Document JNE2k0nEMYGErgey5wwkg3zBa

BORDEN INC 165 N. WASHINGTON AVENUC COLUMBUS, OHIO 43215 TELEPHONE: (614) 23t4M EXPRESS .HAIL June 19/ 1985 d V W. BAILEY BARTON DIRECTOR environmental affairs Mr. William P. Gulledge Chemical Manufacturers Association 2501 M Street NW Washington, DC 20037 Dear Bill: Enclosed is the "Dingell" questionnaire response for Borden's Geismar, LA plant. We determined that your May 15, 1985 letter indicated the Geismar plant as the one in the New Orleans area and that there was only one, not two, in the Philadelphia area - Bridgeport, NJ. I learned that Bridgeport has only eight employees, which is less than the nine you used for a cut-off...so no questionnaire is submitted on that plant. We have tried to be as responsive as possible considering your time frame, but there is some information missing. For example, no one ever asked us how many instruments exsist in our process units, so we cannot provide you a reliable number without a time-consuming drawing or field count. Please call me or Michael Dietzel at Geismar with any questions. WBB/slw Attachment cc: J. S. Bellecci (w/o att) A. S. Cummin "" R. J. Ventres "" C. Lunn/M. Dietzel (w att) ^fetafey^.Rosenzwe ig BOR 014595 Juhj 2 0 J385 rl. H. iiuo c i\'2I f q BOR 014596 CMA QUESTIONNAIRE ON MONITORING AND DETECTION SYSTEMS AND EMERGENCY RESPONSE (This page will be removed prior to submission to Congressman Dingell. The information given below will be used by CMA and/or its contractor, TRC Environmental Consultants, to contact individuals preparing a given response. Contact will be made as needed to clarify answers. A separate cover letter to be included in your response to Congress man Dingell may also be submitted, if desired.) Name, Title and Phone Number of Key Individual Responding to This Questionnaire Mic.haE-1 Dieful , j\ Sardes CUlmieJl - 6tiumr PtiJ 6kAUiSMrttL. (SQ4) 38T-S/OJ Company/Plant Name and Address P.0, 6**427 70734 BOR 014597 CMA QUESTIONNAIRE ON MONITORING AND DETECTION SYSTEMS AND EMERGENCY RESPONSE SYSTEMS 1. Company Name (LieHtCALj 'bit/. 6F So6J>etJ *lt. 2. Location (City, State, County) C.a1 'QnllS/*n Jcf. 1)I J+soVi 30 4UU 73 6g.urvigri LA PLEASE ANSWER ALL OF THE FOLLOWING QUESTIONS WITH REGARD TO SIC 2800 ONLY. GENERAL FACILITIES INFORMATION 3. What are the major product lines of this facility according to the 2800 Series SIC codes listed below? (please check all that apply) / /, / ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ^ / / ____ ____ ____ ____ ____ ____ ____ Alkalies and Chlorine Industrial Gases Inorganic Pigments Industrial Inorganic Chemicals Plastics Materials, Synthetic Resins and Nonvulcanizable Elastomers Synthetic Rubber Cellulosic Manmade Fibers Synthetic Organic Fibers Botanical Products Medicinal Chemicals and Biological Products Pharmaceutical Preparations Soap and Other Detergents Specialty Cleaning, Polishing, and Sanitation Preparations Surface Active Agents, Finishing Agents Perfumes, Cosmetics and Other Toilet Preparations Paints, Varnishes, Lacquers, Enamels and Allied Products Gum and Wood Chemicals Cyclic Crudes, Cyclic Intermediates, Dyes and Organic Pigments Industrial Organic Chemicals, Not Elsewhere Classified Nitrogenous Fertilizers Phosphatic Fertilizers Fertilizers, Mixing Only Pesticides and Agricultural Chemicals, Not Elsewhere Classified Adhesives and Sealants Explosives Printing Ink Carbon Black Chemicals and Chemical Preparations, Not Elsewhere Classified 4. Approximately how many products are produced at this facility? Number of Products II BOR 014598 5. How many process units arc present in your facility? (A "process unit" ia 4afined as components assembled to produce, as intermediate or final products one or more chemicals. A process unit should be able to operate Independently if it is provided with sufficient feed or raw materials and storage facilities for the product.) Number of Process Units ^ ^ 6. Please list all materials that are used at this facility in the manufacture of chemicals for commercial distribution. This would include raw materials. Isolated Intermediates and products. (Do not Include un-isolated intermediates or research quantity materials not intended for commercial distribution.) KlaWsJ GetLi Actinic** Chlorine, (Use additional pages as necessary) 2 BOR 014599 7. What Is th* appr ximate population within: 0 1-100 101-10000 1/2 Mile 1 Mile 2 Miles 5 Miles s 1001-10000 s 10001100000 Graater than 100000 8. How many company employees work, at this facility? Plus OPERATIONAL CONTROLS Total ^ 71 Z , (***+.> i< 9. In this facility, approximately how many of the following devices are used for operational control of process units, and material handling and storage? AUmW /v/ Quantity 0 1-10 11-100 101-1000 1001-10000 Vibration Monitoring Corrosion Monitoring Stress Monitoring Temperature Sensors Pressure Sensors Flow Sensors Level Indicators pH Meters Specific Gravity Indicators Oxygen Detectors Specific Gas Analyzers (e.g., chlorine, H^S) Gas Chromatographs Oxidation-Reduction Potential Indicators Moisture Detectors ZZ* HZ' Explosive Vapor Monitors .10 Which of the above devices would be used for prevention, early warning, or detection of potential or impending releases? Explain. Flag? | prr.s^ lot. 7)ai/0 AtcUrd a*c pOf6 rt&KLXZ) itr}U 'tfu tfbrAfo*fl C^ orn. s- m *i peS&jbif Xtcktft v ^. CMilSS /*J- VLi?uy,^j7V /\ i . /co </ BOR 014600 .11 Are there ether procedures/systems in use which would hlp prevent upeet releeees to the atmosphere? Pleese explain. ftU ms'kiitd, fX* tOCFt