Document 44BLR1YKz6OLJVV2NBVzpX97e

% * p f% H U UNION CARBIDE CORPORATION39 `Old Ridaeburv Road Specialty Chemicals Division Danbury, CT 06817-0001 TO: FI LirhnHrid -D.G. Moahicr .^A> WulftCT^ J.C. Sovicro DATE: June 2r 1987 SUBJECT: Work Order Request PROJECT: Asbestos Insulation Upgrade - Phase 1 UCC 019727 LOCATION: South Charleston Plant The attached capital work order request is forwarded for your review and approval. All plant approvals have previously been completed. After signing and dating your approval, please forward to the next Danbury approval level. Approved work orders should be forwarded to: M. G. Dwyer K3487, Danbury If there are any questions, please call me on Ext. 2451. tVti^P BX J(J;i ? 7 1987 247G Attachment M. G. Dwyer RQUTE: m.D. Fairall, M.R. Mazuroski, R.R. Oliveri ' G' UOSHlvt RcI VE0 JUH 2 Pebes Kim - SPECIALTY CHEMICALS DIVISION ENGINEERING DEPARTMENT CAPITAL WORK ORDER 930-onR7 JOB NUMBER NP-8009 PAGE 1 OF 8 TITLE: ASBESTOS INSULATION UPGRADE - PHASE I SOUTH CHARLESTON PLANT See opr.opt.sys. 326100 profit center Attached LOCATION 514 BLOG.NO. ______________ TITLE (24 SPACES) Asbes Insul Upgrd PHI REQUEST OR JOB NO.i 514- 0586 SPONSOR Specialty Chemicals Div DEPT: Maintenance PROJECT! JFDodd BUDGET NUMBER 87WMSH3 ENDORSEMENT / APPROVAL ROUTING! PROJECT PRIORITY B,C*D, ADMINISTERED BYi ( )PLANT(AD.CODE 2) )464(AD.CODE 1) ( )DISTRIBUTION(AD.CODE 3) ACCOUNT ORDER NO. DATE UTHTOZATICh 7V.V91310101010 i2i.oj_y w<r9m The justification of this project is Occupational Health. The asbestos, insulation throughout the Plant must be upgraded to comply with Occupational Safety and Health Administration (OSHA) Standards. The long-term plan is to remove asbestos from idle equipment, replace damaged asbestos insulation with an approved type, and seal all remaining asbestos insulation. This project is Phase 1 of the program for work to be completed in 1987 on that asbestos insulation with the highest exposure potential to employees. principle type of project Occupation Health NPVN* NA AUDIT REG. YESC3 NOO DATE 4088 CAPITAL COSTiRANGE* 10 X CR ISSUE NA LOCAL ENDORSEMENT ENVIRONMENTAL QCC. HEALTH SAFETY ENERGY ENERGY CONSERVA. JLW MJS MJS TGS TGS IE&.-NQ INCLUDES! AIR POLLUTION CONTROL NATER POLLUTION CONTROL RESIDUE(SOLIDS)DISPOSAL OCC. HEALTH SAFETY NOISE CONTROL TOTAL H,S# 4 EA $900.000 $900,000 NA RETIREMENT OF PROPERTY Expense (rearrangements, revisions# etc.) CAPITAL EXCLUSION TO PROFIT CENTER EST.CONSTR.COMP.DATE 4Q87 (1) 838000 (2) 838000 J 2.1.4 1-21 3 J--I--I--L TOTAL ESTIMATE i $900,000 270,000 $1 ,170,000 UCC 019728 CAD421 10/11/85 Page 2 of 8 OBJECTIVE The objective of this project is to minimize hazards of airborne asbestos in the South Charleston Plant. The potential highest exposure areas throughout the Plant will be brought into compliance with Occupational Safety and Health Administration (OSHA) Standards. JUSTIFICATION The justification of this project is Occupational Health. The asbestos insulation throughout the South Charleston Plant must be upgraded to comply with the OSHA Standards. The long-term plan is to remove asbestos from idle equipment, replace damaged asbestos insulation with an approved type, and seal all remaining asbestos insulation. Based on the recently enacted OSHA Standards, the overall plant program will cost about $8,000,000 to $10,000,000 over the next several years. This project is Phase 1 of the program for work to be completed in 1987 on that asbestos insulation with the highest exposure potential to employees; the cost of the Phase 1 project is $900,000 capital and $270,000 expense. The remaining work on the overall Plant program is planned for execution over the next four years at about a $2,000,000 a year expenditure. . The recently enacted OSHA Standard 29 CFR 1926.58 has significantly increased the cost of removing and repairing asbestos insulation due to increased job preparation, execution, and cleanup requirements. Negative pressure enclosures are required "where feasible" for large scale removal, demolition and renovation operations. FACILITIES REVISIONS Asbestos removal/upgrading will take place throughout the Plant. The project will focus on correcting the worst case potential exposure in each unit of the Plant and the preliminary dollar-value of work in each area is shown in Table 1 on page 7. ENVIRONMENTAL PROTECTION/OCCUPATIONAL HEALTH AND SAFETY CONSIDERATIONS This project will correct an Occupational Health concern by replacing or sealing exposed asbestos insulation that has the highest exposure potential throughout the Plant. When the insulation is being replaced or