Document DvwK2DwDr9aM5qkQ07000gZoB
United States Patent ti9]
Mizuno et al.
nu 4,222,926
[45] Sep. 16, 1980
[54] FLAME-RETARDANT THERMOPLASTIC POLYESTER RESIN COMPOSITIONS
[75] Inventors: Shioji Mizuno, Osaka; Norio Enokimoto, Izumi, both of Japan
[73] Assignee: Dainippon Ink & Chemicals, Inc., Tokyo, Japan
[21] Appl. No.: 893,349
[22] Filed:
Apr. 4,1978
[30] Foreign Application Priority Data
Apr. 15. 1977 [JP] Japan.................................... 52/43347
[51] Int CL2.........................C08K 3/10; C08K 5/02; C08K 5/03; C08K 67/02
[52] U.S. CL .......................... 260/40 R; 260/45.7 R; 260/45.7 S; 260/45.75 R; 260/45.75 V;
260/45.75 B; 525/56; 525/57; 525/58; 525/60; 525/165; 525/169; 525/171; 525/176; 525/439;
525/440; 525/441 [58] Field of Search.......... 260/873, 45.75 R, 45.7 R,
260/45.7 S, 45.7 V, 40 R, 45.75 V, 45.75 B; 525/56, 57, 58, 60
[56] References Cited
U.S. PATENT DOCUMENTS
3,887,649 3,904,707 3,975,354 3,988,388
6/1975 9/1975 8/1976 10/1976
Takida et al............................. 260/873 Gebhart et al........................... 260/873 Buxbaum et al..................... 260/40 R Alberts et al............................ 260/862
OTHER PUBLICATIONS
Lyons, The Chem. and Uses ofFire Retardants, (Wiley, 1970), pp. 21, 23.
Primary Examiner--J. Ziegler Attorney, Agent, or Firm--Sherman & Shalloway
[57] ABSTRACT
A flame-retarding thermoplastic polyester resin compo sition comprising (1) a polyester obtained from a terephthalic acid or an alkyl ester thereof and a glycol having 2 to 4 carbon atoms, (2) an organohalogen compound, (3) an inorganic flame-retarding supplementary agent, and (4) at least one polymer selected from a saponified polyvinyl acetate having a saponification degree of greater than 50%, an ethylene/vinyl acetate copolymer and a saponified ethylene/vinyl acetate copolymer, and optionally (5) a reinforcing agent; and a process for production thereof.
18 Claims, No Drawings
4,222,926
12
drip, as well as to provide a process for producing the
FLAME-RETARDANT THERMOPLASTIC
same.
POLYESTER RESIN COMPOSITIONS
Another object of the present invention is to provide
polyester resin molded articles having excellent physi
The present invention is concerned with flame- 5 cal properties and appearance and which, even when
retardant thermoplastic polyester resin compositions. exposed to flame, do not allow the melt to drip.
More specifically, the present invention deals with im
Other objects of the present invention will become
proved flame-retardant thermoplastic polyester resin obvious from the below-mentioned description.
compositions which even when exposed to flame do not
The inventors of the present invention have found
allow the melt to drip.
10 that the abovementioned objects of the present inven
Thermoplastic polyesters obtained by the reaction of tion can be fulfilled by the compositions which are
a terephthalic acid or an alkyl ester thereof with a gly obtained by adding to the polyesters at least one poly
col having 2 to 4 carbon atoms, have been extensively mer (hereinafter often referred to as a drip-preventing
used as materials for producing fibers and molded arti agent) selected from a saponified polyvinyl acetate hav
cles. Such polyesters, in general, have melting points 15 ing a saponification degree of greater than 50%, an
higher than 200" C. and have increased resistance ethylene/vinyl acetate copolymer and a saponified
against heat. Further, because of their high crystallinity, ethylene/vinyl acetate copolymer, in addition to a
the thermoplastic polyesters exhibit small water absorp flame-retarding agent (organohalogen compound), an
tion properties. Furthermore, their excellent properties inorganic flame-retarding supplementary agent (metal
such as mechanical properties, electric properties and 20 oxides, etc.) and optionally a reinforcing agent (glass
resistance against chemicals, make the polyesters very useful materials. Moreover, the compositions obtained
fiber, etc.) and heating and kneading the mixture. Thus, according to the present invention, there are
by blending a reinforcing agent such as a glass fiber into the polyesters, are used as materials for injection mold ing owing to their excellent mechanical properties and resistance against heat.
