Document EKd32a3ZjGypw6K2QqaXYQ9j
BURLINGTON PRODUCTION REPORT
DECEMBER 1968
COPOLYMER A&B E F Not Graded Sub Total Sweeps Tailings Warehouse Sweeps Sub Total TOTAL COPOLYMER
Opening Inventory
-
48,650
2,481,190
50 73,350
-
73.400 2,554,590
Produced
3,952,005 891,300
-
4,843.305 -
32,150
-
32.150 4,875,455
Percent Returned
81.0 18.3 99.3 -
.7
-
.7 100.0
-
-
-
-
-
-
-
Warehouse Sweeps
-
-
-
Shipments
-
23,100 3,560,215 -
72,850 -
72.850 3,633,065
Ending Inventory
267,890
-
3.764.280 50
32,650 -
32.700 3,796,980
Adjusted Physical Inventory
267,890 3.756.320
32,650 -
32.650 3,788,970
HOMOPOLYMER A6B E F Not Graded Sub Total Sweeps Tailings Warehouse Sweeps Sub Total TOTAL HOMOPOLYMER
TOTAL SUSPENSION
-
134,550 1.026.254 -
38,000 -
38.000 1,064,254
3,618,844
2,717,190
67.5
-
-
1,091,844
27.1
-
-
-
-
--
-
98,900
175.100
4.3 -
-
-
3.984.134
98.9
88.790
-
4.127.226
-
--
-
-
44,000
1.1 -
-
12,000
-
--
-
-
__ 44.000
1.1 -
-
12.000
4,028,134^' 100.0
88,790
-
4,139,226
(l) Of which1 134,500 was made in the Copolymer Plant
8,903,589 -
88,790
-
7,772,291
-
37,200 -
971.952 -
70,000 -
70.000 1,041,952
4,838,932
37,200 -
972.770 -
70,000 -
70.000 1,042,770
4,831,740
COLORXTE 015820
DISPERSION A& B E F Not Graded Sub Total Sweeps Brokens Sub Total
TOTAL DISPERSION TOTAL RESIN PLANT GERMAN PLASTISOL GRAND TOTAL
-
24,000
-
608.155 300
1.250 1.550 609.705 4,228,549 224,165 4,452,714
1,061,695 452,410
-
1.514.105 2,250 2.800 5.050
1,519,155 10,422,744
-5,000 16,417,744
69.9 29.7 -
-
99.6 .2 .2 .4
100.0 -
-
-
38,650
-
38,650 127,440
9,600 137,040
-
-1.050 -
1.050 1.050 -
-
*
4,000 -
1.347.415 -
1,347,415 9,119,706
106,500 9,226,206
-
24,000 -
812. M5 2,550 5.100 7.650
820.095 5,659,027
122.265 5,781,292
24,000
812.580 2,550 5.100 7.650
820.230 5,651,970
126.675 5,778,645
COLORITE 015821
BURLINGTON PRODUCTION REPORT December 1968 Efficiency Copolymer Homopolymer Plastisol
Production Copolymer Homopolymer Plastisol
Total German Resin Shinned
*
-2 December 96.0 95.8 91.2
4,875,455 4,028,134 1,519,155
10,422,744
106,500
Fiscal Year to Date 96.5 95.5 90.2
54,655,109 42,871,912 17,248,132
114,775,153
2,256,229
burlbmPR production report December 1968
-3-
Supplement to Page One
The following is the breakdown of Dispersion Resin Produced, Shipped and inventoried In the Burlington Plant
TYPE
OPENING
PRODUCED
INVENTORY
RETURNS
0565
26,520
139,895 -
1730
33,985
259,250 -
1755
275,395
-
36,050
1732
995 184,000 -
R & D LOP's
--
-
1742
221,590
714,960 -
1716 Tri-Dec
33,140
216,000
50
NPI's
13,980;
-
-
General Foam Drums
2,550'
-
2,550
Plastisol Brokens (Homo)
1,250
2,800 -
Plastisol Brokens (Cop) -
-
-
Sweepings (1755 type)
Sweepings (1730 type)
