Document 70M7zK4az29q2dog0n6Rmgz68

HPKAB RESOURCE REPORT JANUARY. 1990 Personnel - J. E. Beall Fmyti fwrrianfc None Promotlons/Transfers Paul J. Kober - Transferred to I^ke Charles Chemical Plane as Plane Superintendent. Cary Sanders - Employee bid from Compound Utilicy to Trainee. James K. Gray - Returned from Maintenance Helper to former position. Lab Lead Technician. Tommy Staten - Employee bid from Lab Technician "A" to Kafriftna^a Helper. - RETIREMENTS None [ATIONS /RESIGNATIONS None TQ/TROM LEAVE OF ABSENCE None CCft 00 *H ? ABERDEEN, MISSISSIPPI January. 1990 MOHTELT PERSONNEL REPORT Salaried Employee* 76* Minority Employees #, % Hourly Employee* ______172 Total Employees ______248 Salaried Hourly 66 -22- 38Z Total 72 29Z Employees (Hourly) Nev Employee* Hourly Min. Hired Termination* % Kin. Hired Hourly Min. Term. % Kin. Term. DEPA&' S FAB. EMPLOYEES MIN. EMP. *MIN. NEW HIRES TTD TERM. YTD. TURNOVER YTB. Warehouse 16 Gen. Plant 13 Maintenance 41 Laboratory 24 Compound 40 Vinyl 33 Plasticizer 5 15 16 41 24 38 33 5 8 5 10 J2A5 22 26 67 10 30 2 40 00 60 00 00 00 00 00 Humber of Applicants: Month 0 Tear To Date APPLICANT BREAKDOWN: 0 # Minority # Female 0 % Minority 0 0 % Female 0 * Includes 1 Co-op Student. Hire* (Hourly): Month 0 Tear To Date 0 Terminations (Hourly): Month 0 Tear To Date 0 Overall Turnover 0 Projected Annual Turnover 0 00000621 OCR e i <E a_ t * co r i o_ tn :LaU a--t ae HOC *z3 CHiJ-UJ SS IS 1 (-- IU 1 l<eZ 1 ICO IU. 1 o-- a <c IM xUoiZ K- lICO Ck IKwJ itcno cn e_ cn m oo coco xx 1 UOU_Ui Mm 1 BC I4 ICO | O cnee | | XU IUI | LU_I IX | so 1 >o IO ox o a o1o 1 *C 4" rt aa 1 a# 0a9 CO 7 9a 4 CKNJ C4N- o oan a Crm- O1at a1a aC4N" 0CCNN9 a a r-- o* a> co OCNs i0n9 KaJ Cr*N r*. r>* Os 4 oa in CN a KJ CN a a KJ 11 a 1 r o. CM | am * a 1 aa a 1 KK4*a 4* o | | aa a *' m a4 -a a 1 nw a aaa4 aa a | CKMJ4 aa aa a1a a in aa 1 iinn aa aa aa aa g 11 | a m CM a 1 a I| a in a a1 1 Os 1 a CN a a 1 KJ 1 in 1 a 1 a a a a a1a o * o r-- 111 rj aa |a aa a |KS>o | a 1 a m| 4 CO g a a o a 1t ft r-- 4 11 a1o 4 m in CN m|a aa aa a o a a ft a a CN CM 1 a I a- 1 o CN KJ CN K- 1 o r- k- | CD CM | | r- 4 11 r-- in 09 CM a m in CN | CN Oas* 11 a in o in a| r-- 4 *" i* | | in in CM CM | | CO 1 a 1 a 1 SO | -o ft a a m >4 Os r*- ft 4> 11 11 1 in a in r* CN r- O in | in 1|| a 4 a1o m 1 1 o4 1 1 o ea a o4 a aa 1 1 e 1 1 r* | | | 1| 1 11 I j 1 | a CM 1 1 | cn n *o a -o CM a in in 0pof9c CM L*l P- OOO NO9--V99 Ulb wa M0( a a aa in p- aa aa aa Ps* a a r m a - _cn o | m -o CO a r-- n r- oecn | r-- CO KJ KJ t 1 0)X 1 r- p- | |* t 1 1 <E | LU 1 J LU 111 | || h-- X X |1 | | a x| | CO |X ^4 ku 1 pa _j oe 1 |o 1| a a1 X --> CO A | u > Cl. 1 *-- V, 3U aceeec 0)0)19 <r <c ooo i CCR 000006219 ADMINISTRATIVE SERVICES - J. E. Little Safety There were no safety instances this month. The department viewed the Hand Safety Training video. Savings due to competitive bidding were $13,731 for January, and $62,839 for FY1990. Savings due to prompt payment discounts were $1755 for January, and $8,876 for FY1990. Warehouse - Finished Goods Inventory Slow moving inventories are still a major concern. Fred Williams and Linda Michels are reviewing the various compounds. Flexible - Line X Line III Line V Rigid TOTALSLOW MOVING 451,478 221,089 135,176 71.720 879,463 Included above are 98M pounds of slow moving, off-grade compounds. Training 1/23/89 - Pat Wells and Tommy Cummings attended facilitator training. 