However, these polyesters and reinforcing agentcontaining polyesters catch fire if they are brought into contact with a flame and continue to bum even after the
25 30
provided flame-retarding thermoplastic polyester resin compositions comprising;
(1) a polyester obtained from a terephthalic acid or an ester thereof, and a glycol having 2 to 4 carbon atoms;
(2) an organohalogen compound; (3) an inorganic flame-retarding supplementary
agent; and
source of the flame is removed.
(4) at least one polymer selected from a saponified
A variety of methods have been proposed to give
polyvinyl acetate having a saponification degree of
flame-retardant property to the polyesters. For exam
greater than 50%, an ethylene/vinyl acetate co
ple, a method by which an organohalogen compound is
polymer and a saponified ethylene/vinyl acetate
blended into a polyester (Japanese Patent Publication 35
copolymer; and optionally
No. 15,555/69), a method by which a flame-retarding
(5) a reinforcing agent,
agent such as phosphorus compound is blended into a as well as a process for producing said compositions by
polyester (Japanese Patent Publication No. 22,958/74), heating and kneading the aforementioned components.
a method by which a flame-retarding agent is included
The aforementioned polyester (1) of the present in
in the polymer skeltal structure of a polyester by a 40 vention obtained from a terephthalic acid or an alkyl
chemical reaction (U.S. Pat. No. 3,883,611), and a ester thereof and a glycol having 2 to 4 carbon atoms
method by which an inorganic flame-retarding assistant may concretely be a polyethylene terephthalate, poly
such as antimony compound is blended into a flame- propylene terephthalate or a polybutylene terephthal
retarding agent-containing polyester in order to in ate. The polyester, usually, has an intrinsic viscosity [tj]
crease the flame-retarding property (U.S. Pat. No. 45 of 0.5 to 1.5 deciliters/gram (as measured in a mixture
3,873,491). Although the flame-retardant polyesters solvent of phenol and ethane tetrachloride at a weight
obtained by the aforementioned methods are provided ratio of 6 to 4, at 30" C.). Such polyester (1) is usually
with satisfactory flame-retarding properties, they still synthesized by the polycondensation of a terephthalic
have a probability of presenting secondary fire, because acid as an acid component or an alkyl ester thereof with
when they are formed into thin sheets (of a thickness of, 50 a glycol having 2 to 4 carbon atoms as an alcohol com
for example, less than 1.6 mm), the melt of the polyester ponent, i.e., with an ethylene glycol, a propylene glycol
exposed to the flame easily undergoes dripping. To or a butylene glycol. Here, less than 40 mole% of the
prevent the dripping of the melt, it was attempted to acid component or the alcohol component may be sub
incorporate an elongated whiskered substance (i.e., stituted by other acid or alcohol, respectively. Exam
asbestos) into the flame-retarding polyesters (U.S. Pat. 55 ples of such other acid components are aliphatic dicar-
No. 3,751,396), to add a tetrafluoroethylene (U.S. Ser. boxylic acids such as adipic acid, sebacic acid, and
No. 140,596), and to add a fumed colloidal silica (U.S. lower alkyl esters thereof; alicyclic dicarboxylic acids
Ser. No. 176,316). The polyesters obtained according to such as cyclohexane dicarboxylic acid, and lower alkyl
these methods, however, contain the aforesaid various esters thereof; and aromatic dicarboxylic acids such as
substances that are not compatible with the polymer. 60 isophthalic acid and alkyl esters thereof. Examples of
Therefore, when formed into molded articles, the re such other alcohol components are aliphatic glycols
sulting products exhibit poor appearance, poor physical such as 1,3-butane diol, 1,6-hexane diol; alicyclic gly
properties and poor stretchability.
cols such as 1,4-cyclohexane dimethanol; and aromatic
Therefore, it is a primary object of the present inven glycols such as 4,4'-hydroxyethyl-oxyphenyl propane.
tion to provide flame-retarding thermoplastic polyester 65 Further, less than 40% by weight of the polyester (1)
compositions which give good molded articles having may be substituted by a thermoplastic resin such as
excellent physical properties and appearance and polyolefin, polystyrene, ABS, acrylic resin, vinyl ace
which, when exposed to flame, do not allow the melt to tate resin, polyacetal, polycarbonate, polyurethane or
4,ZZZ,!9Z0
34
the like. Further, a high-molecular weight polyester tary agent (3) are antimony trioxide, antimony pentox-
polyurethane composed of a low-molecular weight ide, antimony trisulfide, antimony trichloride, antimony
polybutylene terephthalate having hydroxyl groups at pentachloride, antimony tribromide, antimony penta-
the terminals (an intrinsic viscosity [tj]=0. 15 to 0.5 bromide, barium metaborate, lead borate, aluminum
diciliter/gram) of which molecular weight is increased 5 hydroxide, zirconium oxide, molybdenum oxide and the
by a polyfunctional isocyanate, such as aromatic, ali like.
