Document MXX0x3v0dxBBvgBVjBO1v9Zz

FILE NAME: Phenolic Resins (PHR) DATE: 1962 Oct 31 DOC#: PHR043 DOCUMENT DESCRIPTION: Unpublished Technical Report - Kaylo Improvement Program; from Owens-Corning Fiberglas File TC-CL-62-11 Kaylo Improvement Program iy R. F . Shannon 01 041 0711 O W E N SC O R vivn ; Kj.-. ' -" p r:" t:n e n t P r;s - am CEtf Tgii' ^ R a n V i^ e, p h i o ^ r: 'v a OWENS-CORNING FIBERGLAS CORPORATION 01 041 07 it PLAINTIFF'S EXHIBIT 1UTI.I40) - O W C M .C O f imo I F i B E R G L A S technical report title " " Kaylo Improvement Program REPORT NUMBER TC-CL-62-11 AUTHOR ( S 1 R F . Shannon LOCATION Chemistry Research Laboratory G ra n v ille , Ohio O ctober 31, iq 62 S n S e T a 1 c ^ l ^ ^ t e T r ^ u c ' h a " * - -o ^ n CCF can produce tB t s `r v e r f ^ r S t i f l e S d X e d l ? r t r S ^ T 1" " ed' thd present P ^ s s s 1 1 to be duplicated in L Improvements ob tain ed in th e la b o ra to ry are type o s s s . r s s * v S v i ^ r r i f c ta ? * ! " 11 - req u ire the le a s t change the h lo rid e co&te g la ss fib e rs w ill th e most change. 08 ' sp e c ia lly processed am osite asbestos fib ers n b e ^ s h X ta ^ u o eSe p r" e ssed " > `- to e coated ffi.e, V n e" e ct on s tre s s co rro sio n vhereas v in y l ch lo rid e s t e e d . M a r h e S ^ ^ i r f S a r S S lbC P rr l0 n f StalClt!" ^ o u r 1^ " " ch th e s ^ t i T p r S ^ S t T S i S L : " I 1-" 10" t e 4u ire n e n t a^d a t tain in g H by veieht nhenoHe niorcem ent. Costs of form ulations con- o f "ior P? ? l i c c o a te d e ia s s f i b e r s w i l l n o t exceed th e c o s t o f 10L-2 batch (stan d ard production, second and th ir d q u a rte rs, 1?62) S S d L i ^ h e 10 1^ " " " J*1" t 0 tt o e e lis t e d above have been standard ta n u a ro prS uftion production K ay*lo! "ha%s . been reduced to (1) = lio rid e content or the low est point In h isto ry ; DISTRIBUTION Mr. R. c . Amo - B e r lin Dr. L. P. B iefe ld - Toledo Mr. B. E . Boyd - Toledo Mr. J . H. Boynton - New York D r. W. E . Cass - G ra n v ille Mr. V . J . Holcomb - Toledo Mr. D. u . Lodi - Nev Torlc Mr. R. j . p a o le tti - Toledo Mr. J . A. Pershing - Toledo (continued on page 2 ) Mr. 0 . W. P f e i f e r - Toledo ! Mr. V. K. S id w e ll--Toledo ! Dr. A. C. S ie f e r t - G ranville j Mr. H. V. Sm ith - Toledo g r C t T aylor - Toledo j Mr. J . F . V yverberg - New York \ Mr. F C. W ilson/M r. W. a . Lotz - G ra n v ill-3 Mr. W. S . Young - New York j C entral F iles 1 01 041 0712 The v e i l opened, long f ib e r asbestos does cause - p r o c e s s ! ,,,, i t in c re a s e s th e c o n s is te n c y o f th e b a tc h th e re b y i n c r e a i i n i t h i T 5* - . / 11'5* ' o f s l i p planes and pouring fo ld s . Kaylo batches r e i n f o r c e d ^ th seem t o t r a p and r e t a i n a g r e a t e r p erc en ta g e n-r !,. f S d ^ t h h f ib e r s shov up in the fin ish e d p rS ^ c t a n T S T S u ^ e ^ * * * ^ tte r (product appearance). High am osite co n ten t S t c h e f ^ ^ nier " P ^ i n t more q u ic k lv 'Pabi t t t , , hatches a lso seem to devater S 'S .K rtS i" 5>" "" I--*** T S X u C .., Table H I P ro cto r & Schwartz Feeder & P icker P ro c to r & Schwartz C arding Machine P ro cto r & Schwartz Shredder D evil Tooth Bauer M ill Sprout-W aldron L ab o rato ry 11.8 9.5 8.5 5.7 5 .1 P ilo t Plant 10.6 8 .6 7 .6 - 5A -6.3 Factory 5.8 (3 .8^ ; h.k (k .6 (1 ); - (3 .0 -3 .5 )(1 (3 -7 -^ .8 )(1^ ?nrSfLSn2'r2Slned1Lweli0I*ned' ^ * 2Stos ^ S t i t i v e Si S h f 2 v r aiT i Cing used successfully