removed, Safety and Health Guidelines will be followed which includes: installing barricades and clearing the area of plant personnel, posting of warning signs, proper bagging and disposal of insulation, and monitoring of surrounding work areas. In addition, assuring that personnel adhere to guidelines such as: wet clean-up, wearing of appropriate respirators, wearing and disposal of proper protective clothing, construction of negative pressure enclosures, etc. UCC 019729 Page 3 of 8 Project execution will be in compliance with all applicable OSHA and EPA Regulations. The EPA will be notified that the removal of asbestos insulation could occur at the South Charleston Plant. A designated, trained "competent person" will oversee the removal/repair activities. The required Health, Safety, and Environmental review of the overall plantwide replacement or sealing of asbestos insulation was completed on October 30, 1986, for a proposed Outline of Project (0/P) by the Engineering, Manufacturing, and Technology Services Department (EM&TS). The initial phase of the work will now be executed on a working budget project and the review was updated on May 19, 1987 by EM&TS. This project is endorsed contingent upon the following: 1. Maintenance Procedure XVIII Provisions for Asbestos Material Removal and Disposal Safety will be revised to be in compliance with the latest OSHA Standard 29 CFR Parts 1910.1001 and 1926.58. 2. Procedure XVIII will be revised in accordance with the environmental concerns listed in the review. This procedure has been issued for final review. The complete 0/P review and the subsequent review along with endorsement letters from Messrs. R. R. Rankin and D. B. Marsh are attached. This project has been endorsed by the Plant Environmental Protection Department Head, J. L. Worstell, and the Plant Safety Department Head, M. J. Shoger. EFFECT ON SUPPORTING FACILITIES The project will have no effect on support requirements. However, Energy Conservation will be improved with this insulation upgrade. PROJECT PLAN The project will be supervised by the Maintenance Department. Insulation specification consultation will be supplied by Engineering. Field construction will be provided by an outside contractor. Project Management, including cost control and reporting, will be provided by Plant Engineering. The work associated with this project will be performed by outside contractors. Powerhouse Equipment Company, an outside insulation contractor, will perform the work. Work priorities and schedules will be developed based on the criteria contained in the following "Asbestos Project Criteria". UCC 019730 Page A of 8 1. Analytical tests are used to identify the composition of insulation materials. 2. Work priorities and schedules are developed based upon: o verification of the insulation as asbestos o degree of deterioration of the insulation o interior locations with greater exposure potential are given priority over exterior locations with low exposure potential o scheduled or pending shutdowns are considered o potential for interference with other work activities, i.e. paint program ' o efficient utilization of the contractor resources (minimize skipping around) 3. All insulation material identified or applied under this program is clearly labeled for future reference. 4. Records are maintained documenting removal and repair activities, quantities of asbestos insulation removed, and associated costs. 5. All applicable Federal and State regulations are followed. 6. A schedule is developed projecting 30-day work activity and is updated every two weeks. The Goff Mountain landfill will be used for disposal of the asbestos insulation. The cost of disposal is included in the project cost. The Project Team organization follows: Maintenance Department Head Maintenance Coordinator/Supervisor Project Manager (Cost Control) R. G. Hull H. Price J. R. Maier SCHEDULE All work will be completed in 1987. UCC 019731 Page 5 of 8 COST ESTIMATE The estimate for the project is based on doing $1,170,000 of work in 1987 throughout the Plant (see Table 1 on page 7): Capital 858 Expense o Labor o Materials o Engineering/Maintenance* Total $ 570,000 270,000 60,000 $ 900,000 $ 220,000 30.000 20.000 $ 270,000 * Insulation specification consultation, project management and field coordinator of contractor. COST ALLOCATIONS TO DIVISIONS The project costs are allocated to the tenant divisions as follows: Division Percent Costs Capital Expense Specialty Chemicals Solvents & Coatings Industrial Chemicals 74.4 22.1 3.5 $669,600 198,900 31,500 $200,900 59,700 9,400 Total 100.0 $900,000 $270,000 A Division Profit Center Breakdown is shown in Table 2 on page 8. JFD 05/22/87 3346G UCC 019732 Page 6 of 8 BASIS FOR AUDIT REVIEW I. PROJECT TITLE Asbestos Insulation Removal/Upgrade South Charleston Plant II. AUDIT CRITERIA TO BE USED IN REVIEW Date of Mechanical Completion Capital Costs Non-capital Costs Estimated 4Q87 $900,000 $270,000 Actual '* Specific Performance Asbestos insulation exposure will be corrected in the highest exposure potential areas throughout the Plant. UCC 019733 001 004 0072' 0072 0072 019 049H 064 077 082 083 106 113 115 121 169 222 224 226 227 228 300 326 342 355 391 Page 7 of 8 TABLE I ASBESTOS REMOVAL/UPGRADE PROJECT PRELIMINARY WORK BREAKDOWN AREA M$ Capital Expense Water Treating Bldg. 102 Powerhouse 600// Steam Distribution Headers 200// Steam Distribution Headers 30// Steam Distribution Headers Raw Material Pipeline Chemical Mix Upper Island Mainland Chemicals PVA Solvent Vinyl Resins Polyols Specialty Catalyst Specialty Chemicals Middle Island Oxide Adducts Drumming 303 Automated Warehouse Tank Truck Load/Unload Tank Car Loading/Unload/Cleaning NC Bulk Terminal Buildings Maintenance Facilities Stores Facilities Plant Laboratory Fire Station 5.0 40.0 15.0 15.0 15.0 5.0 57.5 57.5 57.5 57.0 57.5 57.5 57.0 57.0 57.0 57.5 57.0 10.0 35.0 22.5 22.5 20.0 30.0 3.0 22.0 10.0 3.0 20.0 3.0 3.0 1.0 18.0 - 18.0 ' 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 3.0 8.0 8.0 8.0 2.0 8.0 1.0 3.0 1.0 TOTALS 900.0 270.0 UCC 019734 Page 8 of 8 TABLE 2 ASBESTOS REMOVAL/UPGRADE PROJECT DIVISION/PROFIT CENTER ALLOCATION BREAKDOWN DIVISION Industrial Chemicals PROFIT CENTER 156 170 174 Sub-Total ALLOCATION % 0.3 1.8 1.4 3.5 Solvents & Coatings Materials 163 181 188 270 271 307 311 313 314 315 316 324 326 331 332 333 381 485 Sub-Total 1.4 0.7 0.3 0.3 0.6 0.3 0.3 0.3 2.0 0.7 0.2 1.4 0.6 0.3 0.4 0.5 9.7 2.1 22.1 Specialty Chemicals G. F. Hayes 3346G 139 143 147 162 165 175 184 351 353 384 Sub-Total TOTAL UCC 019735 11.6 2.5 5.6 15.3 2.6 4.3 4.5 7.8 12.8 7.4 74.4 100.0 ** UNIOi'I CARBIDE ** * M Qu INTERNAL CORRESPONDENCE CHEMICALS AND PLASTICS GROUP HEALTH, SAFETY & ENVIRONMENTAL AFFAIRS P-2 39 Old Ridgebury Road Danbury, CT 06817-0001 TO: D. Liebeskind B. D. Marsh COPY: W. D. Bradbury, Jr. J. F. Dodd M. G. Dwyer R. G. Link S. Rossi/B. N. Gliatta A. Walker DATE: SUBJECT: January 19, 1987 Insulation' Upgrade Project South Charleston We have reviewed the subject project based on the October 30, 1986 Wegert-Whipple Health, Safety and Environmental Review Transmittal. We endorse the project contingent on satisfactory resolution of the items listed in the Wegert-Whipple transmittal. Also our endorsement is contingent on compliance with Regulation 29CFR 1926.58 which became effective January 16, 1987. RRRsmmt R. R. Rankin UCC 019736 Union Carbide Corporation Community & Employee Health. Safety & Environmental Protection 39 Old Ridgebury Road Danbury. CT 06817-0001 January 21. 1987 TO: D. Liebeskind CC: W. D. Bradbury Jr. J . F. Dodd M. G. Dwyer R. G. Link R. R. Rankin S. Rossi/B. N. G1iatta A. Walker SUBJECT: South Charleston - Insulation Upgrade Project The Corporate HS&EP Department has reviewed and endorses the subject project contingent upon the recommendations listed in R. R. Rankin's letter of January 19. 1987. i ci BDM:r1 B. D. Marsh UCC 019737 UNION CARBIDE CORPORATION ENGINEERING, MANUFACTURING AND TECHNOLOGY SERVICES DEPARTMENT HEALTH, SAFETY AND ENVIRONMENTAL TECHNOLOGY SOUTH CHARLESTON, WEST VIRGINIA MEMORANDUM May 19, 1987 TO: Mr. J. R. Dement Mr. J. F. Dodd Mr. D. A. Gosselln Mr. R. L. Foster Mr. E. D. Southard COPY: Mr. W. D. Bradbury Mr. T. E. Hanning Dr. P. R. Kavasmaneck Dr. D. Llebesklnd Mr. R. R. Rankin - Mr. S-: Rossi %.A. GA'icxTTcv Mr. A. D. Williamson FROM: L. S. Magelssen H. W. Wegert SUBJECT: Health, Safety, and Environmental Review Asbestos Insulation Removal Upgrade - Phase I South Charleston The Insulation Upgrade Project at South Charleston was reviewed by CED's Health, Safety and Environmental Technology Section and recommended for endorsement on October 30, 1986 (see attached). Since that review OSHA Regulation 29 CFR 1926.58 has been promulgated (January 16, 1987), significantly Increasing the cost of removing and repairing asbestos Insulation due to Increased Job preparation, execution, and cleanup requirements. Negative pressure enclosures are required "where feasible" for large scale removal, demolition, and renovation operations. The long-term plan Is to remove asbestos Insulation from Idle equipment, replace damaged asbestos Insulation with an approved type, and seal all remaining