phatic or alicyclic diisocyanate (Japanese Patent Laid-
It is usually suitable that the contents of the inorganic
Open No. 99741/74) may also be used as the polyester flame-retarding supplementary agent (3) contained in
(D- the composition of the present invention range from 0.5 Preferred examples of the alkyl esters of the tereph- 10 to 20 parts by weight, preferably from 3 to 10 parts by
thalic acid used as a starting material of the polyester (1) weight per 100 parts by weight of the polyester (1). If
may be lower alkyl esters, particularly methyl esters the amount is less than 0.5 part by weight, the flame-
and ethyl esters.
retarding property of the polyester is not sufficiently
The organohalogen compound (2) of the present exhibited. If the amount exceeds 20 parts by weight, on
invention imparts flame-retarding property to the poly 15 the other hand, the properties of the polyester are dete
ester, and possesses two or more chlorine and/or bro riorated.
mine atoms in one molecule. Concrete examples are
As mentioned earlier, the polymer (4) which is used
aliphatic halogen compounds such as tetrabromoe- as a drip-preventing agent in the present invention is
thane, l,2-dibromo-l,l,2,2-tetrachloroethane, 1,2- selected from (i) a saponified polyvinyl acetate having a
dibromo-3-chloropropane,
1,2,3-tribromopropane, 20 saponification degree of greater than 50%, (ii) an
1,2,3,4-tetrabromobutane, and chlorinated paraffin; aro ethylene/vinyl acetate copolymer, and (iii) a saponified
matic halogen compounds such as hexabromobenzene, ethylene/vinyl acetate copolymer.
pentabromotoluene, pentabromophenol, tetrabromoph-
The saponified polyvinyl acetate (i) having a poly
thalic anhydride, tetrachlorophthalic anhydride, merization degree of from 300 to 3,000, and a saponifi
3,3',5,5'-tetrabromobiphenyl ether, 3,3',5,5'-tetra- 25 cation degree of greater than 50% is_usually suitable.
chlorobiphenyl ether, 3,3',5,5'-tetrabromobiphenyl sul Examples are GOHSENOL NL-05 (P=500, saponifi
fide, 3,3',5,5'-tetrachlorobiphenyl sulfide, 3,5-dichloro- cation degree of greater than 98.5%, produced by The
3',5'-dibromobiphenyl sulfide, 2,4-dichloro-3',4',5'-tri- Nippon Synthetic Chemical Industry Co., Ltd.), GOH
bromobiphenyl methane, decabromobiphenyl ether, SENOL NM-14 (P=1400, saponification degree of
2,2',4,4',6,6'-hexachlorobiphenyl, 2,2',4,4',6,6'-hexa- 30 greater than 99%, produced by The Nippon Synthetic
bromobiphenyl, tetrabromobisphenol A, tetrachlorobis- Chemical Industry Co., Ldt.), GOHSENOL NH-20
phenol A, or the reaction products of tetrabromobis (P=2000, saponification degree of greater than 99%,
phenol A with epichlorohydrin, or brominated naph produced by The Nippon Synthetic Chemical Industry
thalene or tetrabromophthalimide; or perchlorocyclo- Co., Ltd.), GOHSENOL GL-08 (P=1100, saponifica
decane, tris-(2,3-dibromopropyl) isocyanulate, tris-(2- 35 tion degree of greater than 85%, produced by The
bromoethyl) phosphate, tris-(2,3-dichloro)phosphate, Nippon Synthetic Chemical Industry Co., Ltd.), and
tris-(2,3-dibromo) phosphate, tris-(2,4,6-tribromophe- GOHSENOL GH-17 (P=2100, saponification degree
nyl) phosphate, and the like. Among these compounds, of greater than 85%, produced by The Nippon Syn
aromatic halogen compounds are most preferred. The thetic Chemical Industry Co., Ldt.).
aforementioned organohalogen compound (2) may be 40 The ethylene/vinyl acetate copolymer (ii) should
used in combination with a phosphorus compound such preferably have a vinyl acetate content of greater than
as trimethyl phosphite, dimethyl phosphonate, diamyl 50% by weight and a Mooney viscosity of 10 to 80, and
phosphonate, tributyl phosphonate, 2-ethylhexyl di more preferably a vinyl acetate content of 60 to 90% by
phenyl phosphonate, triphenyl phosphate, tricresyl weight and a Mooney viscosity of 20 to 70. The
phosphate, or the like.
