Document Jd2adMdbKbLoodbxVQpGd91O

ABD00204678 --vcM-eas monitoring -SYSTEM- ABERDEEN CHEMICAL PLANT ___ _ IARCX1 0, 1905- Work By: Frank G. Jeanson Process Engineer Reviewed By: k > j Vernon L. Thornhill Senior Process Engineer Approved By: R. A. Frohreich Chief Process Engineer ABD00204679 vpm r.Ag MnKLtron^^YSTlH -------- VCM TftNV-FftRETAREA ABERDEEN CHEMICAL PLANT Table of Contents I. Purpose of Design II. Process Description III. Equipment and Instrument Specifications IV. Process Piping Schedule V. Work List VI. P&I Diagram ABD00204680 VCM GAS MONITORING SYSTEM RAILCAR UNLOADING AREA ABERDEEN CHEMICAL PLANT -r Purpose of Design . J. / / The purpose of/this design Is to provide the VCM eeileeg uploading1 area with ap/additional gas monitoring system to detect serious VCM releases; ^Presently, there are six fixed point monitor locations that are tied into one of the plant's Honeywell GC's. These monitor locations are listed below: 1. Sphere (grade level). 2. Compressor shed (grade level). 3. Between railcar unloading stations number 1 and 6 (Top of railcar level). A. Between railcar unloading stations number 2 and 7 (Top of railcar level) 5. Between railcar unloading stations number 3 and 8 (Top of railcar level) 6. Between railcar unloading stations number A and 9 (Top of railcar level). These existing monitors do not provide immediate response and are not distributed throughout the entire VCM tank farm area.4 iHnrt,/ince_thlGare^Ls not monitored by plant personnel the majority of the time and since it-haaythe potential for a serious release* additional protec tion is needed>^^y In addition to the gas monitoring system, this design will provide a pressurization blower for the fire pump houses near the VCM tank farm. The purpose of this blower is to prevent VCM from entering the build ings in the event of a serious VCM leak. This design will also provide for Item 8A-6 of the Underwriter's In surance Company recommendations. This item recommended installing vapor detectors for the sphere's VCM transfer pumps to the old and new module. OAMx_ p j -- - --------- j,- ABD00204681 VIM UAb MOWITORIHQ -9T5TEM VCM TANK FARMJZ ABERDEEN CHEMICAL PLANT II. Process Description a FPlKffj, nl'\VT> "rhis design will provide forlthe installation of ten VCM gas sen sors, AT-101 through-AT-14-0V in the VCM tank farm area (see P&I dia gram for locations). These sensors will be tied into dual channel combustible gas monitors, AI-121 through 125*/^Each monitor will accept signals from two sensors and display the higher of the two readings. The monitors will indicate the percent of the lower ex plosive limit (LEL) of VCM gas in the air. The monitors will be tied into alarms in the vinyl control room. The first alarm will be set at 25% LEL and the second alarm will be set at 45% LEL. Should any of the monitors indicate a low level (25% LEL) of VCM gas in the air, the panel operator will notify the yard operator of the situation. If the monitors indicate a high level (45% LEL) of VCM gas in the air, the panel operator will then notify the yard operator to shut down any transfer or unloading equipment that is being used. When this equipment is off, the panel operator will Isolate the sphere by pushing the sphere control valve override switch. This switch will close the following valves: (1) The valve on the vapor line to/from the compressors. (2) The valve on the liquid line from the compressors. (3) The