disc, j fcAc{j^'` Innm A** -,/sW`eJ fceiAi. jjmmfd A fU*Ur tf rupjart /efy/>*sS6n m ft? ff\y*4/ ^ m Wj______________________________________ 12. Please indicate how the outputs of the devices listed below are generally monitored. Indicate the approximate number of devices monitored by each method. Directly Wired Local Control Room Chart to Process Indicator Indicators Recorders Control System f Vibration Monitoring Corrosion Monitoring Stress Monitoring Temperature Sensors Pressure Sensors Flow Sensors Level Indicators pH Meters Specific Gravity Indicators Oxygen Detectors Specific Gas Analyzers (e.g., chlorine, H^S) Gas Chromatographs Oxidation-Reduction Potential Indicators Moisture Detectors / "Z z / z s Explosive Vapor Monitors Other (explain): 13. Which of the following guidelines determine frequency of inspection and maintenance on these control devices? Prompts from Standard Product Preventive Operating Quality Malfunction Maintenance Safety Vibration Monitoring Corrosion Monitoring Stress Monitoring Procedures -- Control -- Indicator ~yzz System Procedures z 4 BOR 014601 II Temperature Sensors Praaaura Sensors Flov Sansora Laval Indicatora pH Meters Specific Gravity Indicatora Oxygen Detectors Specific Gas Analyzers (e.g., chlorine, H^S) Gas Chromatographs Oxidation-Reduction Potential Detectors Moisture Indicators Explosive Vapor Monitors Other (explain) : ______ z" Is this facility subject to routine inspections or audits? If so, please discuss types of audits (e.g. environmental, industrial hygiene or safety), frequency and scope. r\UiVmmtu.Vail re,\j\tjuds teieur prottsi mat f per <tuf,______________________________________________________________ XAAubfriiA % rai iSnNC fLJiuJb* TurL OOCiW AMnudjQ,__________________________ <JAs 6+k OXt- AJoit'. axt tfVV-S ilt wiko OrvidLuet' OTp&LfS oo-ui int/Utk**/fetfiUO JuA-eii i tvy. i o 5 BOR 014602 Please complete questions 15 through 23 for each process unit including related storage and handling. (Copy additional question sheets for each unit as required.) EMISSION'S MONITORING AND DETECTION (ROUTINE AND AU.OWABLE) 15. Identification of Process Unit Vin 16. Identify ambient chemical monitoring systems or devices used at this process unit. Fixed Point, Continuous Monitoring v Displays Real-Time Concentration Signals at Predetermined Concentration ~17 Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe):_____________________________________ 17. For the devices/systems listed above in Question 16, where are sensor and sampling points located? Fixed Point Continuous Monitoring / Portable Gas Detectors // Detector Tubee Personal Dosimeters (Digital Display or Alarm) Industrial Sygieme Sampling Monitor / Grab Samples Detection of Odors by Operating Personnel // 1 / Other (describe} Please explain sensor location rationale._ U-SCPA rwvVifccifia t>urme^4s (or />{ /ptu<1 thloodt mfyumuT' 6 BOR 014603 18. Identify any stack or vent monitor systems or devices used at this process unit. Grab Samples Fixed Point, Continuous Monitoring Displays Real Time Concentration Signals at Predetermined Concentration Flame detectors (e.g. Flares) . t, . 7 Other (describe): Tt JfttUfitraJoT ____ ^ \ztr\rf- CbloncknuM-jacb&l s vKCiricrd.'Jbr - 7tjr ermWTM ** sta-tlL ,(1TM t*CM*40*Jor. 7 BOR 014604 19. What guidelines determine how often ambient and in-stack/vent monitoring devices are used? 20. What guidelines determine frequency of inspection and maintenance on--.-' ambient and in-stack devices? AMBIENT fixed Point Continuous Monitors Portable Gas Detectors Detector Tubes Personal Dosimeters Industrial Hygiene Sampling Monitors Grab Samples Ddor Monitoring Dt he r 1N-STACK/VENT Grab Samples Fixed Point Continuous Monitor rlame Detector (e.g. , flare) Dther * -8- ' ____ J. l/ / / -SHuJatl) BOR 014605 21. Please list the specific chemicals or classes f compounds detected by ambient and in-stack systems. Ambient Chemicals - Grab Samples Personal Dosimeters Continuous Monitors Portable Gas Detectors Detector Tubes Industrial Hygiene Sampling Monitors Detection of Odors s' . Other In Stack/Vent Grab Samples Continuous Monitors Flame Detectors Other /22. Hov are routine emissions to the atmosphere determined for this process unit? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Please comment on how often these are updated and how they are recorded. Lin'd is, Subject ^ rr^oirtntmh 0/-4t)CFI? /jr-f / -h /nt&Surt/ntMf CV> rUuALj. Qnryl+nutus') nt ttrd (&!/ mjt&XMesruMti Jd*y*\(d As*d reJc^jdl (yjucs.) 9 BOR 014606 3. How are routine emissions to the atmosphere determined for storage units? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Please comment on how often these are updated and how they are recorded. ________ Thure dMne. Crru'&ms *** t4mkss A* gmeouttflif rttAg/ 66.6u*S. Such n,\ttU omJL 0$ Avni An. gakjcci 4t> r^porlvK^ \j iV&rtudJ* & 40(*fg fort Li. 