45 ethylene/vinyl acetate copolymer (ii) can be prepared
It is usually suitable that the contents of the or by a known polymerization method, or preferably by an
ganohalogen compound (2) contained in the composi emulsion polymerization method. Concrete examples of
tion of the present invention range from 2 to 30 parts by the ethylene/vinyl acetate copolymer (ii) are EVATH-
weight, preferably from 5 to 20 parts by weight calcu LENE 310 (vinyl acetate content of 70% by weight,
lated as halogen, per 100 parts by weight of the polyes 50 Mooney viscosity of 55, a product of Dainippon Ink
ter (1). If this amount is less than 2 parts by weight, the And Chemicals, Inc.), EVATHLENE 420 (vinyl ace
flame-retarding property of the polyester is not suffi tate content of 60% by weight, Mooney viscosity of 35,
ciently exhibited. On the other hand, if the amount a product of Dainippon Ink And Chemicals, Inc.), and
exceeds 30 parts by weight, the properties of the polyes the like.
ter are remarkably deteriorated.
55 Preferred examples of the saponified ethylene/vinyl
Examples of the inorganic flame-retarding supple acetate copolymer (iii) are those which are obtained by
mentary agent (3) are oxides, sulfides, halides, borates, saponifying the aforesaid ethylene/vinyl acetate co
metaborates, sulphates, carbonates and hydroxides of polymer. The saponification degree may lie over a
metals. These compounds work to further enhance the given range; however, the copolymer should preferably
flame-retarding effects of the organohalogen compound 60 be saponified to an increased degree because it exhibits
(2) which is used as a flame-retarding agent. Preferred improved compatibility with the polyester. A concrete
examples of metals constituting the inorganic flame- example of the saponified ethylene/vinyl acetate co
retarding supplementary agent (3) are antimony, bis polymer may be a GL Resin (a product of The Nippon
muth, arsenic, zirconium, barium, lead and aluminum. Synthetic Chemical Industry Co., Ltd.).
Among these metals, antimony, bismuth and arsenic 65 The polymer (4) having higher molecular weight
(metals of the Group Vb) are preferred examples, and exhibits increased drip-preventing effect (effect for pre
antimony is a particularly preferred example. Concrete venting the melt from dripping when the polyester is
examples of the inorganic flame-retarding supplemem- exposed to flame). However, if the molecular weight is
4,222,926
56
too great, the copolymer may often exhibit decreased ther contain a nucleating agent, pigments, dyes, plasti
compatibility with respect to the polyester. It is usually cizers, parting agent, lubricant, heat stabilizer, anti-oxi-
suitable that the contents of the polymer (4) in the com dizing agent, ultraviolet ray absorbing agent, foaming
position of the present invention range from 0.5 to 30 agent, coupling agent and the like.
parts by weight, preferably from 1 to 20 parts by weight 5 The compositions of the present invention will find
per 100 parts by weight of the polyester (1). If the extensive applications, and are particularly useful for
amount is smaller than 0.5 part by weight, the drip-pre molding applications. Examples of the articles formed
venting effect becomes poor, and if the amount is from the compositions of the present application will be
greater than 30 parts by weight, the compatibility is injection-molded products such as sheets, tubes, coil
deteriorated with respect to the polyester. Among the 10 bobbins, connectors, switches, cases and the like. The
polymers (4), the ethylene/vinyl acetate copolymer (ii) compositions of the present invention are particularly
exhibits the most excellent drip-preventing effects. suited for the applications where flame-retarding prop
However, the increase of the amount in the composition erty is required. The compositions can usually be pro
tends to deteriorate the compatibility with respect to cessed by the injection molding method.
the polyester (1). The saponified product (i) and the 15 The present invention is concretely illustrated below
saponified product (iii), on the other hand, exhibit some with reference to non-limitative Examples. In all Exam
what smaller drip-preventing effects, but provide excel lent compatibility with respect to the polyester (1).