Sweepings (Cop) TOTAL
300
609,705
-2,250 -
-1,519,155 38,650
BROKENS
-250 -250 -250 -300 1050 -
SHIPMENTS
96,075 132,910 262,765 136,000 535,540 181,415
160 2,550 1,347,415
INVENTORY
70,340 160,075
48,430 48,745 400,710 67,775 13,820
2,550 5,100 2,550 820,095
ADJUSTED INVENTORY
70,350 160,300
47,650 49,000 401,000 67,700 14,030
2,550 5,100 2,350 820,230
COLOR!TE 015822
BURLINGTON PRODUCTION REPORT December 1968
PLASTISOL RAW MATERIAL USifiS
TOTAL
Resin Polymerized
1,448,688
MVC
1,577,705
MVAc
10,285
Tributyl Phosphate
825
Sipex SB
10,480
Lauroyl Peroxide
2,900
DHW80 Solution
41,450
Soda Ash
700
Trisodium Phosphate
700 ,
Tween 20
500
Aqua Ammonia
3,950
Lorol 5
-
Trid cyl Alcohol
17,967
VP 631
58,900
TAIC
t 36C
1730 261,450 283,500
-
135
-
495 8,320
-
792
-
1716 212,330 231,000
-
109
-
402 6,750
-
644
-
3,620
-
1732 169,900 184,800
-
88
-
322 5,400
-
515
-
3,000 11,900
1742 659,613 720,325
-
363
-
1,253 20,980
-
1,999
-
11,347 47,000
360
0565 139,895 152,100
10,285 120
6,290 272
-
690 690 400
1755 5,500 5,980
-
10 4,190
156
-
10 10 100
-
COLORITE 015823
BURLINGTON PRODUCTION REPORT
December 196B
-5-
COPOLYMER - Inventory of Resin In
Strippers. Slurry Blend Tanks, and*" Resin Storage Bins.
ITEM #1 Stripper #2 Stripper #1 Slurry Blend Tank ft2 Slurry Blend Tank --#1 Resin Storage Bin ft2 Resin Storage Bin #3 Resin Storage Bin #4 Resin Storage Bin
STARTING INVENTORY 9,530 9,530
-
47,650
-
-
ENDING INVENTORY
-
66,710
-
NET COPOLYMER -9,530 -9,530
+66,710 -47,650
POLYMERIZED COPOLYMER
,. - lbs. {from above)
4,843,305 lbs. {1st cradle)
TOTAL
32,150 lbs. (cop. tailings) z. lbs. (cop. sweeps)
4,875,455 lbs. Copolymer
TOTAL
Copolymer Eff. =4,875.455 = 96.0&
4,356,478 + 722,155
(MVC)
(MVAc)
0
COLORITE 015824
COLORITE 015825
BURLINGTON PRODUCTION REPORT December 1968
ITEM
Stripper #1 Blend Tank h2 Blend Tank rf3 Blend Tank ftl Filter Vat #2 Filter Vat #3 Filter Vat Wet Cake Bin Fine Products Bin
POLYMERIZED PLASTISOL +6,400 lbs. (from above)
1,514,105 lbs. (1st grade) 2,800 lbs. (Plast* brokens) 2,250 lbs. (Plast* sweeps)
-76.667 lbs. (Additives) 1,448,688 lbs. Plastisol
6- -
PLASTISOL
STARTING INVENTORY
ENDING INVENTORY
NET PLAST I SOt.
8,000 23,500
9,000 2,000 7,200 7,200 7,200
0 0
0 0 16,900 32,000 7,200 7,200 7,200 0 0
Plastisol eff. = 1,448,688 = 91.2* 1,587,990
TOTAL
-8,000 -23,500 +7,900 +30,000
0 0 0 0 0 +6,400
Monomer consumed * monomer charged + reactors running at start of month - reactors running at end of month = 1,598,950 + 72,240 - 83,200 = 1,587,990 lbs.
(1,577,705 lbs. MVC, 10,285 lbs. MVAc)
BURLINGTON PRODUCTION REPORT December 1968
-7-
HOMOPOLYMER - Inventory of Resin in Strippers, Slurry Blend Tanks, and^ Resin Storage Bins.