valve on the liquid line to the VCM transfer pumps. (4) The valve on the liquid recirculation line from the VCM transfer pumps. The monitors will be equipped with relay connections to tie into the existing sphere isolation control valve override switch. However, the relay connection will not be tied into this switch until the REMOTE OPERATING VALVES project is installed. When this project is installed, additional equipment and valves will be shut off by the sphere isolation control valve override switch. This includes: (1) The valve on the liquid return line from the VCM vapor line knockout po. (2) The five VCM compressors in the VCM tank farm. (3) The two VCM transf^iL pumps. ; d-J After installation cf (this project, the relay connections from the gas monitors will be Qred) into the sphere control valve override switch. Should the monitors indicate a high level (45% LEL) of VCM gas in the air, the sphere control valve override switch will automatically shut off all the valves ahd equipment mentioned above. When the isolation switch is used, it will override the motor con trols and shut down the units should they be in service. ABD00204682 VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHEMICAL PLANT II# Process Description - Continued /} l/CA\ lff^addition to tne vapor monitors, a pressurization blower, F-150, will be installed for the fire pump houses. This blower will pro vide air to pressurize fire pump houses #1, #2, #3, and #4. Pressurizing the fire pump houses will prevent any VCM from entering the buildings in the event of a serious VCM leak. The blower's controls will be tied into the 25% LEL alarm in the con trol room so that when this alarm goes off, the blower starts. The blower was sized to maintain a 0.25 inch of water pressure in the buildings while providing enough air to the diesel engines for combustion. This blower will be equipped with an extended inlet stack to provide VCM free air in the event of a serious release. 61 BotcB/Z. sre&tegz /9T- //Z -/zrW /9T-/2,6x ^*^4- -Usvtis s^tLcJs CLBL^ ft*>v Ms04j2& Awife-* Cs&nCtfcd jtdk* cdj/Sfa+'O-' &, L L . C*> ac^oy^ ABD00204683 VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHEMICAL PLANT III. Equipment and Instrument Specifications Item No. Description AI-121 AI-122 AI-1^3-- ^AI-124 . /9^-/Z3 :-/2^ VCM transfer pumps gas monitor South unloading stations gas raointor -M-iddle-unloarfIng srarfoas gas monitor North unloading stations gas monitor Compressor shed gas monitor AT-101 AT-102 AT-103 AT-104 - AT 105 ' Gas sensor north of VCM transfer pumps Gas sensor east of_. actuated valves Gas sensor -sou-tit of unloading stations Gas sensor beCUguft- ffl an^- //6 unloading stations P &ao sensor between ill aud //7`UriToadding -AT 10 kT-Vfr ,0-1 ---Gas sensor between //3 and #8 unloftrhhTg--stations-Gas sensor batwo&p M and //9 unloading stations Gas sensor noi1 eh^f unloading stations Gas sensor flSg'tlff of compressor shed Gas sensor-north F-150 Fire pump house pressurization blower HS-130 Handswitch for F-150 ^^ AX-f-i-o ~/Z6 tJK//?##)P Cfi< /H0ASJT&SC ABD00204684 conoco)(* v Conoco Inc. Engineennq Cc-nior --n ^ Ponca Ciiv. O^ianoma SMCIt'CATiON SMUT S'fCiHCAfin* r,o A | tia tr r i ,.t . PLANT Akerr/eeA CnCm i project VC/*/pMa0Mir.&AS `p7kc.-r/*Al Si/TJB&L kbvici Ax - 121 A^Hr~ && J Coc^-S M.QVVi tort (2) M^a g^ckir-^ r v C2jg/v?r-aj tAcAeA___ Mo, :_____ SJsAAl (0 Ser-x/i c -g, '; ~r?