Document 6BKQNmjDG8420nGdRajBD8Ed

PLAINTIFF'S EXHIBIT \Zf- - icv Zonolite MONOKOTE* FIREPROOFING MR -- MANUFACTURER W.R. Grace 8c Co. The Construction Products Division of W. R. Grace & Co. of Canada Ltd. is a leading supplier of building materials to the construction MONOKOTE* Fireproofing ne of the many quality Is Grace has developed and to the construction in dustry during the past twenty years. Concrete admixtures, waterproofing membranes, roof deck systems and a wide range of insulating materials are a few of the product areas through which Grace has developed Its widely respected reputation in the construction Industry. Grace remains committed to supplying Innovative quality products to meet today's and tomorrow's con struction industry needs. DT - DOCUMENT This catalog contains both general and technical data to help you, the professional, meet and specify your fire protection needs with MONOKOTE Fireproofing. Please note: All data has been organized following the Sweets "Standard Guidelines For Preparation of Construction Product Literature", making product selection, comparison and specification easier and quicker. CONTENTS GL Heading W. R. Grace 4 Co. of Canada Ltd. MR -- Manufacturer Daacrfptlon OP -- Overall Product, In Place Advantagaa PP -- Product Presentation Fira Protection Ratlnga 4 Claaalflcatlon CC -- Codes, Certification Spacifications TS -- Technical Support Data MONOKOTE Worldwide UA -- Uses, Applications Sajaa Officaa AC -- Availability, Costs Page 2 3 4 4-5 6-7 2-7 8 UA -- USES. APPLICATIONS MONOKOTE Fireproofing During the past twenty years, MONOKOTE Fireproofing has become the industry standard, representing quality spray-applied fire protection. MONOKOTE has been widely used in commercial, industrial, institutional and governmental construction projects. MONOKOTE has a tested and proven history of fire protection on beams, girders, columns, and a wide variety of the most modern steel and concrete floor and roof deck systems. A partial listing of construction protected by MONOKOTE indicates how widely MONOKOTE is accepted in the industry today. " jiere are-significant numbers of 7)^OKOTE(jQbs in every major ^^North America. There's one continued on page 4 2 045G3C19 7ins GR OP - OVERALL PRODUCT IN PLACE Description MONOKOTE Fireproofing has been developed by the Construction Products Division, W. R. Grace & Co., specifically for fast, reliable application, low in-place cost and high fire resistance. MONOKOTE is a single component, mill-mixed material, and requires only the addition of water at the job site to form a consistent, pumpable, slurry. MONOKOTE is formulated to be spray-applied directly to steel, concrete and other substrates requiring fire protection, using a wide variety of plaster pumps. Advantages & Features MONOKOTE, a cementitious plaster fireproofing, has several features which should be considered when specifying fireproofing products: Single Component High Bond Strength Monolithic Tested and Factory Inspected by Underwriters Laboratories Inc. (UU) and Underwriters' Laboratories of Canada (ULC) Cementitious Rapid Spray Application Low In-Place Cost Hard, Dust-Free Surface Won't Crack, Spall, Deteriorate Zonolite MONOKOTE FIREPROOFING PP -- PRODUCT PRESENTATION hat do MONOKOTE's most ~ .portant characteristic advantages mean in actual field use? Factory-Mixed Single Component: Rigid ULC factory inspection assures the proper ratio of raw materials necessary to obtain the ULC tested fire endurance rating. There is no on-site juggling of ingredients. Just add water, mix, pump and spray. Cementitious: The spray-applied MONOKOTE slurry sets to a continuous, monolithic, fireprotective envelope. Structural members are completely encapsulated with a continuous, uniform heat shield. High Bond Strength: MONOKOTE's high plaster content provides a tenacious bond to concrete and steel substrates. High bond strength helps minimize accidental damage by others working on or In the structure after the fireproofing is In place. Any necessary patching is easily accomplished by troweling a small amount of the slurry Into any damaged areas. p'"rmanent, Continuous Protection: !er normal end-use conditions, .. jNOKOTE can be expected to remain in place and provide continuous fire protection throughout the life of the building. Once in place, MONOKOTE requires no maintenance -- there are no pipes to be drained or valves that can be accidentally left shut. Hard, Dust-Free: MONOKOTE sets and dries forming a hard and dustfree surface. No overspraying, sealing, or tamping