Document NG9VZDzxejxjBxpQBmZk16VdQ
PPG Industries, Inc. Chemicals P.O. Box 1000 Lake Charles, Louisiana 70602
January 31, 1991
Mr. Tom Coerver Department of Environmental Quality Air Quality Division P 0 Box 44096 Baton Rouge, LA 70804-4096
D ar Mr. Coerver:
Re: Quarterly Fugitive Emission Report
In accordance with the provisions of LAC 33:III.2121.F, the PPG industries Lake Charles Complex is hereby submitting its quarterly fugitive emission monitoring report for the period of 10/01/90 through 12/31/90.
Attached for your review are the following tabulations and summaries for this quarter. The 0.28 percent of valves leaking value once again demonstrates that the PPG Complex is at the "good performance level" for the quarter.
Attachment I Attachment II Attachment III Attachment IV Attachment V Attachment VI Attachment VII Attachment VIII Attachment IX Attachment X Attachment XI Attachment XII Attachment XIII
Complex Performance Summary Test/Repair Summaries Delayed Repair Summary Turnaround Repair Summary EDC #1 Unit Data EDC #2 unit Data VDCM Unit Data Tri-Ethane II Unit Data Ethyl Chloride Unit Data Per/Tri Unit Data Waste Treatment Unit Data CPC Unit Data VCM II Unit Data
All oth r r quir d monitoring not otherwise listed was performed. Items listed in Attachment IV, Turnaround Repair Summary, are
SL 025312
those believed to risk higher emissions if repair is attempted without a unit shutdown.
*318)^4 91^4 3 2 6^ guest*ons re9arding this report, please call me at
Respectfully,
S-
Esther S*. Liggio Environmental Engineer c rtified Mail/Return Receipt Requested
SL 025313
Attachment X
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SL 025314
Attachment II page 2
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SL 025316
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SL 025317
Attachment III
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SL 025318
Pate: 01/25/91
Attachment IV
PPG INDUSTRIES, INC. Quarterly R port
Ite;ns Awaiting Turnaround For Repair For Period Ended 12/31/90
Pace 1
Unit: EDC #2
Tag !t\ .Description______________
^ t *1V
CV in Gas Service
Unit: EDC #2
Tag #\ .Description______________
3729A Valve in Gas Service
Unit: EDC #2
.Descn pti on___________________ 3729B Valve in Gas Service
Unit: Tri-Ethane II
Tag #\ - Description___________________
5SS1 Valve in Gas Service
Unit: Tri--Ethane II
Tag tt\ .Description___________________
5002 Valve in Gas Service
Unit: Tri-Ethane II
Tag #\ * Descr1ption___________________
5960 CV m L. Liquid Service
Unit: Tri-Ethane II
ag it \ mPescn pti on
6 i i. Valva in Gas
Service
SL 025319
Last Unit Shutdown: 10/90 Newt Turnaround: 03/31/91
______ Location _______________________ C2H4 #3 RX PCV
Last Unit Shutdown: 03/05/90 Next Turnaround: 03/31/91
______ Location__________________________ #1 Rx Ethylene
Last Unit Shutdown: 03/05/90 Next Turnaround: 03/31/91
Location______ #1 Rx Ethylene
Last Unit Shutdown: 07/20/90 Next Turnaround: 03/02/91
Location Ethylene Jet
Last Unit Shutdown: 10/22/90 Next Turnaround: 03/02/91
______ Location__________________________ Ethylene .Jet
Last Unit Shutdown: 10/22/90 Next Turnaround: 03/02/91
______ Location__________________________ L.S. REFLUX REGULATOR
Last Unit Shutdown: 03/05/90 Next Turnaround: 03/02/91
_______ Location__________________________ HI OHC product olorage
Attachment V page 1
me Servi ces in
INDUSTRIE 3. I NO E3. BOX 10 00 ,,A:-"E char LES LI 3.I ANA 2 5602
EDO 41
'E5T ACTIVITY SUMMARY FOR THE PERIOD 10/01/90 iroua:
i/90
COMPONENT
NUMBER OF COMPONENTS ----------IN UNIT ""ESTED -_EAKIN13 REPAIRED
-------- PERCENT -------uEakINS REPAIRED
v 27 27 o 'j -e LIGHT LIQ. 37 56-i "T Tf
p _:3HT _I0.