>___iM-pl ?r- \Jc~n\ 6^ cor' x.e Ai/^ ----r--<--%-. r-cx.11 c.gs.<-- Wr\\siG, A 5- C^TjfC--C-A------ ^CcK__ VA.OJ-j va3> il T^^r.gLi^-c^ ~C i^VAcTyl S- ^rgw\ -f-coc _Sp;-VQr IT Cl/V^ ^ IrCiL "*~r 7^ .lznps AigWcr o?~ -V^- 'V <3 ^r Vq lis c3 ^ p pcx_c^( i ___________ g r~ : ^ '' ^ e^VN^- ^xArS. 1 * SO V/A- C-- j ~< Q A jI I2--/_C~ V.PCL. , S-Qc*XX ; 0 -- 100%___j-CksJf.*- gxfi|g*S>W^ _L\ f^.\' C-E. C) J= Ar'o.r^\ C>.n^U-lPs. 1 Bg.-U^ry Sacllup C f 4-,' rr.Lv LquJ T r-y OR C C Oa ,, Cl, h&- t -\c i ^ol <<=> A * .rrA -t-i gA VI A/ T-iyg-^rcTA-frgi r\ <-v\ ' CgL^cr^ _. r~co/A `iiA oco^pe c( t^Qg C *_^s. . erxe-r-j-^^c y pck-^e.i~ ^grse^^Tf Ouu\o ! _________________________________________________ Atp^S. * (A On- r o ^pgv -v ^ _ Ay>provpcj --________ _ .._, (6X, Ad frl/p /aqa xs_ r P.egl i' x r<o cd^r,^ _pj\. ^ cr __ > Ok C.i.CsAC^Vto rr.- ^.i g*-r 1 c f avs. oo U1___Q-e. ^ rrg (XA/Vu o^..t"e .LEL. ____ els _Sr^s:-XN_ S-'.X 5- gy^_c. fvVQA .^_r..4T .____________________________ f ! _ ,,. _ f (V ifewS'* m#--*' ABD00204685 lCOnOCO J Engineering Center PRmmNd , .. pi ant /tP-0fiJ SPECIFICATION SHEET nATr &'ZO-$ IWM N,, MADf HY..-JG.-- NfQ NO / appii hv project VC*/AMfifiPE &AS po no .?ys-rF/yi ITEM NO ,service PX-ZZ^PX ~/Z6 /mpaJ/tpPS t2cLA/VT/TY > 2. : Gf/uppac /tw/Jitpjzs 6) Al?0T /V0. S&0 &&WCE` r& /a/O/CFTF PBaP/fr/E 6AS fl0AJCSAST4Si-r/0At t/u T/j. PMPfi&F srppa&e ppep fact 0r rpe Ap/lb/Z hpmsa , TE/uPpjPATuPB &**/&'. &*F ;ss?*p SSWEie. teame.*/HE/VTX /os t<p /3c? Vac,, <?* /z-/r Me., it. watts. /hBTP.P. rs/to/v 1 0-/00% oca;j2 Es<PL0S/i/ Lt/rtiT ( LL^ YHX.&B AlPP/n Ci/ZCU/r'S. < Lew /4AIFUa/T?&/J #a'T*-'9 SACKup- CtACun Fe>& tiATT&. y JACK*? TO BP uJCLKOmo locPt/Pa? A0/lA- cpa/pPpc Pppm , wr&s * (/) &7/n/WA/y 4f>PA0VD EaiA.ru. /910A//T0/Z ' Tp T/D /FTP Fx/ST/a/G rt/.AAMS OaJ A0TH FP /A/C/AJFyT /} TOF PtP/ZA7 Fa/FPa/Z/ATPaL P#A/f=C (tJ/AjyL C0A/T&-& C BOO/ft ) flWD AP/^BP. Fl/PPto Pa/AAM/YC/PTFa^ PPajSi. CBf/LS/Z CpntAOC Boom). * SHEET f ` RFV 4-441 S ABD00204686 .fT- ERAL MONITORS, IN 3037 ENTERPRISE STREET COSTA MESA, CALIFORNIA 92626 PHONE: (714) 540-4895 TWX 678-372 Mr. Frank Jenson Oate. 30 January 1985 Vista Polymers Box 91 GMI QUOTATION NO: 6ll Aberdeen, MS Please Reference GMI Quote No. Your Reference: verbal request of 30 January 1985.On All Correspondence. ITEM DESCRIPTION QUANTITY UNIT PRICE EXT. PRICE 1. Model 580 System to include one Dual Channel Monitor, 2 ea Sensor P/N 10001-1, 2 ea Sensor Housing P/N 10007 and 1 ea Instruction Manual. Standard Relay Configuration. `Common Alarm Relays 6 ea la. Alternate System Model 610 System to include one Four Channel Monitor, 4 ea Sensor P/N 10001-1, 4 ea Sensor Housing P/N 10007 and 1 ea Instruction Manual. Standard Relay Configuration. `Common alarm relays for all Four Channels. Common alarm set point adjustment. 3 ea Note: For a discrete set of alarm relays (Malfunction Low and High) for each channel plus discrete alarm set point adjustment add $470.00 to unit price of item #1A. lb. Alternate System Model 4800 system to include one 16 Channel Monitor, 1 ea Extender Card for Channel Card and one for relay card and one Instruction Manual. Blank Panels included at N/C for inactive channels. Each active channel to include one each channel control card. Relay Quotation Firm For: F.O.B. Terms: Net 30 Days Delivery: Enclosures: ^ ARO Warranty: $1,764.00 $10,584.00 $2,973.00 $ 8,919.00 Sianature: Name/Title _ _____ ___ Sheet No j _Qf 0 Sheets ______ Local RepresentativePhone Address . GMl/9-84 3037 ENTERPRISE STREET COSTA MESA, CALIFORNIA 92620 PHONE: (714) 5404895 TWX 678-372 TO: Mr. Frank Jenson Vista polymers Box 91 Aberdeen, MS Your Reference: Verbal request of 30 January 1985 ITEM DESCRIPTION Date: 30 January 1985 GMI QUOTATION NO:___ ^2, QUANTITY Please Reference GMI Quote No. On All Correspondence. UNIT PRICE EXT. PRICE Card, Sensor P/N 10001-1 and Sensor Housing P/N 10007. 