asbestos Insulation. This Phase I project Is a working budget project to be completed In 1987 for work on the asbestos Insulation that presents the highest exposure potential to employees. Subsequent projects over the next few years are planned to complete this upgrade program. Project executions will be In compliance with all applicable OSHA and EPA Regulations Including the recently enacted OSHA 29 CFR 1926.58. The EPA will be notified that the removal of asbestos Insulation could occur at the South Charleston Plant. Removed asbestos Insulation will be disposed of at the Goff Mountain Landfill. UCC 019738 -2- BUSINESS CONFIDENTIAL Endorsement of this project Is recommended contingent upon the following: 1. Maintenance Procedures XVI1I Provisions for Asbestos Material Removal and Disposal Safety be revised to be In compliance with the latest OSHA Standards 29 CFR Parts 1910.1001 and 1926.58. 2. Procedure XVIII be revised In accordance with the environmental concerns listed In the attached October 30, 1986 review. LSM:HWW:mw 7601D UCC 019739 UNION CARBIDE CORPORATION ENGINEERING. MANUFACTURING AND TECHNOLOGY SERVICES DEPARTMENT HEALTH. SAFETY AND ENVIRONMENTAL TECHNOLOGY SOUTH CHARLESTON. WEST VIRGINIA MEMORANDUM October 30, 1986 TO: COPY: Mr. J. R. Dement Mr. J. F. Dodd Mr. D. A. Gosselln Mr. R. L. Foster Mr. E. D. Southard Mr. W. D. Bradbury Dr. P. R. Kavasmaneck Dr. D. Llebesklnd Mr. R. R. Rankin Mr. S. Rossi Mr. A. D. Williamson FROM: H. W. Wegert 6. M. Whipple SUBJECT: Health, Safety, and Environmental Review Insulation Upgrade Project. South Charleston This Health, Safety, and Environmental review was based on the draft Outline of Project and the South Charleston Plant Maintenance Procedure XVIII Provisions for Asbestos Material Removal and Disposal Safety. Attached are the applicable Summary Checklists; the Project Safety Summary Checklist was not Included as no product Is produced as a result of this project. The review was conducted by qualified engineers from CED's Health, Safety and Environmental Technology Section. Endorsement of the project Is recommended contingent upon the Items listed at the end of this memo. Written response to the contingency Items by project personnel Is requested prior to start of work In the field. This project will upgrade asbestos Insulation In the South Charleston Plant over the next three years. Much of the asbestos Insulation In the plant Is In poor condition and presents a potential exposure problem for plant personnel. The plan Is to remove asbestos Insulation from Idle equipment, replace damaged asbestos Insulation with an approved type, and seal all remaining asbestos Insulation. This project will be executed In accordance with all applicable OSHA and EPA Regulations and the South Charleston Plant procedure for handling asbestos material. The EPA will be notified that the removal of asbestos Insulation could occur at the South Charleston Plant. UCC 019740 -2- BliSINESS CONFIDENTIAL The plant procedures for asbestos material removal and disposal safety was reviewed by CEO Health Technologist Terry Hanning. The procedure should be revised In accordance with Terry's comments (see attached memo) for conformance with OSHA 29 CFR 1910.1001. are: Additional comments on this procedure from an environmental viewpoint o The procedure does not refer to review of State Air Pollution Regulation No. 15 which deals with notification of the West Virginia Air Pollution Commission. o The procedure does not refer to state requirement to notify the West Virginia Department of National Resources before land filling. o The procedure does not refer to NESHAPS 40 CFR 61.152 (Disposal Container labels) or 40 CFR 61.156 (Warning Signs at Landfill). However, the procedure does refer to OSHA warning label requirements and these are probably equivalent to the NESHAPS requirements. The procedure should clarify this Issue, particularly the signs required at the landfill. Based on review of the draft Outline of Project and Maintenance Procedure XVIII, endorsement of the project Is recommended contingent upon the following: 1. Maintenance Procedure XVIII Provisions for Asbestos Material Removal and Disposal Safety be revised to be In compliance with the latest OSHA Standard 29 CFR 1910.1001 per Terry Hanning's memo. 2. Procedure XVIII be revised In accordance with the environmental concerns listed above. HWW:GMW:mw 6536D UCC 019741 -3- BUSINESS CONFIDENTIAL HS&E REVIEW SUMMARY Reviewers EP - L. K. (Linda) Scholl, Senior Chemist In CEO's Land Disposal Technology Group HS - H. W. (Harvey) Wegert, Group Leader of CEO's Safety & Fire Protection Technology Group Protect Data a. Material Balance - Not applicable / b. Environmental Releases - Asbestos removal wastes will be landfilled. c. Governmental Requirements - HS&E regulations that apply to this project Include OSHA 29 CFR 1910.1001, W. Va. State Air Pollution Regulation No. 15, and NESHAPS 40 CFR 61.152 & 156. d. Corporate HS&E Policy Requirements - No variances are required. e. Project Reviews o Process Safety/Health Review - Not applicable o Safety/Health Review Board - Not applicable o Pre-startup Safety/Health Review - Not applicable Concerns There are no HS&E concerns that had not been adequately discussed In the checklists or the endorsement review memo. HWW: GMW: mw 60010 UCC 019742 UNION CARBIDE CORPORATION ENGINEERING. MANUFACTURING AND TECHNOLOGY SERVICES DEPARTMENT HEALTH. SAFETY AND ENVIRONMENTAL TECHNOLOGY SOUTH CHARLESTON. WEST VIRGINIA MEMORANDUM October 28, 1986 TO: r. *etrt> COPY: Mr. S. W. Clark Mr. J. F. Dodd Mr. D. A. Gosselln Dr. P. R. Kavasmaneck Mr. J. E. Neff FROM: T. E. Hanning SUBJECT: Review of South Charleston Plant Procedures Removal and Disposal of Asbestos Materials The following updates/changes apply to the 514 Maintenance Department's procedure for handling and disposal of asbestos Insulation: Definitions 1. The OSHA allowable limit for personnel exposure to asbestos was revised In July 1986. 2. The 8-hour time-weighted average for asbestos shall not exceed 0.2 fibers, longer than five micrometers, per cubic centimeter of air. 3. There Is no celling concentration In the revised standard. 4. The revised standard calls for an action level of 0.1 fibers, no longer than five micrometers, per cubic centimeter of air. This level triggers monitoring, medical, and employee Information and training requirements. UCC 019743 2- - Overvlew of Procedure 1. The warning signs mentioned In Item 4 should state: DANGER - ASBESTOS: CANCER AND LUNG DISEASE HAZARD-AUTHORIZED PERSONNEL ONLY: RESPIRATORS AND PROTECTIVE CLOTHING ARE REQUIRED IN THIS AREA 2. Item 7 should be expanded to read: Remove asbestos to special containers for handllng/dlsposal. These containers should be properly labeled as follows: DANGER - CONTAINS ASBESTOS FIBERS: AVOID CREATING DUST; CANCER AND LUNG DISEASE HAZARD. Disposal containers should be leak-tight and discarded In an approved landfill. .* 3. Item 6 should be expanded to state: Where feasible, the employer shall establish negative-pressure enclosures before commencing removal, demolition, and renovation operations. Respirators Disposable (throw away) respirators are not permitted under the July 1986 asbestos revision. Respirators are to be selected by the following scheme. Airborne Concentration Required Respirator 1. Not In excess of 2.0 f/cc (10 X PEL) 1. Half-mask air-purifying respirator equipped with hlgh-efflclency filters. 2. Not In excess of 10.0 f/cc (50 X PEL) 1. Full-facepiece air purifying respirator equipped with hlghefflclency filters. 3. Not In excess of 20 f/cc (100 X PEL) 1. Any powered air-purifying respirator equipped with high efficiency filters. 2. Any supplled-alr respirator operated In continuous flow mode. 4. Not In excess of 200 f/cc (1000 X PEL) 1. Full facepiece supplled-alr respirator operated In pressure demand mode. UCC 019744 -3- 5. Greater than 200 f/cc (greater than 1000 X PEL or unknown concentration) 1. Full facepiece supplled-alr respirator operated In pressure demand mode equipped with auxiliary positive pressure self-contained breathing apparatus. OSHA has also required that employers provide powered air-purifying respirators for employees who request them for concentrations of asbestos-fibers less than 100 times the PEL. This recognizes that the proper use of respirators may depend on the worker's comfort and preference for various types of respirators. Work Area Precautions Warning signs should contain the same message as stated In Number 1 under Overview of Procedure In this letter. Wet Cleanup -* Any asbestos Insulation left In place will contain a visible label, where feasible. The label will contain the same Information as stated In Number 2 under Overview of Procedure In this letter. Clothing Storage Two separate lockers or containers shall be provided each employee, so separated or Isolated as to prevent contamination of the employee's street clothes from his work clothes. Employees exposed to asbestos during their work shift must shower before leaving the plant and must not leave wearing contaminated work clothing. Employees working In asbestos areas must have ready access to filtered air lunchrooms and must wash