0o
ar eLier SAB
- 0 v5 4 00
._IS:-T _IG.
0 i;
0 C2 **T 100
o
-- o N,; 0 i"' 0
COMPONENT CRANE- TUT.`
SUMMARY BY COMPONENT TYPES
NUMBER OF COMPONENTS----------TESTED aEAKINS REPAIRED
EE 0 O .1 0 c> 3 C1 O
*634 **6
--PERCENT -------AM.NG REPAIRED
. 5 100 0O O 00
4B 100
2 carroonents were deleted fr:,n service and 24 ctmtonents 4t?re acded,
Cl cnmnonsnts were oat ot service.
025320
Vttachment VI page 1
Darbcnne Services ^n:,
PPG INDUSTRIES. INC. P.O. BOX 1000 LAKE CHARLES
LOUISIANA 70602 DC #2
TEST ACTIVITY SUMMARY FOR THE PERIOD 10/01/90 throuoh 12/31/70
COMPONENT YFc SERVICE
------------------NUMBER OF COMPONENTS---------------IN UNIT TESTED LEAKING REPAIRED
---------PERCENT ---------LEAKING REPAIRED
ri i '' c?
GAS
64 62
1
0
LIGHT LID. 2S4
270
4
4
u-n d
LIGHT LIQ. 12
12
0
0
GAS
11
0
i-IGHT LIQ.
2
o
0
o
1.61 1.48
O 0 o
O 100
0 0 0
OMF'CNt-NT
ET* \ t
T
GETVIC
ALL ALL V ALL
AL
SUMMARY BY COMF'CNENT TYPES
------------------NUMBER OF. COMPONENTS---------------IN UNIT TESTED LEAKING REPAIRED
348
5
12 0 o
1 00
*363 **345
5 ***4
-------- PERCENT --------LEAKING REPAIRED
5 80 00 0o
-*> 44
80
2 .. "iponents were deleted from berv:;e and '5 new onponsots were aodea,
ce-freoner! ts are previous shutdown ite^va and 16 c: cuo-oner to were cut of service.
O- 1 cc.T.cor'=n c went on shutuc-wn this quarter.
SL 025322
V
TYPE :ate STATUS "ATE REP.
REPAIR DETAILS
Attachment VI page 2
REPAIR "ETHOS
REPAIR EiC. P.EHON. PEADINS=DATE DATE REPAIR ANT.
::oo Valve 12-12-90 10001
*V4* Valve .2-12-90 10001
;.0<3 Valve 12-12-90 10001
4CS: Vaive 12-12-90 10001
Khh Valve
12-12-^0 10001
< NO REPAIR ATTEMPTED ) 12-17-93 TI6HTEN PACKINS
12-12-90 TIGHTEN PACKINS 12-17-90 T1BHTEN PACKINS 12-17-90 TIGHTEN PACKINS 12-17-90 TIGHTEN PACKINS
(SHunooujN
YES
NO YES
YES YES
2000 = 12-19-90
I0OC1 * 12-12-90 2000 * 12-19-90
100 - 12-19-90
1000 = 12-19-90
12-17-90
SI 025323
ttachment VII page 1
ijarconns Services Inc.
PPG INDUSTRIES. INC, BOX 1000
1.AKE CHARLES LCUISIANA 70602
vdcm
TEST ACTIVITY SUMMARY FOP THE PERIOD 10/01'90 through 12/71/90
COMPONENT r'PE SERVICE
------------------ NUMBER OF COMPONENTS -----------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REFAIRED
s1 =
Jn3
LIQ, LIO.
L10 .
S3
-o *
Q"T
61 "p, ? a
0 1
0
0 o
ma
MF'JNENT SERVICE
SUMMARY BY CCMPONENT TYPES
------------------ NUMBER OF COMPONENTS -----------IN UNIT TESTED LEAKING REPAIRED
-------- -SRSENT ---------LEAKING REPAIRED
0
.00
u :uT;conen : = rt&rs dele 'f*e r e ag d s d ,
rofTi '.r'&,"viu5 dllu
.. oner n&! its
SL 025324
Attachm nt VII pag 2
EE-AIS DETAILS
jATi GATE SEP.
repair ,-ethcd
-a.ve 3-50 10001 12-13-90 TIGHTEN POKING
SEPAIR SLC. RE*GN. REMINS=2ATE DATE 9E;A!S AVT. VES 1000 = il-lT-^o
\
SL 025325
Attachment VIII page I
Da^oc-nne 3ervj;es Inc ,
PPG INDUSTRIES, INC. P.D. BOX 1000 LAKE CHARLES
LOUISIANA 70602 TRI-ETHANE II
TEST ACTIVITY SUMMARY FOR "rHE PERIOD 10/01/90 throuqh 12/31/90
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
v'cA 1 V 5
S AS
170
168
1
0
- l\ - r
_I3HT LIG 1014
999
1
0
. fi _
-I3HT LID. 42
42
0
0
- `"V
S AS
l40o
tV
` ,"2 --. T LIG.