'T&m. 3tnc, <2^rg.rnd^ Tost QCur**ctS. 10 BOR 014607 Please complete questions 15 through 23 for each process unit including related storage and handling. (Copy additional question sheets for each unit as required.) EMISSIONS MONITORING AND DETECTION (ROUTINE AND ALLOWABLE) 15. Identification of Process Unit_ ViWjl Chiofijic MfrtPfrE/ 16. Identify ambient chemical monitoring systems or devices used at this process unit. Fixed Point, Continuous Monitoring ^ Displays Real-Time Concentration Signals at Predetermined Concentration \/ Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe):_____________________________________ y r; 17. For the devices/systems listed above in Question 16, where are sensor and sampling points located? Fixed Point Continuous Monitoring Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel / y / Other (describe) Please explain sensor location rationale. ktnfciwvi CSkJA oaaA. U$~PA far Ua.lls s SibtjCcJdafulc. yy>/vi/y>u/r 6 BOR 014608 .8 Identify any stack or vent monitor systems or devices used at this process unit. Grab Samples z: Fixed Point, Continuous Monitoring z Displavs Real Time Concentration Signals at Predetermined Concentration Flame detectors (e.g. Flares) Other (describe): _____________ 7 BOR 014609 19. What guidelines determine how often ambient and in-stack/vent monitoring devices are used? 20. What guidelines determine frequency of inspection and maintenance on> ambient and in-stack devices? AMBIENT Fixed Point Continuous Monitors Portable Gas Detectors i Detector Tubes Personal Dosimeters Industrial Hygiene Sampling Monitors Drab Samples Ddor Monitorlng Dt he r IN-STACK/VENT Drab Samples Fixed Point Continuous Monitor riame Detector (e,g, , flare) Dther 1 ' -8- y/ l/ / y/ y/ BOR 014610 21. Please list the specific chemicals or classes of compounds detected by ambient and in-stack systems. Ambient Chemicals Grab Samples Personal Dosimeters Continuous Monitors Portable Gas Detectors j- tJjoriJjL /Dtnnrwf Detector Tubes Industrial Hygiene Sampling Monitors Detection of Odors T)/**b(t jJdenit mmfnutr \ khdBBBMK dlor/djL eJdsr^J. Other In Stack/Vent Grab Samples Continuous Monitors Flame Detectors m/rmvr awJtMjL. Other 22. How are routine emissions to the atmosphere determined for this process unit? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Please comment on how often these are updated and how they are recorded. 1 is fry>j*YUK*llL| mm, Used rttordid. Qrordi^cy /j f^ra ^ t/ua per 4PCF -ftwrl L>\._________________ 9 BOR 014611 21. Please list the specific chemicals or classes of compounds detected by ambient and in-stack systems. Ambient Chemicals Grab Samples Personal Dosimeters Continuous Monitors Portable Gas Detectors y- fiJjpnJi mtnrrrWT Detector Tubes Industrial Hygiene Sampling Monitors Detection of Odors )/^L tAJtnik m/nrcrutf s' S Other In Stack/Vent Grab Samples Continuous Monitors m/nrcwr JmjL. Flame Detectors Other 22. Hov are routine emissions to the atmosphere determined for this process unit? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Please comment on how often these are updated and how they are recorded. is Crr\U*aMJid^ nomi Used AmA rttordid. Anordi#*^. ll relousui fror 40CFg-ftwl fsl. 9 BOR 014612 3. How are routine emissions to the atmosphere determined for storage units? n/fi Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Please comment on how often these are updated and how they are recorded. ____ ton, no rmiisu. gjnbi>d j&msiirnayi- /jyt-rstutmL tm 'udirxi aarrtt rtiaf vmk y icm*a*I*#** W40CCFrt hi f rtcgrl-lUf^ rj^itci/tmk. f *** h Yh 10 BOR 014613 Pleas* complete question* 15 through 23 for each process unit including related storage and handling. (Copy additional question sheets for each unit as required.) EMISSIONS MONITORING AND DETECTION (ROUTINE AND ALLOWABLE) Vmtjl 15. Identification of Process Unit_ khtotryw (Adtltjlau) 16. Identify ambient chemical monitoring systems or devices used at this process unit. Fixed Point, Continuous Monitoring Displays Real-Time Concentration Signals at Predetermined Concentration Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe):_____________________________________ zT 17. For the devices/systems listed above in Question 16, where are sensor and sampling points located? Fixed Point Continuous Monitoring Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel *S / I** /y y' (/ v/ other (describe) Please explain sensor location rationale. ftC#r> hiMn'Jtinn OShHQtfacz'fiA m/viLWiMQ rg^juinsnmd-b -f>r \ol& of V<Ac^.ekloridl BOR 014614 6 .18 Identify any stack or vent monitor systems or devices used at this process unit. Crab Samples fixed Point, Continuous Monitoring Displays Real Time Concentration Signals at Predetermined Concentration Flame detectors (e.g. Flares) Other (describe): ____________ BOR 014615 7 19. What guidelines determine how often ambient and in-stack/vent monitoring devices are used? ,m AMBIENT Pined Point Continuous Monitors Portable Gas Detectors Detector Tubes Personal Dosimeters Industrial Hygiene Sampling Monitors Drab Samples Ddor Monitoring Dther / / ' IN-STACK/VENT Drab Samples Fixed Point Continuous Monitor name Detector (e.g., flare) Dther / / y .20 What guidelines determine frequency of inspection and maintenance on- ambient and in-stack devices? is lU liS AMBIENT Fixed Point Continuous Monitors Portable Gas Detectors Detector Tubes Personal Dosimeters Industrial Hygiene sampling Monitors Drab Samples Ddor Monitoring Dther 't/ y * yy y y y IN-STACK/VENT Drab Samples Fixed Point Continuous Monitor name Detector (e.g., flare) Dther * -8- y_* / yy BOR 014616 21. Please list the specific chemicals or classes of compounds detected by ambient and in-stack systems. Ambient Chemicals Grab Samples Personal Dosimeters Continuous Monitors Portable Gas Detectors Detector Tubes Industrial Hygiene Sampling Monitors i/riitJ iMhfih S' S S r*ml O'bklitk /nryi/wu/ Detection of Odors Other In Stack/Vent Grab Samples Continuous Monitors t 14 4A' At A. A t/ Flame Detectors Other 22. How are routine emissions to the atmosphere determined for this process unit? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Please comment en how often these are updated and how they are recorded. ______BU V<Uj-. UUuJr ______________ ____ 9 BOR 014617 23. Hov arc routine emissions to the atmosphere determined for storage units? u/fi__________ __________ __________ __________ __________ _______ Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Please comment on how often these are updated and how they are recorded. Ag rvdtmjL ejMst*s._______ a*uij/*s ,^_____________________ Idiit._______ faphtr rLit /re.ktf VkJi* Syd^Hf. ___ sfe.rjkJl tA*uLr 4ACF (LrlLl.__ A^elt Vxswt JfOwJ. 10 BOR 014618 Please complete questions 15 through 23 for each process unit including related storage and handling. (Copy additional question sheets for each unit as required.) EMISSIONS MONITORING AND DETECTION (ROUTINE AND ALLOWABLE) 15. Identification of Process Unit AitJtj le*U 16. Identify ambient chemical monitoring systems or devices used at this process unit. Fixed Point, Continuous Monitoring Displays Real-Time Concentration Signals at Predetermined Concentration Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe) :_________________________________ ___ -T4- 17. For Che devices/systems listed above in Question 16, where are sensor and sampling points located? Fixed Point Continuous Monitoring Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel ,/ l/ Other (describe) Please explain sensor location rationale. 6 BOR 014619 18. Identify any stack or vant monitor systems or devices used at this process unit. Grab Samples Fixed Point, Continuous Monitoring Displays Real Time Concentration Signals at Predetermined Concentration t/mt Flame detectors (e.g. Flares) Other (describe): _____________ product tjxi A LUufs. 7 BOR 014620 19. What guidelines determine how often ambient and in-stack/vent monitoring devices are used? 20. What guidelines determine frequency of inspection and maintenance on-' ambient and in-stack devices? -8- BOR 014621 21. Please list the specific chemicals or classes of compounds datectad by ambient and in-stack systems. Ambient ^ Chemicals Grab Samples Personal Dosimeters Continuous Monitors Portable Gas Detectors Detector Tubas Ctrbrn mnuxidj. _" gr Industrial Hygiene Sampling Monitors Detection of Odors Other In Stack/Vent Grab Samples Continuous Monitors Flame Detectors Other 22. How are routine emissions to the atmosphere determined for this process unit? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): rwjci-utt 6 ff- iA ) Please comment on how often these are updated and how they are recorded. __________________ v/L__________________________________________________________________ 9 BOR 014622 23. Hov are rouCine emissions to the atmosphere determined for storage units? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Ak sift Please comment on how often these are updated and how they are recorded. 10 BOR 014623 ^^lease complete queetlone 15 through 23 for each process unit Including related storage ^Hnd handling. (Copy Additional question sheets for each unit as required.) EMISSIONS MONITORING AND DETECTION (ROUTINE AND ALLOWABLE) L5. Identification of Process Unit Fo \r\u\Ai 16. Identify ambient chemical monitoring systems or devriicceess used at this process unit. Fixed Point, Continuous Monitoring ______ Displays Real-Time Concentration Signals at Predetermined Concentration Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe):_____________________________________ r 17. For the devices/systems listed above in Question 16, where are sensor and sampling points located? Fixed Point Continuous Monitoring Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel // // ,/ */ Other (describe)_______________________________ Please explain sensor location rationale. 6 BOR 014624 18. Identify any stack or vnt monitor systems or devices used at this pr cess unit. Grab Samples .Fixed Point, Continuous Monitoring Displays Real Time Concentration Signals at Predetermined Concentration Flame detectors (e.g. Flares) Other (describe): C&l IdouQ Vj?irvhi cure used, unit *fo Aw or (tAf locolU. ah t O'eroccur wt tkcurfJvJif 7 BOR 014625 19. What guidelines determine how often ambient and in-stack/vent monitoring devices are used? .20 What guidelines determine frequency of inspection and maintenance on- ambient and in-stack devices? -8- BOR 014626 21. Please list Che specific chemicals or classes of compounds detected by ambient and ln-stack systems. Ambient Chemicals Grab Samples Personal Dosimeters Continuous Monitors Portable Gas Detectors CsmhusA'LU Detector Tubes Industrial Hygiene Sampling Monitors _ _______________ Aa/*/vi Detection of Odors ___________________________________ __ Other _______________________________________ In Stack/Vent Grab Samples _______________________________________ Continuous Monitors _______________________________________ Flame Detectors Other 22. How are routine emissions to the atmosphere determined for this process unit? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): AJet /fUAs&reJ - ftfed /<? tm craj&r. Please comment on how often these are updated and how they are recorded. 9 BOR 014627 23. Hov are routine emlssi ns to the atmosphere determined for storage units? Measured Calculated by: v Material Balance EPA Emission Factors __________ Process Design Engineering Estimates __________ Other (describe): _____ ShrtAA vesi-Jj Lt&dir ookick ncucJtz bac.\L 4t fic prousi. Tkhz ii /l* f<mhrie, e*nusi(*\. Please comment on how often these are updated and how they are recorded. 