11 active channels 12 H 13 ,, If 14 ,, If 15 ,, 16 ,, If II 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea Standard Relay Configur* tion* Note: The Standard Relay Configuration is Malfunction. SPDT, non-latchinq, enerqized *4 Low Alarm . DPDT, non-latchinq, de-enerqized. *4 Hiqh Alarm. DPDT, latchinq, de-enerqized. other relay options (Latching and energized) are available. **Model 4800 Low & High alarm Relays are SPDT. I or DPDT add $22.00 for each active channel in Item #lb. $11,784.00 $11,784.00 $12,597.00 $12,597.00 $13,410.00 $13,410.00 $14,223.00 $14,223.00 $15,036.00 $15,036.00 $15,849.00 $15,849.00 Quotation Firm For: 60 Davs F.O.B. Costa Mesa, CA 92626 Terms: Net 30 Days Delivery: 4 to 6 weeks Enclosures: product Cataloa ARO Warranty: 2 years Signature:., Name/Title. Ken Kaub Local Representative__ Address __ _ .Sheet No.. .Of Sheets Phono GMl/9-84 GENERAL MONITORS Description General Monitors' Model 580 is a compact, highly-versatile system tor contin uously monitoring combustible gas concen trations in two locations. The system consists of two remote sensing assemblies and a solid-state controller. For safety, reliability, and ease of calibration, sensor outputs are not summed. Each channel is completely independent and has its own constant current sensor drive circuit. Sensors are available to meet various service requirements for most gases. The Model 580 independently moni tors two locations. The controller automati cally displays the higher reading channel on an analog meter, scaled from 0-100% LEL (Lower Explosive Limit). Manual over ride switching permits readout of the low channel at any time. Low and high alarm set-points are common to both channels. Calibration of each channel is done inde pendently, and an alarm override switch disables the alarms during the calibration mode. A 45 second time delay also disables the alarms on start-up. Customers may select from a wide variety of relay options, such as normally energized or de-energized high and low alarms, and latching or non-latching high and low alarms. The malfunction relay circuitry is normally energized and monitors both channels. Features "Peak Picking" Circuitry Automatically displays highest reading channel Compact Packaging Dimensions: 2"W x 7"H x11.5"D (51 mm W x178 mm H x 292 mm D) Low Power Consumption Analog Meter Standard Independent 3 AMP/117 VAC DPDT High and Low Alarm Relays 3 AMP/117 VAC SPDT Malfunction Alarm Relay Variety of Relay Options Normally energized or de-energized high and low alarm Latching or non-latching high and low alarm Remote Reset Superior Reliability Two week factory burn-in of system Single PC. board Solid-state circuitry Proven catalytic sensor Malfunction alarm circuitry Positive contact field terminals Time delay Constant current supply to sensor u Safe, Easy Calibration Fully accessible calibration adjustments Alarm relays automatically disabled while in calibration mode Low Cable Costs 40 ohm loop resistance, e