ples, parts are all by weight. The flame-retarding properties of each of the Exam
Therefore, it is preferable to use the ethylene/vinyl ples are measured and evaluated in accordance with the
acetate copolymer (ii) in combination with the saponi 20 Subject 94 of Underwriters' Laboratories Standards
fied polyvinyl acetate (i) or the saponified ethylene/vi (UL 94). Sheets of length of 5 inches, width of \ inch,
nyl acetate copolymer (iii), because they help obtain excellent drip-preventing effect even if used in rela tively small amounts and, eventually, giving improved compatibility with the polyester. Owing to the use of 25 the polymer (4) which exhibits excellent compatibility with respect to the polyester (1), the present invention makes it possible to obtain molded articles having good
and thickness of 1/16 inch or 1/32 inch formed by the injection molding are used as test specimens. A blue flame of a height of J inch without yellow tip is used as a source of flame, which is obtained by burning a gas of 1000 BTU composed principally of a methane gas using a burner having an inner diameter of inch and a length
appearance with good processability, without deterio of 4 inches. A first test is performed by so holding the
rating the mechanical properties of the polyester and 30 test piece that its longer side is in a vertical direction,
often complementing the brittleness of the polyester exposing the test piece to the flame for 10 seconds such
that is caused by the blended flame-retarding agent.
that the distance between the lower end of the test piece
The composition of the present invention may often and the upper end of the flame is 1 inch, and then re
contain the reinforcing agent (5). Examples of the rein moving the source of flame to record the flame-sustain
forcing agent (5) may be a glass fiber, cellulose fiber, 35 ing (flaming) time. Immediately after the flame has
cotton fabric, paper, synthetic fiber, metal powder, extinguished, a second test is performed by exposing
glass beads, asbestos, calcium silicate, magnesium sili again the test specimen to the flame for 10 seconds in
cate, talc, and calcium carbonate. The glass fiber is the same manner as above, and removing the source of
particularly preferred because it serves to strikingly flame to record the flame-sustaining time. If the drips of
increase the mechanical strength of the composition in 40 metal fall from the test piece during these two testing
proportion to the incorporated amount of the glass steps, the specimen is evaluated as "melt dripped". If no
fiber, and further contributes to increase the resistance drip falls, the specimen is evaluated as "melt did not
against the heat. Furthermore, the composition of the drip". Further, if the flame is extinguished within 10
present invention containing large amounts of the glass seconds in the first and second tests accompanied by the
fiber exhibits good drip-preventing effect even if the 45 non-dripping of melt, the specimen is evaluated as V-0,
contents of the polymer (4) is small. Preferably, the if the flame is extinguished within 30 seconds accompa
glass fiber should be treated with a vinyl silane, amino nied by the non-dripping of melt, the specimen is evalu
silane or a coupling agent of the epoxy type. The glass ated as V-l, and if the flame is extinguished -within 30
fiber may be in the form of either a roving glass or a seconds accompanied by the dripping of melt, the speci
chopped strand glass. It is desired that the glass fiber 50 men is evaluated as V-2.
present in the molded articles has a length over the range of from 0.01 to 30 mm, preferably from 0.1 to 1
EXAMPLE 1
mm. 51.6 Parts of a polybutylene terephthalate having an
The reinforcing agent (5) when used in the composi intrinsic viscosity [tj]=0.8 dl/g obtained from a di
tion is usually contained in an amount of 7 to 200 parts 55 methyl terephthalate and a 1,4-butane diol by a conven
by weight, preferably from 20 to 150 parts by weight tional polymerization method, 10 parts of a deca-
per 100 parts by weight of the polyester (1). If the bromobiphenyl ether as a flame-retarding agent, 2.4
amount of the reinforcing agent (5) exceeds 200 parts by parts of antimony trioxide as an inorganic flame-retard
weight, the processability of the composition becomes ing supplementary agent, 30 parts of a chopped strand
poor.
60 glass fiber of a length of 3 mm treated with an aminosi-
The components for preparing the composition of the lane-type coupling agent as a reinforcing agent, 4 parts
present invention can be mixed by a customary manner, of an ethylene/vinyl acetate copolymer (EVATH-
but should preferably be mixed using an extruder. When LENE@ 310P, a product of Dainippon Ink And
using the extruder, the heating temperature should pref Chemicals, Inc.), and 2 parts of a saponified ethylene/-
erably from 180 to 300 C., and the mixing time should 65 vinyl acetate copolymer (GL Resin, a product of the
preferably be from 0.2 to 30 minutes.
Nippon Synthetic Chemical Industry Co., Ltd.) as drip
In addition to the aforementioned components (1) to preventing agents, were uniformly mixed together. The
(5), the composition of the present invention may fur thus obtained mixture was supplied to a 65-mm full-
4,222,926
78
flighted extruder with vent heated at 250" C., plasti
The thus obtained composition was tested in the same
cized, kneaded, extruded and cooled to obtain pellets.
manner as in Example 1, to obtain the following results.