10 BOR 014628 Pitas* complete questions 15 through 23 for each process unit including related storaga and handling. (Copy additional question sheets for each unit as required.) EMISSIONS MONITORING AND DETECTION (ROUTINE AND ALLOWABLE) 15. Identification of Process Unit_________ A _____________________ _ 16. Identify ambient chemical monitoring systems or devices used at this process unit. Fixed Point, Continuous Monitoring _____ Displays Real-Time Concentration ______ Signals at Predetermined Concentration Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe):__ __________________________________ 17. For the devices/systems listed above in Question 16, where arc sensor and sampling points located? /* c P 3 /* Pixed Point Continuous Monitoring Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel LS b fr si1 // art co /<* 5 /3 *, Other (describe)_______________________________ Please explain sensor location rationale. 6 BOR 014629 8. Identify any stack or vent monitor systems or devices used at this process unit. V4 Grab Samples Fixed Point. Continuous Monitoring Displays Real Time Concentration Signals at Predetermined Concentration Flame detectors (e.g. Flares) Other (describe): ____________ 7 BOR 014630 19. What guidelines determine how often ambient and in-stack/vent monitoring devices are used? AMBIENT Fixed Point Continuous Monitors Portable Gas Detectors y Detector Tubes Personal Dosimeters Industrial Hygiene Sampling Monitors Drab Samples Ddor Monitoring y Dther IN-STACK/VENT Drab Samples Fixed,Point Continuous Monitor Flame Detector le.g., flare) Dther ' y y y .20 What guidelines determine frequency of inspection and maintenance onv ambient and in-stack devices? IS /, III nIII1 hihIs js & hi Isa /ff13 /II !h MU *1 Af" m <L AMBIENT Fixed point Continuous Monitors Portable Gas Detectors Petector Tubes Personal Dosimeters Industrial Hygiene Sampling Monitors Drab Samples Ddor Monitoring Dther IN-STACK/VENT Drab Samples Fixed point Continuous Monitor riame Detector (e.g., flare ) Dther 1 -8- s' Is' BOR 014631 21, Please list the specific chemicals or classes of compounds detected by ambient and in-stack system*. Ambient Chemicals Grab Samples Personal Dosimeters Continuous Monitors Portable Gas Detectors Crrr\hUiAbl aAJrti Detector Tubes AtnmrniA. Industrial Hygiene Sampling Monitors Detection of Odors Other CtminmiA. In Stack/Vent Grab Samples Continuous Monitors Flame Detectors Other 22. Hov are routine emission* to the atmosphere determined for this process unit? Measured Calculated by: Material Balance E7A Emission Factors Process Design Engineering Estimates Other (describe): f+uJUtu. e*n/U/wU OC.CJUT, Please comment on hov often these are updated and how they are recorded. 9 BOR 014632 23. How are routine amissions to tha atmosphere determined for storage units? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Ammrvwa. S'ioruL* dkit ^ A) rutU*u. bnU. Vc#h to fitre Please comment on how often these are updated and how they are recorded. 10 BOR 014633 ^^Please complte questions 15 through 23 for each process unit including related storage ^Phnd handling. (Copy additional question sheets for each unit as required.) EMISSIONS MONITORING AND DETECTION (ROUTINE AND ALLOWABLE) 15. Identification of Process Unit Urea. 16. Identify ambient chemical monitoring systems or devices used at this process unit. Fixed Point, Continuous Monitoring _____ Displays Real-Time Concentration Signals at Predetermined Concentration Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe):_____________________________________ Z zT 17. For the devices/systems listed above in Question 16, where are sensor and sampling points located? -* 51 P 2 f/e zs hi Fixed Point Continuous Monitoring Portable Gas Detectors s c. Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel 1/ 1** 1 Other (describe)_______________________________ Please explain sensor location rationale. 6 BOR 014634 18. Identify any stack or v*nt monitor systems or devices used at this process unit. Crab Samples Fixed Point, Continuous Monitoring Displays Real Time Concentration Signals at Predetermined Concentration Flame detectors (e.g. Flares) Other (describe): ____________ 7 BOR 014635 What guidelines determine how often ambient and in-stack/vent monitoring devices are used? What guidelines determine frequency of inspection and maintenance on-' ambient and in-stack devices? 21. Please list the specific chemicals or classes of compounds detected by ambient and ln-stack systems. Ambient Chemicals - Grab Samples Personal Dosimeters Continuous Monitors bust/'bl*. Portable Gas Detectors Detector Tubes Industrial Hygiene Sampling Monitors Detection of Odors /)rnmmijL Other In Stack/Vent Grab Samples Continuous Monitors Flame Detectors Other 22. How are routine emissions to the atmosphere determined for this process unit? Measured Calculated by: rnC&SUftd Material Balance -- -------- EPA Emission Factors Process Design Engineering Estimates Other (describe) : _________________________________ Please consent on how often these are updated and how they are recorded. 