g. 3000 ft. (910 meters) one way of #18 AWG cable 7600 ft. (2320 meters) one way of #14 AWG cable User Protection Two year warranty CSA approved Applications -- Protection from hazardous combustible gases in: Fuel Loading Facilities Compressor Stations LNG Processing and Storage Oil Well Logging Sewage Plants l_ Cas Turbine Enclosures 3 Drilling and Production Platforms 3 Solvent Vapors Sensor Elements General Monitors' sensors are designed for reliable performance and long life. Each sensor must undergo extensive burn-in and rigid quality control procedures before shipment. The sensors consist of two catalytic bead elements in a balanced Wheatstone bridge circuit (See Principle of Operation). These low temperature catalytic bead sensing elements require minimal sensor excitation current, greatly increasing sensor lire. Principle of Operation A catalytically treated ceramic active bead and a passivated ceramic reference bead form two legs of a Wheatstone bridge circuit. Combustible gases diffuse through a flame arrestor and oxidize on the catalytically treated active bead, causing an increase in its temperature and electrical resistance. This results in an unbalancing of the Wheatstone bridge circuit. T he reference bead, inert to combustible gases, compen sates for ambient temperature, humiditv and pressure changes. The difference in resistance of the active and reference beads is converted into a sensor signal which is amplified in the controller, sent to the indicator and alarm circuits, and displayed on an analog meter. The meter is scaled in percent of the Lower Explosive Limit (% LEL). In the Model 580 the two sensor inputs are continuously compared, the higher signal being displayed on the meter. Two adjustable electronic alarm circuits may be field-set for any alarm level up to100% LEL. The low alarm signal indicates potentially hazardous gas accumu lations at low concentrations, allowing time for corrective action. The high alarm signal indicates immediate danger. A flashing malfunction LED will indicate low input power, sensor removal or damage, "CAL" mode, severed cable or current failure. Two LED channel indicators are provided to indicate the higher channel. A variety of alarm relay options provides contacts for high, low and malfunction alarms to be wired to auxiliary lamps, horns, fans or shut-down equipment. ABD00204689 Analogoutput meterwith linear scale calibrated in the percent of Lower Explosive Limit (% LELX Reccaed Toggle Switch Used for normal operation or calibration When in the "CAL" mode high and low alarms are disabled. Status Indicators HIGH alarm -- Mashing red LED LOW alarm -- flashing amber LED READY (power on)-- steady green LED MALE (malfunction)-- flashing amber LED 'High channel indicators --green LED's Channel select switch -- black button Calibration Potentiometers HIGH and LOW alarms --set point adjustments located on circuit board. SPAN and ZERO adjustments for each channel accessible through front panel Reset Button Used for manual reset of latching high and low alarm circuits. Width r (51 mm) Depth tl.5'(292 mm) Calibration By placing the recessed toggle switch on the front panel to the calibration mode, the high and low alarm relays are held in standby condition and the "MALF" LED flashes. Zero and span pots are accessible from the front panel. Calibration is accom plished by adjusting the meter to zero and exposing one of the two