e1cttiClnicosanlnarhdLdrinrrf,rheoigacaorvectoidBernedouynmCiiut,iveferMdeenanenfrgrppnoenottsedd1teKhiDoN.lso.fsuDfrEot9ueanfow(tdhownManr7nanhoyrltmeaMaeoarrtgi.ta8vedorehelnn'hlrsrmot.orairiiewiesinhreydkgnn6deayefr-!-,.. . .. j i . *!; ;r >-: r Monsanto MATERIAL SAFETY DATA Page 1 of 6 MATERIAL SAFETY DATA Polychlorinated Biphenyls (PCBs) MONSANTO PRODUCT NAME Polychlorinated Biphenyls (PCBs) MONSANTO COMPANY 800 N. LIN D B E R G H BLVD. ST. LO U IS, M O 63167 Emergency Phone No. (Celt Collect) 314-694-1000 _____________________________________ ) _______ Date: 10/88________________ PRODUCT IDENTIFICATION ______________________ ________ Synonyms: PCBs Chlorodiphenyl (__ % Cl) Chlorinated biphenyl Polychlorinated biphenyl Chlorinated biphenyls (approx___ % Cl) Trade Names/ Common Names: Arcelor*1 Series 1016 ,1221,123 2,1242,1 248,1254 ,1260 Therm inol*1 FR Series PYRAN O L 2 and IN ERTEEN 3 are trademarks for commonly used dielectric fluids that m ay have contained varying amounts of P C B s a s well as other components including chlorinated benzenes. A S K A R E L - Generic name for a broad class of fire-resistant synthetic chlorinated hydrocarbons and mixtures used as dielectric fluids that commonly contained about 30-70% PC B s. Som e A S K A R E L fluids contained 9 9 % or greater P C B s and som e contained no PCBs. This list of trade.names is representative of several commonly used Monsanto products (or products' formulated with Monsanto products). Other trademarked P C B products were marketed by Monsanto and other manufacturers. P C B s were also manufactured and sold by several European and Japanese companies. Contact the manufacturer of the trademarked product, if not in this listing, to determine if the formulation contained PC Bs. ' Registered trademark of Monsanto Company * Registered trademark of Genera! Electric Company * Registered trademark of Westinghouse Electric Corporation CAS No. 'a: 001336363, 053469219, 021672296, 01109769, 011096825 and others WARNING STATEMENTS__________________________________ - Federal regulations under the Toxic Substances Control Act require PC B s, P C B items, storage areas, transformer vaults, and transport vehicles to be marked, (check regulations, 40 C F R 761, for details) CAUTION C O N T A IN S fUPflWCMilBl s (wRAipStovtM(dngOOOnK*caUiieSnonafwntmnIenrtt0momoncgifmomnio0n7imw6Ud1oAilfaiooCoErlOpDPmoEaowaopwlteOvndc*aiteJcnoWrnicoeroAV*nQgcavunancncnvgt UInScoCt*oeonr oGcutoavoaNr oonroiape*i RCn8p*>otmoovhCwomft** B00 * 3 * 8602 A1#a<oNCOom_oc_t ___________-_---_-- f, S j| CCAOUNTUIMON -- j| !I (HAlWiPrcCnBasQcavnywi I! | FOR PROPER DISPOSAL INFORMATION | I CONTACT U.S. ENVIRONMENTAL I | PROTECTION ASENCT | Monsanto material safety data Page 2 of 6 PRECAUTIONARY MEASURES__________________________________ Care should be taken to prevent entry into the environment through spills, leakage, use, vaporization, or disposal of liquid or containers. Avoid prolonged breathing of vapors or mists. Avoid contact with eyes or prolonged contact with skin. If skin contact occurs, remove by washing with soap and water. Following eye contact, flush with water. In case of spillage onto clothing, the clothing should be removed as soon as practical, skin washed, and clothing laundered. Comply with all federal, state, and local regulations. EMERGENCY AND FIRST AID PROCEDURES Ingestion: Consult a physician. Do not induce vomiting or give any oily laxatives. N O TE TO P H Y SIC IA N -- If large amounts are ingested, gastric lavage is suggested. Skin: If liquid or solid P C B s are splashed or spilled on skin, contaminated clothing should be removed and the skin washed thoroughly with soap and water. N O TE TO P H Y S I C IA N -- Hot P C B s may cause thermal bums. Eyes: Eye s should be irrigated immediately with copious quantities of running water for at least 15 minutes if liquid or solid P C B s get into them. A petrolatum-based opthalmic ointment may be applied to the eye to relieve the irritating effects of PC Bs. Inhalation: Remove to fresh air. If skin rash or respiratory irritation persists, consult a physician. N O T E TO P H Y SIC IA N -- If electrical equipment arcs over, P C B s or other chlorinated hydrocarbon dielectric fluids may decompose to produce HCI, hydrochloric acid, a respiratory irritant. ------- y OCCUPATIONAL CONTROL PROCEDURES Eye Protection: W ear chemical splash goggles and have eye baths available where there is significant potential for eye contact. Skin Protection: Respiratory P ro te c tio n : \ W ear appropriate protective clothing and chemical resistant gloves to prevent skin contact. Consult glove manufacturer to determine appropriate type glove for given application. W ear chemical goggles, face shield, and chem ical.resistant clothing such a s a rubber apron when splashing is likely. W ash immediately if skin is contaminated. Remove contaminated clothing promptly and launder before reuse. Clean protective equipment before reuse. Provide a safety shower at any location where skin contact can occur. W ash thoroughly after handling. ATTENTION! Repeated or prolonged contact may cause chloracne in some people. Avoid breathing vapor or mist. Use N IO SH /M SH A approved equipment when air borne exposure limits are exceeded. Full facepiece equipment is recommended and, if used, replaces need for face shield and/or chemical splash goggles. C on sult respirator manufacturer to determine the type of equipment for a given appli cation. The respirator use limitations specified by N IO SH /M SH A or the manufac turer must be observed. High airborne concentrations may require use of selfcontained breathing apparatus or supplied air respirator. Respiratory protection programs must be in compliance with 29 C F R Part 1910.134. Ventilation: Provide natural or mechanical ventilation to control exposure levels below air borne exposure limits (see below). If practical, use local mechanical exhaust ven tilation at sources of air contamination such as open process equipment. Airborne Exposure Limits. Chlorinated biphenyl (approximately 4 2 % chlorine) O S H A PEL: 1 mg/m3 8-hour time-weighted average - Skin* A C G IH TLV: 1 mg/m3 8-hour time-weighted average - Skin* 2 mg/m3 short-term exposure limit - Skin* 'Skin notation means that skin absorption of this material may add to the overall exposure. Avoid skin contact (OCCUPATIONAL CONTROL PROCEDURES continued on page 3) MATERIAL SAFETY DATA Monsanto MATERIAL SAFETY DATA _________ Page 3of6 OCCUPATIONAL CONTROL PROCEDURES (continued) ___________ Airborne Exposure Lim its (Continued): Chlorinated biphenyl (approximately 5 4 % chlorine) O S H A PEL: 0.5 mg/m3 8-hour time-weighted average - Skin* A C G IH TLV: 0.5 mg/m3 B-hour time-weighted average - Skin* 1 mg/m3 short-term exposure limit - Skin* 'Skin notation means that skin absorption of this material may add to tfie overall exposure. Avoid skin contact. FIRE PROTECTION INFORMATION________________________________ Fire and Explosion: P C B s are fire-resistant compounds. They may decom pose to form CO, C 0 2, HCI, phenolics, aldehydes and other toxic combustion products under severe conditions such as exposure to flame or hot surfaces. At temperatures in the range of 600-650C in the presence of excess of oxy gen P C B s may form polychlorinated dibenzofurans (PCD Fs). Laboratory studies under similar conditions have demonstrated that P C B s do not produce polychlo rinated dibenzo-p-dioxins (PCDDs). P C B s in electrical equipment have been reported to produce both chlorinated di oxins (P C D D s) and furans (PC D Fs) during fire situations. These combustion pro ducts may result all, or in part, from non-PCB components of the dielectric fluids or other combusted materials. Consult the equipment manufacturer for information regarding composition of the dielectric fluids in electrical apparatus. Standard fire fighting wearing apparel and self-contained breathing apparatus should be worn when fighting fires that involve possible exposure to chemical combustion products. Fire fighting equipment should be thoroughly cleaned and decontaminated after use. Federal regulations require all P C B transformers to be registered with fire response personnel. If a P C B transformer is involved in a fire-related incident, the owner of the trans former may be required to report the incident. Consult and follow appropriate fe deral, state, and local regulations. REACTIVITY DATA____________ P C B s are very stable, fire-resistant compounds. MATERIAL SAFETY DATA Polychlorinated Biphenyls (PCBs) HEALTH EFFECTS SUMMARY Skin Contact: P C B s can be absorbed through intact skin. Local action on skin is similar to that of common organic solvents where contact leads to removal of natural fats and oils with subsequent drying and cracking of the skin. A potential exists for contracting chloracne. Eye Contact: The liquid products arid their vapors are moderately irritating to eye tissues. Ingestion: The acute oral toxicities of the undiluted compounds are: LD *, rats-- 8.65 gm/kg for 4 2 % chlorinated, and 11.9 gm/kg for 5 4 % chlorinated-- "slightly toxic." Inhalation: Animal experiments of varying duration and at different air concentrations show that for similar exposure conditions, the 5 4 % chlorinated materia) produces more liver injury than the 4 2 % chlorinated material. (HEALTH EFFECTS SUMMARY continued on page 4) Monsanto material safety data HEALTH EFFECTS SUMMARY (continued) Page 4 of 6 Other: There are literature reports that P C B s can impair reproductive functions in mon keys. The National Cancer Institute performed a study in 1977 using Aroclor 1254 with both sexes of rats. N C I stated that the PCB, Aroclor 1254, w as not carcino genic under the conditions of their bioassay. There is sufficient evidence in the scientific literature to conclude that Aroclor 1260 can cause liver cancer when fed to rodents at high doses. Similar experiments with less chlorinated P C B products have produced negative or equivocal results. The consistent finding in animal studies is that P C B s produce liver injury following prolonged and repeated exposure by any route, if the exposure is of sufficient degree and duration. Liver injury is produced first, and by exposures that are less than those reported to cause cancer in rodents. Therefore, exposure by all routes should be kept sufficiently low to prevent liver injury. Numerous epidemiological studies of humans, both occupationally exposed and non-worker environmentally exposed populations, have not demonstrated any causal relationship between P C B exposures and chronic human illnesses such as cancer or neurological or cardiovascular effects. P C B s can cause dermatological symptoms; however, these are reversible upon removal of exposure source. P C B s are identified as hazardous chemicals under criteria of the O SH A Hazard Com munication Standard (29 C F R Part 1910.1200). P C B s have been listed in the Interna tional Agency for Research on Cancer (1ARC) Monographs (1987)-Group 2A and in the National Toxicology Program (NTP) Annual Report on Carcinogens (Fourth). 'uycnonnmeu uy,.a..,,* PHYSICAL DATA P R O P ER T IES OF SELEC T ED A R O C L O R S* PROPERTY 1016 1221 1232 1242 1248 .Color (APHA)' 40 100* .100 100 ioo Physical state mobile oil mobile oil mobile oil mobile oil mobile oil Stability Density (Ib/gal 25C) Specific gravity x/15.5C Distillation range (C) Acidity mg KOH/g, maximum Fire point <C) Rash point <C) Vapor pressure (mmHg (a 100F) Viscosity (Sayboft Univ. Sec. @ 100F) (centistokes) NA--Not Available inert 11.40 inert 9.85 inert 10.55 inert 11.50 inert 12.04 1.36-1.37 x-25 323-356 1.18-1.19 x-25 275-320 1.27-1.28 x-25 290-325 1.30-1.39 x-25 325-366 1.40-1.41 x-65 340-375 .010 .014 .014 .015 .010 none to boiling point 170 NA 176 141-150 NA 238 152-154 0.005 none to boiling point 176-180 0.001 none to boiling point 193-196 0.00037 71-81 38-41 13-16 * 3.6-4.6 44-51 S.5-7.7 82-92 16-19 185-240 42-52 1254 - 100 viscous liquid inert 12.82 1260 150 sticky resin inert 13.50 1.49-1.50 x-65 365-390 1.55-1.56 x*90 385-420 .010 .014 none to boiling point none 0.00006 none to boiling point none NA 1800-2500 -- 390-540 MATERIAL SAFETY DAtA Monsanto material safety data Page 5 of 6 SPILL, LEAK & DISPOSAL INFORMATION Cleanup and disposal of liquid P C B s and other P C B items are strictly regulated by the federa. Govern ment. The regulations are found at 40 C F R Part 761. Consult these regulations as well as app ^cable state and local regulations prior to any disposal of PC Bs, P C B items, or PCB-contaminated items If P C B s leak or are spilled, the following steps should be taken immediately: Alt non-essential personnel should leave the leak or spill area. The area should be adequately ventilated to prevent the accumulation of vapors. * The spill/leak should be contained. Lo ss to sewer systems, navigable waterways and strei : should be prevented. Spilis/leaks should be removed promptly by m eans of absorptive mater,, such as sawdust, vermiculite, dry sand, day, dirt or other similar materials, or trapped and r-. moved by pumping or other suitable means (traps, drip-pans, trays, etc.). Personnel entering the spill or leak area should be furnished with appropriate personal protective equipment and clothing as needed. See Occupational Control Procedures section of this M S D S . Personnel trained in the emergency procedures and protected against the attendant hazards should shut off sources of PCBs, dean up spills, control and repair leaks and fight fires in P C B areas. All wastes and residues containing P C B s (e.g., wiping cloths, absorbent material, used disposable protective gloves, clothing, etc.) should be collected, placed in proper containers, marked and dis posed of in the manner-prescribed by E P A regulations (40 C F R Part 761) and applicable state and local regulations. Various federal, state and local regulations may require immediate reporting of P C B spills and may also define spill clean-up levels. Consult your attorney or appropriate regulatory officials for infor mation relating to spill reporting and spill clean-up. MATERIAL SAFETY DATA Polychlorinated Biphenyls (PCBs) ENVIRONMENTAL INFORMATION________________ Care should be taken to prevent entry of P C B s into the environment through spills, leakage, use, vapori zation or disposal of liquids or solids. P C B s can accumulate in the environment and can adversely affect some animals and aquatic life. In general, P C B s have low solubility in water, are strongly bound to soils and sediments, and are slowly degraded by natural processes in the environment. ADDITIONAL COMMENTS______________________________________ Polychlorinated Biphenyls For regulatory purposes, under the Toxic Substances Control Act the term "P C B s '' refers to a chemical substance limited to the biphenyl molecule that has been chlorinated to varying degrees or any combi nation of substances which contain such substance (40 C F R Part 761). Chemically, commercial P C B s are defined as a series of technical mixtures, consisting of many isomers and compounds that vary from mobile oily liquids to white crystalline solids and hard non-crystalline resins. Technical products vary in composition, in the degree of chlorination and possibly according to batch. The mixtures generally used contain an average of 3 atoms of chlorine per molecule (4 2 % chlorine) to 5 atoms of chlorine per molecule (5 4 % chlorine). They are used as components of dielectric fluids in transformers and capacitors. Prior to 1972, P C B applications included heat transfer media, hydraulic and other industrial fluids, plasticizers, carbonless paper, paints, inks and adhesives. In 1972 Monsanto restricted sales of P C B s to applications involving only closed electrical system s (transformers and capacitors). In 1977 all manufacturing and sales were voluntarily terminated. In 1979 EP A restricted the manufacture, processing, use, and distribution of P C B s to specifically exempted and authorized activities. Polychlorinated Biphenyls (PCBs) Monsanto m a t e r i a l s a f e t y d a t a ________________________Page s 0fe DATE: 10/1/88_________________________ SUPERSEDES: ah prior to 10/1/88 FO R A D D IT IO N A L N O N -E M E R G E N C Y INFO RM ATIO N , CO N TACT: John H. Craddock Product & Environmental Safety Director Paul R. Michael Product & Environmental Safety Manager Environmental Policy Staff Monsanto Company 800 North Lindbergh Boulevard St. Louis. Missouri 63167 (314) 694-4764 Not: Although the information and reccmmendelions sat forth (hereinafter "Information") art prasantad in good faith and believed to ba correct as of the data hereof. Monsanto Company makaa no representations as to the compiatanasa or accuracy thereof. Information is supplied upon the condition that the persona receiving same w i malts ftelr own determination' as to its suitability lor their purposes prior to use. In no event wiU Monsanto Company be responsible for damages of any nature whatsoever resulting from the use of or reliance upon Information. NO REPRESEN TATIO N S O R W ARRANTIES. EITHER E X P R E S S O R IMPLIED, OP MERCHANTABILITY, FIT N ESS FO R A PARTICULAR PU R PO SE O R O F ANY O THER NATURE AR E M ADE H EREU N DER WITH R ESPEC T TO INFORMATION O R THE PRODUCT TO W HICH INFORMATION R EFERS. MATERIAL SAFETY DATA MATERIAL SAFETY DATA Polychlorinated Biphenyls <PCBa) PREFACE iiESTINGHOUSE ELECTRIC CORPORATION SAFE PRACTICE DATA SHEETS (SPDS) Safe Practice Data Sheets have been developed and writ ten'to provide supervisors. engineers and inspectors throughout the Y/estinghouse Electric Corporation with fundamental information about potentially hazardous materials associated with processing and finishing operations This is done to aid in preventing accidents and occupational diseases - All Process and Finish Specifications, issued or revised after March 15 1946 will refer to these Safe Practice Data Sheets. These Sheets-should be consulted in order to obtain in formation regarding the hazardous nature or properties of the materials 'specified .in the Process or Finish Specification Appropriate action should be taken to prevent industrial illness, or accidents to equipment or employes which might result'from use of the material The .information presented on the Safe Practice Data Sheets is as complete and reliable as .it was possible to obtain at the time of their publication. The date on which they were issued or the date of the latest revision is indicated on the lower right corner on each page of the sheet. Definite limits have been specified, where possible, on all of these Safe Practice Data Sheets: and in addition, data relating to sensory reactions, such as odors, taste , irritating properties, *etc . have been related to the specified limits Tn many cases is no sensory reaction even though quite hazardous conditions might exist. "In general it may be necessary to have specific measurements made to find the concentration of "some substancq in the air, either to determine whether a hazard may be created by employes breathing contaminated air or to determine if an explosion hazard exists The -Industrial Hygiene Engineering and Laboratory .i.CGPx:I;.T.-l46:- WEST SAFE PRACTICE DATA SHEETS-FREFAC! L' H'LFCT'ETC C7FPT-RATVK PAGE facilities are available to any .Westinghouse plant or location when ever it seems necessary to have definite measurements made.