9 BOR 014637 23. How are routine emission* to the atmosphere determined for storage units? ______ __________ __________ __________ _____ " Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): _____ Uret /rhtshJ ffefaul * 3*//^ ntiUrUi . & h sfaftd ft hi M A 40Mc4#JC. /&*&** ofiAar Please comment on how often these are updated and how they are recorded. BOR 014638 10 ^^Please complete question* 15 through 23 for each process unit including related storage ^Jand handling. (Copy additional question sheets for each unit as required.) EMISSIONS MONITORING AND DETECTION (ROUTINE ANT) ALLOWABLE) 15. Identification of Process Unit &u> oeti 16. Identify ambient chemical monitoring systems or devices used at this process unit. Fixed Point, Continuous Monitoring Displays Real-Time Concentration Signals at Predetermined Concentration Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe): _____________________ ________ IT 17. For the devices/systems listed above in Question 16, where are sensor and sampling points located? Fixed Point Continuous Monitoring Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel 1/ s Other (describe) Please explain sensor location rationale. y BOR 014639 6 Identify any stack r vent monitor systems or devices used at this process unit. Grab Samples Fixed Point, Continuous Monitoring Displays Real Time Concentration Signals at Predetermined Concentration Flame detectors (e.g. Flares) Other (describe): wW ats An fJt uJtui-i ^ fridi.tM.ti r ripr/yur fat. U 0r 7 BOR 014640 19. What guidelines determine how often ambient and in-stack/vent monitoring devices are used? 20. What guidelines determine frequency of inspection and maintenance on ambient and in-stack devices? -8- BOR 014641 21. Please list the specific chemicals or classes of compounds detected by ambient and in-stack, systems. Ambient Chemicals - Grab Samples Personal Dosimeters Continuous Monitors Portable Gas Detectors Detector Tubes fasti - florin mttm 'ilt. S Industrial Hygiene Sampling Monitors Detection of Odors r/HsJ A, 'kj^1 Other In Stack/Vent Grab Samples Continuous Monitors Flame Detectors Other 22. How are routine emissions to the atmosphere determined for this process unit? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Sea. * C4^us (MajJ. ft. tore Please comment on how often these are updated and how they are recorded. BOR 014642 9 23. How are routine emissions to the atmosphere determined for storage units? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Ois is skrtA. Please comment on how often these are updated and how they are recorded. 10 BOR 014643 Pleas* complete question* 15 through 23 for each process unit including related storage and handling. (Copy additional question sheets for each unit as required.) EMISSIONS MONITORING AND DETECTION (ROUTINE AND ALLOWABLE) 15. Identification of Process Unit 16. Identify ambient chemical monitoring systems or devices used at this process unit. Fixed Point, Continuous Monitoring ______ Displays Real-Time Concentration Signals at Predetermined Concentration Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe):_____________________________________ z 17. For the devices/systems listed above In Question 16, where are sensor and sampling points located? Fixed Point Continuous Monitoring Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel L *X iX X Other (describe) Please explain sensor location rationale. <x 6 BOR 014644 18. Identify any stack or vent monitor system* or devices used *t this process unit. Grsb Samples fixed Point, Continuous Monitoring Displays Real Time Concentration Z Signals at Predetermined Concentration Flame detectors (e.g. Flares) Other (describe): 7 BOR 014645 19. What guidelines determine how often ambient and ln-stack/vent monitoring devices are used? S Hi tf/ / . U Pi 'r si St In AMBIENT Fixed Point Continuous Monitors Portable Gas Detectors Detector Tubes Personal Dosimeters Industrial Hygiene Sampling Monitors Drab Samples Ddor Monitoring Dther IN-STACK/VENT Drab Samples Fixed Point Continuous Monitor riaste Detector (e.g., flare) Dther a/ 20. What guidelines determine frequency of inspection and maintenance on ambient and in-stack devices? i Ss fa ll L fam fa fa k fa ifMl x* ki si fS it* list / AMBIENT Fixed Point Continuous Monitors Portsble Gas Detectors Detector Tubes Personal Dosimeters Industrial Hygiene Sampling Monitors Drab Samples r i/ Ddor Monitoring Dther IN-STACK/VENT Drab Samples Fixed Point Continuous Monitor name Detector (e.g., flare) Dther -8- BOR 014646 21, Please list Che specific chemicals or classes of compounds detected by ambient and in-stack systems. Ambient Chemicals Grab Samples Personal Dosimeters Continuous Monitors Portable Gas Detectors Detector Tubes IT - nmaiAi Industrial Hygiene Sampling Monitors Detection of Odors Other In Stack/Vent Grab Samples Continuous Monitors Flame Detectors Other 22. How are routine emissions to the atmosphere determined for this process unit? "7^ 1Z1 Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe) : Please comment on hoiw often these are updated and how they are recorded. ___ Ore purf gL mu dbt&dpc* rj "fdnkd for UrhtQ M Umumt'+*1 i* A. Ju. rtkiJUvM- (.Mikmc__________________________________________________________ 9 BOR 014647 23. How arc routine twicelone to the atmosphere determined for storage unite? _____ Measured Calculated by: s-tflfaat u~fs e.i'H* * cr a *wid>fer; _____ _____ Material Balance EPA Emission Factors 'Soj'uUkt U dciii*ed v>r v/ Process Design _____ Engineering Estimates _____ Other (describe): Please comment on how often these are updated and how they are recorded. ____________________________ SwuwA 2~ 2~* ____________________________________________________ BOR 014648 10 Pleas* complete questions 15 through 23 for each process unit including related storage and handling. (Copy additional question sheets for each unit as required.) EMISSIONS MONITORING AND DETECTION (ROUTINE AND ALLOWABLE) 15. Identification of Process Unit 16. Identify ambient chemical monitoring systems or devices used at this process unit. Fixed Point, Continuous Monitoring Displays Real-Time Concentration __ Signals at Predetermined Concentration __ Ak Aminat Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe): ______ ______ ______ ______ ______ ______ 17. For the devices/systems listed above in Question 16, where are sensor and sampling points located? Fixed Point Continuous Monitoring Portable Gas Detectors Detector Tubes Personal Dosimeters (Digital Display or Alarm) Industrial Hygiene Sampling Monitor Grab Samples Detection of Odors by Operating Personnel Other (describe)_______________________________ Please explain sensor location rationale. 