sensors to a known concentration calibration gas and adjusting the meter with the span pot to indicate the concentration. The alarm adjustments are located on the side of the controller to prevent tampering. Relay Options The versatility of the Model 500 is enhanced bv the availability of different relay operat ing modes for specific user requirements. These relay options include normally energized or de-energized high and low alarms, latching or non-latching high and low alarms and sealed relays. CSA performance certified to C22.2 No. 152-1976 Controller Specifications Mounting Options: Rack, panel and wall Dimensions: 2''W x 7"H x 11 5"D (51 mm W x 17B mm H x 292 mm D) Weight: 4 lbs (1 80 kg) Temperature Range: 0F to150F(--18C to -rfafaPC) Power: 117 VAC 15% (220 VAC 15% optional), 50-60 Hz, 22-30 VDC, 8 watts nominal Meter Range: 0-100% Lower Explosive Limit (% LEL) Repeatability: 2% full scale Linearity: 5% full scale Alarm Circuits: High, low and malfunction: Standard high and low DPDT 3 AMP/ 117 VAC resistive, malfunction SPDT 3 AMP/117 VAC resistive, high and low normally de-energized, malfunction normally energized. LED Status Indicators: Flashing red for high alarm, flashing amber for low alarm, green for ready (power on), flashing amber for malfunction, flashing amber for calibration mode, steady green for each channel indicator. Electrical Classification: General purpose for mounting in non* hazardous area Warranty: Two years Sensor Specifications Type: Continuous diffusion, low temperature catalytic bead. Standard Industrial Hydrocarbon Sensor, High Temperature Standard Industrial Hydrocarbon Sensor. Temperature Range: --65F to +200F(--55C to ~93C); High Temperature Sensor to 400F (200*0 Response Time: Typically 6-second time constant when exposed to 50% LEL of methane gas Zero Drift: Less than 5% per year Life: 3 to 4 years, normal service Electrical Classification: NEC and CSA, Class I. Division 1. Croup B, C and D: VDE 0171 (Ex) sd 3n C5 Warranty: Two years Cable Length: Maximum 3 wire cable length allow able between controller and sensor assembly with one wav resistance of 20 ohms (total 40 ohms loop) AWG FEET METERS 20 1900 580 18 3000 910 16 4800 1460 14 7600 2320 Represented by: GENERAL MONITORS, INC. 3037 Enterprise Street Costa Mesa. CA 92525 Tel 71 J| 5*10-1895 Telex 678-372 FAX(7'Ji 557-25'5 April 1982, General Monitors. Inc. RLCGM-85 5M-HP Model and speculations subject to change without notice. ABD00204690 conoco)\ Conoco Inc Engineering Conioc Ponca C`W. O^ianoma i^lCl*'CATlON SHUT iicinciKM sm(c r P"iiH i mi ___ A| >t. | I,Aff 1 .*,,, m, , nJ=3_. "I o V* PlA* r Aberc/ge^x CkerA egvl project tfC/rt/pAOMME. 3&.'Qr, .Hd*rMyLc.Tr/--nAi*>>'Jy i r&*\ 1Ti W *0 i/ si vet AV-l/Ol fkr-ocAe,^ AT- 1/2; ^-cAr<?rx *N-VrW - / 2. Tv^-p^V - D1 ^u_s: i o'A foL~> M cc <vi a r - 6f.Ap f-cn ^ Model lOo * loo O l -- \ /v\per^of^r-<- Coot^lv-4-fe. yio*-ikons (j) SerVi - "TS> se-<A o^^Cr.*o.Arco'Vf -M-- VCM 4^y\V-Tcx^ and tetter .j0/'0fiQ.r\', Sfoftzqe. ,."7W> <3Sa?^2 iO\ ll sc=*-.\^ C\ >/o ^s:Ge.okf G'eAenx! AloAi'rtfrx i,vJor^T''\^ uuvi -V-s . Pe?er V> PiJ'-X. -pncOS'SX ip^Cr'.pv-ors 4br Vie - |\/v A l , Lr,<z<z - rPA^crs 2 <<*, k- cc'^o*<?. vn J=>-- 1 ke-4-oo-ee_ rv 1 i?c4r p*.ck. sn. 1 i^svie^ w^ Itfr^s-nsv^-r ^c 2Q r-^ -AS '-' N o4-e-3. : b'SQr coA\pg^A^>-a^pr-goed I t'fr v*u i____ c* __ I ABD00204691 ABD00204692 SIZES 125 and 155--BELT DRIVEN r r Size Wheel Outlet die. area sq. ft. A B DIMENSIONS [INCHES] c oE FG H jK 125 121/4 155 15 .86 1.29 17 17 10 12 12% 151/a 133/4 167/8 7 7/a 93/4 13 15% 10% 123/4 271/2 30 1% 1% 3 3 Size R s TV w Y a' b' c* d' Shaft 155 -?.