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TREE, ELIMINATE OR CONTROL AT SAFE LEVELS FC-143 EXPOSURE AT SPRUANCE AND IN
A. DEFINE TOXICOLOGICAL HAZARDS AND EXPOSURE LIMITS.
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5. COMERCIALIZE INTERIN PROCESS.
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C. COMMERCIALIZE NEW PACKING YARN (NEW SURFACTANT).
PPD/RED/MFG
TRIiGwIiNAL 9a wa
"Q'82
Stas A. HASKELL RECOMENOATION OELAYED. NOW EXPECTED MID-OCTOBER. 8. FIENATSEIRBILME,PROACIDESSSCAWLOERAKBLIES OANT SMCOHDEEDRUALTEE.GOISOTN EXCHANGE APPEARS - ILL REQUIRE TOP BRIGRITY FOR YEAREND ACGPTION. . PPD REPORTED PROMISING RESULTS WITH NEW SURFACTANTS.
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:
000069
spRo00134
EID714051
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2.
INTERTH PROCESS: TON EXCHANGE
CONCEPT
OSHEPAARNAITOEN-EFXCC-H1A4N3GEFRORMESIDNI.SPERSION, AFTER POLYMERIZATION, BY ADSORPTION FC-143 NEEOED FOR POLYMERIZATION, BUT TRITON STABILIZES DISPERSION IN USE. TECHNOLOGY.
APMEMROFNLIUUOMROGORCOTUAPNSOAT(EAMABNEIROLNITE(FC-I1R4A3-}9001)S BOUND BY STRONGLY BASIC QUATERNARY - WEAKLY BOUND HYDROKYL GROUPS DISPLACED - TEFLON PARTICLES, NONIONIC TRITON NOT RETAINED (CHART 1)
MPAACRRTOIPCOLERSOUSEXCBLEUADDESD.ALLO(KCHASROTLUT2)ION TO REACH BINDING SITES, BUT TEFLON RESIN IS REGENERATED BY FLUSHING WITH EXCESS SODIUM HYDROXIDE.
LABORATORY RESULTS APPROKIMATELY 90% FC-143 RENOYED HITH AMBERLITE RESIN. REMOVAL INCREASED WITH COLUMN LENGTH (TABLE I). 98% REMOVAL PREDICTED WITH 80 0 COLUMN. DISPERSION STABILITY AND SOLIDS CONTENT UNAFFECTED.
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SPRO00135, EID714052
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3
T(INTTeERIMoPRnOCEtSS:i_ nLONeEXCdHAN)GE SCALED CONSIDERATIONS
NEED TO DEMONSTRATE REGENERATION OF RESIN FOR REUSE. ~ PREFERABLY WITH SODIWM HYDROXIDE - BACKUPS ARE: (1) TAOLTERRENGAETNEERARTEESINT:HANAALLKKAYNLOLAMAIMNIEN.E IS WEAKER BASE, EASIER (2) FSOTRRORNEGSEIRN.ELUTING AGENT: CHLORIDE HAS HIGHER AFFINITY
HHAAVNEDLEIDDEINSTPIEFRISEIDOCNOMNMEEERDCEIDALFORION14TEXCPHRAONDGUECTSU.NIT (CULLIGAN) WHICH SHOULD - REQUIREMENT FOR 14T IS APPROXIMATELY 4500 GALLONS/MONTH - CRAATPIAOCNITYNEOEFDEDU.NIT > 2000 GALLONS OF DISPERSION BEFORE REGENE~ RFULNOW10RATDEAYOSF/MUONNITTH WIISTHAP2P-R3OXIRMEAGTEENLEYRA3TXIODNE.MAND, SO UNIT SHOULD
ESTIMATED INVESTMENT AND COSTS ARE: - $24 FOR UNIT, $5-104 DNSTALLED. - OPERATING COSTS $15-304 PER YEAR, OR $0.02-0.04/L8 187 PRODUCT.
CONCLUSIONS FIOCN-1E4X3CAHTANHGEODAEPRPAETAERSCOTSTO. BE A TECHNICALLY FEASIBLE ROUTE TO REMOVE UCNEIHTOSV.AL OHFEEDFC-TO143DEFTOONSlTiRONA-TDEE.TECTABLE LEVELS SHOULD BE ACHIEVED WITH DUAL
9/17/81
SPRO00136
:
EID714083
000071
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ADIT STEPS
INTERIM PROCESS: _IoN EXCHANGE
T(TContinued)
COMPLETE TECHVICAL BASIC DATA. - REGENERATION
WRITE MO APPROVE PROJECT (WITH DESIGN).