- The safety supervisor at each plant or location has available considerable information on the various subjects covered by these Data Sheets.; If he problem, he can refer ciatnniot- make a satisfactory analysis of the Industrial Hygiene .Engineering.- Like wise, the Plant Physician should be consulted on problems relating to the health of employes or preplacement and periodic physical examinations.; .It should be emphasized that in some instances, in direct methods of determining' exposure to toxic materials are available to the Safety Supervisor or Plant Physician without mak ing direct measurements on the job.; .For example, it is possible in some instances to determine exposure to lead, cadmium, arsenic, fluorides and benzol by collection and analysis of urine samples.; The collection and analysis of air samples to determine potential health hazards, and the analysis of special urine samples collected in the plant Medical .Department, ,are done by Industrial Hygiene .Engineering, Headquarters Medical Department for all plant locations, with the exception of a few locations where a quali fied person has been established to routinely collect and analyze some specific type of air sample.; Suggestions for improvements in. these Safe Practic'e.Data:Sheets will be welcomed, and if new problems or methods arise which are not satisfactorily covered on the Sheets, Industrial Hygiene . Engineering*should be notified so that the Sheet can be revised and brought up-to-date.; Printed in U.;S.;A.; March 15, 1946; ; Industrial Hygine Engineering* Headquarters Medical Department East Pittsburgh, Pa.; y I'*fj ; , l.fcrj. SAFE PRACTICE DATA SHEETS -PREFACE P a g e II SAFE PRACTICE DATA SHEET C-1C CHLORINATED DIPHENYLS AND CHLORINATED NAPHTHALENE GENERAL SK1H IRRITATION - ALTHOUGH THESE MA TER 1ALS ARE ONLY MILD IRRITANT'S V.F.N Til. These materials are chlorinated com CONTACT IS OF SHORT DURATION, THEY MAY pounds of coal tar derivatives. They CAUSE A SERIOUS TYPE OF DERMATITIS AFTER range, in physical state, from thin liquids REPEATED CONTACT OVER A PROLONGED PERIOD. to waxy or resinous solids depending on BOTH THE DUST AND THE FUMES FROM THESE the degree of chlorinntinn oflhe material. MATERIALS MAY CAUSE THIS SKIN IRRITATION The health hazards due to breathing, swal OR SERIOUS DERMATITIS. lowing, or contact of these materials in creases in proportion to the amount of PERSONAL PROTECTIVE EQUIPMENT chlorine in the compound. WHEN NECESSARY, UNDER EMERGENCY CON PROPERTIES DITIONS, TO ENTER A SPACE CONTAINING HIGH CONCENTRATIONS OF FUMES OR DUST FROM THESE FIRE - Non-flammable. MATERIAL, EITHER A UNIVERSAL GAS MASK 6759--1, AN AIR-LINE RESPIRATOR OR A HOSE EXPLOSI OH - Non-explosive. MASK, WITH OR WITHOUT BLOWER, MAY BE USED. The air-line respirator should have an BREATH IHG - Breathing of r e l a tively air supply of 8 to 15,1b s / s q .i n . When low concentrations of dust or fumes from using a hose mas k, pi ace the hose opening these materials over a long period of where the air is not contaminated. If tin time may cause severe internal reactions. odor of these materials is noticed whilt Very high concentrations breathed for wearing a gas mask or respirator, the short eyes, periods may cause irritation of nose and respiratory tract'. The the po wearer air. should immediately go into fresh tential health hazard is proportional to the amount of chlorination that has oc curred in the manufacture of the various materials in this group. Although no definite value has been set, a Maximum Allowable Concentration of 0.5 to 1.0 milligram per cubic meter of air has been suggested. This Maximum Allowable Con centration applies to repeated or recur ring daily exposures. If the concentra tion is less than this range, there is little chance of harmful effects even after many years of exposure. Fumes from the Heated material present a greater hazard FOR LOW CONCENTRATIONS OF FUME, TUI STANDARD CHEMICAL CARTRIDGE RESPIRATOP 8883-1, EQUIPPED WITH AN ACTIVATED CHAR COAL CARTRIDGE 8883-2, WILL PROVIDE PRO TECTION. This is the same type of res pirator arid cartridge normally used by spray painters. FOR LOW CONCENTRATIONS OF DUST, RESPIRATOR 8883-5, EQUIPPED WITH FILTER 8683-6, WILL PROVIDE PROTECTION. Respirat or cartridges and filters should be replaced according to a predetermined schedule and at any time the odor becomes noticeable. than dust from the cold material. All gas masks, respirators arul rplace- ment parts should have the Bureau of Mines SWALLOW IN G - These materials may be approval which is indicated by a label on highly toxic if taken.interna1]y. Swal larger parts or,BM#_____ (approval number) lowing of an ounce of these materials may on smaller parts. Neoprene or V in yl plas cause irritation of the digestive tract tic coated aprons and gloves 753U-6, -8, and severe interna) reactions. or -9 may be used where necessary to pro Led. m e n rA' DOUBT CONSULT MEDICAL 0 * SAFETY DEPARTMENT P rin te d in U.S.A. .WESTINGHOUSE ELECTRIC CORP., SAFE PRACTICE DATA SLEET C-IO 1*2*53 l1ui 1 INDUST R I A L HYG I E N E LAE.. E AST PITTSBURGH, PA. SAFE PRACTICE DATA SHEET C-10 CHLORINATED DIPHENYLS AND CHLORINATED NAPHTHALENE. (Continued) the shin. Hand creams such as West 88 or Fend-0 (M#6563) may be of some value, where better methods of projection are not practical, With materials of this type which can not be easily removed with soap ur*d water, liquid butyl stearate may be used to dis solve the chlorinated materials before washing; Butyl stearate may be obtained from any chemical supply house and is easily dispensed-from a liquid soap dis penser. PRECAUTIONS A PERSON SHOULD NEVER ENTER Af* AREA CONTAINING A HIGH CONCENTRATION OF FUMES OR DUST FROM THESE MATERIALS WITHOUT ADE QUATE PROTECTION. CARE MUST BE TAKEN TO AVOID PROLONGED CONTACTGF(THESE MATERIALS OR THEIR FUMES WITH THE SKIN. THE SUG GESTED MAXIMUM ALLOWABLE CONCENTRATION, PREVIOUSLY SPECIFIED, SHOULD NOT RE EX CEEDED UNDER NORMAL WORKING CONDITIONS. THIS CAN BE ACCOMPLISHED BY COMPLETELY ENCLOSING THE SYSTEM' OR BY PBOVIDING ADE QUATE VENTILATION. WHERE THIS IS NOT PRACTICAL, RESPIRATORS MAY BE USED. CARE SHOULD BE TAKEN TO COMPLETELY REMOVE THE CHLORINATED MATERIALS FROM THE SKIN DAILY. ANY PERSON WHO DEVELOPS A SKIN IRRITA TION, APPARENTLY DUE TO THE CHLORINATED COMPOUNDS, SHOULD BE PLACED UNDER THE SUPERVISION OF THE MEDICAL DEPARTMENT. PROPER PREPLACEMENT AND PERIODIC PHYSICAL EXAMINATIONS SHOULD BE MADE BY THE MEDICAL DEPARTMENT ON WORKERS REPEATEDLY EXPOSED TO SIGNIFICANT AMOUNTS OF THESE MATERIALS. FtR$T A 10 Any person who has had an appreciable exposure to these materials either by breathing excessive concentrations of fume or dust, or has swallowed some of these materials, or has had significant shin contact, should be placed under the super vision of a competent physician, preferably a plant physician. In cases of swallow ing, vomiting should be induced immediate ly by carefully inserting a finger in the person's throat. If overcome by breathing high concen trations of vapor, the person should be quickly removed to the nearest area of uncontaminated air. A physician should he called immediately. Artificial respira tion should be started at once if breath ing stops. Do not give stimulants. P r in -i-l in li. S . A. 7 SAFE PRACTICE DATA SHEET C-10 1-2-53 ' Pn:e 2 SAFE PRACTICE DATA S U E T 1-1 Bevised k-30-71 INERTEEN (Capacitor M-5k201CF thru CH and Transformer FDS 5k201CM) GENERAL Capacitor Inerteen, FDS 5k201CF 19651thru CH, is trichlorodiphenyl. Prior to January 1, transformer Inerteen 60FDS 7336-9 (5^20100) was a mixture of percent hexachlorodiphenyl and kO percent January t1,ric1h9l6o5rotboenJzaennuea.ry F1,rom1968, transformer Inerteen EDS 5k201KA con 70sisted of a mixture of percent 30pentachlorodiphenyl and percent 1968trichlorobenzene. On January 1, , transformer Inerteen was changed to FDS 5k201CM; it now consists of tri- 0.2chlorodiphenyl to which percent glycldyl phenyl ether is added as a scavenger. CONTAINERS AND STORAGE Inerteen may be received in tank cars, drums, or cans. Containers, when received, should bear the Name, Vestlnghouse Material Number, and a brief statement of precautions to be followed during usage. In the Receiving Department, attach yellow Precautionary Label 35817 to p H containers of Inerteen. This label is available from the Trafford Printing Division. Place this label on containers where it is always visible to the user. For drums, the label should be placed on the dis pensing end and in such a position that it can be easily read by the -son removing the Inerteen from the dru Storage tanks and other containers . Inerteen for use in the shop should 1 d bear the Name, Material Number, and, Precautionary Label 35817- Store Inerteen in an approved storage space, preferably indoors, which is cool, dry, and well ventilated. Pre cautions should be taken to prevent moisture from entering drums; therefore, as soon as drums of Inerteen are re ceived, the bung should be examined and tightened if it is loose. To dispense Inerteen from drums, use molassas gate valve, M-72085GF. Bulk quantities of Inerteen are transfered from storage tanks by using equipment designs d for that purpose. PROPERTIES FIRE -- Non-flammable EXPLOSION -- Non-explosive. DECOMPOSITION -- When Inerteen or Its vapors contacts flames, welding arcs, or extremely hot metal surfaces, it will decompose to form highly irritating hydrogen chloride gas, highly toxic carbon monoxide, and also some carbon dioxide. BREATHING -- Inerteen vapor is moderately toxic, however, the possibility WHEN IN DOUBT CONSULT THE ) SAFETY DEPARTMENT OR HEADQUARTERS INDUSTRIAL HYGIENE SAFE PRACTICE DATA SHEET 1-1 Revised k-30-71 Page 1 WESTINGHOUSE .ELECTRIC CORPORATION, INDUSTRIAL HYGIENE LABORATORY, EAST PITTSBURGH^ PA. SAFE PRACTICE DATA SHEET 1-1 INERTEEN (Continued) of 3.n existing health hazard at normal room temperature is rot. likely since the evaporation rste is very low. The health hazard increases it the material is heated, sprayed, cr in any way atomized into the breethiDK zone of any person * The odor of Inerte^n r.r.n he noticed at concentra tions below r.b Maximum Acceptable Vapor Concentration. For the Maximum Acceptable Concentrations of vapor from capacitor or transformer Tnerteen. refer to SPDS M-20. Concentrations of Inerteen vapor which exceed the Maximum Acceptable Concentra tion may cause irritation of the eyes, nose, throat, and upper respiratory tract. Much higher concentrations could cause detrimental internal reactions after prolonged exposures, SWALLOWING -- Inerteen is moderately toxic if taken internally. Swallowing of several ounces could cause irritation of the digestive tract and internal reactions. SKIN IRRITATION -- Although the Inerfceens are only moderate skin irritants when contact is for a short duration, there is a possibility that it can be slowly absorbed through the skin. Re peated contact over prolonged periods may result in a severs dermatitis which may persist for many months after removal from exposure. Inerteen and its vapors are also irritating to the eyes. WASTE DISPOSAL At t\he present time, scrap; material as liquid Inerteen or oil contaminated Inerteen shall be placed in properly sealed drums and returned to the supplier for reclaimation. Waste Inerteen fluids (inerteen, oil contaminated with Inerteen, or solvent contaminated with Inerteen) can be destroyed by burning if a suit able 2000*F or higher temperature incinerator equipped with an acid gas scrubber to remove hydrogen chloride gas is available. The supplier is usually equipped with such an incinerator. Pressboard, paper, sweeping compounds, and other Inerteen soaked material should- also be destroyed by suitable incineration or collected and returned to the Inerteen supplier only with their approval. Copper coils, core iron, and tanks should be sent to scrap . dealers for remelting in appro--*!priately equipped furnaces. If incineration is not possible or the Inerteen supplier will not accept the scrap material, a State Approved Waste Disposal Area may be used. Inerteen must be prevented from seeping into water supplies or streams even though its water solubility is low. Under no con ditions should waste Inerteen be poured into sewer systems or streams. PERSONAL PROTECTIVE EQUIPMENT WHEN IT IS NECESSARY, UNDER EMERGENCY CONDITIONS, TO ENTER A SPACE CONTAINING A HIGH CONCEN 7652TRATION OP INERTEEN VAPOR, A HOSE MASK WITH BLOWER, M- AAL, or BREATHING EQUIPMENT WITH A SELFCONTAINED AIR SUPPLY, <g>M-7652ACJ, CL, SHOULD BE USED. GAS MASK, @ M-7652AAP, AIR-LINE RESPIRATOR, SAFE PRACTICE DATA SHEET 1-1 Revised k-30-71 Page 2 I SAFE PRACTICE DATA SHEET 1-1 INERTEEN (Continued) i K-T6p2UBF,BG, or HOSE MASK WITHOUT ELOWER, M-7652^AM, MAY BE USED if there is no danger of oxygen deficiency, that is, where the breathing atmosphere contains at least 19^ oxygen and not more than 2^ Inerteen vapor. Air-line respirators should be provided with at least 4 cubic feet per minute of uncontaminated fresh air. To provide this minimum air requirement, follow the manu facturer's recommendation for air pressure, air flow controls, and length of hose to be used. When using a hose mask, place the hose opening in an area where air is not contaminated. When the odor of Inerteen is detected while wearing respiratory equipment, the wearer should immediately go into fresh air. When there is a possibility of the atmosphere in the work area containing a concentration of Inerteen vapor not in great excess of the Maximum Acceptable Concen tration (MAC), the Standard Chemical Cartridge Respirators , M-76524BL, 7652 4equipped with cartridge, M- I.BM, 7652or respirator, M-7652tBQ, equipped with cartridge, M- VBR, If properly fitted to the face, will provide satisfactory protection for concentrations up to about 10 times the Maximum Acceptable Concentra tion. For higher concentrations, emergency respiratory protection equipment Bhall be used. Respirator cartridges should be replaced according to a pre-determined schedule or at any time the odor of Inerteen becomes noticeable under the respirator. All gas masks, respirators, and replacement parts should have the Bureau of Mines approval, which is indicated by a label on larger parts or BM#_______ (approval number) on smaller pares Refer to Safe Practice Procedure Sheet #12 for information concerning the use and care of respiratory protective equipment. 76Neoprene coated aprons, M-7o503AD,* and neoprene coated 'gloves, M- 502CD, may be used where necessary to protect the skin* Hand cream, M-53535I*M, may be of seme value where the use of gloves is not practical. Waterless hand cream, M-53512KH, is very useful for removing Inerteen from the skin. To protect the eyes, wear safety spectacle, @M-76522EA-EC, or goggles, M-76522CJ, depending on the type of protection needed. PRECAUTIONS Breathing vapor or fume from heated Inerteen should be avoided. A person should never enter an area con taining a high concentration of Inerteen vapor, fume, or decomposition products without adequate protection. The Maximum Acceptable Concert ration should not be exceeded under normal working conditions. This can be accomplished by completely enclosing the system or by providing exhaust ventilation sufficient to effectively control atmospheric contamination at its source with a minimum of exhaust air- Where this is not practical, adequate res piratory equipment should he used. If skin contact occurs, remove the Inerteen by thoroughly cleaning the skin area with waterless hand cream, M-53512 KH, followed by a thorough washing with SAFE PRACTICE |DATA SHEET 1-1 Revised lf-30-71 Page 3 SAFE PRACTICE DATA SHEET 1-1 INERTEEN (Continued) soap and warm water. Prolonged or repeated skin contact should be avoided. Contaminated clothing should be laundered before wearing again * Personal cleanliness and the preventiln of skin contact are the most important precautions to be observed. Any person who develops a skin irritation or respiratory tract irritation apparently due to Inerteen or its vapors should be placed under the supervision of the plant Medical Department Proper preplacement and periodic physical examinations should be made by the Medical Department on workers when the odor of Inerteen is re peatedly or continuously noticeable in the work area. Spills of Inerteen should be removed Immediately. Absorb liquid Inerteen with absorbent compound, @ M-53101EA-EB, and dispose of per instructions under WASTE DISPOSAL, page 2. Employes performing this work should wear adequate protective equipment. FIRST AID Any person who has had an appreciable exposure to Inerteen, either by breathing an excessive concentration of vapor, fume, pr decomposition products, or by swallowing, or where the material has been spilled over large areas of the body, should be placed under the super vision of the plant physician. In cases of swallowing, vomiting should be in duced immediately by carefully inserting a finger in the personTs throat. If overcame from breathing high concentrations of Inerteen vaporj the person should be quickly removed from the vapor exposure to the nearest area of uncontaminated air and artificial respiration started at once if breathing stops. A physician should be called immediately. Do not give stimulants. If Inerteen should contact the eyes, they should be Irrigated immediatly only with large quantities of running water from an approved eye wash fountain for fifteen minutes and then the person should report to the Medical De partment for observation and treatment, if necessary. SAFE PRACTICE DATA SHEET 1-1 Revised 1(t 30-71 , Page k From: R&D Center - 401-3X9 WIN: 236-1361 Date: September 24, 1987 Subject: SAFE PRACTICE DATA SHEET REVISIONS/PRECAUTIONARY LABELS To: ALL HOLDERS OF SAFE PRACTICE DATA SHEETS AND INDUSTRIAL HYGIENE AND SAFETY REPRESENTATIVES The attached data sheets are to be added to your files: T-12, Trichlorosilane, new issue H-3, Hydroquinone, revision 1-6, Isocyanates, revision These documents have been researched by Clayton Environmental Consultants, Inc., who also performs our industrial hygiene air sampling analyses. Clayton is under contract at the present time to write or revise the following 25 Westinghouse SPDSs: Revisions New Issues A-12 A-16 A-19 B-7 C-15 G-4 L-3 M-l M-3 M-5 0-1 S-8 S-10 T-5 Z-l Diacetone Alcohol Ammonium Chloride Aniline Barium Chlorates & Perchlorates Glycols, ethylene, diethylene & propylene Lime Manganese Mica Maleic Anhydride Ozone Sulfur Dioxide Solder Trisodium Phosphate Zinc, Zinc Oxide, Zinc Chloride B-ll B-12 C-27 C-28 D-10 E-ll G-6 S-30 S-31 S-34 Bismuth Boron Tribromide Cutting & Drawing Fluids Chlorobenzene Diborane Ethyl hexyl acrylate Gallium Strontium Silver Stainless Steel These data sheets will be issued when review and printing have been completed. Also attached are 5 new Westinghouse precautionary labels which are to be used for inhouse labeling only. Listed are the Westinghouse form numbers which are to be used when ordering the labels from Westinghouse Trafford Printing Division and corresponding examples of materials that will require the label. September 24, 1987 Page 2 49710; certain glycol ethers and chemicals causing reproductive defects 49711; sensitizers such as isocyanates and epoxy resins 49712; sensitizers with flammable solvent systems 49713; suspect cancer hazards such as hexavalent chromium compounds 49714; ceramic refractory fibers Also icluded is a sample of the asbestos warning sign that must be displayed during asbestos removal projects. These signs are stocked at Westinghouse Printing Division and may be ordered by calling WIN 2996318 and requesting form 49615. If there have been any changes in the number of SPDS's received or the site representative, please let Industrial Hygiene know so we may revise our mailing list. R. J. Wengrzyn Senior Engineer Corporate Industrial Hygiene Environmental Affairs SAFE PRACTICE HATA SHEET -- DEFINITIONS ABSORPTION A material is said to have been absorbed when it has gained entry into the blood stream and consequently carried to ether parts of the body. Absorption requires that a substance pass through the shin, mucous membranes, or air sacs of the lunrs. APPROVED STORAGE SPACE An approved storage space consists of a room or other space properly separated from manufacturing or office areas by fire-resistance materials and equipped with appropriate fire protection such as sprinklers, drains, and other necessary fire and explosion protective equipment. It is essential that the location and construction be approved, preferably in writing, by the Fire Insurance Carrier and the Fire Marshal of the plant. COMBUSTIBLE MATERIAL Combustible material refers to substances that will continue to burn if once i g n i t e d b y a flame or similar high temperature source of heat. CORROSIVE MATERIAL .