6 BOR 014649 18. Identify any stack or vent monitor systems or devices used at this process unit. Grab Samples Fixed Point, Continuous Monitoring H/AX- ______ Displays Real Time Concentration Signals at Predetermined Concentration Flame detectors (e.g. Flares) Other (describe): 7 BOR 014650 19. What guidelines determine how often ambient and m-stack/vent monitoring devices are used? 20. What guidelines determine frequency of inspection and maintenance on--' ambient and in-stack devices? fVA AMBIENT fixed Poinr Continuous Monitors Portable Gas Detectors Detector Tubes Personal Dosimeters Industrial Hygiene Sampling Monitors Srab Samples Ddor Monitoring Dther 2 N-STACK/VENT Drab Samples fixed Point Contlnuous Monitor name Detector te.g,, flare)_______ Dther -8- BOR 014651 21. Please list the specific chemicals or classes of compounds detected by ambient and in-stack systems. Ambient Grab Samples Chemicals P/A Personal Dosimeters _________ Continuous Monitors Portable Gas Detectors _______________________________________________________________ Detector Tubes Industrial Hygiene Sampling Monitors Detection of Odors _________ __________________ - Other __________ ____________________________________ In Stack/Vent Grab Samples Continuous Monitors Flame Detectors Other 22. How are routine emissions to the atmosphere determined for this process unit? Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Please comment on how often these are updated and how they are recorded. 9 BOR 014652 *4 23. How are routine emissions to the atmosphere determined for storage units? ______ ________ __________ __________ __________ Measured Calculated by: Material Balance EPA Emission Factors Process Design Engineering Estimates Other (describe): Proiudr Please comment on how often these are updated and how they are recorded. 10 BOR 014653 PERIMETER AMD COWHWITT MONITORING PROGRAMS 24. If appropriate plaaaa describe additional monitoring programs, (perimeter, community, ate.) and tha frequency of such monitoring. __________ / An*A mmiJeriM Uj- t+u/iP t4i3_________________________________________________________________ Z. 2X50 rnmtkr'k'fc sktirn *fpfrL Z mlkx *4*+f 25. Please Indicate tha meteorological parameters that are monitored at this facility. Wind Direction Wind Speed Temperature Sigma Theta Delta Temperature Relative Humidity/ Dew Point Unit Location Plant Property Off-Proparty Sltaa / / NON-ROUTINE RELEASES AND EMERGENCY RESPONSE 26. For each of the following systems, please Indicate the chemicals In use at this facility for which this type of monitoring system would provide an indication of an unintentional or non-routine release to the atmosphere. Chemicals On-Site Monitoring By Operating Personnel (e.g. visual, odor) mnmwr} evxju7 ^ ^ ` 1 jL Personnel Monitors />m.yC ckitrtdjL MAiifows r/nMk*yit In-Stack Monitors (UJdf'dt mrrwttf. Process Equipment Monitors 11 BOR 014654 In-Process Area Monitors Process Unit Perimeter Monitors Plant Perimeter Monitors Community Monitors Comments 27. For each type of monitoring system described above , select one chemical and provide an explanation including the following: VritjjC cMbruk. "VrtWMT- () Number of Sensors l) Location of Sensors ^)Type of Recording System i4) Location of Alarms Rationale for Selecting Monitoring System On-Site Monitoring By Operating Personnel (e.g. visual, odor} Personnel Monitors In-Stack Monitors Chemicals (i) 133 MtofhuuJ ICM-A . . **C /W. ifrtn.vtn, <Ug*vrtn>lWm (%) CMA/eM/<A*B 6) 2\b UP y. Crt-A, *c*e M Uk ^>fP~<* aim./ <* hraala-hyee M. W llmL CS) C&JA 'lUfti*.-------- (ft 1 (*) Ctfarikr frci ji) Sh.fi tkm+ * Of) fifrtrJ ragys CJ U&Mreq. Process Equipment Monitors In-Process Area Monitors StC Qn-SnU. rwvukrtma (fiJ$0<) Molhp^U r*C*td*r A<Uyifr P/cXl dJftJL Ut. 12 BOR 014655 Process Unit Perimeter Monitors ap/)! in /CM Plant Periswter Monitors /V 4fft. -L t/CH. Community Monitors 4f tpf! * fen Comments 28. Is there an emergency response plan at this facility? No 29. Please identify the title of the person(s) designated to contact public safety officials in the event of an emergency. Cr)r/rrnrtUMhJ) Or 30. Should this person be unavailable on-site, who is on-call to respond, (title)Skiff ____________ _ Comments U)i f<u* (fciirtvt' tucttL v\ux.lu{ii Cud ^A/iio St|f 31. What is the estimated lag-time between detection of a release requiring emergency action and contacting public safety officials? Comments Ttygwrfs />? rtltaxJ- fritsmiMuki 'rrwusd 3o) 4o -fiw Uaxs jar recjojrcifA^h, 32. How often are plant emergency response procedures reviewed/revised? Everv fi months 6 Months to 1 Year 1 to 2 Years 2 Years or more 13 BOR 014656 33. Please identify agencies with which this facility coordinates its emergency response plans: / ^ S / / ____ Local Fire Department Local/County Police Local Civil Defense State Police Industry Mutual Aid Assn. Federal Emergency Management Agency (FEMA) Hospital Emergency Rooms Other(please explain)_____________ _ 34. Indicate the number of times per year this facility regularly participates in the following? Emergency Response Drills with Public Safety Personnel (e.g. fire department) Emergency Response Drills with Federal Agencies .