% 1125 6% 12% 9% 8% 10% % 11% 16% 127% 91/4 12% 9% 8% 10% % 14% 193/4 153/4 H% 1 1 'Discharge dimensions . . . see page 5. L M N` H%133/4 163/4 9% 17 17 Keyway %x% %X% Base holes 9/l6 9/l SIZE 125 Capacities based on air density of .075 lbs. per cu. ft. Maximum safe speed at 70T.: 1715 RPM CFM I0JI 1203 137S ov 1200 1400 1600 SP RPM BHP 420 09 461 13 509 19 \ 4 * SP RPM BHP 12498 1535 / 5/5 SP RPM BHP 638 .20 658 25 6S3 31 i4 SP RPM BHP 772 29 777 34 793 41 r SP RPM BHP 893 44 89b 51 IV SP RPM BHP 2' SP RPM BHP 2\, SP RPM BHP 1547 1719 1891 221028000000 557 .26 616 .30 723 8608 34 661) 39 76U 658 44 V0b 49 UI 39 818 49 910 48 850 59 934 60 884 .71 963 59 1094 84 110070 .95 1262 1.23 183 1116 1.08 1266 1.37 1412 68 2063 2235 2407 2 2791 292 J 3095 2400 2600 2800 3000 32U0 3400 3600 711 .56 75? .61 842 .73 92? 88 1764 72 801 76 HM 961 88 1002 1 10/1819 852 93 928 1.05 85 99? .98 1137 1.23 1276 1.53 1413 1 85 11/ till? 1 14 1166 l 42 1293 1 71 1421 204 20 1.33 1197 1.62 1317 1.92 1436 2.25 1873 2.10927 100 1 1982 1 1 2011038 1 07 1 29 1 54 82 903 954 / lUbO 12 1 .14 1.59 8/ 97? 1019 1066 1114 1.26 1 48 71 1044 1086 Mill 11/4 I 40 1 63 88 2.18 1109 1150 1 19'/ 1234 1.54 1.79 2.06 2.35 1230 1267 1305 1343 1 85 ? 19 2.70 1348 1375 1409 1445 2.17 2 43 2.73 3.06 1456 1482 1511 1542 2 50 2 78 3.09 3.43 NOTE: Performance shown is for Junior Fans with outlet duct and with or without inlet duct. BHP shown does not include belt drive loss, but does include bearing drag, i "" i Tinted capacities indicate BHP requirements which may exceed maximum motor limitations . . . see below. SIZE 155 Capacities based on air density of .075 lbs. per cu. ft. Maximum safe speed at 70T.: 1400 RPM 1 | SP l 4' SP j SP i4 SP V SP 1 */* SP 2 SP 2l-i ' SP OV RPM BHP RPM BHP RPM BHP RPM 8HP RPM BHP RPM BHP RPM BHP RPM BHP 1535 179) 2047 2303 2559 2815 1200 I4U0 1600 1800 2000 2200 342 380 418 459 500 542 13 401 .19 433 .27 467 37 $03 48 540 .63 579 17 510 24 529 .32 554 43 584 .55 615 .71 649 .26 609 .33 hlH 44 bJ7 .55 658 .69 685 86 714 .36 .41 .55 67 82 1.00 701 715 731 751 776 56 67 80 96 1.16 858 .93 866 1.08 991 1 39 878 1 26 997 1 58 1106 1.92 895 1 46 1007 1.80 1113 2.15 3071 3327 3583 3839 4095 4361 460? 2400 2600 2S00 3000 3200 3400 3600 584 61 620 89 685 1.05 715 I 20 am 1.37 914 1.70 in?n ? 05 117? 2 42 628 1.01 660 1.09 m 1 27' 780 1 45 833 1 G? 939 1 97 1019 7 14 IMS 2 7? 672 1.24 702 1.33 759 1.52 814 1 72 865 1.90 964 2 27 IUbU 2.66 1150 3.06 715 1 51 743 1 61 798 1 8? 850 2 02 899 2 21 991 2.61 1083 3 01 1170 3.44 759 1 81 785 1 93 818 2 14 887 ? m 9J4 2 57 1071 2.99 1109 3.41 804 2 16 828 2 28 8/7 2 51 9?4 2 73 970 2 9/ 1056 3.41 848 2 55 8/2 2 67 918 2 91 963 i ib 1006 3 40 NOTE- Performance shown is tor Junior Fans with outlet duct and with or without inlet duct. BHP shown does not include belt drive loss, but does include bearing drag. Tinted capacities indicate BHP requirements which may exceed maximum motor limitations . . . see below. COMPLETE PACKAGE MODEL NUMBERS Junior Model No. Motor HP RPM Adj. drive RPM nge 125GO 125GB 125HB 125IB 'h 1150 'h 1725 V2 1725 % 1725 420.640 630^960 630 960 73a 1110 125JB 125KB 125LB 125M8 1 1750 1V2 1750 2 1750 3 1750 840/1240 920-1380 1040.