ITEM #3 Stripper it4 Stripper
Slurry Blend Tank #4 Slurry Blend Tank #5 Slurry Blend Tank ff6 Slurry Blend Tank fif7 Slurry Blend Tank tflB Resin Storage Bins +2B Resin Storage Bins #3B Resin Storage Bins 4B Resin Storage Bins
STARTING INVENTORY 7,290
-
67,410 -
-
-
*--
-
ENDING INVENTORY
-
8,800
67,410
-
-
NET HCMOPOLYMER -7,290
-
-58,610 +67,410
-
POLYMERIZED HOMOPOLYMER
+1,510 lbs, (from above) 3,964,134 lbs. (1st grade)
64,000 lbs. (homo, tailings) - lbs. (homo* sweeps)
4,029,644 lbs. Total Homcpolymer
TOTAL
Homo. Eff. = 4,029,644 = 95.8# 4,206,340 (MVC)
+1,510
COLORITE 015826
COLORXTE 015827
BURLINGTON PRODUCTION REPORT DECEMBER 1968
- 8-
Date 12/5/68
Olstomer General Foam
Pounds 2,550
Lot Number Plastisol
12/9/68 12/12/68
Cambridge Atlantic
36,000 36,500
838026 118018
12/12/68
Atlantic
5,250
118024
12/12/68 12/23/68
flatson *
Gen. Cable
9.600 18,680
8029 298132
12/23/68
Gen. Cable
21,010
298130
12/23/68
Gen. Cable
2,350
298129
12/30/68
Crown Cork
50 918032
12/30/68
Crov.'n Cork
50 928034
BULK SHIPMENTS TOTAL FOR MONTH 5,543,494 OR 60. E& OF SUSPENSION RESIN SHIPMENTS
Type Drums 1755
150 150 1730 German 250,1 250,1 250,1 1716 1732
BURL INI
PRODUCTION REPORT
December 1968
9
PROCESS RAW MATERIAL
ITEM
Antifoam Bicarbonate of Soda VP 631 VP 632 Century 1030 Colloids 581B Gelatin 225 Gelatin Colic Gelatin Rosie Lauroyl Peroxide Lupersol Methocel 15CPS Methocel 65HG 50CPS Methocel 90HG 35CPS Elvanol Ninol
STARTING INVENTORY
RECEIPTS TOTAL
900 900 1,800
1,050
-
1,050
213,100
48,500
261,600
1,450
-
1,450
500 -
500
2,540
3,850
6,390
-
6,000
6,000
7,300
6,000
13,300
5,750
12,000
17,750
21,860
-
21,860
1,560
-
1,560
9,300
-
9,300
950 2,000 2,950
700
-
700
100
-
100
2,550
-
2,5b0
ENDING INVENTORY
USED
1,300
500
280 770
202,700
58,900
1,450
-
500 -
4,665
1,725
2,000
4,000
9,420
3,880
9,250
8,500
7,260
14,600
520
1,040
8,250
1,050
1,850
1,100
600 100
- 100
1,250
1,300
COPOLY
1,725 4,000 3,880 8,500 7,588
100 1,300
HOMOPOLY 500 770
4,200 1,040 1,050 1,100
100
PLASTISOL 58,900
2,900
COLORITE 015828
BURLINGTON PRODUCTION REPORT December 1968
ITEM
STARTING HVEKTORY
Oleic Acid, DHW 80
ie,940
Soda Ash
2,000
Tridecyl Alcohol
7,845
Trisodium Phosphate
3,400
- 10 -
RECEIPTS TOTAL
ENDING INVENTORY
- 16,940 16,940
20,000
22,000 11,100
28,580
36,425 18,458
-
3,400
2,700
Tween 20
1,520 -
1,520
1,020
DHW 80 Solution MVC Monomer MVAc Monomer
1C, 800
30,650
(j.) L. Wts. -54,000
1,397,625 9,,568,600
41,450 10,912,225
-
771,702
168,992
624,945
793,937 61,497
ICE
43,913
80,070
123,983 57,000
Lord 5 (Drums)
1,140 ' -
1,140
1,140
Aqua Ammonia
37,400 -
37,400 33,450
Sipex SBC
-
21,480
21,480 11,000
Ionol
1,800 -
1,800
1,700
USED
COPOLY
--
10,900
10,200
17,967 -