(SKIN) A corrosive material can destroy or permanently change the structure of the skin at the site of contact. CONTACT WITH SUCH MATERIALS SHALL EE PREVENTED. DUSTS Dusts are small solid particles of matter formed by the disintegration of solid materials by such processing as crushing, grinding, abrading, milling, drilling, screening, bagging, sweeping, etc., or by the dispersion of finely divided chemical compunds into the air. These particles are usually smaller than about 100 microns (l micron = 0.001 inch) in diameter. Revised 12-31-65 Page 1 SAPE PRACTICE DATA SHEET -- DEFINITIONS (Continued) EXPLOSIVE LIMIT'S The LoverExplosive Limit (L.E.L.) of a gas or vapor is the minimum concentration of gas or vapor that will form a flammable or explosive mixture in air . The L.E.L. is usually expressed in terms of percentage of gas or vapor in air. When concentrations of flammable gases or vapors in air are Xes s than their lover explosive limit, the mixture CANNOT be ignited. The Upper Explosive Limit (U.S.L.) of a gas or vapor is the maximum concentration of gas or vapor that vill form a flammable or explosive mix ture in air. The U.E.L. is usually expressed in terms of percentage of gas or vapor in air. When concentrations of flammable gases or vapors in air are greater than their upper explosive limit, the mixture CANNOT be ignited The Explosive Range is the range between the lover and upper explosive limits for flammable vapor-air or gas-air mixtures. For example: The lover explosive limit for xylene is approximately 1.0 percent by volume in air, while the upper explosive limit is 7*0 percent. All concentrations by volume of xylene vapor in air between 1.0 percent and 7*0 percent are in the explosive range for xylene vapor-air mixtures. The Explosive Pressure of a mixture of burning flammable gas or vapor and air. is usually a maximum pressure near the middle of the range between the L.E.L. and the U.E.L. and decreases to zero at the L.E.L. and U.E.L. The pressure curve is usually a bell-shaped type of curve. FLAMMABLE LIQUIDS, CLASSIFICATION Flammable liquids are classified according to their composition and their degree of flammability. Liquids without dissolved or suspended solids are identified by the numeral 1 and those with dissolved or suspended solids by the numeral 2. Liquids without dissolved or suspended solids include solvents, thinners, oils, etc. Liquids with dissolved or suspended solids include paints, enamels, resiris, lacquers, etc. Flammable liquids have a vide range of flammability. The degree of flammability is based on the temperature of their flash points.* For practical purposes, flammable liquids are divided into three groups and identified by the letters A, B, and C. Revised 12-31-65 Page '2. SAFE PRACTICE DATA SHEET -- DEFINITIONS (Continued) A = Flash point below 80F Tag Open Cup B = Flash point between SOF and 110F Tag Open Cup C = Flash point above 110F Tag Open Cup To briefly describe f e flammability classification of a liquid with respect to its composition and degree of flammability, the following terminology is used in our Safe Practice Data Sheets and Material Card Cautions : IA, 2A, IB, 2B, 1C, and 2C flammable liquids. Examples : A paint having a flash point below 80F is identified as 2A flammable liquid, whereas a solvent having a flash point below 80F is identified as a 1A flammable liquid. ^Interstate Commerce Commission (i.C.C.) Regulations define a flammable liquid as follows: "A Flammable Liquid is any liquid which gives off flammable vapors (as determined by flash point from a Tagliabue Open Cup Tester as used for a test of burning oils) at or below a temperature of 8oF." A red flammable label, @ Form No. 21J31D, is required on containers of such liquids before shipment. FLASH POINT The flash point of a flammable liquid is the lowest temperature at which enough vapors are given off to form a flammable mixture of vapor and air immediately above the liquid surface. If the temperature of the liquid is above the flash point temperature, a small flame will ignite the vapors from the liquid and they will continue to burn. Belov the flash point temperature, a small flame passed over the surface of the liquid will not ignite the vapors. Therefore, a flammable liquid whose'temperature is below the flash point temperature cannot be ignited. However, if the temperature of a small portion of. the liquid is raised above its flash point temperature a spark or flame will ignite the vapor; and it will continue to burn and may generate enough heat to continually heat more liquid to its flash point. Revised 12-31-65 Page 3 SAFE PRACTICE DATA SHEET -- DEFINITIONS (Continued) FUMES Fumes are extremely small solid particles generally formed from a thermal process of vaporization of a metal followed by condensation to the solid state either by cooling or by oxidation. Fumes frequently flocculate into large particles. Examples: Iron oxide formed from the vaporization and condensation of iron in air. Processes such as welding will produce-iron oxide fumes. OASES Gases are fluids having no shape or volume but tend to expand in definitely to completely fill a space or enclosure by the forces of diffusion and convection currents. MAXIMUM ACCEPTABLE CONCENTRATIONS (MAC ) Maximum Acceptable Concentrations (MAC) values are the maximum safe breathing concentrations of toxic materials.in the air that can be breathed by all workers eight hours each day. These concentrations of toxic materials can be breathed day after day, month after month, year after year without causing harmful effects. MAC values are not fine dividing lines between safe and unsafe concentrations, but are values to be used as a guide for the prevention 6f health hazards. These concentra tions are expressed as parts of toxic materials per million parts or volumes of air (ppm) or as milligrams of toxic material per cubic meter of air. MISTS OR FOG Mists are suspended fine liquid droplets f o m e d by the dispersion of a liquid into the air- by such processes as spraying, atomizing, or vigorous mechanical agitation. Mists are also foxmed by condensation from the vapor to the liquid state. PARTS PER MILLION (PPM) Parts per Million refers to the concentrations of a gas or vapor in air. It indicates the volume of gas or vapor present in a million volumes Revised 12-31-65 Page If SAFE PRACTICE DATA SHEET DEFIIITIOKS (Continued ) of air, e.g., one cubic tr.ch of toluol vapor distributed in one million cubic inches of One cubic inch air would of toluol be one part vapor can be per million produced by of toluol in air. evaporation of 0 .0 0 3 ounce of liquid toluol. SKIN IRRITANTS Mild SI;in Irritant -- Mild chin irritants are materials that are likely to produce only SLIGHT detrimental effects to the skin at the site of contact for the average person after prolonged or repeated periods of skin contact. PROLONGED SKIN CONTACT SHOULD BE PREVENTED. Moderate Skin Irritant -- Moderate skin irritants are materials that will produce inflammation or other detrimental effects to the skin at the site of contact for most persons after prolonged or repeated skin contact. PROLONGED SKIN CONTACT SHALL BE PREVENTED. Primary Skin Irritant -- Primary skin irritants are materials that will produce reddening, inflammation, or other detrimental effects to the skin at the site of contact for all persons, after contact for a period of time varying from minutes to hours. ANY SKIN CONTACT SHALL BE PREVENTED. Skin Sensitizer -- Skin sensitizers are materials that usually do not cause an apparent or noticeable skin reaction after the first contact, but they cause a specific and definite irritation or other skin changes after contact is made again five to seven days later. Further skin con tact on the same or other parts of the body will very likely cause a dermatitis which may be severe. CONTACT WITH SUCH MATERIALS SHALL EE PREVENTED. TOXIC (HARMFUL) EXPOSURES Acute Exposure -- i Acute exposure is a term meaning "of short duration". For materials that are inhaled or absorbed through the skin, it means a single exposure for seconds, minutes, or possibly hours. Chronic Exposure -- Chronic exposure is a term meaning "of long duration'1. For materials that are inhaled or absorbed through,the skin, it means prolonged or repeated exposures for days, months, or possibly years. Revised 12-31-65 Page 5. SAFE PRACTICE DATA SHEET DEFINITIONS (Continued) TOXICITY The toxicity of a material means its harmful reaction to any living human tissue. This harmful reaction :r.ay occur to one or more parts of the body including lungs, liver, kidneys, bones, blood, skin, etc. The toxicity of a material is usually cla ssed as Extremely High, High, Moderate o r `L o w . Extremely High Toxicity indicates MAJOR residual injury that is very likely xo result from a short exposure tc high concentrations of vapor, fume, dust, gas, etc. Local exhaust ventilation is required to remove the vapor, fume, dust, gas, etc. from the breathing zone unless the operation using the material is completely enclosed. High Toxicity indicates MAJOR residual injury that is very likely to result from prolonged or repeated exposure to high concentrations of vapor, fume, dust, gas, etc. Local exhaust ventilation is usually required to remove the vapor, fume, dust, gas,'etc. from the breathing zone unless the operation using the material is completely enclosed. Moderate Toxicity indicates MINOR residual injury that is very likely to result from prolonged or repeated exposure to high concentrations of vapor, fume, dust, gas, etc. To keep the concentrations of vapor, fume, dust, gas, etc. in the breathing zone below the Maximum Acceptable Con centration, local exhaust ventilation is usually required unless the operation using the material is completely enclosed. Low Toxicity indicates LITTLE or no significant residual injury that will result from prolonged or repeated exposure to high concentrations of vapor, fume, dust, gas, etc. At least effective general ventilation is required to keep the concentrations of vapor, fume, dust, gas, etc. in the breathing zone below the Maximum Acceptable Concentration. VAPOR Vapor is the gaseous form of a substance that is liquid (less commonly solid) under standard conditions of temperature (25 C or TTF) and atmospheric pressure (7^0 m m or 29*9 inches of mercury). Revised 12-31-65 Page 6. SAFE PRACTICE DATA SKEET DEFINITIONS (Continued) WARNING LABELS Many materials as received from suppliers are net labeled or are in correctly or incompletely labeled. The Manufactuning Chemists Association (MCA) has issued the booklet, "Warning Labels for Hazardous Chemicals", as a guide for correct labeling of hazardous materials. This guide is used by reliable manufacturers for preparing vanning labels for their hazardous products. The Headquarters Industrial Hygiene Laboratory is routinely preparing necessary warning labels, based on the MCA Guide, for various hazardous materials used throughout the Corporation. These labels are assigned Westinghcuse Form Numbers and can be obtained from the Trafford Printing Division. These labels are available in packs of 100 labels each. The cost is approximately one cent per label. If there are questions about the proper warning label for a material, your Safety Supervisor or the Headquarters Industrial Hygiene Laboratory should be consulted. Revised 12-31-65 Page T SAFE PRACTICE DA'i'A SHEETS TABLE OF CONTENTS Preface Index Definitions A-l - Acetone A-2 - Acid, Cresylic (Cresols) A-3 - Acid, Hydrochloric (Muriatic) A-A - Acid, Hydrofluoric A-5 . - Acid, Nitric A-6 - Acid, Sulfuric A-7 - Acid, Phosphoric A-8 - Acids, Simple Organic A-9 - Alcohol, Ethyl (Ethanol) A-10 - Antimony Metal & Antimony Compounds A-ll - Alcohol, Butyl A-12 - Alcohol, Diacetone A-13 - Alcohol, Isopropyl A-14 - Alcohol, Methyl (Methanol) A-15 - Ammonia, Anhydrous A-16 - Ammonium Chloride A-l 7 - Ammonium Hydroxide A-18 - Amyl Acetate A-19 - Aniline A-20 - Asbestos A-21 - Arsenic & Its Chemical Compounds A-22 - Acrolein A-23 - Acetylene A-25 - Acrylonitrile A-27 - Acid, Perchloric A-28 - Amines A-29 - Furfuryl Alcohol B-l - Benzol B-2 - Benzoyl Peroxide & Other Organic Catalysts B-3 - Bond, Mica B-4 - Butyl Acetate B-6 - Bond, Resin B -7 - Barium B -8 - Bromine B-9 - Beryllium & Beryllium Compounds C-l - Cadmium C-2 - Carbon Monoxide C-3 - Chromium Compounds C-4 - Compounds, Impregnating C-5 - Carbon Tetrachloride C-6 - Compounds, Cleaning C-8 - Compounds, Filling & Sealing C-9 - Compounds Miscellaneous C-10 - Chlorinated Diphenyls & Chlorinated Naphthalene C-l 2 - Cesium C-13 - Cobalt C-14 - Cyanides C-15 - Chlorates & Perchlorates C-16 - Cements, Adhesive C-17 - Cements, Filling C-18 - Cements, Refractory C-19 - Carbon Disulphide C-20 - Cyclohexanol & Cyclohexanone C-21 - Carbon Dioxide & Dry Ice C-22 - Chloroform C-23 - Chlorine C-24 - Cyclohexane C-25 - Cyanamide, Calcium D-2 - Dyes D-3 - Degreasers D-6 - Dimethyl Sulfoxide D-8 - Dimethylacetaraide D-9 - N,N,Dimethylformamide D-13 - Alkyl Biphenyl TABLE OF CONTENTS Revised 9-30-77 Page 1 TABLE OF CONTENTS (Continued) E-l - Enamels E-2 - Ethyl Acetate E-3 - Ethers, Cellosolve E-4 - Ethylene Dichloride E-5 - Ethylene Diamine E-6 - Ether (Ethyl Ether, Diethyl Ether) E-8 - Endogas E-9 - Exogas F-l - Fluorides F-2 - Formaldehyde F-3 - Freons (11,12,21,22,113,114) F-4 - Furfural F-5 - Fillers F-6 - Fluxes F-8 - Fire Hazard Properties of Liquids, Gases, & Volatile Solids G-l - Gasoline G-2 - Glass, Fiber & Granulated G-4 - Glycols H-l - Hexamethylenetetramine H-2 - Hydrogen Peroxide H-3 - Hydroquinone, Quinhydrone & Quinone H-4 - Hydrogen H-5 - Hydrazine Monohydrobromide & Hydrazine Monohydrochloride H-6 - Hydrogen Sulfide H-8 - Hydrogen Selenide 1-1 - Inerteen (Capicator 54201CF & Transformer 54201CM) 1-2 - Isophorone 1-4 - Indium & Indium Compounds 1-5 - Iron Oxide 1-6 - Polyisocyanates 1-7 Iodine L-l - Lacquers L-2 - Lead L-3 - Lime L-4 - Warning Label M-l - Manganese M-2 - Mercury M-3 - Mica M-4 - Molding Mixtures M-5 - Maleic Anhydride & P'nthalic Anhydride M-6 - Methylene Chloride (Dichloromi M-7 - Materials Miscellaneous M-8 - Methyl Acetate M-9 - Methyl Chloroform M-10 - Magnesium M-l 2 - Magnesium Carbonate, Hydroxid' 6 Oxide M-l4 - Mold Release M-16 - Metal Hydrides M-20 - Threshold Limit Values (TLV) M-21 - Monogas (Atmosphere) M-2 2 - Recommended Safety Materials M-23 - N,Methyl Pyrrolidone N-l - Naphtha N-2 - Nitrates N-3 - Nitrites N-4 - Nitrogen Oxides N-5 - Nitrogen N-6 - Nickel, Nickel Alloys & Nicke Salts N-7 - Nital 0-1 - Ozone 0-2 - Oxygen 0-3 - Oil, Wemco "C" K-l Ketone, Methyl Ethyl K-2 - Kerosene K-3 - Ketone, Methyl Isobutyl TABLE OF CONTENTS Revised 9-30-77 Page 2 TABLE OF CONTENTS (Continued) P-1 - Paint P-2 - Phenol P-3 - Primers P-4 - Phosphine P-5 - Pitch & Asphalt P-6 - Perchloroethylene (Tetrachloro- ethylene) P-7 - Propane or Liquid Petroleum Gas Fuel (LP Gas) P-9 - Phosphorus P-10 - Plasticizers P-11 - Phosgene P-12 - Petroleum Hydrocarbons R-2 - Resins R-3 - Resorcinol R-4 - Styrene Copolymer Resin R-5 - Epoxy Resin S-l S-2 S-3 S-4 S-5 S-6 S-7 S-8 - S-9 S-10 -- S-ll S-13 S-14 S-16 - Selenium Slushing Compounds Silica Sodium Hydroxide Sodium Carbonate Solvent, Petroleum Styrene Sulfur Dioxide Shellac Solders Sodium Silicate Sodium & Potassium Silicates Solvent 37112AA S-17 S-19 S--23 S-24 - S-27 - Solvent 1175 Solvent 6325 (See S-6) Solvents 7811-1,-2,-3, Solvents 7812-1,-3 Sulfur Hexafluoride T-l - Thinners T-2 - Toluene (Toluol) 1-3 - Tricresyl Phosphate T-4 - Trichloroethylene T-5 - Trisodium Phosphate T-6 - Turpentine T-7 - Thiocyanates T-8 - Tellurium T-9 - Titanium T-ll - Teflon T-13 - Tetrahrdrofurn T-14 - Thallium T-15 - Trichlorobenzene T-16 - Titanium Tetrachloride U-l - Uranium & Uranium Com; V-l - Varnishes V-2 - Vanadium V-l - Arc Welding W-2 - Welding, Resistance Y-l Y tt riun X-l - Xylene (Xylol) Z-l - Zinc Z-2 - Zirconium SAFE PRACTICE PROCEDURE SHEETS 1 - Magnesium - Melting, Diecasting & Machining 4 - Baking Ovens 10 - Compressed Gas Cylinders 11 - Hot Alkali Water Cleaning Solutions TABLE OF CONTENTS Revised 9-30-77 Page 3 ALPHABETICAL INDEX (Continued) Styrene Copolymer Resin -- R-4 Sulfide, Hydrogen -- H-8 Sulfoxide, Dimethyl -- D-6 Sulfur Dioxide -- S-8 Sulfur Hexafluoride -- S-27 Sulfuric Acid -- A-6 Uranium & Uranium Compounds -- U-l Vanadium -- V-2 Varnishes -- V-l Teflon -- T-ll Tellurium -- T-8 Tetrachloroethylene -- P-6 Tetrahydrofuran -- T-13 Thallium -- T-14 Thinners -- T-l Thiocyanates -- T-7 Threshold Limit Values -- >1-20 Titanium -- T-9 Titanium Tetrachloride -- T-16 Toluene -- T-2 Toluol -- T-2 Trichlorobenzene T-15 Trichloroethylene -- T-4 Tricresyl Phosphate -- T-3 Trisodium Phosphate -- T-5 Turpentine -- T-6 Warning Labels -- L-4 Water Glass - S-ll Welding,Arc -- W-l Welding, Resistance -- V-2 Xylene -- X-l . Xylol -- X-l Yttrium -- Y-l Zinc -- Z-l Zinc Chloride -- Z-l Zinc Oxide -- Z-l Zirconium -- Z-2 \ ALPHABETICAL INDEX Revised 9-30-77 Page 4 A ASEA BROWN b o v e r i Inter-Office Correspondence TO: cc: FROM: SUBJECT: DATE: Gary Butler Jack Chesterman Mike Cl_evenger . Hade Garringer Terry Heflin Larry Morris C&rl Rwivth --Wayne Studebaker Gerrie Brocken Jerry Lambert/Jim.Templeton Contaminated Oil from Field Units March 8, 1993 The oil drained from units returned from the field is to go into the scrap oil tank, not into the p l a n t oil supply. If this contaminated oil is drained into the plant oil supply, our entire supply becomes contaminated and cannot be used for plant processing. Because of the movement of plant personnel, it is important that this message gets to everyone involved in draining oil from units returned from the field, so that we will not have a reoccurrence of contaminated oil getting into the oil supply. / y / /// / All Engineers and Draftsmen Sharon Works - Muncie Plant From Date Subject Sharon Works - ML-381 February 22, 1967 Disclosure of Trade Secrets and Proprietary Information cc: Sharon Works, ML-082 - Mr. G. C. Hurlbert Muncie Plant - Mr. Ellis T.