is required. Low In-Placa Coat, Rapid Application: W. R. Grace & Co. has available high-production literature and provides on-site technical guidance to plasterers throughout the country to ensure efficient high production MONOKOTE application techniques. These techniques minimize labor costs and help adhere to tight construction schedules. Special fireproofing kits are available for high production pumping to further increase overall application efficiency. Dry Density: Dry density can be directly related to damagabillty: a consistent, uniform density throughout the material adds greatly to Its ability to resist accidental penetration and removal. The density of MONOKOTE is uniform throughout: there is no thin crust to break, flake or peel away. EPA Compliance: MONOKOTE Fireproofing Is In compliance with 04503C^0 United States Environmental Protection Agency (EPA) Regulation MONOKOTE Fireproofing has already met the proposed industry primary requisites for an ideal fireproofing material. Adhesion/Cohesion................. Pass Corrosion................................. Pass Deflection/Bond Impact.......... Pass Compression........................... Pass Air Erosion Resistance............ Pass Abrasion/Impact Resistance .. Pass CC -- MONOKOTE FIRE PROTECTION Fire Test Method (ASTM El 19): Structural fire resistance Is the predicted time period that a material or system can withstand a standard fire exposure, usually expressed in terms of hours. The fire resistance ratings are the results of standard fire test exposures in accordance with ASTM El 19, "Standard Methods of Fire Tests of Building Construction and Materials". El 19 Criteria: Current revisions to El 19 provide a system for rating the hourly performance of assemblies and individual structural members. The ULI Directory of Fire Resistance Ratings and the ULC Volume II Building Construction MONOKOTE JOBS ACROSS CANADA B. C. -- The Coquitlam Centre -- Coquitlam; Pacific Centre -- Vancouver; Lansdowne Park Shopping Centre -- Richmond. Alberta -- Edmonton Centre Complex -- Edmonton; Shell Centre -- Calgary; Calgary In ternational Airport -- Calgary. Manitoba --RCMP Building -- Winnipeg; Regional Data Centre Taxation Canada -- Winnipeg. Maritimes -- Dartmouth General Hospital -- Dartmouth, Nova Scotia; Health Sciences Complex -- St. John's, New Brunswick; C. E.I.C. Building -- Bathurst, New ^unswick. continued on page 6 4 0450^Cvl 7ins GR refer to two ratings -- one based on time-temperature performance Fire Ratings For Typical Constructions ) (unrestrained) and the ottrer based on a combination of structural and Construction lesser time-temperature per formance criteria (restrained). FLOOR/CEILING SYSTEMS (Protected Floors) 1--------- ---------I1- ~ 1 'f >----------- -----------------H----------------------<............ = ~'> Fire Protection Performance: MONOKOTE Fireproofing has been 1, tested and classified by ULI/ULC in accordance with ASTM El 19 for fire resistance ratings from 1 to 4 hours in over 50 individual classifications FLOOR/CEILING SYSTEMS (Unprotected Floors) (see fire rating table, this page). i____- ^ ___I MONOKOTE fireproofing meets the requirements and is in compliance with the minimum standards of National Building Code, Provincial CONCRETE SYSTEMS and Municipal Codes. Fire Test Method (ASTM E84): As listed and classified by Underwriters Laboratories, Inc., ASTM E-84 Tunnel Test, MONOKOTE Fireproofing has a ROOF SYSTEMS Mineral Fibre Board, polystyrene, insulating concrete, protected membranes low flame spread, negligible fuel contributed, and zero smoke developed. Underwriters Laboratories lists: Flame Spread 10 BEAMS ONLY Restrained. Unrestrained Fuel Contributed 5 Smoke Developed 0 Fireproofing Requirements: The * MONOKOTE Fireproofing thickness, 'i required to achieve a particular fire resistance classification (rating), COLUMNS - DIRECT SPRAY depends upon local requirements. HOURLY RATINGS 1.2.3.* nrs Design Series 0700 Designs 1700", J701 * F701". F700-, D722G701. J701. J704, J705. 0739. 0743, 0722 HOURLY RATINGS 1.I-1/2.2.3 hrs. Design Series D900 Designs 0905. 0907, 0909 0916. D917 HOURLY RATINGS 2.3.4 nrs. Designs J701. J701 *. J704, J705 HOURLY RATINGS 1.1-1/2,2 hrs Designs R700V R701\ R702\ R703V R900V P70T. P908, P919. P701, P703 HOURLY RATINGS 1,2.3.4 nrs. Design Senes 0700. 