700 -
500 -
41,450 -
10,140,523 4,356,478
732,440
722,155
66,983
46,983
--
3,950 -
10,480 -
100 -
PROCESS RAW MATERIAL
HOMDPOLY
PLASTISOL
-
4,206,340
-
20,000
-
100
-
700 17,967
700 500 41,450 1,577,705 10,285
-
3,950
10,480
-
COLOR!TE 015829
TAC
TBP
2,375
2,700
5,075
4,250
825 -
-
825
TAIC
2,350 -
2,350
1,825
525
165 -
360
(l) L. Wt. credits) 36 cars at 1500 lbs
BURLINGTON PRODUCTION REPORT December 1968
ITEM
STARTING INVENTORY
RECEIPTS
- 11 TOTAL
ENDING INVENTORY
USED
HCMOPOLY
BAG INVENTOR*Y*-
COPOLY
PLASTISOL
HOmOPOLYMER Blue 22x23x7 003 Blue 23x2lx6 052 Plain 15x7x32 Oil
93,800 3,616 2,100
-
5,680
-
93,800 9,296 2,100
84,700 1,300 200
9,100 7,996 1,900
9,100
-
800
-
910
7,996 190
COPOLYMER Red 20x23x5s- 016 Plain 20x23x64 020
39,235 37,123
39,200
-
78,435 37,123
29,975 30,868
48,460 6,255
6,255
48,460
-
-
PLASTISOL
Blue 23x23x7 043
89,217
Plain 23x24x7 042
2,400
Plain 164x6 3/4x35 045-0 1,800
Shawinigan 23x24x7 046 10,000
89,217 2,400 1,800
10,000
(21,375 Actual)
72,914
16,303
400
2,000
2,000
-
1,800
-
10,000
. -
16,303 -
1,800
COLORXTE 015830
BURLINGTON PRODUCTION REPORT December 1968
ITEM
STARTING' INVENTORY
Compound
1,283
Chicago
367
RECEIPTS TOTAL
3,024 -
4,307 367
12
ENDING INVENTORY 1,722
329
USED
*2,585 * 38
HOMOPOLY
PALLET INVENTORY ----------
COPOLY
PLASTISOL
400
1,200
760
balance used by Warehouse
COLORITE 015831
t
BURLINGTON PRODUCTION REPORT December 1968
ITEM
STARTING INVENTORY
Aetophos
4,156
Adjunct
823
Caustic Soda HTH
31,600 900
A-Gel
1,023
Octafilm
931
DE-226
- 13 -
RECEIPTS
TOTAL
1,260
45,200
-
889 1,236
4,158 2,083 76,800
900 1,912 2,167
ENDING INVENTORY 3,150
1,260 55,200
700 1,478 1,333
WATER TREATMENT CHFMTCAr.fi USED
1,008 823
21,600 200 434 834
COLORXTE 015832
Rem-ox Salt Fuel Solv. #3 Slimicide
920
9,05C
*
1,596
757
1,000 10,000
-
1,920 19,050
1,596 757
1,649 4,550 1,161
550
271 14,500 (1)
435 207
Sodium Sulfite Sulphuric Acid
1,25C 12,600
1,000 24,000
2,250 36,600
1,945 19,600
305 17,000
Syn Solv
1,120
-
1,120
950
170
Fuel Oil fr2 Gal,
6,432
-
6,432
6,432
-
Fuel Oil #6 Gal,
19,532
265,345
284,877
19,700
265,177
(1) 11,300 used in Water Treatment 3,200 used to salt the roads during snow and ice - should not be charged to water treatment.
COLORITE 015833
BURLINGTON PRODUCTION REPORT December 1968
ITEM
Defoamer Ferri Floe Lime Liquid Chlorine Seperan AP 30 Sink Floe Aqual Ammonia (Bulk) Sulphuric Acid (Bulk) Phosphoric Acid
STARTING INVENTORY 22,150
9,050 4,756
525 185 46,524 28,080 15,450 1,285 *
- 14
RECEIP
TOTAL
-
10,000 60,610
1,500
-
30,890 2,800
22,150 19,050 65,366
2,025 185
46,524 28,080 46,340
4,085
ENDING INVENTORY 22,016 13,600 25,000
1,050 90
44,074 18,232 13,783
1,100
EFFLUENT TREATMENT CHEMICALS?