-Cox Sharon Works, ML-024 - Mr. L. B. Rademacher Sharon Works, ML-213 - Mr. G. J. Hattrup I would like to call your attention to the fact there are very stringent laws concerning disclosure of proprietary information and trade secrets outside the Westinghouse Corporation. Trade secrets have been defined by the courts' as follows: "A trade secret may consist of any formula or pattern, any machine or process of manufacturing, or of any device or compilation of infor mation used in one's business and which may give to the user an opportunity to obtain an advantage over competitors who do not know or use it." From this it is obvious that Westinghouse trade secrets include all of our drawings, design manual information, Master Index Specifications, Transformer Engineering Memorandums, and all other proprietary data of this nature which woui be useful to a competitor. It should be evident also that the welfare of the Corporation and its employes depends upon maintenance of secrecy with respect to this material. V* In view of this, everyone should guard against inadvertent disclosure of such material or the information it contains through loose or thoughtless talk in or outside the Westinghouse Plants and particularly through disclosure to any unauthorized persons. I might add that the phrase "unauthorized persons" includes all individuals who do not need the material for a Westinghouse purpose or who are not now on the active payroll, such' as retirees and ex-employes, as well as those who have never worked for Westinghouse. In the event that any such individuals request such information, we would like to know about it immediately. As noted above, there can be severe legal penalties imposed by the law in the event that disclosure is actually made and damage to the Corporation results. Aside from this, I am sure that no one now connected with the Transformer Divisions would want to see our competition benefit from such disclosure. rORM S90VE W. 1 ,,, ,, Manager Power Transformer Division / // ML-381 - Mr. W. T. Duboc ML-384 - Mr. R. L. Schwab All Engineers & Draftsmen Frm SHARON WORKS - ML-385 Date April 5, 1967 Subject DRAWING LIST FUNCTION 1. Effective April 10, 1967, the drawing list function, as now per formed by Messrs. Bartholomew and Greene, will be discontinued. The pre liminary drawing list work that now will be required will be handled by the individual Draftsman to whom each order is assigned, 2. On all three-phase Liquid-Filled Round-Coil Transformers with the Inverted r,X M Core, only the L-Spec. is required in advance, so no preliminary drawing list is required. On all other types of transformers, preliminary information consists of the L-Spec., plus the core and core parts; therefore, the Draftsman to whom the order Is assigned must write a preliminary drawing list for these parts as soon as possible after receiving the D-Spec. and give it to the Section Supervisor to record and place in the M.I. Pickup. These requirements apply to both main and side orders, 3. Engineers will continue to order all bought-outside material in advance on Form 28700 as they now do, and will also continue to fill out all critical stock material forms, with one exception: If radiator requirements are known, complete Form PMC-1321 and send to Production Planning, as is now done. If radiator requirements are not known, do not hold this form up but send it in anyway, and the Layout Draftsman will notify Production Planning on Form PMC-7321 of the correct ordering information when the radiator sizes are established and also any change in bushing requirements.4 4. There will be no change in the handling of shop order folders in the various Engineering Sections up to the point where a shop order is completed by the Engineer. The Engineering Clerks will now place the completed shop order folders and L-Specs, in a designated place in the Drawing Office Supervisor's office, and he in turn will send the non-approval orders to the M.I., place the Held orders in a Held file, and make appropriate feedback to the Produc tion Scheduling Department. \ 9 Small & Medium Core Form Engineering - G. C. Wilburn, Manager POHM SSMK From - Sharon Works Date- December 20, 196c Subject- Engineering Time Charge? All Engineers & Draftsmen Power Engineering Department There will be some changes in Engineering and Drafting time charges effec iv with the time slips;you- prepare for January 1J>, 19 6 6 . Instruction Letter #117 and Design Manaul pages 1808.00, 1808.0 1 , 1808.02, 1808.0 21, 1808.022 and 1808.C 3 are being revised# You will find Specific Product Code descriptions and designations in the Design Manual pages. There are extensive changes in Budget numbers. If you are not sure of your Budget designation, please eee your Supervisor. When time is charged to a Shop Order number or a Development Project number, the number itself satisifies all requirements. Note, however, that the 1967 Development Project numbers are quite different. Be sure you use the new number. When other time charges, such as Service Orders, General Orders, charges direct to codes, charges specified by others are used, action on your part is necessary as follows: Charges other than a General Order or a Service Order with $ numerical digits is a billout. An E&S order with 1* numerical digits, such as PHEl23l*,.is a billout and must be accompanied by a Project number such as PHR79682# An HMR is a billout. All billouts must be preceded by an Asterisk (*) which is a signal to the Keypunch Operator that it is a billout. Charges digits, such to as General Orders or Service PH693ii2, must be preceded bOrydetrhsreewitahlphE>aodrimgoirtes numerical which indicate the Specific Product Code and Domestic, International or Interunit business. Use R for Domestic, U for International or K for Interunit business. Example - General Order PH693li2 for a customer located in the United States. The Specific Product Code is found to be 7383 from the Design Manual, The Code letters are WC. The charge WCRPH693li2. Charges direct to code, as for estimating, must also be three alpha digits instead of one as in the past. Use the two Specific Product Code letters plus R, U or K for Domestic, International or Interunit customers. Power Transformer Division - Engineering Services -- F.E.Baker, Manager SHARON COMERCIAL ORDER ENGINEERING POWER TRANSFORMER DIVISION Effective March 1, 196k, the design responsibility for the various power trans former apparatus lines designed in the Commercial Order Engineering Division at Sharon will be reassigned in order to increase the effectiveness of the Division, The general basis of the reassignment is to have all lines using the same type of transformer construction in the same section wherever possible. The Section Managers and their new apparatus responsibility are as follows: C. R. Murray - Small Core Form Section Liquid Network Transformers - SL Substation Transformers through 200 KVA and 3U. KV class (Rectangular Coil) - "WDSL Line - liquid Power Centers ,DT-3 Power Centers G, F. Mitchell - Medium Core Form Section All SL Substation 200 KVA and 3U.5 KanVdaUnnditthSrouubgshta1t0ioMnVATraannsdfo6r9meKrVs-iAnScLludaindngGaLsTCFialbloevde Dry Type Transformers - Power Centers G. R. Monroe - Large Core Form Section .A6l9lKSVLClSausbssta-tAiloln and Unit Substation SL Transformers and Transformers including LTC above Unit Substation Transformers including LTC above 10 MVA F. D. Kaiser - Rectifier Transformer and Special Apparatus Section Rectifier Transformers - DC Power Supplies - Testing Transformers - Grounding Transformers - Iron Core Reactors - Mobiles - Furnace Transformers - CSP Transformers G. N. Goolsby - Tap Changer, Reactor, and Regulator Section Distribution Regulators - Power Regulators - Air Core Shunt, and Current Limiting Reactors - Application of No-Load and Under-Load Tap Changers High Voltage Teiminal Chambers and Switches D, R. Godfrey - Instant Transformer Section ' Instant Transformers - Duplicates Reliability & Commercial Order Engineering - R. L. Schwab, Manager HN 2-26-6U u ji, M 'j 1.1. i*itviiriu:T ciiT rriaiu l cuuNTi-iiMi-Asmti: p u n for h u n c h : l a r g e j*uvji*;k tiiaui;f o k m '-k f j a n t TANK FAKM AK. (August 14, 1981 Revisions) Tills plan covers the Tank Farm oil storage area, Main Aisle Vnpor Therm oil storcage area, New Vapor Tnerin oil tank farm & Vapor therms, K-10 Cnpautor area for TCli's Vapor Therm PCE's, and any oil spills entering the plant sewer system or those acc identally discharged into Buck Creek or White River. 1 TANK FARM AREA- Thc Farm Tank oil storage area totals approximately 5 acres with all liquid flow directed to an oil control retention pond which is enclosed by a fence for security purposes. This area -lias the following oil related equipment: (4) 100,000 gallon ^ transformer oil tanks, (2) 200,000 gal. fuel oil tank, (1) 1C,000 gal. temporary scrap transformer cil tank, pumping station for the productions use of the transfor- mer oil with railroad car unload capabilities outside the dike area and a Tank Farm Oil Control Pond as detailed oh Wcstinghousc Dwg. 2M-328. The Tank Farm Oil Control Pond, Indiana Stream Pollution Control Board of the State of'Indiana Permit 1607 was approved Aug. 17, 1971. The (4) 100,000 gal. and (2) 200,000 gal. tanks are located inside a diked area with valves on the drair.age outlets and the valves are blind flanged to hold all oil inside the dike area that may cone from the tanks or piping. The (4) 100,000 gal oil tanks have upper limit switches, interlocked with the pumping station controls to shut the circulating pumps eff if any one of the tanks start to overflow. Any oil that escapes from the Tank Farm area including the major source of oil, tank car unloading and pumping station area, is collected at the "Tank Farm Oil Con trol Pond". This pond has a steel barrier at the entrance 12 inches deep, a steel barrier at the middle of the pond IB inches deep, a steel barrier at the storm dis charge point 24 inches deep and the normal discharge is thru a 12 inch pipe 48 inches deep. Under normal conditions, 75,000 gal. of oil could be contained before it would be discharged to Buck Creek. The original design was to take care of 500 gal. of oil per year frem the tank car unloading and pumping area with a maximun water flow of 5500 gallons per min. thru, the pond under storm conditions (2.25 inches of rain per hour.) -NEW VAPOR .THERM AREA- Thc new Tank Farm area will measure 70'xlOO* and will be located 70' west of the new Vapor Therm building. The Tank Farm will be diked and will contain a 120,000 gallon transformer oil tank, a 25,000 gallon fuel oil tank, a 25,000 gallon solvent tank (solvent is similar to kerosene) and two 4,500 gallon vase oil/water/solvent tanks. ^ There will also be a 3,000 gallon underground storage tank located along the vest wall of the vaportherm building for the storage of thcrminol (a heat transfer fluid). The above ground tanks will have blind flanged drainage outlets to hold all Oil in side the diked area that may come from the tanks or piping. The tank truck loading area for waste tank unloading will be sloped and curbed for diversion of any tank truck spillage directly into the diked tank farm area. The reinforced concrete dike will have a volume of approximately 130,000 gallons and will have a collection sump for stormwater. The sump will have a valvod dis charge pipe with a turned down intake to allow oil skimming. The sump discharge pipe valve will be an on/off valve equipped with a visual indicator of valve position. rumps at the Tank Farm will deliver the liquids from the tanks to the vapor therm building via an overhead pipe bridge. The vapor therm building will contain two pits measuring approximately 30x5x5 feet and one pit 6x9x5 feet deep. The pits are 1981 Revisions .ted for Che containment of on accidental spill vlthln the building. sciiargu point 02 will be equipped with an oil control barrier for the automatic introl of oil that might accidentally be discharged from the Tank Farm or Vapor Therm ea and manual shut off gate for extreme emergencies as per A. M. Kinney llwg., >b 02550, Sh::ct 02, Revision 01. MAIN AISLE VAPOR THERM & OIL STORACE AREA 100,000 gal. rubber pillow tank used for transformer oil, 15,000 gal. solvent storage ink, 10,000 gal. vacuum dump tank 4,500 gal. wasc oil tank, pumps & piping are located i front of the-Main Aisle of theplant in two diked area with a total liquid volume f 340,000 gal. for overflow problems.. vo Vapor Therm Tank, vacuum pump oil pumps, and piping are located n a diked area in the west end of the main aisle. CAPACITORS here are four capacitors banks located outside the plant north of :vo surge generator Located in the middle of K-10 with a total of 7 in app. total FCB weight of 116,000 Kg. fag. Lc'-lS M f * GUIDE LINES Every effort to prevent the accumulation of oil outside the tanks, piping systems and Vapor Therm areas must be made. All know units filled with Interteen (containing PCB's) contain less than 15 gallons each. Imediate action is required to prevent leaking PCB's from polluting the envlorment. TANK FARM AREA 1. To prevent any. amount of oil beyond the normal amount from the pumping station and tank car unloading area from discharging to the Oil Control Pond, the drain valves and drain valve blind flanges are to be checked by the Power and Utility man when he makes his rounds and the conditions reported THE DRAIN VALVE IS TO BE SHUT AT ALL TIMES UNLESS OTHERWISE AUTHORIZED BY THE SUPT. OF MAINTENANCE, OR THE WASTE WATER PLANT OPERATOR. 2. Sump pumps are installed in each diked area and discharge into tank 02. From this tank it discharges into the oil control pond entrance sump. From there It is to be pumped thru an oil sopnratlor and water only will be discharged to the oil control pond with the oil being discharged to a scrap oil tank. 3. During storm periods the excess rain water will overflow the entrance sump. Any oil that has bypassed the entrance sump will be removed from the oil control pond by the oil skimmer pump installed on the north side of the pond. 4. Any oil overflow problems more than normal (over 100 gal. In one day) shall have a written report made for attachment to this plan. 5. The tank upper limit switches Installed arc to be included In the Preventive Maint enance Program and checked every 90 days. 6. . . *i Any oil flowing beyond the Oil Pollution Control Pond requires a report for the Maintenance Files. Any oil over 1000 gallons or the 2nd oil spill beyond the Pond within 1 year requires a report to he submitted to the HP.A. & State Hoard of Health ns per Section 112.4 Federal Register, Vo. 38 No. 237, Tuesday Dec. 11 1973 (Part 112 Oil Pollution Prevention. `  j e 3 - 1961 Revisions VAPOR THERM AREA 1. Drain valves and aboveCrond pipelines arc Co be checked by the power and utility nun w2.hen he makes his rounds and any abnormal conditions are to be reported. Any oil flowing beyond the tank farm area (dike) requires a report f'or the maintenance files. Any oil spill over 1,000 gallons or the second oil spill beyond the dike within one year requires a report to be submitted to the E.P.A. and State Board of Health. 3. Any oil spill problems more than normal (over 100 gallons in one day) shall have a written report made, for attachment to this plan. PLAN OF ACTION A. GENERAL 1. The Superintendent of Maintenance is responsible for executing the plan of action, 2. Contact the following personnel immediately if any problems are encountered. If they are not in the plant, contact them at home. - J, A. Freshwater-- -- 289-2409 H. A. Starkey------- 317-266-5622 E. O'Korn-- --------- 378-7307 B. OIL SPILLS All oil spills require IMMEDIATE ATTENTION. ON WESTINGHOUSE PROPERTY. ' If at all possible, it SHOULD BE RETAINED 1. If an oil spill goes beyond the Oil Control Pond or Vapor Therm Tank areas and enters the sanitary sewer or Buck Creek, contact the Muncle Sanitary District, D i v i s i o n of Water Quality at 747-4346 and inform them of the volume, type of liquid, location and time of the oil .spill. (It takes about two (2) hours for an oil spill to travel in the sever from Westinghouse to the Sewage Plant). The Sanitary District plant can retain an oil spill of approximately 500 gallons under normal conditions.. Beyond that, they will divert all Incoming sewage ami oil into the White River. Westinghouse has the responsibility of removing all oil entering Buck Creek or White River from Westinghouse property 2. The following material and manpower will be required to build a dam to contain the spill and also to remove the oil. A. 15-20 men will be required to build a dam. The use of any available manpower In the plant or office is authorized. Overtime is also authorized. If manpower Ik not avail able in the plant, an outside contractor should be contacted. Suggested Contractor - Owron Kirklin & Sons Contact Upb Kirklin - 284-7735 Office 774-4114 Home > ' Fence. - up to 100 ft. required. We nornally have snow fence and poata at**ieU outnldc of the Boiler Room. n 1981 Rev1cions 0 Elastic - One roll of s t o c k plastic folded to a 4' width required. D. Bales of Straw - available from: Harold Nottingham Ph. 284-6995 2nd farm house south side of old 67 east of Cowan Rd. .Panscape Ph. 282-0621 -. North of Tractor Supply Co. - east of Cowan Rd. on old 67. E. Wire - Steel or copper wire required to tie fence available In plant. K. Tools - Wire cutters, boots, sledge, spring clamps, etc. C. Boat - If required, two (2) are available from the Muncle Sanitary District Sewage Plant. Phone: 747-4896. One (1) also available from Owren Kirklin & Sons, phone 284-7735. H. P i c k - u p Truck I. Build a dam as shown by sketches (as required) at culverts at railroad tracks 82, 12 or 8 east of A30; 23rd St. & Buck Creek, Cowan Rd.; 6 Buck Creek or Nebo Rd. 6 White River. Spread enough straw behind dam to soak all oil possible. Replace used straw with new straw until all oil is removed. Store used straw at a point where oil cannot drain back to the scream. When the used straw is dry, it may be sent to a land fill. I If oil has entered Buck Creek or White River, by law It lias to be reported to the ' Indiana State Board of Health and the EPA IMMEDIATELY. The Superintendent of Maint enance Is responsible for contacting these agencies. However, in his absence, this ' responsibility is delegated to Mr. Starkey or Mr. O'Korn. If they arc not available, contact: Hr. John Winters - State Board of Health, 317-633-5369 Mr. Ralph Coons - EPA, 312-353-6188 ~' The following Information will be required. (A) Company name and location. (B) Name of person reporting and title. (C) Location of spill. (D) Material spilled. (E) Estimated quantity. (F) Action for containment and clean up. (C) Water body or stream involved. Westinghouse Works Engineering Newsletter dated Feb. 11, 1974tOil Pollution Freventio shall be a part of this plan. PCB SPILLS 1. * ' Catch ell leaking Interteen In bucket, pan, drum, etc. and RETAIN. 2. Retain all Intcrteen possible in the original container (capactor or transformer). 3. Use Dri-Ease. to absorb Interteen on floor or ground and then sweep up and RETAIN. 4. Gather up all solid waste (rags, etc.) used In wiping up the spilled Inter teen and RETAIN. 5. As soon as possible, place all leaking capactor or transformers and RETAIN ail materia contaminated with* Intertcen (PCB's) in them in a open top drum to prevent further .contamination. 