(e.g., Coast Guard), / I Emergency Response Drills with Mutual Aid Association Other (please explain)_________________________ ,*^**!T &*** SuAl/m) 35. What company resources are available to assist public safety officials in the event of an emergency? Personnel Equipment Technical Assistance to Evaluate Impact Communication Network Trained Emergency Response Team Other (please explain)_____________________ 36. Please describe the emergency response procedures/systems employed at this facility (include key highlights of special features, e.g., automation, use of special equip ment, dispersion modeling, training drills etc.) 13org(frK k>nc\<ieLtx put, 'Atutcd Qmd drilled 4c d-ted zftljuucU nrJut'Uvj tvp __________________Cbs 4a it '' <f.g. e^/cvU-j C.Qi\\qjfatA fn-SiU, CMill/nti CdfUuraL or rto^oXti. PrC&SS a*LAi /if>11^ hm W\AML\J/tnUmii+c delict Jtpkml U)luLL /Yl/ij ads j6 slop ; faoclCS iiUfrI VapOCS. EinuyLMiu pftUU ifacJudc ftrctk OJ&tUuhm dU* xh djuitn * tHdPr Juv KJM&bor** hevul OmA <hxx ir^dbuS'b^^} harbors 'Jkl 'itu wu-'kuLi aid 5cfS4+*i. rvvu*ttiiit/M sVc 14 t `f1 ^ d&dt. BOR 014657 Pleat* describe peer 17*tea, conputerlxed er eCbenrlse, for predicting the speed and direction of releaees. , _ , V"'" On m am ** dvW sptdA a*%d J/rccAm __________ ^ *+& ***Wja^i4\r JlcJhaizaI f fiuJjg) Uckup fr~ yjsjjLLtrJ*^ <il<Uik mmJ ArZm AhniaL 15 BOR 014658 Pleas* Indicate which of the following Mission reporting requirements apply t your facility. EMISSION REPORTING REQUIREMENTS 38. FEDERAL NEW SOURCE PERFORMANCE STANDARDS (NSPS) Fossil Fuel-Fired Steam Generators Incinerators _Nitric Acid Plants Sulfuric Acid Plants Wet-Process Phosphoric Acid Plants Super Phosphoric Acid Plants Dlammonium Phosphate Plants Triple Super Phosphate Plants ranular Triple Phosphate Storage Facilities S SStationary Gas Turbines ___Lime Manufacturing Plants Ammonium Sulfate Manufacture "^Equipment Leaks in the Synthetic Organic Chemical Manufacturing Industry Synthetic Fiber Production Facilities Other 39. FEDERAL NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS (NESHAPs) ,, Mercury S Vinyl Chloride Equipment Leaks of Benzene Other 40. STATE EMISSION REPORTING REQUIREMENTS (Please answer for the state where the facility is located.) I. Delaware Report of discharge in absence of permit or in excess of permit conditions CS6028 of Delaware Environmental Protection Law) Report of excess emissions from facility required to install continuous monitoring system (Regulation No. XVII, 54.1; Regulation No. XX, 5 1.2(3)) Report of emission of potentially hazardous particulate matter (Regulation No. V, 7) Other 16 BOR 014659 Louisiana Report of emergency occurrences or upsets that will substantially Increase esilssions (J17.ll of air pollution control regulations) *__/_sSuubmission of emission Inventory (J17.12 of regulations) Report of excess emissions of hazardous sir pollutants (176.18) Other New Jersey Report of release of air contaminants which poses a potential threat to public health, welfare or the environment or which might reasonably result In citizen complaints (New Jersey Statutes 26:2C-19(e)) ______ Report of excess emissions of sulfur compounds during start-up or shut-down (New Jersey Administrative Code 7:27-7.2 (p)) Other New York Report of excess emissions from facility required to Install continuous monitoring system (Title 6, New York Codes, Rules and Regulations, $224,4) Other Pennsylvania _____ Report of emission data from facility required to install continuous monitoring system (Title 25, Pennsylvania Code, 123.25 and 123.46) Other BOR 014660 41. LOCAL EMISSION REPORTING REQUIREMENTS Does the city,:R*, county or other locel entity In which this facility Is located have laws or regulations which require reporting of chemical emissions? _________ If so, please provide the following information as to each such requirement. aJc Data Repoorrtteeddf/sdt but sheriff fxriik p&Lujtuu are advital af _____________ Responsible Agency Frequency of Reporting Penalties for Late, False, or No Report 42. EMISSION REPORTING REQUIREMENTS IN PERMITS AND SIP's Please provide the following information for permit or State Implementation Plan (SIP) provisions vhich require reporting of chemical emissions by this facility. Data Reported_________`SfrcLTCl. } CHIl'lS/HtSj SldUlU dldJ-ft . Responsible Agency______ fcnt/iiryyi. $UdHik| Frequency of Reporting_ SfcUiSf^ 3S stcp\fiLa*.\ t&aJr. Penalties for Late, False, or No Report___ up Vt/ ZT.060 \ pt&i. (UifAW^ {dr *^<4 or OmuL/w. 43. Please indicate, for the reporting requirements which apply to this facility, whether you believe these requirements are adequate, onerous, duplicative or otherwise unnecessary. Also suggest any possible improvements in these requirements. 18 BOR 014661 NOTE; Emission reporting is slso required under the Comprehensive luvlrsamental Response, Coapensatl n end Liability Act (Superfund). Section 103 requires reporting of any release of a hazardous substance in excess of the reportable quantity. Since this requirement applies to all facilities, CMA will address this requirement In its portion of the overall response to Congressman Dlngell, 44. OTHER If there are other Issues in Congressmen Dlngell's letter you wish to address, please use the space below: BOR 014662 19