0900. P700, P900 Designs 0701 \ N706 N708, N401. N404 HOURLY RATINGS 1,1-172,2,3.4 nrs Designs Z703V X701. X704, Y7O0, X722. X723, X704' NOTE: tn many instances, local building coda* have not yat adopted ma most racant revisions to the El 19 criteria. Contact your nearest Grace office for the latest criteria in your area. *ULC "List of Equipment end Materials (Volume II -- Building Construction)'" Check UL Design Listings for Concrete, Deck Type, Trench Headers, etc 5 Zonolite MONOKOTE FIREPROOFING I T3 - technical support oat* ecifications Specification (Short Form): Sprayed fireproofing material snail De MONOKOTE Fireproofing as i manufactured by tne Construction ; Products Division, W. R. Grace & Co. of Canada Ltd., or its i processing distriDutor. It snail De i applied Dy machine to the thicKness : required by local code specif!j cations, and as indicated on ' all applicable drawings. The method | of mixing and application shall :: comply with the manufacturer's ! recommendations as set forth in i current literature. Specification (Standard Form): 1.0 SCOPE 1.1 Work included Proviae materials, labo'. equipment and services necessary: furnish. Deliver ana install ail worx as shown on the drawings, as specified herein, and/or as required Dy joD conditions 1.2 Work Not Included 1.2.1 Concrete encasement of structural steel. 1.2.2 Trowelled plaster. 1.2.3 Cleaning of surfaces to be fireproofed. 1.2.4 Fireproofing applied to lath. 2.0 PRODUCTS 2.1 Materials 2.1.1 The sprayed fireproofing material shall be MONOKOTE cementitious type as manufactured by the Construction ProQucts Division, W. R. Grace & Co. of Canada Ltd., or its processing distributors and shall be for mulated without asbestos. 2.1.2 Mixing water shall be clean, fresh and suitable for domestic consumption and free from such amounts of mineral or organic substances as would affect the set of the fireproofing material. 3.C PERFORMANCE CRITERIA 3.1 The sprayed fireproofing snanave beer tested by underwaters Laboratories or other certified testing agency m accordance with the procedures of ASTM '15 3.2 The sprayed fireproofing materia' snail nave oee^ scravec onto structural mempers. tne underside of decxs after concrete topping and/or roofing applications have been completed anc to ctner members indicated on the drawings witn proper thicxness and densities to provide tne following fire resistive ratings 3.2.1 Columns: nr Primary Members: hr Secondary Members:n3.2.2 The sprayed fireproofing beneath the floor assembly together with the assembly above 3.2.3 The sprayed fireproofing beneath the roof assembly together with the assembly above 3.3 The sprayed-on fireproofing shall be a factory mixed cementitious material. The material shall be applied to provide compliance with specified performance specifications anc WIONOKOTE JOBS ACROSS CANADA continued Ontario-- Commerce Court -- Toronto; Pirst Canadian Place -- Toronto; Stelco Tower-- -Hamilton; Income Tax Computer Bldg.-- Ottawa; Royal Bank Centre-- Ottawa. Ouebec -- C.N. Express Terminal --Xachine; T. Baton Company Ltd. --St. Bruno; Saskatchewan -- SEOCO Complex --Saskatoon; Regina City Hall -- Regina; Federated Co-operatives Warehouse-- Regina. *Agroup of qualified professionals --She architect, angineer, and ral contractor -- in each of cities--has chosen OKOTE to fulfill their need for reliable equality fire protection. 04f>0^C*'3 7ins GR test criteria. Approved performance criteria shall be: 3.3.1 Dry density of the fireproofing shall conform with the densities as listed in ULI/ULC design when tested in accordance with ASTM E605-77. 3.3.2 Material shall not crack or delaminate when the backing to which it is applied is subjected to a downward deflection of 1/120th of the span. 3.3.3 The fireproofing subject to impact tests on a sample of the completed floor assembly shall not crack or delaminate from the surface to which it was applied. The test shall consist of a 27.2 kg (60 lb.) sand bag dropped from a height of 1.2 m (4'-0") onto the test specimen. 3.3.4 The sprayed on fireproofing applied over uncoated and galvanized steel shall have a minimum bond strength of 14.4 kPa (300 pounds per square foot) when set and dry. 3.3.5 The fireproofing material shall not be subject to losses from the finished application by sifting, flaking or dusting. Performance shall be measured on samples representative of material which can be expected on the project and subjected to air velocities not less than 381 metres per minute (1250 ft/min) for a period of 24 hours. 3.3.0 As a measure of the fireproofing material's ability to resist deformation, a sample of the material applied to a 152 x 610 mm (6 inch by 24 inch) galvanized steel sheet shall be subjected to a compressive load of 454 kg (1000 lbs.). The deformation of the material under these conditions shall be less than 10%. 