1/29 - 2/02 - Pat Wells attended The Management Process (TMP) in Houston. - Judy Frossard, Paradox software - PMS conversion to PC application. - Leo Ezell is cross-training in the raw material warehouse. - Janice Minga is cross-training for Stores Supervisor coverage. Meetings 1/11 - 1715 - QHP Managers Meetings - Mike Swierc, Tommy Cummings and Pat Wells attended. 1/16 - 1/25 - VMS updates (Maintenance and Administrative Services). o0000622 ccfc ADMINISTRATIVE SERVICES - Continued Meetings - continued 1/17 - John Stokes visited Aberdeen for a compound overview. 1/18 - Dan Miller and Randy Polk - AFE cost tracking. 1/22 - 1/24 - Jack Little reviewed VMS implementation and startup problems at the Lake Charles Chemical Plant. 1/25 - OASIS Team - overview and plant operations. r- l CCR 0q 06 ABIBDEKB CEEKICAL PLASt SHIPPISG AMiLISrS JAI0A8I 1990 -SHIFKEHTS 8! PBODOCTS- PUBLIC SORTS IPT/ITC SICBIRGS PUBLIC TTD IPT/ITC EICEABGS RISIfi-BOLE EESII-PACZAGID 22,155,419 366,050 9,104,400 216,000 348,750 0 72,897,220 1,307,704 3B,616,570 946,750 348,750 0 fleiible CCKPOORD-BDLI FLEXIBLE COHPOOBD-PACXAGID 1,561,050 2.992,120 559,700 234,905 0 0 5,781,780 11,568,305 3,478,150 581,928 0 0 IIGID C08P0UHD-BULE BIGID COHPOORD-PACIAGED 4,413,690 196,262 696,000 4,200 0 0 14,524,190 828,434 1,896,000 17,000 8 1 PLASTICIZES ST,960 352,000 0 437,960 1,223,000 364,000 TOTAL -SEIPKE1TS BT BODE- B0LI: BESIB tJAROABI* FLEXIBLE C0BP008D BIGIB C08P00BB PLASTICIZES 31,778,542 11,167,205 348,750 ---- BAILCAB COSTOBEB PICIBP COHBOl CABSIEB . 159 49 so 11 0 4 26 1 22 2 02 107,345,593 46,959,398 . -- -- -- - i . . .. 712,750 TOTAL 258 IS 49 4 TOTAL JARBAST 198 50 78 326 MTD* ISSIR FLEXIBLE CQEPQOHD filGIB COHPO0BD PLASTICIZES 553 47 82 9 113 239 3 16 10 54 0 10 r.CR 000006Z2Z 905 66 146 19 TOTAL TTD 691 126 319 1,136 FACEAGSD: JAIOART* BISII FLEXIBLE COHPOORD IIGID COHPODHD PLASTICIZES COSTOBEI PICIUP COBROl CABBIES 3 12 19 83 28 01 70FC COETAIREB m/m 00 10 00 00 10 3 0 0 TOTAL 2S 106 10 t TOTAL JAROARI 24 104 1 0 13 142 *ITD* BESIB FLEXIBLE COHPOOED BIGID COHPOOBD PLASTICIZES TOTAL TIB 18 51 0 0 79 281 2 0 6 27 0 1 0 1 00 103 360 2 1 24 8 1 1 34 93 370 35 2 500 LABORATORY - J. R. Williams A. Safety - There were no safety incidents in the Laboratory for January. The monthly safety meeting topic was "Hand Safety" with Richard Williams in charge of the meetings. B. Customer Contacts - None. C. Customer O.C. Problems Reports 1/30 - American Mirrex - When samples were tested from this railcar, there were "brass slivers" found in all compart ments. This was traced back to the