their face and hands prior to eating or smoking. Protective clothing must not be worn In the lunchroom unless cleaned beforehand. We question the use of vacuums to clean asbestos - contaminated clothing unless hlgh-efflclency filters are attached to the vacuum exhaust. This action could also prevent an employee from properly disposing his clothing after a designated work period. Laundering Caution labels will contain the same Information as stated In Number 2 under Overview of Procedure In this letter. Disposal bv Trucking Under RCRA truck drivers do not need a properly fllled-out manifest for asbestos disposal. UCC 019745 -4References The 1972 standard Is redesignated as 29 CFR 1910.1101 to distinguish It from the revised standard for general Industry which Is designated as 29 CFR 1910.1001. Asbestos Information for construction activities Is under 29 CFR 1926.58. TEH:mw 6284D UCC 019746 nos COHN CMPOMflOB capitol nonet pbonbal UCC 019747 l.I kN torn mmikU lMitiM of tk projoot trrnrt V pokatiAl latmtota or latorootiaool olr pollatloo llofeilltioo or omooooI Motor pollatloo lUfeilitlooT l.t Io tfeo propoooP projoot or oito to to loootoi vltfcla 1/t Milo of otr odotlag or potoottol IrlaU^ Motor oooroof l.S Kill tfeo projoot feoro oo oPofooto feoffor oooo lltWM tko Olr OMiOOiOMO ooorooo OOP offolto milMOM or foollltlooT 1.* HtU <to IHUU) to itoftM, to ton rnllli ovmilofelo, froi--l (tin OMOTO oT tfeo omIvoo mmto1 nnooofooooo of nporollwMl itiiIImo omA troiaoP to loplMMot tlaolp ooA propor roofoooo ootiooof l.S In aor of tht root Pool o fro* oitfeor orlroo Mootol Ptonfearyoo or Itoyooot --too roooltfc* frao oyorotioo of tfeo ooyplotoP projoot feo> liovoi toko potootiol otjoot of ftrtiN gnvoroMootol roloMoklat tfeot mooIP oomoo fotoro aofooorOfelo ooooModoo or pofelloltp for tfeo projoot, loootloo, or CorporotiooT U-'Atri- y/\ 1 * ' i *'. ito u pr^OptA. * f'Y> > - >' f v Jitney i-Ol i( v/ l--l i__l *i v>'l! ^ pe/farmed I>2l ~ tfjLJU // OtsQO<-. A4V CCPC: >:/; lr>)y, Uu t.l Io prooooo tonfeoology PooIf PorlvoP frao olthor MONO nr--rntol ouolo foolUtloo or ois MMtfeo or Haro of ooooooofol pilot ooolo oporaftloooT t.t VIU profooP olr omUoIom rofolro offooto or oooooi ovoilohlo to ormooto U tfeo Air Boalitp Coa&rol BaglooT t.S Ull MMtoMotor Ptoafeoif feo rootrlotoi fey Motor ppolltf 1ladto of tfeo roooivlas otr-- or fey tfeo --foity of o tofelloly OmooP Trool--1 Vorfco (POIH)f OITtB / ____ J J, jV\1 t1 >> ll I> . / f YI QJ - /M 0.3 /v* II - 1 tar oaoMor io feraofcoto ropolroo oxploaotioo uaPor "CooMooto" (oootloMoP oo ooporoto poyao if aoooooory). Boo k" ofeoro foootloo la aot opplloafelo. or 75*o >. Am tkm any plaaa to Ala iajMtlMT of itaaator If t.s all altarastlvaa t&oa/ilalalutloa (mi1UT t.t Am thoM aar trait--t, atorata, Alapooal Aaalca pi-- that haM aot tow ririnwi to uwr* oaaforwaaoa vlth Paiaral, Itoto, aaA Looal MgalatiowaT t.T aa facility Aaatya alrtaltoi too fa--atloa of air ato wator pollatloa awA Mai-- atro-- to too cvtoat a--iatoat alto "toot svallahla tanhaoloar* aa 4aflaai hr VA or, ahaM worm atrl--at, ICC galAollaaoT t.t aa toa iaolga lavoatorf of haaari-- aai toaia otoaloala toaa atalata4 to toa ostoat rraetiaohlaT t.t toao toa prajaat iaolga aatiafr toa raotrletloaa ' hr toa ICC Air Yoslaa CoatMl Pallor far hath ' ` aai aplaaila MlaaoaoT t.10 Hill all 1 t.ll V1U pMjaatf to pcaalAaA for all 1 haaillai as atwrapt ar--T ha aoai for tola S^X ___ 1--1 1__ i l_l ___ 1-1 li^f /j 1-1 1-1 ___ 1-1 l*f 1--1 --1-1 does yuH /I/LSttfifc. /5")/Lf^UAsiU7///,COJr ~ ! t s^O <3*10 Mb Axy UCC 019748 J.i aaa all algalflaaat air awlaalowa awi aator 41a- nhorgaa toaa 14aatlflo4 ao4 4aaarlha4 alto raapaot to aaatlty aai ooafnaltlaaT (CoaalAar atart-ap aai ahat ioaa onailtloao aai ahaoMal oparatlty aoailtloao.) S.t all 14oatlfla4T 3.3 ha pMpoaii air alaaalflai aa or looal ropalstloaaT T aatorlal faiaral, ateto. 01m yS i_i i--1 ___ i-i i*f ___ i--i 11 - 2 v33 / / cnS 1\Clas<^ jscCK n 'Huffed' ^r JadsjwicjifA flf- (a/i/ APC^ cuvig/ Ml/ D/V pvcfyv ./aiur/A//._ Aaf aaaaar U hraahata racalraa axplaaatloa vaiar fraanti' (eoatlauaA aa aapoMta paafl If aaaoaaarr)* *** toaM tuaatloa la aot appllaahla. HIT*/' l> UCC 019749 3.4 Bo propoooA --t--tw iiMhaqai oustsla oaf ooBoteaooo m 04*0 priority pollateat list or 04*o list of tali arterialoT 3.9 Aro oa aasteo elasslfioA oo PMoral, State, or Looal rafslatloao? 