Test pieces were prepared from the pellets using an
TS was 1200 kg/cm2, TE was 2.0%, FS was 1600
injection molding machine, and measured for their kg/cm2, and II was 6 kg.cm/cm. The flame-retarding
physical properties in accordance with ASTM. The 5 property was evaluated as UL 94 V-0 (using a test piece
results were as follows: a tensile strength (hereinafter having a thickness of 1/32 inch).
abbreviated as TS) of 1100 kg/cm2; a tensile elongation
The procedure was conducted in the same manner as
(hereinafter abbreviated as TE) of 2.5%; a flexural in Example 2 but using 42.5 parts of a polyester polyure
strength (hereinafter abbreviated as FS) of 1500 thane obtained by the reaction of 100 parts of a low
kg/cm2; and a notched Izod impact strength (hereinaf- 10 molecular polybutylene terephthalate having OHV = 15
ter abbreviated as II) of 8 kg.cm/cm.
and AN=0 with 5 parts of a diphenylmethane-4,4'-
In the case of a test piece of a thickness 1/32 inch, the diisocyanate in place of 42.5 parts of the polyethylene
flame-retarding property was evaluated as UL 94 V-0, terephthalate that was used in Example 2. The results
and the dripping of the melt was not at all recongized. were as follows: TS of 1350 kg/cm2, TE of 2.5%, FS of
Further, even when the flame of the flame source was 15 1700 kg/cm2, II of 8 kg.cm/cm, and the flame-retarding
brought into contact with the test piece having a thick property was evaluated as UL 94 V-0 (using a test piece
ness of 1/32 inch and maintained under this condition having a thickness of 1/32 inch).
for 60 seconds, the dripping of the melt was not at all exhibited.
EXAMPLE 4
Comparative Example 1
20 70 Parts of a polybutylene terephthalate having an intrinsic viscosity of [t)] = 1.0 dl/g, 15 parts of a deca-
The procedure was repeated in the same manner as in bromobiphenyl ether, 5 parts of antimony trioxide, and
Example 1 but without using the dip-preventing agent, 10 parts of a saponified polyvinyl acetate (GOH
and changing the amount of the glass fiber to 27.4 parts, SENOL G-17) having a polymerization degree of 2100
to obtain the following results.
25 and a saponification degree of higher than 86%, were
TS was i i 50 kg/cm2, TE was 1.5%, FS was 1600 uniformly heated and kneaded at 230 C.
kg/cm2 and II was 5 kg.cm/cm.
The thus obtained composition was tested in the same
In the case of a test piece having a thickness of 1/32 manner as in Example 1 to obtain the following results.
inch, the flame-retarding property was evaluated as UL TS was 600 kg/cm2, TE was greater than 100%, FS
94 V-2,and the dripping of melt was recognized. Fur- 30 was 850 kg/cm2, II was 4 kg.cm/cm, and the flame-
ther, when the test piece having a thickness of 1/32 inch retarding property was evaluated as UL 94 V-0 (using a
was brought into contact with with flame in the same test piece having a thickness of 1/16 inch).
manner as in Example, the melt started to drip after 15 seconds have passed.
EXAMPLE 5
EXAMPLE 2
35 70 Parts of a polybutylene terephthalate having an intrinsic viscosity of [17]= 1.0 dl/g, 15 parts of a hexa-
42.5 Parts of a polyethylene terephthalate having an bromobenzene, 5 parts of antimony trioxide and 10 parts
intrinsic viscosity [tj] = 0.8 dl/g, 14 parts of an epoxy of an ethylene/vinyl acetate copolymer (EVATH
resin (epoxy equivalent of 1654) obtained by the reac LENE 310P), were uniformly heated and kneaded at
tion of a tetrabromobisphenol A with an epichlorohy- 40 225 C.
drin, 3.5 parts of an antimony oxide, 30 parts of a glass
The thus obtained composition was tested in the same
fiber, and 4 parts of an ethylene/vinyl acetate copoly manner as in Example 1 to obtain the following results.
mer (EVATHLENE 310P, a product of Dainippon TS was 550 kg/cm2, TE was greater than 100%, FS
Ink And Chemicals, Inc.) and 6 parts of a 99% saponi was 750 kg/cm2. II was 4 kg.cm/cm, and the flame-
fied polyvinyl acetate (GOHSENOL NH-20, polymeri- 45 retarding property was evaluated as UL 94 V-0 (using a
zation degree of 2000, a product of The Nippon Syn test piece of a thickness of 1/16 inch).
thetic Chemical Industry Co., Ltd.) as drip-preventing
The blending ratios of the compositions of the above
agents, were heated and kneaded together in the same manner as in Example 1.
Examples, and the test results are tabulated below.