USED
134 5,450 40,366
975 95
2,450 9,848 32,557 2,985
COLORITE 015834
BURLINGTON PRODUCTION REPORT December 1968
1. Returnable (Deposit) Containers A. Chlorine Cylinders (150 lb. capacity) B Sulphuric Acid Carboys (200 lb. capacity)
2. Full Acetate Cars on Track
SHPX 12329 157,900
Borden
_ SHPX 12975 156,632
Union Carbide
15
3 12
<K V
\\
f-4
ti
w 9
I
s
M O H U1 00 U)
yi
READ POUNDS OF METHOCEL SOLUTION TO BE CHARGED FROM LBS. OF DRY MC-15 % SOLIDS
EXAMtLEi
7.0 lbs. Dry MC-15 - Per Formulation Sheet
4.07J Solids
- Provided by Q. C. Lab.
172 lbs. Solution - To Be Charged To Batch
<*''
10.0 9.6 9.6 9.4 9.2 9.0 8.6 8.6 8.4 8.2 8.0 7.6 7.6 7.4 7.2 7.0 6.8 6.6 6.4 6.2 6.0 5.8 5.6 5.4 5.2 5.0
3.95 3.96 3.97 3.98 3.99 4.00 4.01 4.02 4.03 4.04 4.05 4.06 4.07 4.08 4.09 4.10 4.11 4.12 4.13 4.14 4.15 253 253 252 251 251 250 249 249 248 248 247 246 246 245 244 244 243 213 242 242 241 248 247 247 246 246 245 244 244 243 243 242 241 241 240 240 239 238 238 237 237 236 243 242 242 241 241 240 239 239 238 238 237 236 236 235 235 234 234 233 232 232 231 238 237 237 236 236 235 234 234 233 233 232 232 231 230 230 229 229 228 228 227 227 233 232 232 231 231 230 229 229 228 228 227 227 226 225 225 224 224 223 223 222 222 228 227 227 226 226 225 224 224 223 223 222 222 221 221 220 219 219 218 218 217 217 223 222 222 221 221 220 219 219 218 218 217 217 216 216 215 215 214 214 223 223 212 218 217 217 216 216 215 214 214 213 213 212 212 211 211 210 210 209 239 208 207 207 213 212 212 211 211 210 209 209 208 208 207 207 206 206 205 205 204 204 203 203 202 208 207 207 206 206 205 204 204 203 203 202 202 201 201 200 200 200 199 199 198 198 203 202 202 201 201 200 200 199 199 198 198 197 197 196 196 195 195 194 194 193 193 197 197 196 196 195 195 195 194 194 193 193 192 192 191 191 190 190 189 187 188 188 192 192 191 191 190 190 190 189 189 188 188 187 187 186 186 185 185 184 184 184 183 187 187 186 186 185 185 185 184 184 183 183 182 182 181 181 180 180 180 179 179 178 182 182 181 181 180 180 180 179 179 178 178 177 177 176 176 176 175 175 174 174 173 177 177 176 176, 175 175 175 174 174 173 173 172 172 172 171 171 170 170 169 169 169 172 172 171 171 170 170 170 169 169 168 168 167 167 167 166 166 165 165 165 164 164 167 167 166 166 165 165 165 164 164 163 163 163 162 162 161 161 161 160- 160 159 159 162 162 161 161 160 160 160 159 159 158 158 158 157 157 156 156 156 155 155 155 154 157 157 156 156 155 155 155 154 154 153 153 153 152 152 152 151 151 150 150 150 149 152 152 151 151 150 150 150 149 149 149 148 148 147 147 147 146 146 146 145 145 145 147 146 146 146 145 145 145 144 144 144 143 143 143 142 142 141 141 141 140 140 140 142 141 141 141 140 140 140 139 139 139 138 138 138 137 137 137 136 136 136 135 135 137 136 136 136 135 135 135 134 134 134 133 133 133 132 132 132 131 131 131 130 130 132 131 131 131 130 130 130 129 129 129 128 128 128 127 127 127 127 125 126 126 125 127 126 126 126 125 125 125 124 124 124 123 123 123 123 122 12? 122 121 121 121 120 3.95 3.96 3.97 3.98 3.99 4.00 4.01 4.02 4.03 4.04 4.05 4.06 4.07 4.08 4.09 4.10 4.11 4.12 4.13 4.14 4.15
% SOLIDS