3.4 Kill teo tetel aaatlty of at teo site Bo ana teas 100 fell te4 iteT 3.T lo teoro a BipB Aagroo of anafUaaoa teat tea pra4iete4 ooapooltloa ate faaatitioo of air mA water pollateate aa4 rooituoo paoatii froa oporatloa of teo projoet Boo aot oalttoi aa? ntarial aoro tesla teaa teooo liotot aa4 Bao aot titloo Bp aa 3.0 Bo teo lliairpo teak roate tea air or raoalriag aster froa tela prajsot soaotitste a proilatoi ftaoroooo of aaa teoa 104 la tea looal of sap BoaarOoaa o or to aoro tea 90ft of tea aooopttelo oaolrna--atal looslT 4 4.1 If teo prajoot lo aoooolatoO site aa oslstlaf foallltp, Bao teo faallltp asporloaooA oap iaoHoate of aoa-ooapllaaoo wlte air oaiooloa pondto or wlte poxait te air pollatloa rolatet eltlaoa ooaplolato la teo paot 12 aoateot 4.t Aro tens oar Ooaallaaoa OrAoro or sttor loaal aotloao teat affSet teo oslatlat olto or opormtloaT 4.3 Ull teo praAlotei air aat aster Alotearpoo froa oporatloa of teo ooaplotei prajsot iapl| alte all applIoaBla ftnonawatsl ralooV 4.4 Bill tea plaaaoi oteraso, troataoat aaA Alopooal of Baowioas asotoo oaaply alte all appllotelo pawstel raloo or, teora aora atrl^Mt, BCC calAoliaooT 4.9 Ara aoAlfloatloao te aa oolitic or aa oatlralp aoa fill frovoatioa, Coatral, oai rnaflaaaat (0CC) flte roflroAf 9 fatalte 9.1 ova all ratalro4 air oaiooloa aai aaotoaatar . 41ooBargo pondto oa4 pamlt aoAlfloatloao Booa lAoatlfloAT 01T2B n _ i* oA ___ 1--i Li uA iA1__ l _ 1--1 1__ I jZ 1--1 i__ l Vt-i 1I___Ll jZ i_i l--l II - 3 0A / /j o? Cg j Cj^cJ 3/ v3. (o U)o(k yjJ21 _____ Q/iJ <*' j Altmu. fa OifC\ Ck w ^ c/ i * , __________________________________ 3i% `JoOjLcJ' uJOf ^ G{D4ju^UU3 polluAccd fu&ULaL. yn n im `icJh&is-, frdioAifS Cla\cJ Ou** w.o)ii / y?one. V. a - wy k x ^ I, 'I - V V *Tmoac- QuMmed u. ^y<J Qork fJc 0*1 / /Vo YnOcJ'jt ccj\r^ ro'^xct, Aar oooaor la Braekote raairao osploaotloa aaAor "Caaaoate" (ooatlaaoA oa ooparate pagoo If aoooooarp) Boo "** tears foootloa lo aot applieoBlo. S.t Hill KM Put B Pmlt lnllMtia* or MUflwtlM of oo aaiatiag Part B Pandt Bo amuuyT 9.3 Aro oar dolor* ia ooaotrMotioa or oforotioo atartaf llkolf Abo to foralttiag rofairaaaata? A a-- A.l I* Ml--I or Baafcgraaad air gaolltr --Itorlog data aaailahlo for tBo foot It aoatBo at tbo rrejoot alto or faollitrf d.t If thoro aro rrofoood waotoaator dlaohorgoo to aarfaoo Motor, ia Baokgraoad Mato? aalitf data ovailaBloT i.3 Ia thoro froooatlf tag kaoMa or oaopootod (roaad Motor oiMrtMrtaatlBa at tho fratoot aito or fooilitrT d.t Hoald additioaal aoil or groood Motor aaitoriag Bo ratal rod to daaoaatrato that tho frojoot alto or fao&litf ia art a aoaroa of Boatoat oatInoT T Coatrol bit-- T.l Aro air oot ootor Ballotiao or Baaardoaa oaoto ooatrol oat troataaat faoilltloo laalgaod to aoot OBBlioahlo gBMaraaaatal toaBaologlool lovola or, Mhoro aoro atriagaat, BCC rogalraaaBtaT T.t ho oag frogoood air aaiaalaao aoarooo or MootaMotar llaahargaa rogalro aoo ooatrol a>ataoa or aggroilag of oaiatiag agotaaat 6,/ Y)oi KpphtxJj-4 k no f^r^o ch^ka.-, Qal uJafIc (AtO---; J/KUpban oj flQKih/t. ujodc*- & riot rf^xiLj/rc/, (g3 A/*t ccXXl*- UCC 019750 0170 II - 4 Aar oaoMor ia Braokota rofolroo oaflaaatioa aadar CooBoota' (ooBtlaaod oa aapormto pogoo if aaaaaaaiy). Boo H* Mhoro taaotioa io aot apflioahlo. niy?i T.3 VUl the KojMt tta tnifli stone*, or Aloponl of lourtow ooato, oitOor ooolto or offoltoT .1 An Um My laoetlro or oetln wooto otorogo, trootMMit or Aiofoool foollitloo loootoA oo tOo ooo flotT l.t Ar* flow oo-goloc foot otto lonotigotioo* ooi/or noill aotlooo for fnowrt aoA foot oolli aoA lourtoo outo Mlto toot fooo(4) o olflolflooot tkmt of roloooo of Oooortooo ooootitoooto to to* *or1inM--tt , I toon aof ootorlol oootoUi^ Kk loooto* oo too OOO flotT ' .4 An aoAorgraooA otorogo took* loootofl oo tk* OOO flotf t.S Oooo tOo ooo fiot oootola t.f. flooot floor* inlfotoi ootlooAof A An OollAloflo or otOor otnotono onotototog oOPootoo flolofl to Oo noogf m t I_1 ^ L-l --u ___ ts/x i__i hZ iJs&t be. dttpc&rcl ygasi Dot /i*y !pt\ g , cl QZJiA /ittii SfKujvy </OCf& OUSuk + 01, fS(e 4*2 /vA JLt&A /o/w/gfr koto --------------------------------------------- UCC 019751 0170 II - 5 Aoy aooiMr io Orookoto ngotno oxfloootloo ooior "ConMoto" (oootioooA oo oofonto fofloo if ooooooory). floo "BA" km fontioo I* oot OffllOOOl*. my?o UCC 019752 UNION CARBIDE CORPORATION CAPITAL PROJECT PROPOSAL HSIE CHECKLIST SAFETY AND HEALTH I. flHfl 1.1 Mill toxic, flammable, corrosive, or otherwise hazardous substances bo transported, stored, processed, or produced as the result of this project. 1.2 Mill any unusual physical hazards be present in the fact IIty? 1.5 Are any substanoas handled that could cause an ariosi on If heated, contael noted, concentrated, or otherwise alshandled? 1.4 Is all necessary safety and health data known for each substance handled? 1.5 Do up-to-date Material Safety Data Shoets ok1st for each substance handled? 