COMPLETE INTERNAL PACKING TEST.
OBTAIN HASKELL RECOMWENDATIONS AYD DECIDE TO PROCEED.
"ORDER EQUIPMENT.
DEVELOP TRADE PROVEOUT PLAN.
OBTAIN SAFETY AND PRODUCT CLEARANCES.
DEVELOP ANALYTICAL AND WASTE DISPOSAL PROCEDURES.
INSTALL EQUIPHENT AND CHECKEUT PROCESS.
Ao0er.
+ DEPENDING ON BRIORITY. 7/8
4
imme sePTENBER
ocToBER ocToseR octoser
OCTOBER-NOVENBER
HoversER NOYEIBER- DECEMBER DECEIBER- JANUARY + DECEIBER- RAR DECEMBER FEBRUARY +
000072
E1sDp7R10400051437
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5.
INTERIM PROCESS - DIALYSIS (ULTRAFILTRATION)
CONCEPT SSEOPLAURTAITOEN TFHCR-O1U4G3HFRSOEMMID-IPSEPREMRESAIBOLNE AMEFMTBERRANPEO.LYMERIZATION, BY FORCING FSCT-A1B4I3LINTEYEDIEND-USFEO.R POLYMERIZATION, BUT TRITON ADDED FOR DISPERSION
TECHNOLOGY `FSCE-M1I4-3PEARNMDEATBRLIETMONESM,BRAWNHEILESUCRHETAASINCIENLGLUTLEOFSLEONDACEPATRATTIECLPEASS.SES SOLVENT, DFIRSAPCETRISOINONOF1FSCR-1E4C3IRCTUNLAETAECDH TPAHSRSO.UGH MEMBRANE CELL WHICH RENOVES A FRESH TRITON SOLUTION IS ADDED TO MAINTAIN 60% TEFLON SOLIS.
STATUS ABCOR CO. RECOMMEDED BY ESD AS VENDOR TEST SITE. TEST BEGAN 9/9. SAMPLE ANALYSIS EXPECTED BY 9/25.
CONCLUSTONS TDOIALRYESMIOSVE (FOCR-1U4L3T.RAFILTRATION) APPEARS TECHNICALLY FEASIBLE ROUTE HAIDGDHIENRG TCORSITT:ON$2S5OML,UTIOORN$A2R.ESM/NMEOGNATTHIVERSENVTSA.L", IAONNDEXICNHCAONNGVEE.NIENCE OF 10 FURTHER WORK IS PLANNED.
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000072
EISDP7R1O400051538
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INTERIN PROCESS: THERMAL TREATWENT
concept EVAPORATE OR DECOMPOSE FC-143 PRESENT ON IWPREGNATED PACKING YARNS.
TECHOLOGY (1) YARN PACKAGES ARE HEATED 3-5 HOURS IN SLEACHING OVENS. (2) YARNS ARE HEATED ON-LINE WITH HOT ROLLS OR WITH RADIANT HEATING.
RESULTS BOTH HEAT TREATHENTS REMOVED ALL DETECTABLE FC-143 ROH YARN.
OVEN HEATING (190C) REQUIRED < 30 MINUTES WITH YARN, BUT 3-5 HOURS
WITH PACKAGES (2-1/2 HOURS REQUIRED FOR CORE TO REACH OVEN TEMPERATURE).
ON-LINE HEATING FASTER, AS EXPECTED:
99% REMOVAL IN 6 SECONDS ON 276C HOT ROLLS.
~ 94% REMOVAL IN 4 SECONDS USING 500C RADIANT OVEN.
PROBLENS WITH OVEN HEATED YARNS: - STIFFNESS CAUSED BY OVERORYING WHICH HARDENS DISPERSION COATING. - DISCOLORATION VIA OXIDATICH OF TRITOND.
~ PACKING FAILED INTERNAL TEST. (LOSS OF MECHANICAL PROPERTIES.)
ON-LINE HEATING PRODUCED LESS STIFFNESS AND DISCOLORATICH THAN OVEN HEATING. - REQUCED TEFLOND YARN ELONGATION BY 30% EVEN AT MINIMUM INDUP TENSION.
HECHANISH LIISTHEORRAET.URLEIKESLUYGGETSHTASN DEEVCAAPROBROAXTYILOANTION OF FC-143 YIELOING 1-HYDROPERFLUOROAEPTANE AMALYTICAL RESEARCH WORK WITH GAS PHASE INFRARED SUPPORTS DECARBOXYLATION. - C0, AND 1-HYDRO SPECIES DETECTED AFTER HEATING.