Blend Polyester
Organohalogen compound
Drippreventing agent
Inorganic flame-retarding"1 supplementary agent Reinforcing agent1'1 Test Results
PBT1) {[tj] = 0.8) PBT ([7,1 = 1.0) PBT21 ([tj] - 0.8) Polyester polyurethane-51 dbb4) Flame-retarding epoxy51 resin HBB EVA7' Saponified FA'A51 Saponified polyvinyl1*1 acetate - l Saponified po!yvmy!!0) acetate -2
Example l 5\.6i>arls
10
4 2
2.4 30 V-0
Comparative Example 1
, 0/torrr
10
Example 2 42.5ft,ra
Example 3 42.5Pttm
Example 4 15
Exampli 70ftim
14 14 44
15 10
60
10
:4
3.5 3 5 5
5
2? 4 :o 30 0 0
V-2 v-o v-0 V-0 V-0
4,222,926
9 10
-continued
Flame-retarding property
Melted and dripped
TS (kg/cm2) TE (%)
FS (kg/cm2) II (kg.cm/cm)
UL 94
Example l
(1/32 in.) thick) No (after 60 sec.) 1100 2.5
1500 8
Comparative Example l
(1/32 in. thick) Yes (after 15 sec.) 1150 1.5
1600 5
Example 2
(1/32 in. thick) No (after 60 sec.) 1200 2.0
1600 6
Example 3
(1/16 in. thick) No (after 60 sec.) 1350 2.5
1700 8
Example 4
(1/16 in. thick) No (after 60 sec.) 600 100 or more 850 4
Example 5
(1/16 in. thick) No (after 60 sec.) 550 100 or more 740 4
"PBT: Polybutylene lerephlhalate *'PET: Polyethylene terephthalate "Polyester polyurethane: A reaction product ofa polybutylene terephthalate having a OHvalue of IS and an AN value of 0 with adiphenylmethane-4,4'-diisocyanate 4,DBB: Decabromobiphenyl ether 5>Flame-retarding epoxy resin: A reaction productfepoxy equivalent of I6S4) of a tetrabromobiphenolA with an epichlorohydrin
`'HBB. Hexabromobenxene 7>EVA. An cthylene/vinyl acetate copolymer(EVATHLENE3IOP) '"Saponified EVA' A saponified ethylene/vinylacetate copolymer (GL Resin, a product ofThe Nippon Synthetic Chemical IndustryCo., Ltd.) "Saponified polyvinyl acetate -1 GOHSENOL NH-20(polymerization degree of 2000, saponificationdegree of 99%, a product of TheNippon Synthetic Chemical
Industry Co..Ltd.) !0'Saponified polyvinyl acetate --2: GOHSENOL G-l7(polymenzation degree of 2100, saponificationdegree of 86%, a product of TheNippon Synthetic Chemical
Industry Co..Ltd.) "'Inorganic flame-retarding supplementary agent:Amimony trioxide "'Reinforcing agent: Glass fiber
What is claimed is:
agent (3) is 0.5 to 20 parts by weight per 100 parts by
1. A flame-retarding thermoplastic polyester resin 25 weight of the polyester (1).
composition comprising (1) a thermoplastic polyester
8. A composition according to claim 1, wherein the
obtained from a terephthalic acid or an alkyl ester content of the reinforcing agent (5) is 7 to 200 parts by
thereof and a glycol having 2 to 4 carbon atoms selected weight per 100 parts by weight of the polyester (1).
from the group consisting of ethylene glycol, propylene
9. The composition according to claim 1 wherein the
glycol and butylene glycol, (2) 2 to 30 parts by weight, 30 organohalogen compound (2) is an aromatic halogen
as halogen, per 100 parts by weight of (1) of an or- compound containing 2 or more halogen atoms selected
ganohalogen compound, (3) an inorganic flame-retard from the group consisting of chlorine, bromine atoms
ing supplementary agent, and (4) 0.5 to 30 parts by and mixtures thereof in the molecule; the inorganic
weight per 100 parts by weight of (1) of at least one flame-retarding supplememtary agent (3) is selected
polymer selected from the group consisting of a saponi- 35 from the group consisting of antimony trioxide, anti
fied polyvinyl acetate having a saponification degree of mony pentoxide, antimony trisulfide, antimony trichlo
greater than 50%, an ethylene/vinyl acetate copolymer ride, antimony pentachloride, antimony tribromide,
having a vinyl acetate content of greater than 50% by antimony pentabromide, barium metaborate, lead bo
weight and a Monney viscosity of 10 to 80 and a saponi rate, aluminum hydroxide, zirconium oxide and molyb
fied ethylene/vinyl acetate copolymer, and optionally 40 denum oxide; and the polymer (4) is an ethylene/vinyl
(5) a reinforcing agent.