6 The Suberintendent of Maintenance is responsible for. the disposal of Intcrteen (PCB) ' solid and liquid. (A) For Disposal Contact: Frank S. Beal, Director Environmental Affairs ' * Chatham Center Office Buliling Box 1017 Pittsburgh, Pa. 15230 Tele. - Win 235-4241 7, Westinghouse Works Engineering Newsletter dated Feb. 11, 1974 Oil Pollution Prevent ion shall be part of this plan. (A) Y0 108 applies. ;s. Tills plan must be nmnended ns required every three (3) years by the Incoroorntion of any now field-proven technology and so certified by a Professional Engineer as specific in Item E-Section 112.5, Title 40 Protection. *. . " / X /' INSPECTION DEPARTMENT COPY > ABB POWER T & D CO. INC. DATE ORDER NO. 23rd ST. & COWAN RD., MUNGE, INDIANA 47302 08/21/91 79K-42424 DRDiT 'IA C ID ' VlTH > APTUS ENVIRONMENTAL SERVICES HWY. 169 NORTH COFFEYVILLE KS 67337 SPECIAL INSTRUCTIONS S JPPLl R NO. 00412 lU A f-T T Y U/M DESCRIPTION (NAME OF PART, STYLE NO., DWG. & ITEM, M.C.N., P.D. SPEC., ETC.) 1 PC WASTEWATER PICKUP ON 8/20/91, INCLUDES TRANSPORTATION & INCINERATION. WORK COMPLETE; DO NOT DUPLICATE. RPOEBCMEMIVUKI-N20G1 REPORT NOTE-. INSPECTION INSTRUCTIONS REQUESTED SHIPPING ORDERED BY l DATE DATE 09/06/91 J.GRUELL 08/21/91 BUYER J R WOOD SHIP VIA VENDOR DELIVERY CHARGE ACCOUNT 51409913 4100290 DELIVER TO MAI6RUWELL ITEM1 REC. NO. NO. DATE RECEIVED CARRIER OR CAR NO. NO. & KIND OF CONTAINERS LOCA TION CARRIER'S WEIGHT m. COIL UM RECEIVED QUANTITY BALANCE DUE 01 001 09/17/91 GN \ P41 PC RFOERCMEMIVUMIN-30G1 REPORT NOTE I INSPECTION INSTRUCTIONS REQUESTED SHIPPING ORDERED BY ft DATE DATE 09/18/91 0 'KORN 09/13/91 BUYER ELLA MIDDLECOFF SHIP VIA VENDOR DELIVERY CHARGE ACCOUNT 47209901 4100504 DELIVER TO O'KORN ITEM R K . NO. NO. DATE RECEIVED CARRIER OR CAR NO. NO. ft KIND OF CONTAINERS LOCATION CARRIER'S WEIGHT CFPODIL UM RECEIVED QUANTITY 01 001 09/17/91 6N P41 P PC 12 BALANCE DUE < e r Mr. Frank S. Beal, Director Environmental Affairs Westinghouse Electric Corporation Westinghouse Building Gateway Center Pittsburgh, PA 15222 Dear Mr. Beal : Re: Westinghouse Electric Corporation Bloomington, Indiana, IND 006062467 Muncie, Indiana, IND 006062582 This letter is in response to a letter from Mr. Thomas W. Norton, Assistant Vice President of Johnson and Higgins of Pennsylvania, Inc., a copy of which has been enclosed. According to our records, Westinghouse Electric Corporation is currently in compliance with the Indiana Hazardous Waste Regulations regarding financial assurance. Compliance has been established through the use of the financial test which demonstrates financial responsibility for both liability coverage and closure/post-closure care as specified in 320 IAC 4-7-3 through 320 IAC 4-7-36. Therefore, Westinghouse no longer needs to demonstrate liability coverage through the use of liability insurance. Westinghouse may rely upon this letter as authority to terminate the liability coverage with respect to the above-referenced facilities. If there are any auestions concerning this matter, please contact Mr. Jeff Stevens at AC 317/633-0770. Very truly yours, Ralph C. Pickard Technical Secretary JStevens/tr Enclosure cc: Thomas W. Norton, Johnson and Higgins tr 199&TI 6/15/84 ; J o h n s o n & H iggins OrnCTOTTLVANXADfC fLUaMifiAecl xA c4& 4845 INSURANCE BROKERS-AVERAGE ADJUSTERS ACTUAR1ESEMPLOYEE BENEFIT PLAN CONSULTANTS m i r aQ DUSI T T 1 X Z N 0 .1 CCtk*aIlkmihuisrmwHofmIiiMMB ODdCCnlinmrrtaww*teiaiMadm Mbrtfor* 3DCJT Ut May 9, t f e c -- (V; MAY 1 1284 Mr. Ralph C. Pickard Technical Secretary Environmental Management Board 1330 Vest Michigan Street P. 0. Box 1964 Indianapolis! IN 46206 Dear Mr. Pickard: MM ONE FFG PLACE PITTSBURGH, FA. 15222 TEL. Ml-535* AXEA CODE 41! ! hPwutkiowdi*i SSbItuu*nUftkeiwjnon The Hazardous Waste Facilities specified below are subject to state and/or federal regulations regarding closure and/or post-closure care. As the owner or operator of these facilities, Vestihghouse Electric Corporation obtained liability and closure and/or post-closure insurance coverage to satisfy its financial obligation. Certificates of Insurance were accordingly sent to demonstrate that such coverage was in effect. Since that time, however, Vestinghouse has provided equivalent evidence of financial responsibility by use of the financial test specified in Subpart H of 40 CFR parts 264 and 265. pn* Mferti ratlon phi Facility Name and Address 1. Vestinghouse Electric Corporation Curry Pike P. 0. Box 341 Bloomington, IN 47402 2. Vestinghouse Electric Corporation 23rd Street & Corvan Road P. 0. Box 2448 Muncie, IN 47302 ID Number 1. IND006062467 2. IND006062582 thamwMpi ta u e Le Cm taeh ST Therefore, Vestinghouse would like your formal consent to terminate the liability and closure and/or post-closure coverage with respect to these facilities. Your response may be directed to Johnson & Higgins of Pennsylvania, Inc. as the agent of the insurer, to the attention of the undersigned. Thank you. Yours very truly, TVN/b d jJ-Ctni. /5-t/ Thomas V. Norton Assistant Vice President Please be advised that drums sold or given to outsiders must have all Westinghouse identifications removed. E. J. 0 1Kora, Administrator Industrial Hygiene & Safety lm Discard Date: Or your buddies have to take up the slack. Quality takes an instant hit. You know it does. So does the schedule. Because everybody has to slow down until the new guy can learn to get it right. Do I have to follow this through for you? Your group slows down, we all slow down. We get quality problems. We let the customer down. Long-term, we're all shoveling peat moss. OK? We don't need any crippled macho men around here, or macho women either. We like it better when you're healthy -- because we want people to be healthy. And you owe it to the the people you work with to play it smart. Because that's how we all stay healthy -- physically and economically. So I want you all to get off your duffs and do it. Look after each other. Follow the procedures. If you don't know them, learn them. Wear the safety glasses. Wear the darned foot protec tion gear, too. And wear any other per sonal protective devices that your job requires. And keep your eyes peeled for danger. When you spot it, do something. Tell somebody. Maybe you can think of a way to fix the problem. It isn't easy. In fact, safety is dam hard work. But it's good work. Because some day when your kid asks you, "what did you do about hazards, Daddy?" you won't have to say, "Well, 1 figured that was somebody else's job.'' One more thing. When you drive home tonight, wear your seatbelt. That's all. OK, where do I sign up? In St. Louis, employee safety is viewed as a critical aspect of running a suc cessful operation. OSHA compliance and environmental issues are the responsibility of Van Ho, Safety and Environmental Engineer, who joined ABB in January 1991. It's Van's job to interpret OSHA regulations and EPA- related laws to determine where any non-compliance might be, and to implement solutions. ^ In addition, the Human Resources Department works with Van to provide training programs such as CPR, first aid, fork truck driving instruction, etc. Between the efforts of Van, Human Resources, and Manufacturing Supervision, the facility is constantly reviewed to assure compliance with the myriad of safety and environmental regulations. In Muncie, the Manager of Safety and Industrial Hygiene is Ed O'Korn, also known as "Eddie O'Safety." In order to meet Muncie's safety objectives, he conducts training courses in first aid, CPR, and back injury prevention. Safety awareness is promoted by news arti cles and posters, but most importantly through the plant's long-running Safety Observer program. In this course, employees are taught the fundamentals of accident prevention and become "another pair of eyes" for their supervi sors in controlling hazards. The Safety Department is constantly reviewing the ever-changing safety standards to ensure compliance. The Job Safety Analysis (JSA) process -- a specific set of guidelines for doing a specific job safely -- is just one of the many other tools and activities being used in the program that has the goal of protecting our most important asset -- you. SMITHSON DW D20 1 ASEA BROWN BOVERI From Muncie Plant Date November 6, 1989 subject:Scrapped Material To Plant Manager's Staff Unit Managers `Shop Supervisors Effective immediately, any material being scrapped from this facility that may contain any liquid of any kind, asbestos, unused chemicals, and spent waste chemicals must be cleared through the Environmental Control Officer prior to the movement of the material. The items in question Include, but are not limited to: Bushings Pipe Insulation Tanks Sample Products Filters Equipment Items that already have established handling procedures must follow those established procedures. These includes: Waste Paint Waste Glue Stripper Wastes Developer Waste Paint Booth Filters Scrap Oil and Water Contact the Environmental Control Officer, James Duffie, or in his absence either James Sharp or Ed O'Korn for review. FOLD TO THIS LINE, STAPLE AND SEND TI CARMEL JONES, ML-1T WORKPLACE MEETING FEEDBACK Supervisor 3"o l fi Department. 4 2 -1 / / m / Shift i z_ Date of Meeting i^et Number Attending 1. Please rate the general reaction of your employes to the subject matter discussed In the Workplace Words by checking the appropriate space below: Very _____ Positive Somewhat ______Positive y Neutral Somewhat _____ Negative Very _____ Negative 2. Workplace Meeting Agenda: ___ (jJovdz____________________________________________________ 3. What questions were asked which will require additional Information from other sources? C Q C l ? K c | tAJ v^e_ IV V C - c * * .cdi" (3D Xo __Cca>TJN>c^eA P-Wx^3loy e ^ 'A Unue, "fo 4 ^ -- P ^ gQ OJ _p v b l / A * . W ^ H(a&. A _ 4>-g<ji^ uji} & 1 ________________________ 4. What other subjects would you and your employes like to see addressed at future workplace meetings? ^ X * u J j j o y !!C U n j L iL ) . . . (YlJLnJL*. U?<KO C D aa ^ ^t /l Z u^;h caitc Uu c jj l h a J z a b iru L ^ J h OIL nfttO .r u z io id i n u a u f f iJ U houJ^l 5. General CC oo mm mmeenntti*s:; (( uu ss ee bDaacc ikt Iift nn ee ucee ssesaa rr yy ); , kid a h i, i n Q)(y\muryu^gyurY]^ ML * ? jtX h U A n z q j j L i i a X r aoq j ^Su Ll cclda:. oQopCerrt2aJrrltit. rfh z . y t ^ V J L b x j O o <2. 0l<& hanJijrfyyiqjj_-__ LL tf ttlUj L. nn _Lu lLc<lLcCj^zna /sUu_ .. ^v prtlk/arv) Ah Pin U) l Af -idfaj) iC a n ''j^ r 2 < s fx Q ^ i^ d lu ii d l r / j b n < j L - _ . * FOLD TO THIS LINE, STAPLE AND SEND TO: CARMEL cS?- Supervisor 1 3 QL WORKPLACE MEETING F E E D B A C K ^ fc P & & SL. CU.CCtn Q4QAxtjL iL S Date of Meeting 1 1 / 1m 3 i Department j A ' 2^ A *2 M Shift Number Attending I S 1. Please rate the general reaction of your employes to the subject matter discussed in the Workplace Words by checking the appropriate space below: Very ,Positive i / Somewhat ^ Positive Neutral Somewhat Negative Very Negative 2. Workplace Meeting Agenda: ___ a J A &-<-e_ L O Q\ri a_ V\o\*\dioi C ito ka_>. 3. What questions were asked which will require additional information from other sources? G0 v\ UO 11 L ~ f u uv\OL// e pc a.-g irv\jgj<_ ^ u> CX_\rJL_ S CC\s^C-<t v L^ef rx . L r , s h C oiCfa, K/>\ V\ c* v"0djJc . rj3kr,4 C^l/d~c? t*v\ r\~ o ^ s T *2, lAGteJcs 'j'h ^-e4~ ow, M S b f i "Tr^w. 4. What other subjects would you and your employes like to see addressed at future workplace meetings? j-fOO Rgg.^ L/o<j/ /V\OV>eju I^ *~tA- 0~Sc^sH\>V`ic ikJLtV'p j O Va / _kU-o a./ O KV- P v 'S o k - ? I^ ^ o T ^ G e n e ra l Comments: (use back If necessary) Q _ t n _ a s J l/j l y j o <G = > tJg- u t e x J iL w f e n V 0-- . ~ & 7 < V , f l p lr r v Z T - 11 ,FOLD TO THIS LINE, STAPLE AND SEND TO: CARMEL JONES ML-17 <S2 Supervisor _ o l Oq . WORKPLACE MEETING FEEDBA WL Date of Meeting Department Shift Number ' s. 1. Please rate the general reaction of your employes to the subject matter discussed In the Workplan WoTdsby checking the appropriate space below: Very .Positive Somewhat Positive Neutral Somewhat Negative Ve Ne. : v'e 2. Workplace Meeting Agenda: A n _ r k _ j}rc.i//5 a Q- \~~ ^ JW h a t questions were asked which will require additional information from other sources? 'Ms*. 4uA.ksi_Ua A 2-0 ik, rtuwitK/5 L k p u cnfieJi Vw i4-S m A z ) 4 ? 4. What other subjects would you and your employes like to see addressed at future workplace meetings? Mortln3 udf. 'fe n U -tO d tlr q;f 11.4 "P'P'S'iUion fo uofrhseek, If t n k -- m H fLu lO c d ir etf *?. (T P B ^ k / j L f l b k-Q Vfr b t 4 rn r { \ U ( V \ r Y ^ _ l O` go umf i loi f l 5. GeneralyComments: (use back If necessary) ^ tin t b O ' e r W Q -1 Q f c J jlU L h e l m * ) ^ _ ^ r m ik L c f n , ie n ^ - f ir n o r a A "THINK SAFETY . . . ACT SAFELY R E SC U E P R O C E D U R E ... M U ST AID RESCUE O f EHTIOTE THROW All O ITH tKC T ill s e c tio n d e s c r ib e s the p r a c t ic e to Do fo llo w e d In rese ult H irfu th an opening an m p ln y c lA o tiaa been In c a p lc s lc d . I t la dealrablc to effect the rescue w ith a ll poaalble apeol, provided that the necessary preemit Iona are taken to safeguard those a tfe astin g the rescue. RESCUINC EMPtXJTf TMROUCH AN OITNINO 1. A RESCUE SHOULD NEVER BE ATTEMPTED UNLESS AT LEAST ONE PERSON IS TRESEKT TO A S S IS T THE RESCUER. Thla aaalatant aliould rra a ln at tha opening to aid ta rewriting the Incaplcated per io n from tha open in g and to a a a la t In any way th a t la neceaaary. 1. A nylon a trip located In atrateher eaaca o arvlr in g Sect Iona A -?0 and A - 30 a h a ll bo oacd la eking tha reacua. 3. Secure tha n y lo n a tra p to tha body aa aSown |a fig u r e 1. llAKINO THE RESCUE T ICURE 1 ' I . Hannover tha body underneath the opening and paaa tha lo o se end o f the n y lo n s t r a p up to the a a a la ta n t who w i l l a tta ch I t to a s l i n g hook suspended iro n aa overhead crane. t . W ith tha help a f tha rescuer, r a is e the lady through tha opening. 3. S ta rt so u th -to -a m ith r e s u s c it a t io n and fe llo w other f l r a t a id p ra e tleea i f aacaaaary. 4 . l a eaaa th a t I t la neceaaary to (enter a p a rso n I t o m one le v e l ta another, aae baahet s tre tc h e rs and overhead rrane. S tre tc h e rs lo c a ted In S e c t io n A - IO a t C o l. H S -1 3 and a t C o l. H S-tO In S e c t io n R -1 0 . NYLON S T R A P LO C A T IO N S: In Stretcher C ase s Section A 20 Se ctio n A 30 Col. M S-22 Col. M S-42 THOMAS A L ML J9 10 n "A Management Safety Newsletter" Vol.10 No. 8 () Power Transformer Division FIR E ALARM S T A T IO N S ... In case of a fire a rem inder that it is im perative that the alarm nearest the scene of the fire is tripped immediately. T h e s o u n d in g o f the alarm will d ire ct the plant fire sq u a d to the scene and will n o tify the se c u rity g u a r d to call the M u n c ie F ire Dept, for assistan ce. T h e se alarm s are not automatic, but m ust be tripp ed m anually. Y o u S y o u r em ployes need to know the locations of the fire alarm stations w hich are identified with a double red strip e for q u ick reference. It is su g g e ste d that these locations be review ed at y o u r m onthly w orkplace m eetings. ********************************** E M P L O Y E C O N T R O I___ When a fire does occur, su p e rv iso rs of sections not involved in the em ergency are requested to keep their em ployes at their respective work areas. ********************************** T h e H y - T e s t sho em obile so ld 17 p a ir s o f sh o e s d u r in g th e re c e n t v is it . T h e Ir o n A g e u n it will b e on site N o v . 19, 1984. ********************************** F IR E P R O T EC T IO N S A L E ... In k e e p in g w ith o u r trad ition, the Safe ty D ept, will be conducting a sale of fire p re ve n tion/safety items d u rin g the last week of O ctober. A s u su a l, the items can be p u rch a se d th ro u g h the p a y roll deduction plan . T h e items will be d isp la y e d in the cafeteria sho w case . A lo n g w ith the u su a l item s, the sale will featu re several new items, namely chemical lig h tstic k s & a special chim ney and wood stove e xtin gu ish e r device. Watch the new sletter for details! ********************************** 'f/<f s ^ X *W tzX **c*a X *s s*ClsyK.yft**C-Z*t<X^22/^ .^ X iX o ^ yOCoV, Z stC z/ '-zyjcft^zs/tc?s /3*suv&st&o**t // ist'. >5 3 >/Z A t & S B -- / S 3 v s / PVSO/B _ & x ^ /'- <5S E D O 'KORN MATERIALS REQUIRING PRECAUTIONARY LABELS DESCRIPTION SPDS REF. Nickel-Silver Foil Nickel-Silver Foil Nickel-Silver Foil Nickel-Silver Foil Glass Tape Glass Tubing Glass Tubing Glass Tubing Polyester Sheet Sllfos Rod Sllfos Rod Solder Wire Solder Wire Solder Wire Solder Wire Solder Strip Med. Gray Sol Base Silver Gray Blue Gray Red Primer Yellow Stencil Paint Foliage Green Touch-up Paint Touch-up Paint Water Borne Paint Water Borne Red Primer Calcamine Brt. Green Dye Lacquer Thinner Adhesive Sealant Acetone Denatured Alcohol Industrial Xylol Flux Neutral White Liq. Flux Soldering Flux Kwik Flux Lincoln Elec. Flux Bonding Cement -Jointite B Glue Casein Glue Ind. Adhesive Scotch Grip Sealing Compound Adhesive Epoxy Resin Scotchwell Epoxy Epoxy Part A & B Teflon Ribbon Pipe Sealant Red Cement C-26 C-26 C-26 C-26 G-2 G-2 G-2 G-2 G-2 S-10 S-10 S-10 S-10 S-10 S-10 S-10 E-l E-l E-l P-3 P-1 E-l E-l E-l P-3 P-3 D-2 T-l S-29 A-l A-9 X-l F-6 F-6 F-6 F-6 F-6 C-16 None C-16 C-16 C-16 C-8 R-5 R-5 R-5 None C-16 1 LABEL 43370 43370 43370 43370 35817 43421 43421 43421 43421 43370 43370 43370 43370 43370 43370 43370 35822 35822 34633 35822 34633 35822 35850 35850 34633 34633 35821 3*5822 43370 36957 35822 34633 34640 35817 35819 34640 34640 34633 None 35850 35822 36957 35822 34633 33966 33966 None' 35822 MATERIALS REQUIRING PRECAUTIONARY LABELS DESCRIPTION SPDS REF. Thenalnol Cold Stripper Immunol 985 Immunol S6 Teflon Release Agent Coolant Urethane Foam Kit Urethane Foam Kit Resin Kit Resin Kit Adhesive Kit Resin Kit Resin Kit Epoxy Resin Silicone Grease Wax Sealer Mineral Spirits Shell 140 Solvent Solvesso 150 Vaseline Petroleum H-9 C-6 C-6 C-6 M-14 C-27 1-6 1-6 R-5 R-5 R-5 R-5 R-5 R-5 None M-7 S-6 T-l T-l None 35817 34643 35817 35817 35818 53817 35819 35819 35850 35850 35850 35850 35850 35850 None 35815 35822 35822 35822 None 2 1. r HEALTH & SAFETY PLAN Munie Power Equipment Division 23rd St. & Cowan Rd., Muncie, In. 47302 SITE DESCRIPTION 1. Hazards - Ammonia, cold stripper, paints and solvents, sulfuric, acid water conditioner, and polychlorinated biphenyls (in capacitors). 2. Entry Objective To contain spill and to perform clean-up. 3. On-Site Organization Environmental Control Officer & project leader t E. J. O'Korn Response Team - Plant Fire Squad members totalling 26 employes and assigned on three shifts. 