- NO FC-143 (CARBONYL) DETECTED IN OFF-GASES.
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INTERIM PROCESS: THERMAL TREATMENT Tt o ewroy
CONCLUSIONS
FC-143 CAN BE ELIMINATED BY HEATING YARNS. CPHAACNKGAEGSE HPERAODTUICNTG. DOES NOT APPEAR FEASIBLE BECAUSE LONG HEATING
EOLNO-NLGIANTEIOHNE)ATAINNGD
MIGHT BE WORKABLE, BUT PRODUCT CONCERNS HIGH EQUIPHENT COST (APPROX. $100M) ARE
(LOW IMPORTANT
NEGATIVES.
NO FURTHER WORK IS PLANNED.
9/17/81
000075
SPRO00140 EID714057
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-
NE SURRCTANT ance
REPLACE FC-143 WITH ALTERUATE SURFACTANT IN OLYERIZAONT RECIPE. sms
FRINIRY CADIOATE 1S TELOER A SULFONATE.
CFy(CF,), Ohy Oy S03 H
+ INITIAL TEGHVICAL TESTS PROMISING. ~ COMPLETION OF TECAHICAL AND EHBRYOTOXICITY TESTS EXPECTED IN OCIOBER. BAP 1S "NES,* JAPANESE. PHENTL SULFONATE. - INITIAL TESTS PROMISING. - EYALUATIONS TO BE COLETE 40
CONCLUSIONS
PPD OPTIMISTIC OF IDENTIFYING A REPLACEHENT IN 40. WE NEED TO CONTINUE INTERIM PROCESS DEVELOPUENT.
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=7s0o7r1o400051841
PROGRAM
A. DEFINE TOXICOLOGICAL HAZARDS B. COMMERCIALIZE INTERIM PROCESS
RESP. HASKELL
1. DISPERSION PURIFICATION
DEFBIYNEDIAFLEYASSIISBIOLRITYTOKOF EXRCEHMAONVGIENG FC-143
RED
DECIOE ON SCALEUP
DEFINE TECHIICAL BASIC DATA FOR TON EXCHANGE
PREPARE PROJECT
COMPLETE INTERWAL PACKING TEST AUBTEHGOIRNIZEINPSRTOAJLELCATT,IONPURCHASE EQUIPMENT AKD OBTPARIONVEQNUETE,DEADNDCLAEDAORPATNCE,S COMPLETE TRADE
C. CHOAMVMEERNCEIVAELRIZCEONNTEAWINEPDACKFICN-G14Y3ARNS WITH RESINS THAT
1. ALTERIATE SURFACTANT (PRIMARY CANDIDATE)
PPO
POLYMERIZATION, EMBRYOTOXICITY
DEVELOP PROCESS TO MANUFACTURE (CP)
FIBERS CHECKOUT
COMMERCIALIZE
COMMERCIALIZE BACKUP (IF NEEDED)
2. NON-AQUEOUS DISPERSION COATINGS.
DEFINE FEASIBILITY COMERCIALIZE
3. NOH-TFE DISPERSION COATINGS DEFINE FEASIBILITY COMMERCIALIZE
Tins 10/81 (DELAYED)
coup. conp. o/81 10/81 10/81 na 1082
a's 81 082 HID-1982 LATE 1982 HOLD HOLD. HoLo HOLD
3/17/81 .
000077
sPRO00142 EID714089)
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10
Column Height
(control) 17 en. 0 40 50 0420
TLE 1
FC-143 REMOVAL BY TON EXCHANGE
FC-143, pp
1488 406 an - 29 166 13 75 - 106
#8ased on solids in dispersion.
5 FC-143 Removed
= n 8 91 9 94
on
000078
SPRO00143 ID714060
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CHART 1 COMPOSITION OF TEFLONS DISPERSION
TEFLON PARTICLES, 0.17 MICRONS WATER TRITON X-100
OCTYL PHENYL POLY (ETHYLENE OXIDE) FC-1A4H3ONIN PERFLUCROOCTONOATE
% BY VEIGHT 60 35 5
0.1
917/81
000079
SPRO0O144 EID714061
odes
2.
VACROPOROUS BEADS
owe2r BES TEOMOLOGY
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Or(ois), CCH
HYOROXIOE (REF) SALIGYLATE
TRAE GHLORIOE SICARBONATE ACETATE
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RELATIVE AFFINITIES
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