1.6 Mill this project introduce now chonIcals that are highly reactive with other chaalcals already handled In the plant? 2. Conol lance 2.1 Mill any additional safety or health program be required under OSHA regulations? 2.2 Have all Dapertoant of Transportation requirements boon Identified for all substances that will be shipped? 2.3 Are there any proposed changes to safety and health regulations that could Impact this new activity? 2.4 Mill any of the following be required to comply with safety and health regulations: a) exposure monitoring? b) engineering controls? 0738C/0739C m OTHER COMMENTS: 1.1 PrsLes4t>5 ULnl( lot KtwUtJ /vt As zi * Cara**;**. _/ _v/ C__ ) c__ > / Z.\ OW\ h&3 its r*f*(*A (__ ) v/ SVva^VV Ve \r\ckrAv fit--<4j ---------- 2.2. licuk/fe 2.4 os/*-* cfie P*zXr ti/o.iooi hcy^rc-uuAr if4 4>llo*A^. 1^ `fkj-- V/ 4Vt proved:------------------- . Any answer In brackets requires explanation keyed to the <pmstlon 11-7 ffsst"ss-,?sjtsrr**" ^" "*c*",rv)- UCC 019753 c) persona! protective equipment? YES MO OTHER ( \/) ____ C__ ) 8) spnclal rodIcal examinations or survel lanoo actlvlties?(___ ) <_) a) special safety operating or Maintenance procedures? Cj/) ____ (__ ) 2.5 Will anployees need supplaeantal training beyond noreal corporate program to assure safe operation? (___ ) .*2 Will any variances to UCC Safety/Healtti Standard Practices be required? 2.7 Are there any state or local regulations that supercede federal safety and health regulations? 2.8 Are all chanIcals handled Included In the Tonic Substances Control Act Inventory? 5. Public lepect 5.1 Are relief device discharges controlled such that no releases to the atmosphere can occur that would have adverse lepect on the public? 5.2 Could any process upset or other anergancy situation occur In this facility (explosion, spill, etc.) that would Inpact on the health and safety of the pubIIc? 5.5 Are the existing or planned non Itor I ng, detection, and/or alarm system for release of tonic chonIcals adequate? 4. Facility Deslon 4.1 Will chanlcals or other haiardous materials be handled under extremes of temperature or pressure (l.e. temperatures above 400C or pressure over 500 psl)? 4.2 Will there be any potential Ignition sources associated with this project? <___ ) ^ (__ ) C___ ) ^ (__ ) C___) (__ ) ____ c____ ) c__ >____ i A ___ c__ > (A (___ ) C__ ) i/ ) COWCNTSt ?!-y ? W_____ M?t . . *./?/ O730C/O759C answerAny In brackets requires explanation keyed to the question 11-8 UCC 019754 4.5 Will recognized Industry practices be followed In the layout of the facility? 4.4 Will pressure vessels and storage tanks neat ell performance standards end federal, state, end local laws end regulations and will ell piping, valves, safety valves, and fittings neat all recognized Industry standards? 4.5 Will all normal project safety and Health reviews be performed? 4.6 Has the need for any process risk stadias bean determined? 4.7 Would the loss of any utility create a possible hazerdous situation? 4.8 Has the need for flamiable gas detectors bean determined? 4.9 For reaction system. Is any reaction sufficiently awothermlc to result In a runaway reaction under any conceivable operating conditions? 4.10 Is this a now proems or does It Incorporate process technology now to this plant site? mm OTHER (XMCMTSt c___ ) **,** Mt ^be.kte. V.? A'o'f- u^l-t c___ ) f.b Mart rtfotrtj. c___ ) <^> </, c___ ) C___ ) <_>_ C___ ) C___ ) C___ ) / **8, */.<? , 4.10 Ahrt tffht+ile _______________________________________ (___ ) C___ ) /> 0738C/0739C 11-9 Any answer In brackets requires explanation kaytd to the question matter under "Coaments" (continued on separate pages If necessary) Use "HA*where question Is not applicable. UCC 019755 4.11 Are prooast monitoring awl control devices adequate? 4.12 Can tha as# of automation or advanced prooass control ba Ineroaaad to raduoa the risks of employee anposumsT 4.1) Wilt water spray protection bo provided for prooassing, storage, and distribution areas In accordance with UCC criteria? 4.14 Are fire water supplies and distribution systems adequate to provide sufficient fire water to this facility? 5. F--raenev Response 5.1 Will special fire and --rpsncy response shipment, personnel, or procedures be required for ttils facility? 5.2 Will tbls project require any changes In Community Evacuation plans? YES MO OTHER ' (___ ) COMMENTS! HJi___ i\r'A> 5 2r.__ //p't_*-ffphc+.U* (___)____tA ____ (____ ) kA ____ ____ ) i_A c____> _____ (A C____) _____ c A /o-ztst. --------- KH----- 0738C/0759C Any answer In brackets requires explanation keyed to the question 11-10