4. Emergency Phone Numbers Environmental Control Officer E. J. O'Korn 3418 N. Virginia Ave Muncie, In. 47304 Office - WIN 545-5257 Home - (317) 284-9339 Outside Emergency Team OH Materials Co. Plant Emergency Poison Control Center State EPA 24-Hour Emergency National Response Center Chemtrec EPA Hotline ' Coast Guard 800-537-9540 200 747-4321 317-633-0144 1-800-424-8802 1-800-424-9300 1-800-424-8802 1-800-424-8802 Corporate Contacts B. A. Kerns J. Chlzzonite R. E. Wills Office - WIN 272-3864 Home - (412) 481-567 Office - WIN 272-3969 Office - WIN 272-5815 Home - (412) 561-7024 1884P/1 On-Site Control E. J. O 'Korn has been designated to coordinate access control and security on site. No unauthorized person should be within this site. Ihe control boundaries will be established and Identified to reflect the conditions that exist at the scene of the event. The boundaries will be Identified with strung cotton tape. The zones are listed as the exclusion zone (the contaminated area), contamination reduction zone, and the support zone (clean area). Hazard Evaluation Substance Ammonia Prime Hazard Highly irritating to throat and eyes. Cold Stripper Corrosive to eye contract, Irritating to skin contact. Sulfuric Acid Moderately toxic to inhalation, rapid destruction of tissue on skin contact, Irreparable corneal damage In eye contact. Paints/solvents Polychlorinated Biphenyls Toxic, lead and chromium exposure. i Cancer suspect Water Conditioner (CL-157) Irritating to eyes and skin contact. The following additional hazards are expected on site: Sulfuric acid - uneven terrain and mud as acid will be spilled on the outdoor dirt surface. Wind, Ice or snow, cold or hot temperatures may also be experienced. Water conditioner - cold or hot temperatures, ice or snow, and wind as spill will occur outdoors. Polychlorinated Biphenyls - (outdoor capacitor banks) - gravel roadway, cold or hot temperatures, wind, ice or snow. NOTE: Electric shock hazard. Capacitor banks must be grounded before taking remedial action. 1884P/2 PERSONAL PROTECTION The following personal protection Is required for the Involved substances: Cold Stripper Clothing - Saranex disposable coverall with hood. Respirator - full face mask with GMA-H air purifying cartridges. Footwear - Disposable boots. Gloves - rubber gloves over latex gloves. Sulfuric Acid Clothing - Saranex disposable coverall with hood. Respirator - Full face mask with GMA-H air purifying cartridges or self-contained breathing apparatus. Footwear - Disposable boots. Gloves - rubber gloves over latex gloves. Paints/Solvents Clothing - Saranex disposable coverall with hood. Respirator - half mask with GMA air purifying cartridges. Footwear - disposable boots. Gloves - latex type. Polychlorinated Biphenyls Clothing - Saranex disposal coverall with hood. Respirator - half mask with cartridges if necessary. Footwear - Disposable boots. Gloves - latex type. Water Conditioner Clothing - Saranex disposable coverall with hood. Respirator - full face mask with GMA-H air purifying cartridges. Footwear - Disposable boots. Gloves - Rubber gloves over latex type COMMUNICATION PROCEDURES Emergency spill response team will be summoned by turning on Zone 6 water flow test valve located at Col. 32-S-26, adjacent to overhead door No. 4. This action will sound water flow alarm. Bull horn will be utilized by the Environmental Control officer at the spill Bite. - The following standard hand signals will be used by response team while working In the exclusion zone: 1. Hand gripping throat - out of air - can't breathe. 2. Grip partner's wrist - leave air Immediately. 3. Hands on top of head - need assistance. 4. Thumbs up - OK, I am alright, I understand. 5. Thumbs down - No, negative. 1884P/3 DECONTAMINATION PROCEDURES Personnel and equipment leaving the exclusion zone shall be thoroughly decontaminated. Decontamination Equipment: Sulfuric Acid Inflatable wading pool Brushes, long handled Detergent Sprinkler can Pall Pump to Inflate pool Plastic sheeting Water Open top drum Cold Stripper Inflatable pool Brushes, long handled Detergent Plastic sheeting Pall Open top drum Water Pump to Inflate pool Paint/Solvents Plastic sheeting Open top drum Water Conditioner Inflatable Pool Brushes, long handled Detergent Plastic sheeting Pall Open top drum Pump top Inflate pool Water Polychlorinated Biphenyls Open top drum Plastic sheeting 1884P/4 SITE SAFETY & HEALTH PLAN E. J. O'Kora is the Bite Safety Officer and is directly responsible for safety recommendations on site* Emergency Medical Care: The following team members are qualified to administer CFR: Vernon Blakely Robert Ellis Bruce Huxhold Larry Barth Jim Savage Lewis Hopper Wilbur Clifford Jay Beeson Harry Wright Verlan Riggins George Watson Dave Seybert Mike Stillwell Mike Stillwell is qualified as an Emergency Medical Technician. The following members are also certified to administer first-aid having completed the Red Cross first-aid training course: Robert A m b u m Robert Laboyteaux Jim Savage Bruce Huxhold Verlan Riggins Ken Huffman Dave Seybert Robert L. Thomas Wilbur Clifford Howard Smith Robert Ellis Larry Barth Glenn Ross V e m Blakely Harry Wright George Watson Lewis Hopper Eric Holmes John Lawson Mike Stillwell Ball Memorial Hospital Is located 15 minutes travel time from our site. Emergency a m b u l a n c e s e r v i c e is a v a i l a b l e t h r o u g h t h e 911 B y s t e m . Registered nurses are on site between the hours of 7:00 a.m. and 12:00 midnight, Monday through Friday. Emergency medical information for spill substances: Substance Ammonia Exposure Symptoms Vapors are very Irritating to eyes, nose, & throat. First-Aid Instructions Remove from area. Start artifical respiration if breathing has stopped. Do not give stimulants. Call for medical assistance. Cold Stripper 1884P/5 Corrosive to eye contact. Skin b u m s on contact. Inhalation - dizziness, head ache, nausea, narcosis. Eyes - flush with water for 15 minutes. Flush skin with water. Remove victim to fresh air. Administer artificial respiration if breathing stops. Call for medical assistance. . Sulfuric Acid Corrosive to eye contact. Flush eyes with water. Skin destruction on contact. Flush skin with water. Irritating to respiratory tract. Remove contaminated clothing. Remove to fresh air. Rinse mouth & throat with water. Palnts/SolventS' Skin irritation possible. Eye irritation. Irritation to nose, throat. Intoxication may result. Wash skin with soap & water. Flush eyes with water. Remove victim to fresh air. Administer artificial respiration if necessary Polychlorinated Skin contact may cause Biphenyls chloracne. Wash skin with soap & water. Water Conditioner (CL-157) Irritating to eyes & skin. Flush eyes with water Wash skin thoroughly. Remove contaminated clothing. List of Emergency Phone Numbers: Plant Security - 200 Ball Memorial Hospital - 747-3111 Muncie Fire Department - 747-4877 Environmental Monitoring The following environmental monitoring equipment is available on site: Combustible Gas Indicator Colorimetric Tubes MSA Samplair Pump - Ammonia Equipment located in the Safety Office, colorimetric tubes stored in Medical Department refrigerator. Emergency Procedure The following procedure will be used by on site personnel. The Environmental Control Officer shall be notified of any spill emergencies and shall be responsible for insuring that the appropriate procedures are followed. 1. Safety Office will be notified on shop phone 257 or through the pager system on 77-257. 2. The Environmental Safety Officer will proceed to the area to trip the water flow alarm. 3. The spill response team will assemble in this area to obtain required equipment and emergency supplies. 1884P/6 4. The response team will proceed to the spill site to Burvey the situation and to define the control boundaries. 5. In the event of an Injury In the exclusion zone, the victim will be removed to the decontamination zone. The Injury will be evaluated, the victim decontaminated to the extent possible prior to movement to the support zone. At that location, the appropriate first-aid will be Initiated. Upgraded medical care Is to be provided If required. No persons shall re-enter the exclusion zone until the cause of the Injury or symptoms are determined. 6. Injuries occurring in the remaining zones are to be treated per approved first-aid procedures. 7. Personal protection failure: If a response team experiences a failure of protective equipment, the individual shall Immediately go to the exclusion zone. Re-entry is not permitted until the equipment has been repaired or replaced. CONTINGENCY PLAN Implementation of the Contingency Plan The contingency plan will be Implemented If an Incident might threaten human health or the environment. The Environmental Control Officer has full authority to make this decision. Depending on the degree of seriousness, the following potential emergencies might call for the Implementation of the contingency plan: Gas release Chemical spillage or release Ignition of the material Any employe discovering a spill shall immediately notify their supervisor. If not available, call phone number 200 to notify the security guard. Any employe discovering a fire is to Immediately trip the nearest fire alarm. The supervisor or security guard notified of a spill Is to Immediately contact the designated emergency coordinator. When contacted, the emergency coordinator will obtain the following Information: - the material spilled or released. - the location of the Incident - an estimate of the quantity released & the rate at which It Is released. - the direction In which the spill, vapor, or smoke Is headed. - any Injuries Involved. - fire and/or explosion or the possibility of these events. 1884P/7 The above information will help the emergency coordinator assess the magnitude and potential seriousness of the spill or release. If the incident is determined to be within the emergency response team's capabilities, the team will be assembled and deployed. Corporate Environmental Department will be notified of the Incident as soon as feasible. A list of phone numbers can be found on page 1 of this document. The initial response to any emergency will be to protect human safety and health, followed by the protection of the environment. CCMAINMENT AND CONTROL General InstruetIons In the event of a fire, activate nearest fire alarm (do not call the guard as they do not have the means to sound the alarm). In the event of a spill, zone #6 sprinkler valve at Col. 32S26 is to be opened to trip the alarm to assemble the emergency response team. The area is to be cleared of all personnel not trained in controlling the incident. It may be necessary to aaeimte the area. Call the security guard on phone 200 to sound the alarm if evacuation Involves the entire plant population. Absorbents and neutralizers will be placed on the spill. The resulting material will be considered to be hazardous and placed in open 55-gallon steel drums. Response team required to use designated personal protection. Spill control materials and selected personal protection equipment is located in open storage racks at the south end of the HF" aisle, adjacent to Col. 32-S-6. (Additional soda ash located in the cooling tower mix building.) Self-contained breathing apparatus equipment located in CIO (Col. 13N23) and at the fire equipment storage area at the crossover aisle between A20 and K10. All spills are to be controlled to prevent entry into the sanitary sewer system and into Buck Creek. Following containment and control of the emergency, the emergency coordinator will provide for collection, treatment, and disposal of the waste or other materials. The coordinator will provide required labeling for the containers containing the collected materials. The coordinator will Insure that all emergency equipment is restored to full operational status. The coordinator will investigate the cause of the emergency and will take steps to initiate corrective action. 1884P/8 VJ AREA DETAILS 1. Ammonia - The emergency coordinator will Immediately call the guard to sound the evacuation alarm In order to evacuate the entire workforce. - The guards will be notified to call the Muncle Fire Department to provide emergency service to control the leak. 2. Paint/Solvents - Control smoking and open flame restrictions. - Stop flow. - Use absorbent to contain spill and for clean-up. 3. Cold Stripper Stop flow. - Contain with Speedi-dry. Neutralize with soda ash. 4. Sulfuric Acid - Stop flow. - Contain spill to prevent material from entering the sewer drain located south of the outdoor storage tank. Neutralize with soda ash. 5. Water Treatment Chemicals Stop flow. Contain spill with Speedi-dry. Neutralize with soda ash. 6. Polychlorinated Biphenyls (Only source Is from electrical capacitors.) - Contain spill with Speedi-dry. - Leaking capacitors are to be placed Into open top drums. - All material in contact with PCB Is to be placed Into an open top drum. (Speedi-dry, rags, containers, shovels, protective clothing, protective footwear, etc.) FIRE PROTECTION The basic provision for fire control Is a high pressure water sprinkler system operated by a main fire pump. The main pump Is supported by a jockey pump which discharges into the fire loop that connects to a 175 foot high water tower. The loop extends completely around the building and at regular Intervals, risers are connected that supply the sprinklers In a specific section of the building. 1884P/9 In addition to the sprinkler system, fire hydrants are strategically located around the perimeter of the plant. A portable foam is also available on site. Emergency hand fire extinguishers have also been conspicuously placed throughout the shop and office areas for the purpose of controlling fires at a time as early as possible. Fire alarm stations are located throughout the facility. Each riser and alarm box is attached to an autocall system that gives an audible signal. MEDICAL SURVEILLANCE Members of the emergency response team will undergo the following tests: 1. Pulmonary function test to assess their ability to wear respiratory protection. 2. Qualitative fit test for respirators. LABELING All drums of materials resulting from the emergency response clean-up must be properly identified and labeled for transport and disposal. 1884P/10 MUNCIE PED - STORAGE CONTAINERS TANK NO. CONTENTS 1 Transformer Oil 2 Transformer Oil 3 Transformer Oil 4 Transformer Oil 5 Transformer Oil 6 Transformer Oil 7 Fuel Oil 8 Fuel Oil 9 Water 10 Diesel Fuel 11 LP Gas 12 LP Gas 13 LP Gas 14 Waste Oil & Water 15 Wa st e Oil 16 Waste Oil 17 Gasoline 18 Liquid Nitrogen 19 Liquid Nitrogen 20 Fuel Oil 21 Liquid Oxygen 22 Corrosion Inhibiter 23 Sulfuric Acid 27 Fuel Oil 28 Solvent 29 Waste Oil 30 Waste Oil 31 Tr an sf or me r Oil 32 .Therminol 33 Oil 6c Wa t e r 34 Therminol LOCATION TANK CAP IN GALS. S.E. Tank Farm 100,000 S.E. Tank Farm 100,000 S.E. Tank Farm 100,000 S.E. Tank Farm 100,000 S.E. Tank Farm 200,000 S.E. Tank Farm 200,000 Outside Boiler Room 17,000 Outside Boiler Room 3,000 Water Tower 200,000 Inside Room under Water Tower 119 Base of Water Tower 990 Base of Water Tower 990 Outdoor Salvage Area 990 Oil Skim Pond 100,000 At Oil Skim Pond 2,100 At Oil Skim Pond 2,133 Outdoors-East of A30 280 Outdoors-South of A30 775 Outdoors-South of A30 775 South of D50 114 South of Receiving 2,400 Inside Cooling Tower Control Rm. 1,040 Outside Cooling Tower Control Rm. 1,050 Vapotherm Tank Farm 25,000 Vapotherm Tank Farm 25,000 Vapotherm Tank Farm 4,500 Vapotherm Tank Farm 4,500 Vapotherm Tank Farm 120,000 (Underground)West of VT Bldg. 5,000 North Side of North VT Chamber 1,360 Above V T Boiler Rm. (Col. 12N31) 2,000 MUNCIE LARGE POWER TRANSFORMER DIVISION - PROCESS & FINISH SPECIFICATION LIST 6/8/79 SPEC. NO. REV. DATE TITLE &. -TEMPORARY REVISIONS OLD SPEC. NO. -- V 290597 \ ""^Rev. 4 -- 7/2277*1-- ^-"Forming pressboard & crepe channels & angles (Information to be added to an OIC) 4/25/62 Heat treatment of beryllium copper (Corporate Process Speo. - To be 83020LA-LB) # 291006 B 7/67 Resistance spot welding of low carbon steel (Corporate Process Speo.) LP-80010JA 1 2/24/76 Manufacture of type D laminations SH-291685 LP-800M2HA 6 8/11/75 Mixing of inhibited insulating oil SH-292808 LPIT-8P0?311200")S-i~j (At ,LP-80312HR LP-80312JV 7 2? j 33 11/19/75 4/12/77 10/21/76 Construction of nickel silver foil plates for shell form transformers Temp. Rev. 5/18/79 (STATIC PLATES) Manufacture of cooling radiators for transformers SH-597865 4 SH-290747 Manufacture & testing of transformer tanks from steel plate Temp. Rev. 11/3/78 SH-240151 LP-81103HM 6 6/30/78 Slitting of electrical steel in continuous strip s with no edge trim SH-595M82 LP-81I13KA 1 10/17/75 Oxygen cutting of low carbon steel and non-raagnetic steel SH-595489 te-82009LA 7 8/22/73 Resistance copper butt brazed joints SH-240315 SH-82009MA $ 3 .0 0 5 6 / Thru CA 7 L 8/22/73 - Incandescent copper butt brazed joints (Reference Only) CtApt>+*T* 5 p e c . C o N e e v - m i^ Fvi-A inc* * c.*ri> .n e< / 1 N tn ilS pAc*- SH-240315 SPEC. NO. rev; DATE .. 1 TITLE & TEMPORARY REVISIONS OLD SPEC. NO. SH-82018SD SH-82018TF LP-8205HPR LP-82X11JA LP-82121MW 17 8 8 1 3 LP-82121QV . 12 LP-8212HLV LP-82121IMV 2 4 LP-82121JWK LP-82127ME LP-82127HM LP-82130LK 12 3 10 6 LP-82133JE LP-82162GA 1 2 LP-82163KA 3 11/16/72 11/5/71 3/25/75 10/16/75 10/16/75 10/18/77 10/16/75 10/16/75 6/18/76 2/13/76 1 1 /22/76 10/27/75 6/22/76 10/16/75 steels 10/i6/75 Induction or inoandescent carbon brazing Brazing with gas torch or carbon aro Soldering parts for transformers Oxyacetylene fusion welding of mild carbon steel Manual stick aro welding of non-magnetio steel to low carbon steel Shielded metal aro welding of mild carbon steel . (manual metall!o aro) Mig welding of low oarbon steel Mig welding of low carbon steel to silicone steel 2nd Issue - 2/23/76 Mig welding of aluminum Gas tungsten arc (tig) welding of copper Tig welding of aluminum Fully automatic submerged arc welding of mild carbon steel (0.25 max. carbon) Flux cored aro welding.of mild carbon.steel Resistance seam welding of low oarbon & stainless SH-29U353 Projection welding SH-290376-1 SH-2H0229 SH-291278 PT-291M86 SH-291129 SH-290281 SH-29II356 SH-293*I77 SH-292752 SH-82127LL-LM SH-2927W SH-290875 SH-29109JI 2 SPEC. NO. REV. DATE TITLE & TEMPORARY REVISIONS - OLD SPEC. NO. LP-82333RA LP-8235MJA LP-82*I10TV L P-824 U R L LP-82*illRP LP-82411RS LP-82530GN * LP-8253HJC LP-825H0NP LP-82560HF 83030QA-QB LP-8331*IHH LP-8331JJLA ' LP-83321NA-N0 * 11 2/22/77 3 11/2/76 I| 8/27/75 5 5/17/76 It 11/27/73 7 *1/23/73 *1/1/76 1 12/5/7*1 Init. 9 K U/8/7*) 9/10/75 *1/75 7 12/5/7*1 3 6/8/76 8 6/30/78 Application of orlmped type copper terminals & connectors to copper wire or cable Splicing nitrile rubber gaskets Cementing of epoxy joint In ehv weather casing Being Revised Cementing rubber gaskets to metal surfaces Gluing of blocks, strips and spacers to *. pressboard washers - Being Revised Bonding colls having paper insulated conductors Temp. Change 2/21/77 Preparation & application of gaskets Application of sealing compound to trans former tanks Vacuum oil filling of UVT tap changers Sealing threaded pipe joints Stress relieving of welded carbon steel structures (Corporate process spec.) Shotblasting miscellaneous steel tanks & parts Removing paint from radiators by shot blasting Pinal treatment of transformers by hot oil spray process & processing with degassed' oil * 3 SH-292790 SH-597876 SH-595*I80 SH-291157 sH-sgs1^ SH-291588 SH-284-B SH-28W SH-292759 SH-325-A 2^009*1 SH-263-C SH-595M93 SPEC. NO. REV. . DATE i <i >* *>*< TITLE & ,.** . .. 