3.3.7 Bare, shop-coated and galvanized steel sheets with the fireproofing applied shall be kept at 32.2 1.5*C (90 3*F) and 70 3% RH for a duration of 240 hours without evidence of corrosion of the steel. 3.3.8 The fireproofing material shall have been subjected to abrading forces In accordance with ASTM Proposed Test Methods For Fire Resistive Materials. The abrasion when tested In accordance with this method shall be no more than 20 cm3 (1.22 In.3). 3.3.9 The fireproofing material shall have been subjected to Impact penetration tests In accordance with test procedures per ASTM Proposed Test Methods for Sprayed Fire Resistive Material. Samples of the material when subjected to impact forces shall not show an impact loss greater than 5 cm3 (.31 in.3). 4.0 PREPARATION, DELIVERY AND INSPECTION 4.1 All material to be used for fireproofing shall be delivered in original unopened packages bearing the name of the manufacturer, the brand and proper Underwriters Laboratories of Canada labels for fire hazard and fire resistance classifications. 4.2 The material shall be kept dry until ready for use. The packages of material shall be kept off the ground under cover and away from sweating walls and other damp surfaces. All bags that have been exposed to water before use shall be discarded. Stock of material is to be rotated and used before its expiration date. 4.3 Prior to application of fireproofing material, an inspection shall be made to see that all steel is acceptable to receive fire proofing. Steel shall be free of oil, grease, loose mill scale, or any other substance that may impair proper adhesion. Where necessary, cleaning of surfaces to receive fireproofing shall be the respon sibility of structural steel erector, or general contractor, as outlined in structural steel section. 4.4 All clips, hangers supports, sleeves and other attachments to the fireproofing bases, as covered under other sections of the specifications, are to be placed by others, prior to the application of the fireproofing material, where these attachments can be anticipated In advance. 4.5 Ducts, piping, conduit or other suspended equipment that interfere with the uniform application of the fireproofing material shall be positioned after the application of the sprayed fireproofing. 5.0 APPLICATION 5.1 Application of sprayed fireproofing shall be in accordance with the printed instructions of the material manufacturer and shall be installed by experienced craftsmen. 5.2 Fireproofing shall be to the underside of roof deck assemblies only after roofing application is complete and roof traffic has ceased. 5.3 No fireproofing shall be applied prior to completion of concrete work on steel decking. 5.4 Temperature and enclosure conditions shall be as required by the fireproofing manufacturer. 5.4.1 An air and substrate temperature of 4.5*C (40*F) shall be maintained for 24 hours before and after application of the fireproofing. 5.4.2 Provisions shall be made for ventilation to properly dry the fireproofing after application. In enclosed areas lacking natural ventilation air circulation and ventilation Is to be provided. 5.5 Patching and repairing of sprayed fireproofing damaged by other trades, shall be performed under this section and paid for by the trade(s) causing the damage. 6.0 CLEAN-UP 6.1 After completion of the fireproofing work, equipment shall be removed and all exposed wall and floor areas shall be cleaned of deposits of sprayed fireproofing materials. 7.0 FIELD TESTS 7.1 The architect may select, and the owner will pay, an Independent testing laboratory to sample and verify the thickness and density of the fireproofing in accordance with provisions of ASTM E605-77 "Standard Test Method for Thickness and Density of Sprayed Fire Resistive Material Applied to Structural Members". - \ozL OO (X CL ZonoliteUg:i LL CzO> o MONOKOTE Z 5 OUi UJ O FIREPROOFING Oz o 5 N UAaJ z' o to H Q-g to TM oTM lO z oZ u 5o 5i !5 o (KfrOC,M CONSTRUCTION PRODUCTS DIVISION W. R. GRACE & CO. OF CANADA LTD. GRACE Qrc# Plant* A OHlc* Location* *m*H COLUMBIA 4 7* ln4utrt*( vaacoww. B C VBA 2P3 r> ,6041 *Q9 i*42 MANITOBA MAO R*CltlC A>ntn 7V#tlnn,?ic0^G 'SM6a-5nA6A136 lQ6 .LfA7A 4-C 3-c-*n 5 An*. 2>1 1J3 7* 1403 23J-1013 ALBERTA i *610 - 173*9 *v>ut Ecmoflton, Aita 75l 7YJ 33?T*i {03 4&4M511 . l*v< L*Sli Qw*d*C MBA JfA* ** i5'i maa<T;mcs >4 3*`i4a <*C4 N s BOM 2'J * . 2". **3 * *03 Head Office OMTAAIO 4 CJ*4T>*nt Aoao V A|4*. 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