failure of a piece of manufacturing equipment during the extreme cold weather. D. Requests for Corrective Action - None. ' "" E. Product Waivers Customer Product Reason No. Grain Systems 80273G WHT 110 Eagle 80273G WHT 110 F. RVCM Summary Low Fusion Torque , Long Fusion 1 H/T 3 R/C RVCM of In-Process Samples The following is a summary of residual VCM results on inprocess samples. None of the reactor dally averages exceeded 400 ppm RVCM during the month of January, 1990. Number of Samples Average RVCM, ppm Reactor Slurries 924 133 ________ Drier 5265 5305 67 0.795 44 0.747 RVCM of Shipment Samples The following is a summary of the residual VCM analysis of shipment samples for the month of January, 1990. Product 5265 5305 5385 5395 5415 5465 Dry Blend Debox Pond Number of Samoles 40 102 57 0 63 0 80 16 6 Average RVCM. pom 0.565 0.414 0.578 0 0.062 0 0.155 0.670 6.579 CC* OOOOo6223 r LABORATORY - Continued Resin Process Caoabilities ('based on drver "regulars") 5265 Bulk Density Inherent Viscosity (vs. 0.715 - 0.744) L Color A Color B Color % on Pan (vs. 2%, max.) % thru 140 Mesh Drytime Mets I.R. (vs. 95% of control) Hard Particles, (% > 10) Average particle size. microns 1.44 0.64 -- 4.60 3.17 2.83 2.27 ------- 0.62 -- ---- -- -- 138 5301 2.13 1.27 0.60 2.40 3.50 2.50 3.08 .... 1.23 -- .... .... .... 148 5385 1.58 0.67 -- 4.00 .... 2.50 2.13 .... 1.44 1.00 .... .... 13.9 160 5411 1.30 1.05 4.56 3.33 6.17 1.17 4.73 1.17 2.55 1.57 2.4 173 Flexible Comoound Oualitv Summary Adiustment^ M Lbs.. 1%1 Reiections M Lbs.u 1%1 Hardness Hard Particles Heat Stability Contamination Dicing Cross Contamination Totals 31.0 -- 10.0 -- -- 41.0 (0.58) (0.19) -- .... -- (0.77) 7.5 25.5 -- 6.0 4.2 1.3 44.5 (0.14) (0.48) -- (0.11) (0.08) (0.021 (0.84) Rieid ComDound Oualitv Suramarv Relections M Lbs Torque Rheometry Total 3_Jl (0.061 3.6 (0.06) J. Miscellaneous 1. Minor problems with the load cell on the Syntech tensile tester were resolved through Dave Cox working with their technical people. 2. Several extra COD samples were run in support of the plasticizer test run. 3. Support was provided to Engineering in testing numerous samples for RVCM during two separate test runs. CCR 000006224 LABORATORY - Continued J. Miscellaneous - continued 4. Dave Cox participated in the Dayton Extruded Plastics DOE project. 5. A hard particle problem was experienced when using Aluchem AC-712K in 34862 GRY 546 for AT&T. This material was unable to be reprocessed into acceptable product. This is the second incident of this nature from using Aluchem AC712K. 'j CCR 0006225 SAMPLE SHIPMENTS JANUARY 1990 RESIN Ship Date Product Amount 1/11/90 5385 200 lbs. 1/11/90 Pond Resin 250 lbs. 1/19/90 5385 5 lbs. 1/23/90 5385 200 lbs. 1/23/90 5415 100 lbs. 1/23/90 Pond Resin 5 lbs. 1/26/90 5265 5305 , - 50 lbs. . . :50 lbs. 1/26/90 5415 50 lbs. 1/26/90 5385 4400 lbs. 1/30/90 Debox 2 lbs. 1/31/90 - -....... Pond Resin - 5 lbs. 1/31/90 Pond Resin 5 lbs. 1/31/90 5385 100 lbs. 1/31/90 Pond Resin 50 lbs. Customer PANIMEX (CHILE) LTDA. IFER DOMINICANA C. A. Dow Chemical El Paso PVC Essex SIMAQUIMICA Sheller-Globe Dayton Extruded Plastics CENTURY ESLON LTD. Sedco Pipe HAROLD VELAZQUEZ INYECCIONES INDUSTRIALES C. ITOH Conex of Georgia COMPOUND Ship Date 1/05/90 1/15/90 1/19/90 1/22/90 1/23/90 1/23/90 1/23/90 Product 18031 WAT CL 18961 NAT 16851 CB 50 240-128B GRY 568 240-170B GRY 568 2153 NAT 18961 NAT 9-746 CMPD. 9-746 CMPD. Amount 500 lbs. 500 lbs. 100 lbs. 500 lbs. 500 lbs. 1500 lbs. 100 lbs. 1 lb. 1 lb. CCR 000006226 Customer Universal Plastics Vista Chemical - Austin P. W. Pipe Encore Wire Corp. Precision Trim SIMAQUIMICA FABRICA SANDALIAS BLUE STAR Sample Shipments/Jan. 1990 Page 2 COMPOUND (Cont.) Ship Date Product 1/24/90 384 FR NAT 419-33D NAT 1/25/90 34643 NAT 35851 NAT 35852 NAT 1/26/90 1/26/90 1/29/90 :i 15041 CB 50 38601 NAT 2153 NAT 9-712 9-746 9-803 9-856 DRYBLEND ; 'v:" ' . Ship Date Product 1/10/90 426-90 WHT 110 Amount 250 lbs. 250 lbs. 100 lbs. 100 lbs. 100 lbs. 1500 lbs. 1500 lbs. 1500 lbs. . 2 lbs. : 2 lbs. 2 lbs. 2 lbs. / Amount 250 lbs. Customer West Penn Wire Corp. ALCAVE Precision Trim Encore Wire Corp. Pushpa Int'l. Corp. Customer IFER DOMINICANA C. A. cc* 00 6 ABERDEEN CHEMICAL PLANT INJURIES NUMBER OF INJURIES Q TOTAL INJURIES 4 OSHA RECORDABLE o000062z8 CCfc ABERDEEN ENERGY CONSUMPTION BTU /LB r> o o o o oo rv vO D MONTHLY 12 MONTH AVERAGE , DEPARTMENTAL HOURS ANALYSIS REPORT DISTRIBUTION LIST RWS, JFC, JVU, DEPARTMENT HEADS, FILE 10/ 2/89 THRU '' 4/90 DEPT YARD UTILITY HAINTENANCE STR TIME HRS URXD OVERTIME HOURS OVERTIME HOURS NONCONTROL CONTROL ABSENCE AS A Z OF STRAIGHT TIME OVERTIME AS A Z OF ABSENCE OT HER YEAR-TO- VACATION STR TIME HRS LOST SICKNESS PAID INONPAIDj TOTAL DATE HOURS 5489.75 252.09 594.50 15.42 91.75 0.00 6.66 1.62 1 1.67 1.77 576.00 2726.56 144.O0 470.00 22.52 84.00 3.68 0.00 O.eoj 3.08 2.91 246.00 21731.25 307.75 3818.00 18.99 1138.75 4.23 0.29 0.71 1 5.24 5.29 2184.00 qc LAB 12115.00 324.00 562.25 7.32 320.25 1.39 0.16 1.16 2.64 2.88 688.00 JANITORS 1603.00 0.6G 74.00 4.62 5.00 6.00 6.00 0.31 0.31 0.29 200.00 WAREHOUSE 4313.25 0.66 271.56 6.29 176.75 3.06 0.56 6.48 4.16 3.85 472.60 STORES 1260.75 0.00 39.50 3.13 27.25 6.60 0.00 2.16 2.16 2.03 108.00 DEVELOPMENT LAB 3602.50 66.25 328.50 10.96 27.25 0.67 6.00 0.09 0.76 0.72 528.00 DRY BLEND 4049.75 36.00 269.00 7.53 33.00 0.00 0.00 0.81 0.B1 6.77 364.00 COMPOUND VINYL 25882.25 26278.00 240.00 1152.00 1815.25 2855.50 7.94 15.25 994.00 405.50 2.97 0.55 6.2B 0.15 0.60 0.84 3.B4 1.54 3.93 1300.00 1.46 1620.60 PLASTICIZER 3271.56 60.00 168.25 5.14 102.75 1.47 6.00 1.67 3.14 4.05 236.00 GENERAL HELPERS 0.00 6.00 6.06 0.00 0.06 0.00 6.00 0.00 6.00 0.60 6.00 TOTAL PLANT 112324 2582.00 11266.25 12.28 3466.25 2.64 6.22 0.77 3.63 3.68 8464.00 TOTAL PLANT TOTAL PLANT TOTAL PLANT HOURSFOR JURY DUTY........................................... 20.00 HOURSFOR NATIONAL CUARO/RESERVE DUTY......... 12.00 HOURSFOR DEATH IN FAHILY................................. 216.00 n o 70 O o o o oo IN) UJ O