1 TEMPORARY REVISIONS OLD SPEC. NO. LP-83334GF 3 1/3/75 LP-83334GQ 1 1 11/8/77 LP-83342HE LP-83342MB-MC LP-83342TB l p -s s s ^ n f 4 8 4 1 8/20/75 8/11/75 1 /28/76 1/23/75 LP-83602LA 2 10/1/76 LP-83609PA-PZ LP-83609RA-RZ LP-83609SA-SM LP-83613MQ Temp. Rev. Temp. Rev. 6 Init. 5/26/77 10/31/77 1/3/78 1 1 /11/ 7 6 LP-83683NM 8 10/4/76 LP-83685HF 3 11/5/75 Drying & oil Impregnating shell form power transformer insulation parts (DIVINE SYSTEM) / C Vapotherm processing of shell form power trans former coils insulation Edge coating of silt electrical steel colls Application of reclaimed rubber base undercoat Fungus & moisture-proofing electrical apparatus Application of anti-skid coatings to trans former covers Application of a special white enamel coating for Internal transformer oil resistance Finishing power fin type radiators Being Revised Finishing power transformer tanks & parts Being Revised Miscellaneous complete finishing systems Application of air drying light gray paint to glass-reinforced polyester fan blades Application of a special metal treatment primer* to non-ferrous metals for adhesion purposes Application of yellow paint to throw away parts SH-595492 SH-597889 SH-310-C SH-291687 SH-336H SH-429-T 4 SPEC. NO. REV. DATE TITLE & TEMPORARY REVISIONS * - OLD SPEC. HO. SH-83689QA-UC 21 5/7/76 LP-83804HM Inlt. 12/21/77 LP-83804JA Inlt, 12/14/77 LP-83809JA-JM Inlt. 12/15/77 LP-83809KA-KH Inlt. 12/14/77 SH-83866JM 84200JJ LP-84350HW 3 6/13/74 D 4/72 2 2/24/76 LP-84351GE 2 LP-84351HT LP-84356GA 84500JA-JE 5 1 B V 8/21/75 5/18/77 10/16/75 4/74 Application of special topcoats for joint orders between Sharon and Muncle Latest Addition UA (97) Application of a water borne primer to aluminum parts Application of water borne metal treatment primer to non-ferrous metals for adhesion purposes Finishing power fin type radiators with water borne paint system Temp. Rev. IO/I8/78 - Being Revised Finishing power transformer tanks and parts with water borne paint system Temp. Rev. IO/I8/78 Being Revised Stenciling of washers for shell form transformers Being Revised Electrical tests of pressboard (Corporate Prooess Spec.)* Inspection of Incoming eleotrioal steel coils 11 mil PDS 10502AH, DP, DQ, 12 mil PDS 10502BJ, AP, AQ & 10502JA eto. Surface Insulation resistance test electrical steel (franklin test) Electrical steel wide sheet test Testing of weldeil steel bosses Eleotrioal tests on oil Impregnated transf. Insulation (Corporate Process Spec.) SH-595441 SH-L18D SH-595497 SH-84350ZC SH-84350RJ SH-595488 80450 5 SPEC. NO. REV. DATE TITLE & TEMPORARY REVISIONS . OLD SPEC. NO. LP-81I701NK SH-851*i0HA LP-87UILV SH-87227GA LP-88105LA SH-801O9HM (11*15A) 16 10/20/76 Testing of transformer oil SH-8012U 7 *1/29/77 Handling & recondltlonllng of transformer oil 2H 10/19/76 Application of standard hardware on transformers SH-290671 H 9/70 Method of using the demmler vlsoosimeter (Corporate Process Spec.) 290139 3 12/17/75 Procedures for recovering defeotlve E.H.V. porcelains - Being Revised SH-59787O 1 8/22/7*1 Opening liquid filled welded transformers & auxiliary units for repairs SH-88107KA i 1 *4 6 * MUNCIE POWER TRANSFORMER DIVISION - ENGINEERING SPECIFICATION LIST 6/01/83 SPEC. NO. REV. >DATE TITLE Temp. Rev. M61538 H M61571-A40 S M61571-A60 G M l 11194 J M l 13786 Ml 13834 C D M293930 M M347685-A10 G 05/17/82 Insulation specification for insulating bare copper strap with paper for unvarlshed coils 07/29/82, 11/08/82 04/06/82 Insulation specification for assembly of shell form transformer insulation 02/04/83 04/13/82 Insulation specification for assembly of shell form transformer insulation 03/29/83 02/12/82 General test specification for all sizes and & range of power transformers a Muncle 04/13/82, 01/25/83, 02/13/83 10/02/72 Test specification for control cooling equipment 02/15/77 Test specification for type 0 bushings 12/07/79, 06/26/80, 11/13/81, 12/15/81, 01/11/83 11/05/79 Corona test specification - LPT Engineering Department 11/01/81 05/02/77 A-10 assembly specification for shell form, form fit power transformers 09/02/77, 10/30/80, 01/08/83 (1273A-28A) S 1 i'luiivjj.Ci POWER TRANSFORMER DIVISION - ENGINEERING SPECIFICATION LIST 6/01/83 SPEC. NO. REV. DATE TITLE Temp* Rev. M347685-A20 I M347685-A30 K M347685-A40-A60 A M347685-A50 H M648147 C M701310-B10 W 04/07/76 A-20 assembly specification for shell form form fit power transformers 12/21/77, 10/30/80, 09/10/82 3/10/77 Dismantling and shipping large power transformers ^3/28/77, 04/20/77,*/ ^05/24/77, 08/09/77, ^09/01/77, 10/19/77,/ <12/07/77, 01/11/78,/ ^02/27/78, 03/01/78,/ ^3/30/78, 07/10/80, -05/26/81, 08/28/81,/ <10/02/81, 12/23/81,/ <09/10/82, 01/06/83,/ 04/04/83< 03/24/70 Assembly specification of shell form phases <01/12/72, 03/11/76*/ <08/19/88, 05/03/78< 05/10/82 A-50 assembly specification for wiring shell form form fit power transformers 08/03/76 Eng. test specification for Impulse tests on power transformers 02/04/81 Winding Instructions - Rectangular pancake colls for shell form power transformers 02/11/82, 07/06,82 07/29/82, 03/28/83 (1273A-28A) , - i 2 ^ ^ 'S MUNCIE POWER TRANSFORMER DIVISION - ENGINEERING SPECIFICATION LIST 6/01/83 SPEC. NO. REV. DAT TITLE Temp. Rev. M7013I0-B20 G M709201-AB D M709201-CD P M709202 A M709203 M709205 M709206 D C B 12/02/81 Winding Instructions - Rectangular pancake colls for shell form power transformers 05/25/83, 06/28/82 07/09/82, 02/07/83 02/15/83 04/08/76 Engineering specification - Muncie Tolerance Manual - Insulation Materials 05/11/77, 08/24/77 10/16/80, 01/05/81 11/04/81 02/02/73 Engineering specification - Muncie Tolerance Manual - Metals 12/16/75, 08/29/80 02/08/82 01/31/68 Weight measurements - shell form mobile transformers - Inactive spec. - no revisions are planned 09/27/76 Engineering specification - spiral wound bushing condenser specification (winding & machining) 08/18/80, 01/14/83 07/19/82 Engineering specification - manufacture of type 0 bushing condensers on the sheet winder 01/04/77 Engineering specification - drying and oil Impregnation of type 0 bushing condensers - (1273A-28A) 9 3 MUNCIE POWER TRANSFORMER DIVISION - ENGINEERING-SPECIFICATION LIST 6/01/83 SPEC. NO. REV. DATE TITLE Temp. Rev. M709207 D M709208-A30 B M709209 M709275 M709276 M709277 A A D A 10/17/77 Engineering specification - assembly of type 0 bushings 08/28/81, 01/14/83 05/12/77 Dismantling and processing of Internal parts In preparation for shipment of large power transf. 09/26/77, 07/31/80 08/19/80, 11/03/80 01/24/83, 03/23/83 01/21/80 Construction of nickel silver foil static plates for shell form transformers 08/01/77 Engineering test specification - bushing pressure test 10/25/82 Engineering test specification - Incoming critical 10/16/81 Insulation materials 03/02/81 Test specification - routine use of acoustic corona detection techniques on Impulse test (1273A-28A) 4 "1 HEALTH & SAFETY PLAN AMF B. OuBn. cPiBoew,oxeIrN2T4&48D4 7 C o., 307- 0 I 4 nc 48 . SITE DESCRIPTION 1. wH aa ztearrdcs o n- d ci toi oldn e sr ,t r iapnpd e pr ,o l ypcahi nl ot rsi naantde d s bo ilpvheennt sy,ls s (ui lnf ucrai cp a ca ictiodr,s ) g. a s o l i n e 2. ETon tcr yo nOt abi jne cst ipviel l a n d t o p e r f o rm c le a n - u p . 3 . OETt hemnarme-eSregie-tesnhcPyOilfarRtgnseat.snpiFozinarsteieo nSCqouoardd imn aemtobrer&s pt or ot aj el icnt g l e2a2d eerm -p loEy.e eJs. aOn'dK oarsns iRg ensepdo nosne 4. EE mm ee rr gg eeE3nn4cc. 1yy 8J R.PNheOo.s pn'KVeo noiNsrrnegu mCboerosr d i inia Av n e a . t o r HOofmf ei c e- -(3 1278)6 -9228547-9 3--3 9 P a g e r 257 A l t e r nVJJTaiioammtmencsDCeS: hauHsaferfiplaet t S hop236407638304P h o n e : P3242a3430g1648e r : EOCNCPPSPohlotuaAaaieattsntmissoeoHitttdnnroEGeeIaDtcCmlulEEiaoMenRmrrnedgeet2esrr4pnog-coelHynnCcsoyeuernCTtEeeearmnmteerrg en cy 1111 ----'B88830001000070---S7)-444244e22242e744441-4---A--8898432p8838320p0000310e22206n d ix C orporate C ontacts: DD.r. OEnduwsacrhde cJk. W alsh ' WWIINN 82 25 60 --74 42 19 95 t 1 On-Site Control E. J. O'Korn has been designated to coordinate access control and security on site. No unauthorized person should be within this site. The control boundaries will be established and identified to reflect the conditions that exist at the scene of the event. The boundaries will be identified with strung cotton tape. The zones are listed as the exclusion zone (the contaminated area), contamination reduction zone, and the support zone (clean area). Hazard Evaluation Substance Gasoline Cold Stripper Sulfuric Acid Paints/Solvents Polychlorinated Biphenyls Water Conditioner (CL-- 157) Prime Hazard Highly flammable Corrosive to eye contact, irritating to skin contact. Moderately toxic to inhalation, rapid destruction of tissue on skin contact, irreparable corneal damage in eye contact. Toxic, lead zinc and chromium exposure. Cancer suspect. Irritating to eyes and skin contact. The following additional hazards are expected on sites Gasoline - uneven terrain as storage ta^k is located outdoors. Wind, ice, snow, or rain cold or hot temperatures can occur. Sulfuric Acid - uneven terrain and mud as acid may be spilled on the outdoor dirt surface. wind, rain, ice, or snow, cold or hot temperatures may also be experienced. Water Conditioner - cold or hot temperatures, rain, ice or snow, and wind as spill will flow outdoors. Polychlorinated Biphenyls - (outdoor capacitor banks) - gravel roadway, cold or hot temperatures, wind, ice, snow and rain. NOTE: Electric shock hazard. Capacitor banks must be grounded before taking remedial action on PCB clean up. 2 PERSONAL PROTECTION TI(SnhCetBhfAoe)llemovwue snitnt gboefp euarnsseoudnnkafnloorpwrnroectsehpceitmri oaictnoa lriByB rppeirqlolu,tiertcehtdei ofsnoe.rl ft-hc eo nint avionlevde db rseuabtshtianngc easp.p aNr Oa tTuEs: Cold S trip p e r GRcCF aolleooorsvtttpwrheiisierdnaagg-rt oe -r-rsu. S- a bDbi rfaun lelx fdaics ep es pr ogslaobvlee s b. o ms aabskle o o ts. wc iot hv e Gr aMlAl -Hw iathi r h po ou dr .i f y i n g Sulfuric Acid RGFCc oalleooorstvttprwheiiisdernaagg-rteo sr--ru bDSo- brairesfaspruneoelglslfxla-obcfvdloaeiecnssepbt.aooimsonaatebssdk.le bwcrieotahvtehGriaMnlgAl -Hwa piatphiarrhapot uoudsr..i f y i n g Paint s/So1vent s RcFCaoleoorstttpwrhiiierdnaaggrt oe --rs . S aDi rahnaelxf d sposabl ims e pa b soks a oot bwl s. ei t hc o vGeMrAa-lHl wa iitrh hpouordi.f y i n g G lo v e s - ru b b e r g lo v e B . Polychlorinated Biphenyls RnGCF eolleocoosvettpwhesisisernaaag-rrtyo --l.ra S a-rahnaelxf d tDe ixs ptoyspaeb.l ims pa eb soks a oot bwl s. ei t hc o vGeMrAa-Hl l wc iatrht r hi do go de.s if W ater C o n d itio n er - GRcCF aolleooorsvtttpwrheiiiserdnaagg-rt oe r--rsu. S- a ria'un el lx fdaics ep bDbies pr ogslaobvlee s b o ms aabskl e oovoet sr . l wc iot hv atex e Gr aMlAl -Hw ty p e . iathi r hpo oudr .i f y in g Gasoline - Clothing - Saranex disposable coverall with hood. - Respirator - half mask with GMA-H cartridges necessary. - Footwear - Disposable boots. - Gloves - rubber gloves. COMMUNICATION PROCEDURES if Emergency spill response team will be summoned by turning on Zone 6 water flow teBt valve located at Col. 32-S-26, adjacent to overhead door No. 4. This action will sound water flow alarm. Bull horn will be utilized by the person in charge at the spill site. The following standard hand signals will be used by response team while working in the exclusion zone: 1. Hand gripping throat - out of air - can't breathe. 2. Grip partner's wrist - leave air immediately. 3. Hands on top of head - need assistance. 4. Thumbs up - OK, I am alright, I understand. 5. Thumbs down - No, negative. 3 DECONTAMINATION PROCEDURES Pd eecr soonntanme lin aatnedd . e q u ip m e n t l e a v in g t h e e x c l u s io n zo n e s h a l l b e th o r o u g h ly D econtam ination Equipm ent: WHOS pouaesltenef ur troi c p A cid drum OC poeldn tSotpr i pdpruemr OP paeinn t st o/ Sp o dl vruemn t s WWOH poaaesttenee rr t Co op n d iti drum o n e r s OP poelny ctholpo rdi nruamt e d B ip h e n y ls GO paesno ltion pe drum J \ 4 SITE SAFETY AND HEALTH PIAN Ere.c oJm. mOe'nKdoartnio ni ss ot hne s si tiet e. S a f e t y O f f i c e r an d i s d i r e c t l y r e s p o n s i b l e f o r s a f e t y Emergency M edical C are: The fo llo w in g team members a re q u a lifie d to a d m in iste r CPR: RLJLBieamrowurbrcieyeSsr at HHBv Eaouagpxrletplhhieosrl d VGDMHaeeaivkorreerlraygnSSe WetWRiylrbiilaggwetgshroteitnnlsl Mq uikael iSf itei dl l wa se l al iFs i rqsut a Rl ief si ep od n da se r.a n E m erg en cy M e d ic a l T e c h n ic ia n . E . J . G u lle y i s tThhee fRoeldlo Cwrionsgs mfeimr sbte-rsa iadr e t raal si no i nc ge r tciof ui er sde :t o a d m i n is t e r f i r s t - a i d h a v in g c o m p le te d VKDRJRRJBoiearmoooehnuvbbbrnecleeeaHeSrrrnLSatttuHavefwAfLRLayumgm.asbxieogabhebTnngooruhtiylrondntmes aaBu x LEMRLGHGearoleaiewkiorrbcnrerrieynygsrHSetWHRBotWEilooamlrsprlilasgetlwpthisshesoert nl l B all M em orial H o sp ita l is lo c a te d 15 m inutes tra v e l tim e from our s it e . Emergency am bulance se rv ic e is a v a ila b le th ro ug h th e 911 system . R1 2e:g0 i0s tme rieddn ing uh rt,s e Fs r iadraey oenv esni itne g .b e tw e e n t h e h o u r s o f 1 1 :1 5 pm S u n d ay e v e n in g t o Emergency M edical in fo rm atio n fo r s p ill su b stan ces: S u b sta n c e Cold S trip p e r G asoline E xposure Symptoms ChSI enkoaihrndraao csl hibaveute,rinnotsaonu-s deoe ayni e ,z nzccaioorncnneott saas iccsstt,... ES ykein i rirrirt iattai ot ino .n p o s s i b l e . F irst-A id In stru ctio n s AEvrafss eoktsiydocssriemntppisissmii1tr.wn-a5ainisttictfhmCoetleournia.wnsl hulaittfefferwBoare.b.rristtrhhime fRaeiwFtecdhmalaiuiiicotnasrevagh.lrel Www aaastthee rr. s k i nF lu ws hi the y esso awp i th& 5 S u lfu ric A cid ) CcrSeokosnirpnrtoiarscaitvt.oedr eytsottIrrruearycictettai.otcinon nt g a cotton. RctFFfhrllleeouurmsosst hhohhavitnea ea yk ei ns wgi ri.th c RwowwinanRiittsttaeehhemmr .omivwwnoeauaa ttttheeetrrdo.&. F aint/S olvents EtSIonyketionixr iricinratroatiitstoaienot,inom.nayItrpr ehroisrstuasoiltbati.olten.. PB iop hl eyncy lhs l o r i n a t e d W(CaLte-1r 5C7 )o n d itio n e r cShklion r a ccnoen. t a c t m ay c a u s e Is kr ri ni t.a t i n g t o e y e s an d Wwwnaf reraaaectsttshieeehfsrri.s.caaaikrayiiRnFr.le.lmur oewsvhsieptAhievrdyiamcetsstioiionmanwpis titietofh&r wWaasthe r .s k i n w ith s o a p an d WRFc lleaoumssthhohvi ne se g ky . iens c ownt hittaohmr o iuwngaahttleeyrd.. L is t of Emergency Phone Numbers: MPB laualnnlctiMe SeFemicrouerriaiDtlyeHp-aors2tmp0i0et anlt - - 7 47 47 7-3-4181717 E nvironm ental M onitoring The follow ing environm ental m onitoring equipm ent is a v a ila b le on s ite : CC oa ml obr ui ms tiebtlrei c GTasu bIens d i c a t o r EDqeupiaprmtmeennt t l or ecfartiegde riant otrh.e S a f e t y O f f i c e , c a l o r i m e t r i c tu b e s s t o r e d i n m e d ic a l Emergency P rocedure TRea mrheeeseprfogfonoelsnllelocowiweCesiodnao.gnrdd pisnrhoa atcoelrld uborere r edwsepisloilgnnsbaiebtel edu sfeaodlrt eibnryns uaortnei n gss ihtthaeal ltptbeheres onanponpteirflo.i ep dr i aTothefe paErnomyceerdsgupenrieclsyl 1. Pn( Rue mresfboeenrrns)et o.l dtei lsecpohvoenr ien gl a bt heel isdpeinl lt i fsi ch aa tlilo nn oftoi fry n tahmee s,d etseilgenpahtoende pa & rpt ai eg se r. 2 . Ta lhaer mc .o n ta c t e d p a r t y w i l l p r o c e e d t o C o l. 3 2 -S -2 6 t o t r i p t h e w a te r flo w 3 . Te qhue ipsmpeinl tl arneds peomn esreg etnecaym s uwpipl ll i eass.s e m b le i n t h i s a r e a t o o b t a i n r e q u i r e d j 6 9 4 . Ta nhde troe s pdoenf isne e tetahme wc oinl lt r po rlo cbeoeudn dt oa r itehse. s p i l l s i t e t o s u r v e y t h e s i t u a t i o n 5. rvsiIennuimcpi ttoptiihvmoaeertdte ddetezvo.coeonntnehUtt.eapomgdfriaenAdcaaetontdendttmihanmatejotdui nircyatlahtolieoci nn ca aet irxzotehotnene,inest. ettxhpoceTolhsbuesesaiipboipnplnrejrouovzrppiyodrrnieiaoewdt,reiil tflthof ebirreemsqvtoeui-vvciaertamiielmdude na. ttwwe tdiiol,lll tt hhbbeeee No or psyemr spotonms ss ha ar el l dreet-eer mn tienre dt h. e e x c l u s io n zo n e u n t i l t h e cau B e o f t h e i n j u r y 6 . If ni rjsutr-iae isd o pc rcoucrer idnugr e isn. t h e r e m a in in g z o n e s a r e t o b e t r e a t e d p e r a p p ro v e d 7. bpdP eereeocrnsot oenrncteatapimlvaiepinrraeotdeit oeq ncou tirpizomronenepenfl.taa, i c leRudtehr.-eee:n t ri Inyfd iiasv irdneuos pat lopnessremh atietlatl m ed iemux nmp eteirdli ei atnht ceeleyse qaug oifpami tleounrte ht hoaesf CONTINGENCY PLAN Im plem entation of th e C ontingency Plan Thrdimeehesegapprlloetechnemosneeootnifrnctagostteoiehonrrencdi oyi nuoe afnspntvlotaeihrrnsoeshn,wamcsotiehlnfnletuti.nblfgleoealnTilumochtwyephlioepnEmrlgniaetvnynpi:troetodotnemnmi fetainkaetalanlt he imCinsoecrnidgdteereocnnilctsiieOoms nfimf.gihcigteDhrtethporecenraadlitlenemgnfeoorhrgnuemttnhhcaeeyn GCI gahnse mirt ieioclaenla sosepf itlhl aeg em aotre rriealle a s e An onyt eamv ap liol aybe el e d, i sccaolvl e pr ihnogn ea nsupmiblel rss hl iasltle idm mone dliaabteelly lnooctaitfeyd t ha te iar l ls uppheornveiss.o r . I f Any em ployee d isc o v e rin g a f ir e is to im m ediately t r i p th e n e a re s t f ir e alarm . The in d iv id u al n o tifie d of a s p ill w ill o b tain th e follow ing in fo rm ation : --- ttrtaafhhhenni reeelyeeeamdlisosnaiteaicrnjmdetuadec.tr/arioitioteiareonsl oosfpf ittlhhl eeed iqnoucrai dnr n e xi nipnvl oo wsl vihoeindc h. th or eet ilnteyta. s ed, rele a s e d & e s p ill, vapor, the p o ssib ility th or of e rate smoke th e s e a t w hich is headed. e v e n ts. it is 7 j. mbnTdfoeehoautegteaninrsdfamsiibteeuooimdndnveebepoletaafiodngndetfbahoneper1dmowotidaneifettncihpotitlihdnionaieyslntwehdtsdei.eloalrcesiuCmohmusoeeosrrelgoppnnenote.ntrshcaasyteseorffeeEemsntpahevsoreiignrboessnnlepecm.yitelelanrmAteoaslr'psl Doir scenetlaspeepaaoratscfmbeop.ieolhnriotdtIinipfeenesatr,nhtsouoetmrhniebnnaeesctrlessiadewmcseasinlnwltt hibbilseeel Tf ohleloiwn ei dt i ably rtehsep opnrsoet et oc t iaonny eomf etrhgee n ceyn vwiriolnl mb ee ntto. p r o t e c t hum an s a f e t y a n d h e a l t h , " CONTAINMENT AND CONTROL G eneral In stru ctio n s y j - -- - TttATFrdARtCopTSroagbcS1sIiIIaooeseenn3nphehdtuoioholeepblkwswsNaeseeelllasjnlpsuipelottanmfulnppf2reeolomhhtcoco-updocsh3olrrtlrawrcooeenacsetn)epo5ynsolbionotroamcpss5lnanaiselnieeneeyeen--tb1eorlsreloltanipegavvidgdosdxgl0etnnptndtstaseetoStsipiadc2eotuethnngimnbnncf2r0lomeoanlietliaaaotot6ue0armsoaoCanoeatytttr.naclittnhoorohotdnetoiloertttdedofdoferrameiorirdilstrointepi.tniposbsonwwi3hnaaonaenqwniatai.irasm2ennnetgtauernliieotsfate-iybllhtecla.oobiuieusSpallrow)Breriletfetntnrite-tdheitseiatidrit6ieoldocrBndtheinaa,llwl.naeroslorcalnsua,vltauatcgtevirhulnacniteguormbzeloavk.edrzceem(tesleaoesnearorAaqstt.dCruotrrt.icnpciucrahehpvtesdtgsuelarioploohdlereepcsdeaaaaceanoneam#retritttwkrdaivttmsdee6mkeltavirseseimoi.eoiotdesndeactsntlftusnaeloaehtlhieaptilensmafregtetlaersaeolesadnpbicbfredtetfrnecloetsaarhlteoqmieovlieaokptrarseurtoteuvadeeelohtaliptndecsrsaeapsrhgcesplgefos..runm.aboeeoeeaoipuatceunrorveelsnneteesletchnmifaaedCrahehmdooytlsrnlecatnvanlaeoethtreeoztllhlenrarpgoninqloaaegcyeeoinerardurcenaalntomdnlieinahttvncpiaomote,cttneyoepmlheunfydCea(,tclrdseSodtoevrroosttrrgionmtheiteeleentaeho.ticstesesncannn)hentpctdtpit.u3ciohertmsoot"y2rhitaCieeFpenn5iloeeirmqIst"allc2sOneynanua.cne6eaDsecioea.ntdrplt,Iedgtgoni(iilOoemwsdCtseultaranaiTltiaeomenihernrctaiihrnlldyonngedeyd,.le.tt 8 AREA DETAILS 1 . G-- a s o linCSetoonptrfollo wsm. o k in g a n d o p e n fla m e r e s t r i c t i o n s . 2. -P - a in t / SCUSotsooelnvptesrpfnoleltoscwsim.a lo king abs and orbe op n ts en to flam e c o n ta r i e n s t s ri p ctio n s. ill and f o r c le a n -u p . 