2
o0
.59 .1
0 0 0
0 0 0 0 0
ICMFCIENT .V. Ti. f--* JCTL
wLl* \\ t ALi_
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS------------IN UNIT TESTED LEAKING REPAIRED
1134
1167
0
42 42 0 0
o o o 0
<1232 <<1215
#**2
0
i\
-------- PERCENT--------LEAKING REPAIRED
. 17 0 0
0 0 0
IS 0
< 3 components were deleted from service and 9 new components ..dded .
K< 2 ^C '.Dorents are previous shutdown items ana .'.5 nrocr jn ts cert- out of service.
'* 1 c _-ripen eh ts went on shutdown tms quarter.
SL 025326
JrS #
typs
"ST DA' STATUS DATE SEP.
REPAIR DETAILS
Attachment VIII page 2
REPAIR SETHCD
REPAIR =JC. -REN3N. READ INSTATE DATE REPAIR ANT.
fH32 Valve 1M4-90 10C91
:5i0 Valve 12-14-90 10001
12*14-90 TIBHTEN PACK1XS/SD ITEM < NO REPAIR ATTEMPTED >
NO ^5f4uT>ooJ ^
10C01 = 12-14-90
03-02-91
SL 025327
Attachment IX page 1
Darccr.r.a Services in:.
SFS INDUSTRIES _ U . BOX loOO
_->KE CHARLES _CjI3IANA 70602
ET5-YL CHLORIDE
TEST ACTIVITY SUMMARY FOR "HE PERIOD 10/01/70 through 12/31/70
CMPONENT 'r- SERVICE
------------------NUMBER OF COMPONENTS---------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT--------oEAKlhb REPAIRED
'(I t j
ll
!1
II II II
!1 !1
i!
II II II
li
ii n ii
it
ii
it Ii II II It
11
II II
li
II II
l .-
a.. rj? u r.L RV Rv
GAS
182
LIGHT LIQ. 371
1_:GHT _IQ. 16
_I3HT LIQ. 6
1B2 371
16
6
4**--.
0 0 0 s= = = 3==a==3r=
*"> c 0
1 . AO . 51
o
aJ=sr==5S=fS5.-=Tj = =s
100 100
0 0 0
SUMMARY BY COMPONENT TYPES
$ *'
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS------------IN UNIT TESTED LEAKING REPAIRED
-------- -'SFCENT--------LEAKING REPAIRED
r. I v -=
A;
573
573
4
4
-nUS
-iLL
16 IS 0 0
p __ 5 S 0 0
^ r\. -i t i L
*39
577
. J? too lm) o 0
100
* 3 cD.nccineiits were deleted front service end 21 new components were added.02
i$L 025328
Attachment IX page 2
#'-................. *vec
_A.r BTATUE DATE RE?.
REPAIR DETAILS
REPAIR !*ETr.3D
REPAIR SUC. REND*. R:ADINc=DATE DATE REPAIR ANT.
-^'2 1
m
al ve 10001
iB4;
.!ai we
10C01
:s94
Valve
12-20-w 10001
i51A
Valve
12-20-9-3 10001
11-21-90 TIGHTEN PACKIKS 12-20-90 "SHTEN ^ADKINS 12-21-90 TISHTEN 5CREN CSNSECTIDN 12-21-90 REPACKED VALVE PACKING
yes
VE3 VEs YES
1000
- 12-21-90
SOO
s !"-0A(-3<\
0 = 12-21-90
0 = 12-21-90
Si 02532s
Attachment X page 1
*a'*:'rno Ser/ices inc.