-1430 1190/1540 COMPLETE PACKAGE MODEL NUMBERS Junior Model Motor HP RPM Ad). drive range 155GD 155HB 155IB 155JB '/a Vi % 1 155KB-1 155KB-2 155LB 155MB 1V2 1 Vi 2 3 1150 1725 1725 1750 1750 1750 1750 1750 315-540 470'715 550 830 590/870 650 900 720-980 740/1110 830/1150 MAXIMUM MOTOR LIMITATIONS Maximum motor frame' Ojjen TE ML dimension maximum overall motor length 182T 182T 14V Frame si/ns vary ill length with innlm in.imil.u tui-r I'.hv.k NLMA "C" dimension against ML ........ .. above it sp-nfic make ol motor is required. PAGE 7 MINIMUM/MAXIMUM V-BELT DRIVE CENTER DISTANCES Motor frame sire Minimum maximum centers in inches 48 56, 143T. 145T 182T 7.75/10.75 7.25/10.25 8.25/9.75 ABD00204693 i fCOflOCOl Enqmecnna Ccner SPlCt'CATlO SHUT ptAhT A-Le CLewi G(*Xproject VCA\ iT(rvmicOi H. -S--I^O Ae^'*\C'(, -T vw . vcr\ I.A.I 2*1?*^,..,. ... ` >t *W ui > Tw/nf Pyi'*f'T** aj i.l.l >, , C, : P- ISO L ocGcaA-i /\ ? A/eX^ F-/STO D^sc-r'i^4-Ti3/% ; i--f-fA^O /c PR / AM-TO ____ r~ pr-c=jrxur ; rJgi^er- P~~ <-0 Rcru^er" fe^.A'^^Ve/vV ? i ^XO l/ /VC J Ci^t; ca Wfole^ ' Zl'N "Tit0. i'\ +KiS ^.UJ'.rcK v-*j ivW, fka /4 t- P (.___ rTv*a"'-1"e.l....qx.A..<.^.r/v-v-" 4or cxil v^\ -Q-/ GC\<2 S:. /^O. 'A i tv<~^ -CO mincer- Ja yUc=* ACA.TcO pcx^e, 'rW <^ic*r-^v\ ^j,|\ O-U^Vo rwoOrt C<g(_o g/^CP * !* ^ Cf (U', j ABD00204694 VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHMEICAL PLANT Process Piping Schedule The following piping schedule uses a system of numbers and letters as a line designation. This system denotes the following information: line size, service, line number, insulation requirements, and piping specifications. Sample Line Designation 8 - AV - 001 - N - A52 - 1 Sample Piping Designation A 52 - 1 Service Designation Used Designation AV Insulation Requirement N Nominal Pressure Rating A Piping Material 52 First Specification of A52 Group Piping Material Nominal Pressure Rating Service Ventilation Air None 150 Pound Class Galvanized Steel Duct b 5) -7 *0 51 i 0 o d do ro lu 0d 1 <t r< 0J) 4cJ *0 n 0- ABD00204695 S3 MU Ou M E u 8W CA K CO "8 OS 0* . -- WU*' ABD00204696 VCM GAS MONITORING SYSTEM VCM TANK FARM AREA ABERDEEN CHEMICAL PLANT Work List fr Purchase and install is-'/' jtfL' gas sensors, AT-101 through AT-iTO, in the vinyl tank farm area (see P&I diagram for exact -location). These sensors should be installed 2-3 feet from grade level. . ('-r 2 Purchase and install live-gas monitors, AI-121 through n'Jfin the emergency generator building located west of the control room. Tie in the following gas sensors to the corresponding gas monitor: AT-101 & AT-102 to AT-103 & AT-104 to AT-105 & AT-106 to AT-107 & AT-108 to AT-109- .AX-110- fee- AI-121 AI-122 AI-123 AI-124 3. Tie in the r gas monitors to two existing alarms located on the incinerator alarm annunciator panel. These alarms will be used to warn operations of any high readings of VCM from the five gas monitors. These alarms are to be labeled TANK FARM HYDROCARBONS ABOVE 25% LEL and TANK FARM HYDROCARBONS ABOVE 45% LEL. Jk Purchase and install a pressurization blower, F-150, at grade level near fire pump houses #1, #2, #3, and #4. Provide a 20 ft. stack for the inlet of the blower with a Bird screen and provide ducting, 8-AV-001, to fire pump houses. Install HAND/OFF/AUTO switch, HS-130, for pressurization blower, F-150, and tie in this switch with the 25% LEL alarm in the control room so that when this alarm goes off, the blower starts.