acetate copolymer having a vinyl acetate content of
2. A composition according to claim 1, wherein the greater than 50% by weight and a Mooney viscosity of
polyester (1) has an intrinsic viscosity [t|] (as measured 10 to 80 or a mixture of the ethylene/vinyl acetate co
in a mixture solvent of phenol and ethane tetrachloride polymer with saponified polyvinyl acetate having a
at a weight ratio of 6 to 4, and at 30" C.) of 0.5 to 1.5 45 saponification degree of greater than 50% of a saponi
deciliters per gram.
fied ethylene/vinyl acetate copolymer.
3. A composition according to claim 1, wherein the
10. The composition of claim 1 wherein the polyester
organohalogen compound (2) contains two or more (1) consists essentially of polyethylene terephthalate,
halogen atoms selected from the group consisting of polypropylene terephthalate or polybutylene tere
chlorine, bromine atoms and mixtures thereof in one 50 phthalate.
molecule.
11. The composition of claim 1 wherein the polyester
4. A composition according to claim 1, wherein the (1) is a polyalkylene terephthalate selected from the
inorganic flame-retarding supplementary agent (3) is an group consisting of polyethylene terephthalate, poly
oxide, sulfide, halide, borate, metaborate, sulfate, car propylene terephthalate and polybutylene terephthate
bonate or hydroxide of a metal.
55 or a mixture of said polyalkylene terephthalate with less
5. A composition according to claim 1, wherein the than 40% by weight of a thermoplastic resin selected
polymer (4) is said ethylene/vinyl acetate copolymer from the group consisting of polyolefin, polystyrene,
having a vinyl acetate content of greater than 50% by acrylonitrile-butadiene-styrene polymer, acrylic resin,
weight and a Mooney viscosity of 10 to 80, or said vinyl acetate resin, polyacetai, polycarbonate and poly
saponified product of the ethylene/vinyl acetate co- 60 urethane.
polymer.
12. The composition according to claim 9 wherein
6. A composition according to claim 1, wherein the the content of the inorganic flame-retarding supplemen
reinforcing agent (5) is present and is a glass fiber, cellu tary agent (III) is 0.5 to 20 parts by weight per 100 parts
lose fiber, cotton fabric, paper, synthetic fiber, metal by weight of the polyester (1).
powder, glass beads, asbestos, calcium silicate, magne- 65 13. The composition according to claim 12 wherein
sium silicate, talc or calcium carbonate.
the reinforcing agent (5) is selected from the group
7. A composition according to claim 1, wherein the consisting of glass fiber, cellulose fiber, cotton fabric,
content of the inorganic flame-retarding supplementary paper, synthetic fiber, metal powder, glass beads, asbes-
4,222,y2b
11
12
tos, calcium silicate, magnesium silicate, talc or calcium group consisting of ethylene glycol, propylene glycol
carbonate and is present in an amount of from 7 to 200 and butylene glycol, (2) 20 to 30 parts by weight, as
parts by weight per 100 parts by weight of the polyester halogen, per 100 parts by weight of (1) of an or-
(1). ganohalogen compound, (3) an inorganic flame-retard
14. A shaped article obtained by molding a flame- 5 ing supplementary agent, and (4) 0.5 to 30 parts by
retarding thermoplastic polyester resin composition of weight per 100 parts by weight of (1) of at least one
claim 1.
polymer selected from the group consisting of a saponi
15. The composition according to claim 7 wherein fied polyvinyl acetate having a saponification degree of
the content of the reinforcing agent (5) is 7 to 200 parts greater than 50%, an ethylene/vinyl acetate copolymer
by weight per 100 parts by weight of the polyester (1). 10 having a vinyl acetate content of greater than 50% by
16. A shaped article obtained by molding a flame- weight and a Mooney viscosity of 10 to 80 and a saponi
retarding thermoplastic polyester resin composition of fied ethylene/vinyl acetate copolymer, and optionally
claim 15.
(5) a reinforcing agent.
17. A process for producing a flame-retarding ther
18. A process according to claim 17, wherein the
moplastic polyester resin composition comprising heat 15 heating and kneading is performed using an extruder at
ing and kneading (1) a thermoplastic polyester obtained a temperature of 180" to 300 C. and for a period of 0.2
from a terephthalic acid or an alkyl ester thereof and a glycol having 2 to 4 carbon atoms selected from the
to 30 minutes.
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