- ~"3 INDUSTRIES . IMC P.G. BOX 1000 LAKE CHARLES
LOUISIANA 70602 -ER TRI
TEST ACTIVITY SUMMARY FOR THE PERIOD 10/01/90 through 12/31/90
OOMFONENT `-PE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
* -s ac
GAS
447
LIGHT LIG *** r"\
361 2143
LIGHT LIG. 55
62
GAS
54
.. 13H LIG.
4
=!S5=I= =ss=:=:'3?3= 3=-= -- SB XT= =;Sz JSZS
=
0 1 0 o 0
0
1 0 0 0
00
.04
100
00
00
o0
=.-- -- ^ -- = ^:=:^==3SS--
II
il
II II II II II
il
II II
II II II
11
SUMMARY BY COMPONENT TYPES
RONENT SERVICE
------------------ NUMBER OF COMPONENTS ----------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
t-iLL l, ALL
ALL
"- * '7-
--'-u"i
~;T`
J
hil
2669
2504
1 'i
. 03
100
65 62
0
00
Q60o
00
J==Z = 1I=Z= = Z= = = = =S = =ZZJ = -- = = = = -- = =::= = = =: = =t:=.= =;sc: = 5=5S-A:r= : = s==3 -;z=.^a-zi = w=z=a: = ssj= s
*2743 * *2574 1 1
.03
100
-z> c. omocnen ts were deleted from service and 21 r were added.
** 169 components were out of service.
coreu im ts
SL 025330
TYPE :-ATE STATUS DATE REP.
REPAIR DETAILS
ttachment X pag 2
REPAIR METHGD
REPAIR SiiC. REMGN. READINB-DATE DATE REPAIR ART.
5C41 Valve ;"-:e-ro :jwi ::-is-w tibhter packing
YES 3C00 - 12-19-RO
SL 025331
Attachment XI
Darbonne Services Inc.
PPG INDUSTRIES. INC. P.0. BOX 1000 LAKE CHARLES
LOUISIANA 70602 WASTE TREATMENT UNIT
TEST ACTIVITY SUMMARY FOR THE PERIOD 10/01/90 through 12/31/90
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
--------- PERCENT --------LEAKING REPAIRED
- 'a I ve
GAS
'-'alve
LIGHT LIQ.
-UT.p
LIGHT LIQ.
Compressor GAS
PRV
GAS
FRV
LIGHT LIQ.
54 246
4 1 2 1
43 194
4 1 1. 0
00 0O 00 00 00 00
tA
0~ 0 0
0 0
o'
O o 0
o 0
0
COMPONENT TYPE SERVICE
ct 1 v e u.mp compressor "v \/
ALL ALL ALL
ALL
GRAND TCTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS ----------IN UNIT TESTED LEAKING REPAIRED
300
237
0
0
4400
1 100 "T 1 o o
II II II II If II
Ii
u
!1
*308
**243
0
0
-------- PERCENT --------LEAKING REPAIRED
0o 0o 00 0o
00
II
II II II II II II II II
It II
li ll il
II
il ll
n
11
II II
IF 11 U
II II ii it u ii it n ii
* 825 components are now TSDF and 5 new components were added.
M 65 components were out of service.
St 25332
Attachment XII
Darbonne Services Inc.
PPG INDUSTRIES. INC. P.0. BOX 1000 LAKE CHARLES
LOUISIANA 70602 WTU CPC
TEST ACTIVITY SUMMARY FOR THE PERIOD 10/01/90 through 12/31/90
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
--------- PERCENT --------LEAKING REPAIRED
Valve
GAS
118
118
0
0
'Valve
LIGHT LIQ. 314
314
0
0
Pump
LIGHT LIQ.
6
6
0
0
PRV
GAS
2200
PRV
LIGHT LIQ.
5
5
0
0
0o
0 - ; o 00 0 7o
0 %0 :^lg:ESS===^
COMPONENT TYPE SERVICE
Valve ^urnp PRV
ALL ALL ALL
GRAND TOTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS ----------IN UNIT TESTED LEAKING REPAIRED
432 6 7
432 6 7
00 00 00
*445
445
O
0
LEAKING REPAIRED
00 00 00
00
it 53 components are now TSDF and 6 components were deleted from service and 14 new components were added.
SL 025333
i-j"
..
SL 025334
:: :vtv_i
Attachment XIII page
Hu Ii
'wmc.\
'E.L
is 3k.<ins
'*1 <W
-* .
.* ,,
*';5 :?.V = I-*:-;'
23335