m a number of products ,. ^ t h K nylo. L ab o rato ry d a ta in d ic a te s t h a t m alo r strength o f the re in fo rc e m e n t. The problem p re v e n tin g th e r e a liz a tio n ble to a i Z r ^ w ^ th e PreSS- At the 1 la rS S on- a c h ie v e rf^ ^ product equal o r su p erio r to Thermobestos can be pProTc eOs s ^t ot rpSre v^e nTt if?i b!e r 5da*m"ag' eparor eT l4c ea,rir ie d o u"t. d l = l o n a o f t h . p r . s . n t iDC:bf iin a 8 b i8 to E > ve c e r t a i n a d v an ta g e s a s w e ll hen UBed M re in fo rce m e n t f o r K ay lo . Among th e more f " be8toB iib e r s a re f D l w c o s t, (2) a lk a li and P re s is ta n c e , (3 ) re te n tio n of s tre n g th a t e le v a te d (1200*F) -1 0 - 01 041 0721 s e rv ic e tem p eratu res, and (4) a wealth p + . , ?,Z T fo r p r o c essin g and u sin g such f i b e r ^ n ! *chnolos y a v a ila b le as to methods Jor disadvantages c f m f f j f E iU ctlte ` We product" ^ meat value per p S n d o f" r^ ^ (U less r e l^ o ^ e . damaged during p r o c e ssin g . ( } ) in crea ses k* ? * * * ' ^ ` r m i e , e a s il y fir utsir WA>- (6) tions (aU rope during pouring, ( U r ^ n t i t i ^ t h ^ J T 1Stencles >* ten d eL y to more s u s c e p tib le t o m r L r f t a t ^ t l ^ a n f^ ), (5) prices end questionable a sb e sto s shipped from South A frica . `" Ported -L ability, e sp e c ially amosite V in yl Coated Glas s F iber Reinforcement p r ^ r S o f f X T ; ^ ' r -- * . 3 rSrfferStXs'ftbTrs^cSrfe^l done w ith f u l l knowledge th a t v i n y l ^ t i n i ? T 2 ? ! C&rried o u t* This was corrosion cracking of sta in le ss r t e e l ^ S f neVer be ^ vhe s tre s s engineering d a ta c o lle c te d fro m these Xt ^oped th a t p la n t sc a le up (reg a rd le ss of t h e 'c o a t i S 2 f ! f ^0uld be Tor eventual c h l o r i d e -ef*r ethe 6Sc eo aetixnPge rwi oeunldts v*w, epre,, co j n d S t e d -^tSh t^h e assumenptfioonr tthh ea t sal a s 6 )* the p o ssib ility t h f ^ M ^ e sp e c ia lly designed fo r s ta in le s s s te e W c ! th e o th e r fo r improved h a n d le a b ility ch lo rid e coated fib e r data U ndenth th '~ " two p ro d u cts, one co rrsion) applications, s ^ c o s t, s( 3 - ) vt e n sd e sn c . y rt o srsa s-a T c a u se ron-fn<y s s ' s sr TM chXo^fde co n ten t, (2 ) high o f B e r lin p ro c e ssin g equipm ent P( s t a i n l e s f ^ 0 P o ten tial corrosion cy lin d ers), and (5) e lia in it? o n in n e r lin e r s in th re e o f th e SID s t a i n l e s s s t e e l a p p lic a tio n s There L ! *? & B ark etab le in s u la tio n f o r using v in y l chloride coated f i b w ^ h i ih & nmib*T o i ^ v a n ta g e s o f outweigh th e disadvantages ^ h under c e rta in conditions fa r d u rin g p r o c e s s in g , ( 2 ) f l e x i b l e 8* in c lu d e : ( l ) more r e s i s t a n t t o damage a s i t now a x i s t ^ a ^ to the B erlin p r ^ f s ch lo rid e coated fib e rs H ke f 1! " (m echanlc a l ) t o K aylo. V in y l tem peratures and m i n i m u ^ i s ^ ^ ^ ! ^ , s e n s it i v e t o maximum V inyl ch loride coatings are ln th e Vare durlng auto clav in g , t u r e s i n e x ce ss o f U5S 500T e s S S i i i deC! nPOSed Vhen subJ e c t ed t o tem p eraKaylo d ro p s below 30- 1 # b y w e ig h t. ^ Vhen ^ m o istu re c o n te n t o f th e as r e fn forcem en tT1f o ^ iK^yl^e i f 0t h r d r :tl0 n f V in y l c h lo r ld e co a ted f ib e r s s t e e l (both at the p l ^ f ^ Str6SS Corro8lon of s ta in le s s pxant and in the f ie l d ) . This danger does e x is t . -1 1 - 01 041 0722