3 . Z--C o ld SSCNttrooeipnputptarfeilanorlwi zw.eithw iSthp eseoddia- darsih. . 4 . S--- u l f u rNSCi ctoeonupAttacrfiialndol iwzse.p iwl litht o s op dr ea v ae snht . m a t e r i a l fro m e n t e r i n g t h e s e w e r d r a i n s . 5 . W--- a te r NCTS troeoenupatttamrfialneol inwzste.pCiwhl elimthwicisatholsd Sa paesehd. i - d r i . 6. -P( Oo - nl ylyc hApLCdslorroeoluoualrnmkirttncem.ianeaci ngatteiti(vedsScsreappiBfpareioifllaepomlcdhoii-ewnttdewnoirlyrtceiehsl,oascrntraS,rtarapigeeccesttaect, old.w)icc-ibodtaehnrpitpa.aPlcCianiBcteoeridrsss, .) itnsoht oobveoeplpesln,a ctpeordpo tidenrcuttomi vsea. n c ol op et hn i nt og p, FIRE PROTECTION Todcloophiosenecpnrhbaeeaatcexrstgdetiecdenbsdypt hsirnaoactvtmooimssatiuihponplenpeftlifeyfriloerytrehpaefurliomorsuopepnp. rdcitnhoTt hkhnaeeltter mobrcsoluaniinilinBdnepicnuaamtgsphs atpigoineshdcaisapfu1tirpc7er5psesosgfueroutrceoeltdaitorwbhniyaingtoeahtrfe wjrostvhapcaetkreliesrnby, kutoprliuewlidmsreeipnrsr.gyws s.htTaeicrhmehe 9 APPENDIX D ABB APPROVED CLEANUP COMPANIES Tcoofhme apfaosnulilbeosswe hqi naugveen c t so iumnfpfatihnc ieieesne vtc ea fnnitnsaounfp cpailaypl reormeb sleeormguer.ncceys rteos ppornostee ctto yyoouu rs i rt ee l eian s et h. e Te vheenset YYas uooluufifssicchtaoineaunvludtasiefcliaonblnaoltneca c.ca itla ylcoopumrroptsaetncaiettiseo nbc luienta ntyhoeuupesvcheoonnuttlrodafcetthov aer sliu.r autHen os tsahtt ei ss ft araitcsetkos r wyo fiplelnrfohotarvmheaanvscuienc.gh. AHPeTaUdSq u(PaCr tBe rDs iKs paon ssaasl) C3 1o6n-t2a5c1t-: 6 3 8G0ene H am lin GHSeXa d q u a r te r s L o u is ia n a 2C1o4n-t9a4c2t-: 9 2 2D8oug A n th o n y HSEeRaRdIqNuEa r(tCeHr Es MS. oWu AthSTCE aMrAoNl iAnGaEMENT) 803-234-3000 or 312-789-0412 EHNeSaCdOq u a r te r s P h o e n ix , AZ C5 0o1n-t2a2c3t-: 4 1 0J o0 h n C o r c ia HSAeFaEdTqYuKaLrEtEeNr s I l l i n o i s C7 0o8n-t6a9c7t-: 8 4 6J o0 h n L u ck s EHNeVaIRd OqCuHaEr Mte r s N o rth C a r o lin a 9C1o9n-t3a6c2t-:9 0 1T0. H in e s AHEeTaCd q u a r te r s New J e r s e y C8 0o0n-t3a2c2t-: 8 3 5R0o g e r Thom as I(.LTim. iCteOdRPFORi nAaTInOcNi a l R e s p o n s i b i l i t y ) 8(E0M0E-R5G3E7N-9C5Y4 0ONLY) D -l 10 PROCEDURE 1. When a chemical is received, check if the material is listed in the master MSDS inventory book. 2. If not listed, immediately notify the Safety Office on 257. HAZARDOUS MATERIALS LIST ( Mc. lal Name Section(s) Using ANSI-24 Air Dry B-6-350 A30, D20/D40 (W Paint) ANSI-70 Acrylic Enamel B-6-368 A30, D20/D40 (W Paint) ANSI-70 Acrylic Enamel B-6-368 Spray Can A30, D20/D40 (W Paint) ANSI-70 Top Coat Enamel B-6-364 A30, D20/D40 (W Paint) ANSI-70 Topcoat Enamel B-6-364 Spray Can A30, D20/D40 (W Paint) ASA-70 2-Package Urethane BT-7025 Part A A30, D20/D40 (W Paint) ASA-70 2-Package Urethane BT-7025 Part B A30, D20/D40 (W Paint) ASA-70 Water Reducible B-6-3002 A30, D20/D40 (W Paint) Acetone A60 Acetylene D20, D30 Acryl 60 Maintenance Acrylic Cement 10-4002 & 10-4008 Maintenance Air Dry ASA 70 Enamel (Desoto Coatings) A30, D20/D40 (Sp. Paint) Air Dry Enamel B-225 A30, D20/D40 (W Paint) Ai~ ^ry Primer B-5-343-1 A30, D20/D40 (W Paint) Ai .y Topcoat B-6-357 A30, D20/D40 (W Paint) Air Lube I0W/NR Maintenance Alclean Maintenance Alcoa Activated Aluminas Maintenance Alcohol (a.k.a. Methanol) A20, A30, B10, D50, K10, X)4O Alkyd Primer B-5-609 A30, D20/D40 (W Paint) Alkyd Semi-Gloss Enamels White & Light Tints (Columbia) A30, D20/D40 (Sp. Paint) Allcolour Primer 03-5061 (Allcolour) A30, D20/D40 (Sp. Paint) Alpha 90 Flux B40-B70 Ammonia Absorber Pack Mfg. Services Amojell Petrolatum Amber A20, Maintenance Anhydrous Ammonia Mfg. Services Anionic Polymer Phree Guard 1000N Power/Utility Anionic Polymer Solution Power/Utility Aromatic 150 A10, A30, D40 2111P:44 1 HAZARDOUS MATERIALS LIST Maiwt-ial Name B-10 Cultures B-Staged Phenolic/Crepe Paper B-Staged Polyester/Glass Bar Keeper's Friend Berkshire Green Enamel B-6-520 Black Primer Flow Coat B-6-275 Black Stencil Ink Blue Aerosol (Specialty Coatings) Bond Master M-777A Bond Master M-777B Booth Strip Boston Blue B-6-415 Brake Fluid 413 Brake Fluid HCDP-420 Br Stripper Br. -ng Alloy Built-Up Presaboard Bun N Glue CL-157 Acidic Solution CL-361 CL-37 Defoamer CL-95 Deposit Inhibitor CS Corrosion Inhibitor Caesln Glue Calcamlne Bright Green Dye Carbollne AD 51 Carbollne Thinner #10 Carbollne Thinner #85 Catalyzed Liquid Sodium Bisulfite MB-205 Chemco Coating Chi"*' A Sealing Compound C; . ol 400 Coolant Class F Varnish B-142-5 211IP:44 2 Section(s) Using Power/Utillty A40, BIO, B20, H2Q/B80 B30, D20 Maintenance A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) A30, K10 A30, D20/D40 (Sp. Paint) A10, D20 A10, D20 D2 A30, D20/D40 (W Paint) Maintenance Maintenance Maintenance BIO, D50 B40-70, H20/B80 H20/B80 Power/Utillty Power/Utility Power/Utillty Power/Utility Power/Utility B40-70 B40-70 A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) Power/Utility D40 Maintenance DIO A30, D20/D40 (W Paint) -HAZARDOUS MATERIALS LIST - J Me-.rial Name Clear-Line Cloroz Liquid Bleach Coastal Primer B-5-607 * Cold Stripper Combustrol 200 Contact Re-Nu j Cool-Amp Silver Chloride Copper Rod/Wire Core Bond Core Bond B-101 . Curing Agent 37-89T 1R (Vaispar) Curing Agent B-5-307 Pt B Curing Portion - Two Part Polyurethane BT-7025-1B Custom Reducer 173 (Conlux) r ^ Contact Adhesive D. -5 O U See Mobil-DTE-25 Oil Dark Admiral "T" Gray Enamel BT-7021 Deozone Diamond Grd. Shur-Trak Dober Wax Sealer (Additive 833) Dow Corning 111 Compound Dow Coming 200 Fluid Dual Shield 111-AC (Flux Core) Dual Shield 1171 Dual Shield T-62 Cored Wire Duct-Seal DC-10 DC-50 Dupont 37-K-1QP Dupont 823 Y 67632 Dupont 823 Y 67633 Dupont 823 Y 67637 j Dur-ut 825 Y 8031 L T-Y-3871 Dupont VF-Y-632 111P44 3 Sectioa(s) Using Power/UtUity Maintenance A30, D20/D40 (W Paint) B20 Power/Utility Maintenance Maintenance A40, A60, B10, B20, B40-70, H20/B80, Di A10 A30, D20/D40 (W Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) A30, D20/D40 (Sp. Paint) A20, A30 A30, D20/D40 (W Paint) Maintenance Maintenance B20 Maintenance Maintenance D20, D30 D20, D30 D20, D30 Maintenance A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) HAZARDOUS MATERIALS LIST Mb_.rial Name Dupont VG-Y-250 & VG-Y-511 Dupont VG-Y-8339 Dupont Y-32035 Duratrem Base E7014 Zip Weld Rod SW 15 IP E7018 Weld Rod LA 7018 Enamel Stripper j Engine Clean 513 Ensign Blue/Blue High Gloss Enamel BT-6462 Epoxy Resin B 282 A Epoxy Tint 37-89W 42K (Vaispar) Epoxy WP-70 Part A & B (Wooster Products) Fiberglass Industrial Textiles Fibre Board F* Coat Bake Enamel B-6-3005 Fj. Core (Dual Shield 111AC) Forbon Fullers Earth Fusor 305-1 Fusor 305-2 GP-18 Primer Red (Carboline) Gas Leak Detector .Gasket Cement B-6-610 Gasket Cement B-6-610--1 Gasolla Softset Glaskyd Molding Compounds JGGlooesss Enamel BT-7004 Gray Epoxy B-6-379 Part A Gray Epoxy B-6-379 Part B Gray Paint BT-7144 -Grp"r Transformer Finish B-6-332-2 G Paint B-6-540 H130 Microbiocide 1UPS44 4 Section(s) Using A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp- Paint) A30, D20/D40 (Sp. Paint) Maintenance D20, D30 D20, D30 BIO Maintenance A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) A30, D2/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A10, CIO H20/B8 A30, D20/D40 (W Paint) D20, D30 Maintenance Power/Utility Maintenance Maintenance A3Q, D20/D40 (Sp. Paint) Maintenance A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) A20, A30 A10, A60 A30, D20/D40 (W Paint) A30," D20/D40 (W Paint) A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) Power/Utility HAZARDOUS MATERIALS LIST Mb'.wrial Name H212 Microbiocide H430 Microbiocide -H640 Microbiocide Helastlc VC-6501 Helastic VC-6512 Helastlc VC-6534 Helastic VC-6545 Hi Gloss White Enamel B-6-165 Hi-Build Epoxy 89F-34 (Valspar) Hipersil 'Hydraulic Oil Immunol 985-D Immunol S-6 Instapak Foam Ir ating Enamel B-6-665 In . 8604 Intex 8884 Isopar G Isopar H Joint Type B Glue (Resyn 33-6067) Kelite Coating Kendall Dexron II Kerosene 1-K Kinseal Tac Sealant Kolor Nine Primer 9000/9158 (K&L) .LP Gas Lacquer Thinner Lebanoite Letholaire V-26 ;Light Gray Air Dry Enamel B-6-3012 Liip^way Li n Ele Flux 780 (Llncolnweld) Liquid Live Micro-Organisms 111P:44 Section(s) Using Power/Utility Power/Utility Power/Utility Maintenance Maintenance Maintenance Maintenance A30, D20/D40 (W Paint) A30, D20/D40 (Sp. Paint) A10, CIO, DIO A60 D40 A30, D40 A30 A30, D20/D40 (W Paint) Maintenance Maintenance Drafting Drafting A40, A6, B40-70, H20/B80 D20 Maintenance A30, D40 Maintenance A30, D20/D40 (Sp. Paint) A20, A30, K10, P91 A30, D20, D40 H20/B80 Maintenance A30, D20/D40 (V Paint) Maintenance D20, D30 Power/Utility HAZARDOUS MATERIALS LIST i h.-erial Name \ Loctite 242 Loctite 271 Adhesive/Sealant Loctite Pipe Sealant 592 Loctite Pipe Sealant 620 MCR-43 Hi-Build Semi-Gloss (Porter) MS-122 Fluorocarbon Release Agent Magnet Wire Manganesed Phospholene No. 7 Metalclad Acrylic Latex Semi-Gloss (Devoe & Reynolds) Methanol (See Alcohol) Mlcarta Mineral Spirits Mobil DTE 11 Mobil DTE 25 Oil M ' DTE Oil Extra Heavy Mu DTE Oil Heavy Mobil Delvac 1130 Mobil Delvac I Mobil Grease 77 Mobil Rarus 427 Mobil Tac Pump Oil Mobilarma 633 .Mobilgear 634 Mobiltac E Mobilthane Enamel 40 Series 40W9 (Vaispar) Mobilux EP1 Mobilux EP2 Molykote (R) Metal Protector (Aerosol) Molykote (R) Metal Protector (Liquid) Molykote 557 Lube Aerosol #to*ssMto Tolychorinated Biphenyls M< Control Housing Paint B-6-362 Murphy Oil Soap Section(s) Using Maintenance Maintenance A20, A30, Maintenance A20, A30 A30, D20/D40 (Sp. Paint) BIO A40, A60, BIO, B20 10 A30, D20/D40 (Sp. Paint) H20/B80 A30, D40 Maintenance K10, Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance Maintenance DIO, Maintenance Maintenance Maintenance A30, D20/D40 (Sp. Paint) Maintenance Maintenance CIO, B30 CIO, Maintenance Maintenance Maintenance A30, D20/D40 (W Paint) Maintenance `HP: 44 6 HAZARDOUS MATERIALS LIST Mb_rial Name Never-Seez Section(s) Using Maintenance Nickel Silver Foil B40-70 Nitrogen A30, D20, D30 No Weld Maintenance Nye Delicate Machinery Oil Maintenance Oce 320C0/l3e2a1r0erToner jOctocrete K4Q. Qr Maintenance Su Off-White Primer B-5-124 Organic Phosphorus Interference Suppressor A30, D20/D40 (W Paint) Power/Utility Organic Phosphorus Reagent A Power/Utility . Organic Phosphorus Reagent B Power/Utility ^jOrganic Phosphorus Reagent C ? Organic Phosphorus Reagent D Power/Utility Power/Utility Oxidizing Agent LCS-20 Power/Utility P* ies Poly Silicone Enamel (Keeler & Long) A30, D20/D40 (Sp. Paint) P- .eries Poly Silicone Enamel (Keeler & Long) A30, D20/D40 (Sp. Paint) P-2-Brown Series, Poly Silicone Semi-Gloss Enamel (K&L) A30, D20/D40 (Sp. Paint) P-80 Rubber Lubicant Emulaion Maintenance Penacolite Adhesive G-1131-A Maintenance Penacolite Adhesive G-1131-B Maintenance Penetrating Oil Maintenance Permanox 701 Edison Gray (Carboline) A30, D20/D40 (Sp. Paint) 'Permanox 7072 (Cabollne) A30, D20/D40 (Sp. Paint) Permanox 709 Gull Gray (Carboline) A30, D20/D40 (Sp. Paint) Permanox 712 Glacier Green (Carboline) A30, D20/D40 (Sp. Paint) Permanox 713 Orange (Carboline) A30, D20/D40 (Sp. Paint) Permanox 733 Red Primer (Carboline) A30, D20/D40 (Sp. Paint) pH Indicator Wide Range Power/Utility Plastic Remover Maintenance Poly Silicone Enamel (Keeler & Long) A30, D20/D40 (Sp. Paint) PoJ" Silicone Stainless Steel Primer 8230 (K&L) A30, D20/D40 (Sp. Paint) Pi .ter Glas Tape CIO Polyester Glass (See B-Staged Polyester Glass) LHP: 44 7 HAZARDOUS MATERIALS LIST ( H e ^ `ial Name Section(s) Using Poxylube Precaution Blue BT-6505 Presaboard Priam 410 Black Adhesive Purer Liquid Bleach R-5011 Hardness Titrating Solution 20 Racon 12 Bacon 22 Red Cement B6610 Red Insulating Enamel B-6-665-1 Red Water Reducible Primer B-5-615 Regular Agitene th rh Liquid 37-13F12L (Valspar) RRimch--LiuOx DWul<l TLu--s-t--r---e --0-2--1-----L-i,--n--e-- -(-M--A--B---P--a--ints) ,Rr 'last Steel Shot/Grit Rl .r Adhesive 1711 Ruggedcut Dark Cutting Oil Rust Preventive GRC5-56 (Aerosol) Rust-Guard 84 Primer (ConLux) Rust-O-Lastic Enamel 074-Line (MAB Paints) SBS11 Hand Soap SBS30 Skin Cleanser ySE-30Q0 Epoxy Stripper SX-3856 Gray FL Coat EN ANSI 70 LF (Spatz) SX-4167 Epoxy Floor Sealer (Spatz) Sakrete Scotch Grip 826 Scotch Grip 847 Shell Oil 140 Shell Turbo (R) T Oil 68 Shp1Izone Anti-Freeze Si n Williams Green Enamel BT-7054 Sil-Fos 'IIP:44 8 Maintenance A30, D20/D40 (W Paint) B30, B40-70 Maintenance Maintenance Power/Utility Power/Utility Power/Utility A60 A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) Maintenance, A20 A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) DpIO,U D20, D40 A20, A30 A20 Maintenance A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) Maintenance Maintenance Maintenance A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) Maintenance A20, A30 A20, A30 Power/Utility Maintenance Maintenance A30, D20/D40 (W Paint) A40, A60, BIO, B20, B40-70 - HAZARDOUS MATERIALS LIST .. -erial Name Silastic 732 RTV Sealant Silica Jel Silic:ae Spray Solder, Kester Solder, One Found Strip Solder-Flux Solvent 150 (a.k.a Aromatic 150) Solvent Blend for Polyurethanes BT-7138 Spanish Whiting (Hubercarb Q325) Spartan Bronze Enamel BT-7056 f Spray-Tap HB-1 Stainless Rod (Stainweld 308-16) Stainless Steel Stay Clean Flits ->1 (Hot/Cold Rolled Carbon Steel) J. Guard 283-3 Transformer Gray (ConLux) Steel Weld Rod 150# Coils Steel-Clad 50 Red Primer (ConLux) Subalox 1 FD (Carboline) Subalox 111 FD (Carboline) Subalox 521 FD Dust (Carboline) Subox 1 FD Dark Gray (Carboline) Subox 11 FD Primer (Carboline) Subox 4 FD (Carboline) Subsil 1600 Series (Carboline) Suepreme Polyurethane Varnish (Coronado Paint) Sulfamic Acid Sulfuric Acid T-l Thinner (Porter) Tack Cloth i Teflon Pipe Sealant (a.k.a. Teflon Granular Resins) iinol 55 * Thinner 37-7T-35 (Valspar) 111P:44 9 Section(s) Using Maintenance A30 Maintenance D50 D50 B40-70, D50 A30, D40 A30, D20/D40 (W Paint) A20, A30 A30, D20/D40 (W Paint) A20, D10 D20, D30 D30 Maintenance D10, D20, D30, D40 A30, D20/D40 (Sp. Paint) D20, D30 A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) Power/Utility Power/Utility A30, D20/D40 (Sp. Paint) B30 A20, A30 Power/Utility* A30, D20/D40 (Sp. Paint) -HAZARDOUS MATERIALS LIST hw .rial Name Thinner 37-7T-59R (Valspar) Thinner 7T-35 (Valspar) Thinner 7T-59 (Valspar) Thinner T-Y-3871 (Dupont) Top Job Transformer Oil Trembond (Base and Primer) Trembond C.A. Tri-Polar Silicone Enamel (Keeler & Long) Crlchloroethane 1.1*1 True Hold Pt. A True Hold Pt. B Two-Part Primer B-5-307 j[j- -, Base 37-40W71K (Valspar) Vc ump Oil ("V" Lube) Vac Pump Oil Heavy Varnish Solution B553 -Vatrollte UC Versamld 125 Versetec V-4401-2 M Toner Versetec V-4405-2 Type H Vetak Glue Virginia Scale Remover Virginia Scale Remover Concentrated 'WD-40 Bulk Liquid HD-40 Spray HT-17 Epoxy Catalyst B-282-B Water-Borne Alkyd ANSI-24 B-6-3003 Wat#r-Bome Alkyd B-6-3004 W. n P-70 Primer for PVC Plastic Pipe Welder Anti-Splatter * 11P:44 10 Section(s) Using A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D2/D40 (Sp. Paint)' A30, D20/D40 (Sp. Paint) A30, D40, K10, Maintenance (Sp. Paint) A10, A20, A30, A60, D30, D40, K10, Power/Utllity Maintenance Maintenance A30, D20/D40 (Sp. Paint) A10, A40, A60, BIO, B20 Maintenance Maintenance A30, D20/D40 (W Paint) A30, D20/D40 (Sp. Paint) Maintenance Maintenance BIO, B20, B30, A30, D20/D40 (W Paint) Maintenance Maintenance Drafting Drafting A10, A40, A60, BIO, B20, B30, B40-70, H20/B80 Maintenance Maintenance Maintenance Maintenance A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) Power/Utility D20, D30, D40 HAZARDOUS MATERIALS LIST rla<.^*ial Name Welding Rod (SW15) White Distilled Vinegar fhite Polyurethane Enamel BT-7Q25-1A White Water Reducible Primer B-5-125 White Water Reducible Primer 3222(Reeve) Wire Lube Wire Pulling Lubricant ,firing Xerox 1020/1035/2830 Toner Xerox 1025/1038 Toner Xerox 2300, 2350, 8040 Toner !erox 2830 Toner Xerox Toner 1045/1048 Xerox Toner 1075 Xylol I t 77 Wire-Pulling Lubricant Ye_ Primer B-5-809 Yellow Stencil Ink Yellow Traffic Paint B-5-800 "Zinc Rich Primer 13-F-12 (Vaispar) Zinc-Lock 308 Red Z'r'&L.O P&EG/rJeZeTnQZAiMnTc-R_i_ch _P_r_i_mer (Porter) .035 MS21 Weld Rod .047 MS21 Weld Rod J7 K10 P Imron 3M 852 Developer Premix 3M Adhesive 2214 3M Brand CD-5 Developer 3M Brand Fixer 3M Coating 244 3M Quantlmatlc Toner 748F 3M Type 028 Fix 40T*"> Catalyst (Valspar) ' . _ 61 ri-Polar Ferrite Primer (Keeler & Long) 691 Light Gray Enamel (Spatz) IIP:44 11 Sectlon(s) Using D20, D30 Maintenance A30, D20/D40 (W Paint) A30, D20/D40 (W Paint) A30, D20/D40 (Sp. Paint) Maintenance A20 Accounting/Personnel A30 P91 K10 Mfg. Services Mfg. Services A30, B10, D40 Maintenance A30, D20/D40 (W Paint) A30, K10 A30, D20/D40 (W Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) D20, D30 D20, D30 A30, D20/D40 (Sp. Paint) Mfg. Services D20 Mfg. Services Mfg. Services A3, D20/D40 (Sp. Paint) K10, Mfg. Services Mfg. Services A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) J Ma^ial Name 7 Thinner (Ameron) 71 Cure (Ameron) 71 Resin (Ameron) HAZARDOUS MATERIALS LIST Section(s) Using A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) A30, D20/D40 (Sp. Paint) L11P:44 12 MN 458 *11/17 1603 RO e a s t e r n a p p a r a t u s s e r v i c e d i V I 31 o n WESTERN APPARATUS SERVICE DIVISION AREA MANAGERS PLANT MANAGERS ENGINEERING SERVICE MANAGERS & ' THE FOLLOWING TELETYPE IS BEING SENT TO ALL ASD MANAGERS THIS D T 4IS' PLUS THE z FIELD SALES OFFICES % REGIONAL VICE PRESIDENTS T AND D DIVISION GENERAL MANAGERS ! T AND D DIVISION MARKETING MANAGERS COPIES TO-- CORPORATION AND CO. MANAGEMENT js SU3JECT--POTENTIAL 0IL/PC3 NIXING RECENT TESTS CONDUCTED 3Y WESTINGHOUSE INDICATE THAT SOME OIL FILLED TRANSFORMERS MAY CONTAIN VARYING TRACES OF P.C.3..S -POLYCHLORINATED 3IPHENYLS-. IN ADDITION, TRACES OF PC3 HAVE BEEN FOUND IN CUSTOMER OIL STORAGE FACILITIES AND OIL SUPPLIER SHIPMENTS. PC3,S Ha VE 3EZN IDENTIFIED SPECIFICALLY 3Y THE TOXIC SUBSTANCE ACT EFFECTIVE : JANUARY I, 1977. . A SEPARATE MAILING IS 3EING MADE ON NOVEM3ER 19, 1975 TO ALL ABOVE ADDRESSES CONTAINING THE FOLLOWING-- , 1. CUSTOMER NOTIFICATION LETTER 2. PROPOSED PRESS RELEASE 3. ANTICIPATED CUSTOMER QUESTIONS AND ANSWERS TO BE USED BY THE FIELD. IN ADDITION, THE CUSTOMER NOTIFICATION LETTER WILL 3E SENT TO ALL INDUSTRIAL AND POWER SYSTEMS CUSTOMERS ON THE CORPORATE MAILING LIST "ON NOVEMBER 22, 1975. PLEASE GIVE IMMEDIATE ATTENTION TO THIS MAILING.AND THE INSTRUCTIONS INCLUDED WITH IT. YOU WILL RECEIVE THE REFERENCED SEPARATE MAILING. D P KEISER GREENTREE J E D MORRIS GREENTREE OFFICE '3 CD * I cDa 1^-L*: & I* jr SJD $ # M EDICAL VISIT RECORD WE ST IN S H O U SE FOAM 3 0 7 5 6 C NAME LA5T FIR ST TAYLOR, JOHNNIE B. M IDDLE Oh DATE V) <U>lr FIRST VISIT DIAGNOSIS/REASON FOR VISIT TREATMENT/SERVICES PERFORMED %O fa* /2>'oL(T u /jUjLtStsHJV Qte fiKKj /T?L<r ^2ti__ /C/0 ULfifU- S E X SOCIAL SECURITY MO. DISPOSITION FORMS' RE6. EXAN.-E BY (c) orVK. - R CLOSED V IS . -V SPEC. HCAA.-H WK. - S X-RAY*X HOME-H DATE fo LAB. - L OUT. SVC. - 0 RETURN OTHER SPECIFY pJL -- /tf -- ^Qi. *7 ^ -- - y .JCJL m -76z g / -o2'-7v CyfyidkA rfc Asljl*o -/- 7 6 A * 9 h ^ ^ .! sr ^ 7-iZfe. Y SUPPLEMENTARY REMARKS /)- s o ^3 g) * Wtion additional forai or forms aro usod, Indicato su ch u sag a by w riting appropriato sy m b o l* In th is column. F ilo additional forms u sed In E m p loys M o d lca l F o lio on right sld o. 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